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Room Air Conditioner


SVC MANUAL(General)
MODEL : ARTCOOL-Inverter Type

CAUTION
Before Servicing the unit, read the safety precautions in General SVC manual.
Only for authorized service personnel.
Air Conditioner Service Manual

CONTENTS
Part 1 General Information
1. Safety Precautions........................................................................................................3
2. Nomenclature ...............................................................................................................6

Part 2 Functions & Controls


1. List of Functions & Controls........................................................................................8
2. Basic Mode Controls .................................................................................................10
3. Special Mode Controls ...............................................................................................12
4. Utility Functions .........................................................................................................13
5. Protection Functions & Controls...............................................................................18

Part 3 Test Run


1. Check before Test Run ...............................................................................................25
2. Test Run Flow Chart ..................................................................................................26
3. Test Run Detail ...........................................................................................................27

Part 4 Trouble Shooting Guide ...............................................................................................28

Copyright ©2007 LG Electronics. Inc. All right reserved. -1-


LGE Internal Use Only
Only for training and service purposes
Part 1 General Information
1. Safety Precautions ............................................................................................................3

2. Nomenclature......................................................................................................................6

Copyright ©2007 LG Electronics. Inc. All right reserved. -2-


LGE Internal Use Only
Only for training and service purposes
Part 1 General Information

1. Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must be followed.
■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the follow-
ing indications.

This symbol indicates the possibility of death or serious injury.

This symbol indicates the possibility of injury or damage to properties only.

■ Meanings of symbols used in this manual are as shown below.

Be sure not to do.

Be sure to follow the instruction.

Dangerous Voltage

1.1 Cautions in Repair

Be sure to disconnect the power cable plug from the plug socket before disas-
sembling the equipment for a repair.Internal components and circuit boards are at
main potential when the equipment is connected to the power cables. This volt-
age is extremely dangerous and may cause death or severe injury if come in con-
tact with it.

Do not touch the discharging refrigerant gas during the repair work.
The discharging refrigerant gas.The refrigerant gas can cause frostbite.

Release the refrigerant gas completely at a well-ventilated place first.


Otherwise, when the pipe is disconnected, refrigerant gas or refrigerating
machine oil discharges and it Can cause injury.

When the refrigerant gas leaks during work, execute ventilation. If the refrigerant
gas touches to a fire, poisonous gas generates. A case of leakage of the refriger-
ant and the closed room full with gas is dangerous because a shortage of oxygen
occurs. Be sure to execute ventilation.

When removing the front panel or cabinet, execute short-circuit and discharge
between high voltage capacitor terminals. If discharge is not executed, an electric
shock is caused by high voltage resulted in a death or injury.

Do not turn the air-conditioner ON or OFF by plugging or unplugging the power


plug. There is risk of fire or electrical shock.

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Part 1 General Information

Do not use a defective or underrated circuit breaker. Use the correctly rated
breaker and fuse. Otherwise there is a risk of fire or electric shock.

Install the panel and the cover of control box securely. Otherwise there is risk of
fire or electric shock due to dust, water etc.

Indoor/outdoor wiring connections must be secured tightly and the cable should
be routed properly so that there is no force pulling the cable from the connection
terminals. Improper or loose connections can cause heat generation or fire.

Do not touch, operate, or repaire the product with wet hands. Hoding the plug by
hand when taking out. Otherwise there is risk of electric shock or fire.

Do not turn on the breaker under condition that front panel and cabinet are
removed.

Be sure to earth the air conditioner with an earthing conductor connected to the
earthing terminal.

Conduct repair works after checking that the refrigerating cycle section has
cooled down sufficiently. Otherwise, working on the unit, the hot refrigerating
cycle section can cause burns.

Do not tilt the unit when removing panels. Otherwise, the water inside the unit
can spill and wet floor.

Do not use the welder in a well-ventilated place. Using the welder in an enclosed
room can cause oxygen deficiency.

Be sure to turn off power switch before connect or disconnect connector, or parts
damage may be occurred.

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Part 1 General Information

1.2 Inspections after Repair

Check to see if the power cable plug is not dirty or loose. If the plug is dust or
loose it can cause an electrical shock or fire.

Do not use a joined power cable or extension cable, or share the same power
outlet with other electrical appliances. otherwise, it can cause an electrical shock,
excessive heat generation or fire.

Do not insert hands or other objects through the air inlet or outlet while the prod-
uct is operating. There are sharp and moving parts that could cause personal
injury.

Do not block the inlet or outlet of air flow. It may cause product failure

Check to see if the parts are mounted correctly and wires are connected.
Improper installation and connections can cause an electric shock or an injury.

Check the installation platform or frame has corroded. Corroded installation plat-
form or frame can cause the unit to fall, resulting in injury.

Be sure to check the earth wire is correctly connected.

After the work has finished, be sure to do an insulation tset to check the resis-
tance is 2[Mohm] or more between the charge section and the non-charge metal
section (Earth position). If the resistance value is low, a disaster such as a leak or
electric shock is caused at user’s side.

Check the drainage of the indoor unit after the repair. If drainage is faulty the
water to enter the room and wet floor.

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Part 1 General Information

2. Nomenclature

1 2 - 3 4 5 6 7 8 9 10
Code Type Code of Model Meaning

1 Producing Center, A~Z L: Chang-won R22 N: India


Refrigerant A: Chang-won R410A Z: Brazil
C: Chang-won R407C D: Indonesia
T: China M: Mexico
K: Turkey R22 V: Vietnam
E: Turkey R410A S: Out Sourcing
H: Thailand
2 Product Type A~Z S: Split Type Air Conditioner

3 Cooling/Heating/Inverter A~Z C: Cooling only V: AC Inverter C/O


H: Heat pump N: AC Inverter H/P
X: C/O + E/Heater Q: DC Inverter C/O
Z: H/P + E/Heater W: DC Inverter H/P

4, 5 Capacity 0~9 Cooling/Heating Capacity


Ex. "09" → 9,000 Btu/h

6 Electric Range 1~9 1: 115V/60Hz, A: 220V, 50Hz, 3Phase


A~Z 2: 220V/60Hz B: 208~230V, 60Hz, 3Phase
3: 208-230V/60Hz C: 575V, 50Hz, 3Phase
5: 200-220V/50Hz D: 440~460, 60Hz, 3Phase
6: 220-240V/50Hz E: 265V, 60Hz
7: 110V, 50/60Hz F: 200V, 50/60Hz
8: 380-415V/50Hz
9: 380-415V/60Hz

7 Chassis A~Z Name of Chassis of Unit


Ex.F → SF Chassis
8 Look A~Z Look,
Color (Artcool Model)
9 Function A~Z Basic A
Basic+4Way B
Plasma Filter C
Plasma Filter+4 Way D
Tele+LCD E
Tele+LCD+Nano plasma+4Way F
Nano Plasma F+(A/changeove)+A/clean+Low A G
Nano Plasma F+(A/changeove)+A/clean+4way+Low A H
Tele+LED+4way I
Internet J
Plasma F+4Way+Oxy generator K
Nano Plasma F+(A/changeove)+A/clean L
Nano Plasma F+(A/changeove)+A/clean+4way M
Nano Plasma F+(A/changeove)+A/clean+PTC N
Nano Plasma F+(A/changeove)+Autoclean+4way+PTC P
Nano Plasma F+(A/changeove)+A/clean+4way+Low A+PTC Q
Negative ION+A/Clean R
(Nano)Plasma+Negative ION+A/Clean S
4way+(Nano)Plasma F+Negative ION+Healthy dehumidification+A/Clean T
Nano Plasma F+4Way+(A/changeove)+A/clean+ U
10 Serial No. 0~9 LG Model Development Serial No.
* ARTCOOL COLOR (SF)
1 Kiss
E Red
V Silver
G Gold

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Part 2 Functions & Controls
1. List of Controls & Functions ..........................................................................................8

2. Basic Mode Controls......................................................................................................10

3. Special Mode Controls...................................................................................................12

4. Utility Functions .............................................................................................................13

5. Protection Functions & Controls .................................................................................18

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Part 2 Functions & Controls

1. List of Functions & Controls


Category Function Description Remark
Cooling Mode Cooling operation
Heating Mode Heating operation
Basic mode Healthy Dehumidification Dry operation
controls Automatic Mode Air volume & set temp. are automatically selected for
Optional
comfort on Cooling/Heating mode
Auto Changeover Cooling mode is automatically changed to heating
Optional
mode and vice verse
Jet Cool Powerful cooling mode
Special Mode Jet Heat Powerful heating mode
controls Energy saving Air volume & set temp. are automatically selected for
Optional
saving energy in cooling mode
Forced operation Operation without remote controller
Auto Clean After cooling operation, this function makes the evapo-
rator dry
Plasma Air filtration using plasma filter Optional
Electric Heater Electric heater Optional
Air volume control Indoor Fan speed Control
Auto Swing Vertical Airflow Direction control
Utility Functions Horizontal Airflow Horizontal Airflow Direction control Optional
Natural Air control Air volume control Program
Sleep mode Auto control Air volume & set temp. are automatically changed for
comfortable sleep
Auto Restart Function When power returns after a power failure, Unit restarts
in the previous operating mode
Temperature Display 88 segment LED display Optional
Indication Lamps LED display Optional
Preheat Preheating the compressor in winter Optional
Heating Logic Selection Thermo ON/OFF Temp., Blow out logic Optional

Notes: The Exploded View part has the particular Function table for each model.

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Category Function Description Remark
Five Second Delay (Fan) For noise prevention
Two Minutes Stand-by
For overload prevention
(Comp.)
Hot Start To prevent cold wind blow on heating mode start
Freeze prevention Evaporator frost prevention
Automatic Defrost Condenser frost prevention
Protection Power Relay Control Over current prevention
Controls & Inverter (with inverter
Modulation of voltage & frequency
Functions power control)
Active Power filter Control Power factor correction
Comp. Freq. Control To prevent overloading
Overheating Protection
To protect power module
(Power Module)
Freq. Speed Control
For cycle stabilization
(Up/Down)
Total Current Control
To protect power device
(Over Current Protection)
DC Peak Control To protect power module
4Way Valve Control For Heating mode
Out Door Fan Motor
For controlling the capacity
Control
Discharge Pipe Temp
For overheating protection
Control
Low Ambient Function For operation at low temp.
Comp. Torque Control For vibration prevention Optional

Notes: The Exploded View part has the particular Function table for each model.

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Part 2 Functions & Controls

2. Basic Mode Controls


2.1 Cooling Mode

+0.5°C. Thermo ON

Setting
Temp.
-0.5°C. Thermo OFF

INV. Comp.
High Low Comp. OFF High Low
Frequency

• Operating frequency of compressor depends on the load condition, like the difference between the room temp. and
the set temp., frequency restrictions.
• If the compressor operates at some frequency, the operating frequency of compressor cannot be changed within 30
seconds. ( not emergency conditions)
• Compressor turned off when
- intake air temperature is in between ±0.5°C of the setting temp. limit for three minutes continuously.
- intake air temperature reaches below 1.0°C of the temperature of setting temp..
• Compressors two minutes time delay.
- After compressor off, the compressor can restart minimum 2 minutes later.

2.2 Heating Mode

+4°C. Thermo OFF

+2°C. Thermo ON
Setting
Temp.

INV. Comp. High Low Comp. OFF High Low Comp. OFF
Frequency

• Operating frequency of compressor depend on the load condition, The difference between the room temp. and set
temp., frequency restrictions.
• If compressor operates at some frequency, the operating frequency of compressor cannot be changed within 30 sec-
onds.
• Condition of compressor turned off
- When intake air temperature reaches +4°C above the setting temperature.
• Condition of compressor turned on
- When intake air temperature reaches +2°C above the setting temperature.
* Condition of indoor fan turned off
- While in compressor on : indoor pipe temp. < 20°C
- While in compressor off : indoor pipe temp. < 30°C
• While in defrost control, between the indoor and outdoor fans are turned off.
• Compressor 2minutes delay
- After compressor off, the compressor can restart minimum 2 minutes later.

Notes: The Temp. of Thermo ON/OFF are different in heating mode and fuzzy operation for heating.

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Part 2 Functions & Controls

2.3 Healthy Dehumidification operation


• When the dehumidification operation is set by the remote controller, the intake air temperature is detected and the set-
ting temp. is automatically set according to the intake air temperature.
Intake air Temp. Setting Temp.
26°C ≤ intake air temp. 25°C
24°C ≤ intake air temp.< 26°C intake air temp. -1°C
22°C ≤ intake air temp. < 24°C intake air temp. -0.5°C
18°C ≤ intake air temp. < 22°C intake air temp.
intake air temp. < 18°C 18°C

• When intake air temp. is 1 C above the setting temp., condition of compressor is same as in cooling mode operation.
• When intake air temperature reaches 1 C below the setting temp., compressor operates in step1~step3 and the indoor
fan speed again operates at low speed or comes to a stop.

2.4 Automatic operation


• When the Auto operation is set by the remote controller, the intake air temperature is detected and the setting temp. is
automatically set according to the intake air temperature and operation mode.
• The air volume is automatically set according to the intake air temperature.

2.5 Auto changeover operation


• The air conditioner changes the operation mode automatically to keep indoor temperature.
• When room temperature vary over ±2°C with respect to setting temperature, air conditioner keeps the room tempera-
ture in ±2°C with respect to setting temperature by changing the mode from cooling to heating and vice versa.

+4°C Switching point


+2°C Heating thermo off
+0.5°C
Setting
Temp.
-0.5°C Cooling thermo off
-2°C Switching point

Cooling Cooling
Mode Heating operation
operation operation

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Part 2 Functions & Controls

3. Special Mode Controls


3.1 Jet Cool operation
• In the heating mode or Fuzzy operation, the Jet cool function does not work.
When it is input while in other mode of operation (cooling, dehumidification, ventilation), the Jet cool operation takes
place.
• In the Jet cool mode, the indoor fan is operated at super-high speed for 30 min. at cooling mode operation.
• In the Jet cool mode, the room temperature is maintained at a setting temperature of 18°C.
• When the sleep timer mode is input during the Jet cool operation, the Jet cool mode has the priority.
• When the Jet cool button is pressed, the upper/lower vane of the unit is reset to those of the initial cooling mode and
then operate so that the air outflow could reach further.

3.2 Jet Heat operation


• While in cooling mode or Fuzzy operation, the Jet Heat function does not work.
When it is input while in the Heating mode operation (dehumidification), the Jet Heat mode operation takes place
• In the Jet Heat mode, the indoor fan operated at super-high speed for 60 min. at Heating mode operation.
• In the Jet Heat mode, the room temperature is maintained at a temperature of 30°C.
• When the sleep timer mode is input during the Jet Heat mode operation, the Jet Heat mode has the priority.
• When the Jet Heat button is pressed, the upper/lower vane of the unit is the unit reset to those of the initial Jet heating
mode and then operates so that the air outflow could reach under flow.

3.3 Energy saving operation in cooling mode


• During cooling and dehumidification mode of operation, the Energy saving button can be input.
• In this operation, before we feel cold the set temperature and air volume is set automatically to save energy.
• The operation time and the other thing was decided by experiment.

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Part 2 Functions & Controls

4. Utility Functions
4.1 Forced operation
• To operate the appliance by force in case when the remote control is lost, the forced operation selection switch is on
the main unit of the appliance, and operate the appliance in the standard conditions.
• The operating condition is set according to the outdoor temp. and intake air temperature as follows.

Setting speed of
Indoor temp. Operating Mode Setting temp.
indoor fan

over 24°C Cooling 22°C

21~24°C Healthy Dehumidification 22°C High speed

below 21°C Heating 22°C

• The unit select the last operation mode in 3 hours.

• Operating procedures when the remote control can't be used is as follows :


- The operation will be started if the ON/OFF button is pressed.
- If you want to stop operation, re-press the button.
- The ON/OFF switch is on the display PCB or side of indoor unit

4.2 Auto cleaning operation


• Function used to perform Self Cleaning to prevent the Unit from Fungus and bad odor.
• Used after the Cooling Operation before turning the unit off, clean the Evaporator and keep it dry for the next opera-
tion.
• The function is easy to operate as it is accessed through the Remote controller.

ON
Unit
Operation OFF

ON
Indoor
Fan OFF
Setting step L Low OFF

ON
Comp.
OFF

Time
13~14 minutes 1 minute 2~3 minutes

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Part 2 Functions & Controls

4.3 Air volume control


• Indoor fan motor control have 6 steps. Step Discription

• Air volume is controlled "SH", "H", "Med", "Low" by the remote con- LL Very low, In heating mode
troller. L Low
• "LL" step is selected automatically in Hot start operation. M Med
H High
SH Super high
Auto Natural wind
4.4 Natural Air Control(Auto Wind)
• When the Auto Step is selected and then operated, the high, medi-
um, or low speed of the airflow mode is operated for 2~15 sec. ran-
domly by the Chaos Simulation.

4.5 Auto Swing


• By the Chaos swing key input, the upper/lower vane automatically operates with the Chaos swing or it is fixed to
the desired direction.

CLOSED

Mode 8
Mode 7
Mode 6 65°

Mode 5
Mode 4
Mode 3 20°
Mode 2 8°
Mode 1

OPEN

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Part 2 Functions & Controls

4.6 Sleep mode Auto control


• When the set sleep time is reached set time of [1,2,3,4,5,6,7hr] input by the remote control during the operation, the
operation of the appliance stops.
• When the appliance is on pause, the sleep timer mode cannot be input.

4.6.1 Sleep timer operation for cooling cycle


• While in cooling mode , 30 min. after the start of the sleep timer, the setting temperature increase by 1 C. After anoth-
er 30minutes lapse, it increases again by 1°C.

Setting temp. (˚C)


1.0˚C up
1.0˚C up

Cooling ON temp.
(Setting temp. +0.5˚C)

Cooling OFF temp.


(Setting temp. -0.5˚C)

0.5 1 Sleep time (hr)

4.6.2 Sleep timer operation for heating cycle


• While in heating mode, 60 min. after the start of the sleep timer, the getting temperature decreases by 1 C. After
another 60minutes lapse, it decreases again by 1°C.

Setting temp. (°C)


Heating ON temp.
(Setting temp. +2˚C)
1.0°C down

Heating OFF temp. 1.0°C down


(Setting temp. +4°C)

1 2 Sleep time (hr)

4.7 Auto restart


• When the power comes back after a sudden power failure during operation, the mode before the power failure is kept
on the memory and the appliance and it automatically operates in the saved mode on the memory.
• Operation mode that is kept on the memory
- State of operation ON/OFF
- Operation mode/setting temp./selected airflow speed
- Sleep timer mode/remaining time of sleep timer
- Chaos Swing

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Part 2 Functions & Controls

4.8 Preheat
• This is operation to preheat the compressor by conducting current through motor coils of the compressor for preventing
phenomena that liquid refrigerants are income due to difference between temperature of the outside pipe and tempera-
ture of the compressor as outdoor temperature becomes low.
• Enter preheat operation of the compressor if meeting , , conditions as below at the same time.
where outdoor temperature is less than 5°C
where discharge temperature of the compressor is more than 15°C
where the compressor turns off

• Release preheat operation if meeting one or more of , , conditions.


where outdoor temperature is more than 5°C
where diacharge temperature of the compressor is more than 25°C
where the compressor turns on

COMP
Discharge Temerature
Preheat Off

25˚C

15˚C
Preheat On

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Part 2 Functions & Controls

4.9 Selection of Heat Logic Option


1) The buzzer sounds 3 times if pressing the tact switch for 10seconds. If turning off the tack switch in this case, the
operation LED flickers and existing/additional heat Logic is toggled.
2) Display of operation LED in selection of heat option.
- When selecting additional heat Logic : Flickering numbers of LED; 1 time
- When selecting existing heat Logic : Flickering numbers of LED; 2 times
3) Setting is selectable regardless of operation status (on/off)

10sec

ON
Tact S/W
OFF
Buzzer sound
ON
Operation LED OFF

Flickering 4 times

0.25sec
(1time)
When selecting additional heat Logic

1.5sec 1.5sec 1.5sec


0.25*3 sec
(2times)
When selecting existing heat Logic

1.5sec 1.5sec 1.5 sec

+4°C. Thermo OFF

+2°C. Thermo ON
Setting
Temp.

INV. Comp. High Low Comp. OFF High Low Comp. OFF
Frequency

Thermo ON Thermo OFF Remark

Logic 1, Blink 1time 0°C 3°C

Blow out for Detect to


Logic 2, Blink 2time 2°C 4°C
Room Temp.

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Part 2 Functions & Controls

5. Protection Functions & Controls


5.1 Five Seconds Stand-by (fan)
• Prevention fan in indoor unit rotate after 5 seconds when unit is turned on.

5.2 Two Minutes Stand-by (comp.)


• Compressor starts two minutes later, after it is turned off

5.3 Hot start


• When unit starts in the heating mode to prevent cold wind blowing, the indoor fan does not rotate until the temp. of
heat exchanger reaches 30°C(model by model)

5.4 Freeze prevention (Protection of the evaporator pipe from frosting)


• If the indoor pipe temperaure is below 0°C in 7 min. after the compressor operates without pause while in cooling cycle
operation mode, ➔ compressor, outdoor fan are turned off.
• When indoor pipe temp. is 7°C or higher after 2 min pause of compressor ➔ compressor, outdoor fan is turned on

Indoor pipe
Comp. free temp.
6˚C 7˚C
Comp. Step 4
3˚C
Comp. Step 2
T1
Comp. off

T1: 0 ~ 2°C

NOTE: Some Models are different by T1.

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Part 2 Functions & Controls

5.5 Automatic defrost


• While in heating mode operation in order to protect the evaporator pipe of the outdoor unit from freezing, the cycle is
reversed to cooling made to defrost the evaporator pipe of the outdoor unit.
• Defrosting control is available 50 minutes later after heating cycle has started and the pipe temperature of outdoor unit
reaches below -6°C.

Minimum Time Main Deice time


of Heating
Operating Setting
Freq. of Setting Freq. Freq.
Comp.
Fh Fh Fh
min min min

Starting step
EEV Setting
Open step

ON ON
4-Way
Setting OFF Setting
Outdoor Speed Speed
FAN
Hi Speed
Setting
Speed
Indoor
Hot Hot
FAN Start
OFF Starting

Pre-Heat ON
OFF OFF
LED

Deice STEP 0 1 2 3 4 5 6

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Part 2 Functions & Controls

5.6 Power Relay Control


• Power relay turns on 1 second later after the power is supplied to the outdoor unit.
• Control sequence : power on → PTC operating → power relay on

5.7 Inverter
5.7.1 Inverter Control

U 3Ø
V Comp.
+ W
Motor

U V W

1. The single phase power AC is converted into DC.


2. The single phase power DC is converted into a three phase shopped DC voltage with a variable frequency.
3. When the frequency changes, the rotation speed of the compressor changes resulting in an changed refrigerant circu-
lation. This leads to changeable amount of the heat exchange per unit.

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Part 2 Functions & Controls

5.8 Overheating Protection (Power Module)


• If the temperature of the heat sink thermistor. reaches over Toff, the Compressor stop instantly.
• The compressor operating frequency is limited according to the heat sink thermistor. (refer to below FIG.)
• It will blink 4 times, when the thermistor is open or short, also when the temperature is over T off.

∆T = (T off - T on) Heat Sink Temp.


T1 = T on + ∆T
T2 = T on + 2 * ∆T
T off °C

T2 °C

T1 °C

T on °C

COMP
Freq. Free Fc-1 Fc-2 Fc-1 Fc-2 OFF Free

T on : 85°C (Model by Model)


T off : 95 ~ 105°C (Model by Model)

NOTE: Some Models are different by Ton, and Toff.

5.9 Total Current Control (Over Current Protection)


5.9.1 CT1 control
• If the operating current reaches I1, the operating frequency of the compressor decreases.
• After decreasing the operating frequency by 1step, if operating current is below I1 for 60 seconds continuously, the
operating frequency of compressor increases by 1step.

5.9.2 CT2 control


• If the operating current of the appliance reaches I2, the compressor stop instantly and two minutes later the compres-
sor restarts again.
• If CT2 occurs 5 times within one hour, the appliance turn off and displays ERROR CODE 7.

- I1 :Current of operating frequency down(5.5A ~ 12.0A)


- I2 : Current of compressor cut off(9.0A ~ 14.0A)
* ( I1, I2 depends on model )

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Part 2 Functions & Controls

5.10 DC Peak control


5.10.1 DC Peak Current Error by a fault signal of IPM
• If the operating current of IPM reaches 35A 3A, the compressor stops instantly.
• If DC PEAK occurs 5 times within 1 hour, the appliance turns off and displays ERROR CODE 6.

5.10.2 DC Peak Current Error by the compressor lock


• If the DC LINK voltage below DC 140V occurs 5 times within 1 hour while the compressor is operating, the appliance
turns off and display ERROR CODE 6.

5.10.3 DC Peak Current Error by the Outdoor Fan Lock


• If this problem occurs 5 times within 1 hour in case of the temperature of outdoor pipe TH is over 65 C while the com-
pressor is operating, the appliance turns off and displays ERROR CODE 6.

5.11 Discharge Pipe Temp Control


• If the temperature of the discharge pipe of compressor reaches over 130°C or below -30°C the compressor stops
instantly.
• The compressor operating frequency is limited according to the compressor dome TH. (Refer to below Fig.)
• Temperature range of COMP SPEC varies by 10°C.

D-Pipe Temp. ∆T = (T off - T2)/2


T1 = T2 - 2 * ∆T
T off °C
T3 = T2 + ∆T

T3 °C

T2 °C

T1 °C

-13 °C

COMP Freq. Fh min Free Fc-1 Fc-2 OFF Fc-2 Fc-1 Free

T1 : 95 ~ 100°C ( Model by model )


T2 : 105 ~ 110°C ( Model by model )

NOTE: Some Models are different by T1, and T2.

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Part 2 Functions & Controls

5.12 Low Ambient control


• If outdoor temperature drops below certain temperature, liquid back is prevented by reducing fan speed.
• It can prevent frosting of evaporator and keep cooling operation
• No matter even if the outdoor temperature reaches -10°C.
• You can Cool your room at your desired temperature all your around.

25
Comp Freq.
Cond . temp. Outdoor temp.:-10°C
20
Freq.
15

Temp.(°C)
Outdoor fan
10
On On Outdoor pipe temp. Outdoor fan On/Off control
° outdoor fan On/Off
0°C 5
Off Off control 0
0 50 100 150 200
°…
- 0°C Outdoor temp. -5
Time(Min.)

5.13 Test Operation (Cooling)


• Press the Tact Switch for compulsory operation of the main body for 3 seconds in order to operate the unit in the trial
operation mode.
- Operation mode: Cold
- Indoor pan: Strong wind
- COMP frequency: Step 5
- COMP compulsorily operates for about 18 minutes irrespective of indoor temperature.

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3. Test Run
1. Check before Test Run...................................................................................................25

2. Test Run Flow chart .......................................................................................................26

3. Test Run Detail................................................................................................................27

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3. Test Run

1. Check before Test Run

Check to see whether there is any refrigerant leakage, and check whether the power or transmission
1 cable is connected properly.

Check liquid pipe and gas pipe valves are fully opened.
2
NOTE: Be sure to tighten caps.

Confirm that 500 V megger shows 2.0 MΩ or more between power supply terminal block and
ground. Do not operate in the case of 2.0 MΩ or less.

NOTE: Never carry out mega ohm check over terminal control board.
Otherwise the control board may break.
3
Immediately after mounting the unit or after leaving it turned off for an extended length of
time, the resistance of the insulation between the power supply terminal board and the
ground maydecrease to approx. 2.0 MΩ as a result of refrigerant accumulation in the internal
compressor.

If the insulation resistance is less than 2.0 MΩ, turn on the main power supply.

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3. Test Run

2. Test Run Flow chart

START

Test operation for indoor unit

Operate the unit in cooling mode. No


Refer to part4, 7 Electric part
Does Test operation start?
Yes
Is cold air discharged for No
more than 3 minutes ?
Yes Refer to part4, 5 Cycle part
Is there any temperature No
difference between intake and
discharged air?
Yes
Is the operating current No * Check the load (In/Out Temp.)
normal ? * Check pipe length and amount of
Yes refrigerant
* Check for abnormal sound in
Operation mode change
outdoor unit (comp.,Fan, others )
to Heating mode

Is hot air discharged ? No Refer to Troubleshooting


After Hot Start Guide
Yes

Normal

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3. Test Run

3. Test Run Detail


1. Check that all tubing and wiring have been properly con- NOTE: If the actual pressure is higher than shown, the
nected. system is most likely over-charged, and charge
2. Check that the gas and liquid side service valves are fully should be removed.
open. If the actual pressure are lower than shown, the
system is most likely undercharged, and charge
Settlement of outdoor unit should be added.
The air conditioner is now ready for use.
• Anchor the outdoor unit with a bolt and nut(ø10mm) tightly
and horizontally on a concrete or rigid mount.
• When installing on the wall, roof or rooftop, anchor the PUMP DOWN
mounting base securely with a nail or wire assuming the This is performed when the unit is to be relocated or
the refrigerant circuit is serviced.
influence of wind and earthquake.
Pump Down means collecting all refrigerant in the outdoor
• In the case when the vibration of the unit is conveyed to the unit without loss in refrigerant gas.
hose, secure the unit with an anti-vibration bushing.
CAUTION:
Bolt Be sure to perform Pump Down procedure with the unit
cooling mode.

Pump Down Procedure


1. Connect a low-pressure gauge manifold hose to the
charge port on the gas side service valve.
2. Open the gas side service valve halfway and purge the air
Tubing connection
from the manifold hose using the refrigerant gas.
3. Close the liquid side service valve(all the way in).
Evaluation of the performance
4. Turn on the unit's operating switch and start the cooling
Operate unit for 15~20 minutes, then check the system operation.
refrigerant charge:
5. When the low-pressure gauge reading becomes 1 to
1. Measure the pressure of the gas side service valve. 0.5kg/cm2 G(14.2 to 7.1 P.S.I.G.), fully close the gas side
2. Measure the temperature of the intake and discharge of air. valve stem and then quickly turn off the unit. At that time,
Pump Down has been completed and all refrigerant gas
3. Ensure the difference between the intake temperature and
will have been collected in the outdoor unit.
the discharge is more than 8°C(46°F) (Cooling) or
(Heating).
5. Check operating current.
Intake temperature 6. Change operation mode and check.
Discharge air

Discharge
temperature

4. For reference; the gas side pressure of optimum condition


is as below.(Cooling)

Refrigerant Outside ambient The pressure of the gas side


TEMP. service valve.
R-22 35°C (95°F) 4~5kg/cm2G(56.8~71.0 P.S.I.G.)
R-410A 35°C (95°F) 8.5~9.5kg/cm2G(120~135 P.S.I.G.)

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4. Trouble Shooting

4. Trouble Shooting
1. 2-Way, 3-Way Valve.........................................................................................................29

2. Pumping Down ...............................................................................................................30

3. Balance Refrigerant of the three way valve .................................................................31

4. Evacuation ......................................................................................................................32

5. Gas Charging ..................................................................................................................33

6. Cycle Part ........................................................................................................................34

7. Self Diagnosis.................................................................................................................35

8. Electronic Parts ..............................................................................................................38

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4. Trouble Shooting

1. 2-Way, 3-Way Valve


2-way Valve (Liquid Side) 3-way Valve (Gas Side)

Valve cap
Hexagonal wrench (4mm) Open position
Flare nut Flare nut Closed position
Open position
Pin
Closed position
To To
piping piping Service Service
connection connection port cap port
To outdoor unit To outdoor unit

Works Shaft position Shaft position Service port

Closed Closed Closed


Shipping
(with valve cap) (with valve cap) (with cap)

Air purging Open Closed Open


1. (Installation) (counter-clockwise) (clockwise) (push-pin or with
vacumm pump)

Open Open Closed


Operation
(with valve cap) (with valve cap) (with cap)

Pumping down Closed Open Open


2. (Transfering) (clockwise) (counter-clockwise) (connected manifold
gauge)

Evacuation Open Open Open


3. (Servicing) (with charging
cylinder)

Gas charging Open Open Open


4. (Servicing) (with charging
cylinder)
Pressure check Open
5. (Servicing) Open Open (with charging cylinder)

Gas releasing Open


6. Open Open (with charging cylinder)
(Servicing)

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Part 4 Trouble Shooting Guide

2. Pumping Down

Indoor unit Liquid side


Open Outdoor unit
2-Way
valve

Gas side

Closed
3-Way
valve

Lo
CLOSE CLOSE

Purge the air

• Procedure
(6) Operate the air conditioner at the cooling
(1) Confirm that both the 2-way and 3-way valves cycle and stop it when the gauge indicates
are set to the open position. 1kg/cm2g.
– Remove the valve stem caps and confirm that
the valve stems are in the raised position. (7) Immediately set the 3-way valve to the closed
– Be sure to use a hexagonal wrench to operate position.
the valve stems. – Do this quickly so that the gauge ends up indi-
cating 3 to 5kg/cm2g.
(2) Operate the unit for 10 to 15 minutes.
(8) Disconnect the charge set, and mount the 2-
(3) Stop operation and wait for 3 minutes, then way and 3-way valve’s stem nuts and the ser-
connect the charge set to the service port of vice port nut.
the 3-way valve. – Use torque wrench to tighten the service port
– Connect the charge hose with the push pin to nut to a torque of 1.8 kg.m.
the service port. – Be sure to check for gas leakage.

(4) Air purging of the charge hose.


– Open the low-pressure valve on the charge set
slightly to air purge from the charge hose.

(5) Set the 2-way valve to the closed position.

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Part 4 Trouble Shooting Guide

3. Evacuation (All amount of refrigerant leaked)

Indoor unit Liquid side


Outdoor unit
3-Way
valve Open

Gas side

3-Way
valve Open

Vacuum pump
Lo Vacuum
Gage
OPEN
OPEN

• Procedure

(1) Connect the vacuum pump to the center hose (3) Close the valve (Lo side) on the charge set,
of charge set center hose turn off the vacuum pump, and confirm that
the gauge needle does not move (approxima-
(2) Evacuation for approximately one hour. tely 5 minutes after turning off the vacuum
– Confirm that the gauge needle has moved pump).
toward 0.8 Torr.
(4) Disconnect the charge hose from the vacuum
pump.
– Vacuum pump oil.
If the vacuum pump oil becomes dirty or
depleted, replenish as needed.

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Part 4 Trouble Shooting Guide

4. Gas Charging (After Evacuation)

Indoor unit Liquid side


Open Outdoor unit
3-Way
valve

Gas side

Open
3-Way
Check valve valve
Charging
cylinder

Lo Vacuum
Gage
(1) OPEN
CLOSE

• Procedure

(1) Connect the charge hose to the charging This is different from previous procedures.
cylinder. Because you are charging with liquid refrigerant
– Connect the charge hose which you dis-con- from the gas side, absolutely do not attempt to
nected from the vacuum pump to the valve at charge with larger amounts of liquid refrigerant
the bottom of the cylinder. while operating the air conditioner.
– If you are using a gas cylinder, also use a
scale and reverse the cylinder so that the sys-
tem can be charged with liquid. (4) Immediately disconnect the charge hose from
the 3-way valve’s service port.
(2) Purge the air from the charge hose. – Stopping partway will allow the gas to be dis-
– Open the valve at the bottom of the cylinder charged.
and press the check valve on the charge set to – If the system has been charged with liquid
purge the air. (Be careful of the liquid refriger- refrigerant while operating the air conditioner
ant). The procedure is the same if using a gas turn off the air conditioner before disconnecting
cylinder. the hose.
(3) Open the valve (Lo side on the charge set and
charge the system with liquid refrigerant. (5) Mount the valve stem nuts and the service
– If the system can not be charged with the spec- port nut.
ified amount of refrigerant, it can be charged – Use torque wrench to tighten the service port
with a little at a time (approximately 150g each nut to a torque of 1.8 kg.m.
time) while operating the air conditioner in the – Be sure to check for gas leakage.
cooling cycle; however, one time is not suffi-
cient, wait approximately 1 minute and then
repeat the procedure (pumping down-pin).

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Part 4 Trouble Shooting Guide

5. Cycle Part

Trouble analysis
1. Check temperature difference between intake and discharge air, and check for the operating current too.

Case Symptom Supposed Caused

Case 1 Temp. difference : approx. 0°C All amount of refrigerant leaked out.
Current : less than 80% of rated current Check refrigeration cycle.

Case 2 Temp. difference : approx. 8°C Refrigerant leakage Clog of refrigeration cycle
Current : less than 80% of rated current Defective Compressor.

Case 3 Temp. difference : less than 8°C Excessive amount of refrigerant


Current : over the rated current

Case 4 Temp. difference : over 8°C Normal

NOTICE
Temperature difference between intake and discharge air depends on room air humidity. When the room air humidity is
relativery higher, temperature difference is smaller. When the room air humidity is relatively lower temperature difference
is larger.

2. Check temperature and pressure of refrigeration cycle.

Suction pressure Temperature


(Compared with (Compared with Cause of Trouble Description
the normal value) the normal valve)

Defective compressor Current is low.


High
Defective 4-way reverse valve
Higher
Excessive amount of High pressure does not quickly
Normal refrigerant rise at the beginning of
operation.

Insufficient amount of Current is low.


Lower Higher refrigerant (Leakage)
Clogging

NOTICE
1. The suction pressure is usually 8.5~9.5kg/cm✒G(Cooling) at normal condition.(R410A)
2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with putty.

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Part 4 Trouble Shooting Guide

6. Self Diagnosis
Error Display Indoor
Error Indicator Cause of Error
Code Indoor Outdoor Operation
1 time 1time 1time 1time 1time
• Indoor Temp. sensor error
1 - Sensor open or short O ON
3 sec 3 sec 3 sec 3 sec

2 times 2 times 2 times 2 times


• Outdoor Temp. sensor error
2 - Sensor open or short O O ON
3 sec 3 sec 3 sec

4 times 4 times • Heat Sink sensor error


- Sensor open or short O O ON
4 3 sec 3 sec
°…
- Heat Sink temp is over 95

5times 5times
• Communication error
5 O O OFF
3 sec 3 sec

6times 6times
• DC Peak error O O SHUT
6 3 sec DOWN

7times 7times
SHUT
7 • Over current error (CT2) O O
3 sec DOWN

8times 8times
• Indoor fan lock error
8 (BLDC fan model only) O OFF
3 sec

9times 9times
• Outdoor fan lock error
O O OFF
9 (BLDC fan model only)
3 sec

10 times 10 times
• D-Pipe TH. is short or open. O O ON
10
3 sec

1time 2times 1time 2times


• EEPROM Error
12 - EEPROM Check sum Error O ON
3 sec 3 sec

1time 3 times 1time 3 times


• PSC Error
13 O ON
3 sec
- PSC Fault Error

1time 4 times 1time 4 times


• Comp Phase Current Error
14 (180 Driver Comp Control O ON
3 sec
Model Only)
(4 Led Model)

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Part 4 Trouble Shooting Guide

6.1 Error indicator of air conditioner


• Indoor : Operating LED or 88 Segment,
ex) "C1" Error code 1, C2 Error code 2, "CA" Error code 10,
"CC" Error code 12, CD Error code 13
• Outdoor : LED01M(Red) on the outdoor PCB

6.2 Cancellation of Error indicator


1) Error Code 1, 2, 3, 4, 10 : Error code disappear when normal conditions are restored.
2) Error Code 5, 8, 9, 12, 13, 14 : Keep displaying Error code although normal conditions are restored but error code
disappears on restarting the unit.
3) Error Code 6, 7 : Error code disappears when power reset (Power Cord Off & On)

CAUTION

Precaution in Service or Check


Even after stopping the operation of product, it takes some time to discharge the remaining electricity of the electrolyt-
ic capacitor that was charged early.
Before conducting a checking or repairing job, pull out the plug out of the outlet and make sure that the lamp on the
control board outdoor unit is off.

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Part 4 Trouble Shooting Guide
6.3 The Diagnosis Procedure

START

Check the supplied voltage No


to product (AC220V/230V ±30V) Check the main power

Yes
Check the connecting cable No
Connect the cable Properly.
between Indoor and outdoor units.

Yes
Check the number of blinks on the
operation indicator or error code
on the display
(refer to the self-diagnosis
function).

Check the self-diagnosis table

Unit Check Point

• Check the condition of connectors


Indoor
• The condition of P.C.B pattern.

• Check the condition of connectors.


Outdoor • The condition of P.C.B pattern.
• The electronic components.

Be sure to disconnect the power cable plug from the plug socket before disassembling the
equipment for a repair. Internal components and circuit boards are at main potential when the
equipment is connected to the power cables. This voltage is extremely dangerous and may
cause death or severe injury if come in contact with it.

Be sure to turn off power switch before connect or disconnect connector, or parts damage may
be occurred.

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Part 4 Trouble Shooting Guide

7. Electronic Parts
7.1 The Product doesn t operate at all

Turn off the main power and


wait for 10 seconds.

Turn on the main power again.

Primarily, the operating condition of


Micom is O.K.
A "Beeping" sound is made Yes
from the indoor unit
* Check, Remote controller & Receiver.
* Check CN-DISP1, CN-DISP2 of
No
indoor PCB

Check the voltage of power supply (AC220V/AC240V, 50Hz) and check


for the following :

* The voltage of main power supply.


* The voltage applied to the unit.
* The connecting method of Indoor/Outdoor connecting cable (each color)
* The P.C.B. Assembly (Fuse, Noise Filter, Power Module, Bridge Diode, etc.)

The operation check of the Indoor P.C.B. Ass'y

Procedure Specification Remedy


1) The input voltage of power mod- 1) AC230V ± 30V 1) Check the power outlet.
ule. : Check the rated voltage

2) The output voltage of power mod- 2) 12V ± 3V 2) Replace


ule. P.C.B Ass'y

4) IC04D(7805) 4) DC5V 4) Replace P.C.B Ass'y


5) IC01A(KIA7036) 5) The voltage of micom pin 19 5) Replace P.C.B Ass'y
: DC4.5V↑

Be sure to disconnect the power cable plug from the plug socket before disassembling the
equipment for a repair. Internal components and circuit boards are at main potential when the
equipment is connected to the power cables. This voltage is extremely dangerous and may
cause death or severe injury if come in contact with it.

Be sure to turn off power switch before connect or disconnect connector, or parts damage may
be occurred.

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Part 4 Trouble Shooting Guide
7.2 The Product doesn't operate with the remote controller

Turn on the main power

A "Beeping" sound is made No


from the indoor unit * Refer to 10.1

Yes * Check the voltage of power


Is it possible to turn on the unit No (AC220V/AC240V, 50Hz).
by ON/OFF button on display?

Yes

Is the remote controller No * When the mark ( ) is displayed


working properly? in LCD screen, replace battery.

Yes

* Check the contact point of CN-DISP 1, 2 connector & Re connector.


* Check display P.C.B Assembly
- Voltage between CN-DISP1 3 - 6 should be DC +5V,
- If problem still persists, Replace display PCB

Be sure to disconnect the power cable plug from the plug socket before disassembling the
equipment for a repair. Internal components and circuit boards are at main potential when the
equipment is connected to the power cables. This voltage is extremely dangerous and may
cause death or severe injury if come in contact with it.

Be sure to turn off power switch before connect or disconnect connector, or parts damage may
be occurred.

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Part 4 Trouble Shooting Guide

7.3 Trouble Shooting for Error Code


7.3.1 Error code 01

Discription Indoor TH. (thermistor) is short or open

• Indoor TH. is short or open


Supposed
• Indoor TH. is not connected to the indoor unit PCB assembly
Causes
• Damage or defect on the sensing circuit of indoor unit PCB assembly. (R01H, R02H, R03H,
R04H, C01H, C02H)

Indoor TH. is connected to No * Connect to CN-TH1 in indoor


Indoor unit PCB assembly ? unit PCB assembly.

Yes
* Check Indoor TH.
Indoor TH. is working No
- Measure resistance of TH
properly? (air : about 10 kΩ at 25°C, .
pipe : about 5 kΩ at 25°C)
Yes
- If it is not, replace the thermistor.

Sensing circuit of indoor No


* Check soldering state of
unit PCB is operating properly?
R01H ~ R04H, C01H, C02H
Yes - If it is broken, replace indoor unit PCB.

*The indoor unit PCB still has some problem.


* Replace the indoor unit PCB.

Be sure to disconnect the power cable plug from the plug socket before disassembling the
equipment for a repair. Internal components and circuit boards are at main potential when the
equipment is connected to the power cables. This voltage is extremely dangerous and may
cause death or severe injury if come in contact with it.

Be sure to turn off power switch before connect or disconnect connector, or parts damage may
be occurred.

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Part 4 Trouble Shooting Guide
7.3.2 Error code 02

Discription Outdoor TH.(Thermistor) is short or open

• Outdoor TH. is short or open


Supposed
• Outdoor TH. is not connected to the outdoor unit PCB assembly.
Causes
• Damage or defect on the sensing circuit of outdoor unit PCB assembly.
(R03H~R06H, C02H, C03H)

Outdoor TH. is connected to No * Connect to CN-TH1 in outdoor


outdoor unit PCB assembly ? unit PCB assembly

Yes
* Check outdoor TH.
Outdoor TH. is working No
- Measure resistance of TH.
properly? (air : about 10kΩ at 25°C,
pipe : about 5kΩ at 25°C)
Yes
- If it is not, replace the thermistor.

Sensing circuit of outdoor No * Check soldering state of


unit PCB is operating properly? R03H ~ R06H, C02H, C03H

Yes
* If it is broken, replace outdoor unit
PCB
* The outdoor unit PCB still has some
problem.
* Replace outdoor unit PCB.

Be sure to disconnect the power cable plug from the plug socket before disassembling the
equipment for a repair. Internal components and circuit boards are at main potential when the
equipment is connected to the power cables. This voltage is extremely dangerous and may
cause death or severe injury if come in contact with it.

Be sure to turn off power switch before connect or disconnect connector, or parts damage may
be occurred.

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Part 4 Trouble Shooting Guide

7.3.3 Error code 04

Heat-sink Temp. is over 95°C.


Discription
Heat-sink TH.(Thermistor) is open or short.

• Heat-sink TH. is damaged (short or open).


Supposed
• Heat-sink Temp. is over 95°C
Causes
• Damage or defect on the sensing circuit of outdoor unit PCB assembly. (R01H, R02H, C01H)

Heat-sink TH is connected to No * Connect to CN-TH2 in outdoor


outdoor PCB assembly? unit PCB assembly

Yes
No * Check heat-sink TH.
Heat-sink TH. in INV-IC
(or PCB) is operating properly? - Measure resistance of TH.
(about 10kΩ at 25°C)
Yes - If it is not, replace the thermistor.

Sensing circuit of outdoor No * Check soldering state of R01H,


unit PCB is operating properly? R02H, C01H
* If it is broken, replace outdoor unit PCB
Yes

* If Air circulation is poor, this error


may be caused.
* It’s normal to protect the component
in very poor air circulation.

Be sure to disconnect the power cable plug from the plug socket before disassembling the
equipment for a repair. Internal components and circuit boards are at main potential when the
equipment is connected to the power cables. This voltage is extremely dangerous and may
cause death or severe injury if come in contact with it.

Be sure to turn off power switch before connect or disconnect connector, or parts damage may
be occurred.

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Part 4 Trouble Shooting Guide

7.3.4 Error code 05

Discription Communication Error

• Wrong wiring or missing wire between indoor and outdoor unit cable
• Defect of communication components in indoor unit PCB assembly
Supposed
• Defect of communication components in outdoor unit PCB assembly
Causes
• Defect of power supply components in outdoor unit PCB assembly
• No ground connection in air conditioner unit. (affected by noise in power source)

Indoor - Outdoor
Wiring connection between No 1(BR) - 1(BR)
Indoor unit and out door unit
2(BL) - 2(BL)
Is right ?
3(GN/YL) - 3(GN/YL)
4(RD) - 4(RD)
Yes

Is the voltage of T/Block No * Check power connector


1 , 2 in outdoor unit about
- Is not connected to the T/Block in
AC 220/240V ?
indoor unit.

Yes
Is the voltage of GND & DC5V in No Check FUSE, NF01/02J, PTC,
outdoor unit PCB about DC 5V ? Power Module, BD-01S in
outdoor unit PCB assembly
Yes

Ground connection is installed ? No Install ground connection from


(power outlet or outdoor chassis) outdoor unit. (In case power outlet
has no earth port)
Yes

No Check IC01K, IC02K,D01K~D03K,


Communication circuit of indoor ZD01K~ZD03K, R01K~R10K,
& outdoor PCB Is operating
C01K~C04K
properly?
Earth port

Yes

Check the noise from another


machine on communication line.

Be sure to disconnect the power cable plug from the plug socket before disassembling the
equipment for a repair. Internal components and circuit boards are at main potential when the
equipment is connected to the power cables. This voltage is extremely dangerous and may
cause death or severe injury if come in contact with it.

Be sure to turn off power switch before connect or disconnect connector, or parts damage may
be occurred.

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Part 4 Trouble Shooting Guide

7.3.5 Error code 06

Discription DC Peak Error

• Supplied power is not normal


Supposed • Comp Connector (CN-U,V,W) is disconnected or connected to wrong position
• Compressor is damaged (coil short) ➔ replace compressor
Causes
• Too much Refrigerant
• Defect in outdoor PCB assembly ➔ replace PCB assembly

Supplied voltage to No
Outdoor PCB is about Check power source
AC 220/240V ?

Yes
Check CN-U,V,W connector
Is connector (CN-U,V,W) No
connected to compressor and (U : RD, V : BL, W : YL)
inserted to PCB in right position?

Yes
* Check refrigerant pressure and
Refrigerant pressure is within No adjust.
limits?

Yes *Check resistance


1 Between U-V, V-W, U-W port.
No Short / Open circuit
Is the compressor running ? (Comp..motor coil error)
normal:1~2Ω
Yes 2 Between U,V,W and Body
normal : over10MΩ
Inverter components in outdoor No
unit PCB assembly are working
1 Short of SPM pins (GND-P,U,V,W pin)
properly ?
2 Direction of D01Z~D03Z, C08Z, 10Z,
12Z,16Z
Yes
3 Assembling state of R01P~R21P&IC01P
It’s normal to protect the unit 4 Assembling state of screw between
Some overload makes this error INV-IC & Heat-sink
5 DC 15V output of Power module.

U Be sure to disconnect the power cable plug


Ω from the plug socket before disassembling the
equipment for a repair. Internal components
V W and circuit boards are at main potential when
the equipment is connected to the power
cables. This voltage is extremely dangerous
and may cause death or severe injury if come
in contact with it.

Be sure to turn off power switch before con-


nect or disconnect connector, or parts damage
may be occurred.

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Part 4 Trouble Shooting Guide

7.3.6 Error code 07

Discription Over current Error (CT2)

• Supplied power is not normal


Supposed • Indoor/outdoor fan is locked
Causes • Too much refrigerant
• Defect in current sensing circuit in outdoor unit PCB assembly

Supplied voltage to No
Outdoor PCB is about Check power source
AC 220/240V ?

Yes
*Check the indoor /outdoor fan motor
No and air circulation condition.
Does indoor / outdoor fan work
running properly? *Low air circulation may cause this
problem
Yes
Refrigerant pressure is within No
Check refrigerant pressure and adjust.
limits ?

Yes

Current sensing circuit is working It ’s normal to protect the unit


properly ? Some overload may lead to this error
Yes
No

* Check current sensing circuit.

Check the Current Trans. is damaged in outdoor unit PCB (output wire is
disconnected to pin or not)

- Some component in the PCB is broken, It makes this problem.

If problem still persists, Replace the outdoor unit PCB

Be sure to disconnect the power cable plug from the plug socket before disassembling the
equipment for a repair. Internal components and circuit boards are at main potential when the
equipment is connected to the power cables. This voltage is extremely dangerous and may
cause death or severe injury if come in contact with it.

Be sure to turn off power switch before connect or disconnect connector, or parts damage may
be occurred.

Copyright ©2007 LG Electronics. Inc. All right reserved. - 44 -


LGE Internal Use Only
Only for training and service purposes
Part 4 Trouble Shooting Guide

7.3.7 Error code 08

Discription Indoor fan is locked (BLDC fan model only)

• Indoor fan or motor is locked


Supposed • Short circuit inside the fan motor winding.
Causes • Fan connector is not connected to indoor unit PCB assembly
• Defective in DC-fan driving circuit

Supplied voltage to No
Indoor PCB is about Check power source
AC 220/240V ?

Yes
- remove obstacles in indoor unit
No fan assembled correctly.
Is indoor fan rotating ? - CN-Motor1 & assembling state of
DC Fan connector.
Yes
Is DC - fan driving circuit working No * Check DC Fan Driving circuit
properly ? (Soldering state & Direction)
- R01F~R09F, C01F~C03F,
Yes IC01F~IC03F, Q01F~Q02F, ZD01F

Is DC - fan motor working * Drive another motor with not replace.


properly ? If the motor is rotate ,The PCB is ok
Yes
No Replace the motor in indoor unit.

* Check PCB.

- Operate the fan motor with another normal PCB. If the motor is rotate,
the PCB in the unit has problem. Replace the PCB in indoor unit.

CAUTION

Before working, please wait for some time to allow the capacitor to discharge fully.
Working on the equipment that is connected to a power supply can cause an electrical shock.
Please, connect and disconnect the fan motor wires to the PCB after disconnecting the power plug and then resume operation.

Be sure to disconnect the power cable plug from the plug socket before disassembling the
equipment for a repair. Internal components and circuit boards are at main potential when the
equipment is connected to the power cables. This voltage is extremely dangerous and may
cause death or severe injury if come in contact with it.

Be sure to turn off power switch before connect or disconnect connector, or parts damage may
be occurred.

Copyright ©2007 LG Electronics. Inc. All right reserved. - 45 -


LGE Internal Use Only
Only for training and service purposes
Part 4 Trouble Shooting Guide

7.3.8 Error code 09

Discription Outdoor fan is locked (BLDC fan model only)

• Outdoor fan or motor is locked


Supposed • Short circuit inside the fan motor winding.
Causes • Fan connector is not connected to outdoor unit PCB assembly
• Defective in DC-fan driving circuit

Supplied voltage to No
Outdoor PCB is about Check power source.
AC 220/240V ?

Yes
* Remove obstacles in outdoor unit
No fan assembled correctly.
Is outdoor fan rotating ? * Check connector is not connected
to outdoor PCB assembly (CN-FAN2)
Yes
Is DC - fan driving circuit working No * Check DC Fan driving circuit
properly ? (Soldering state & Direction)
- R01F~R05F, C01F~C03F,
Yes
Q01F~Q04F, ZD01F

Is DC - fan motor working * Drive another motor with not replace.


properly ?
If the motor is rotate ,The PCB is ok
Yes
No Replace the motor in outdoor unit.

* Check PCB.

- Operate the fan motor with another normal PCB. If the motor rotates,
the PCB in the unit has problem. Replace the PCB in outdoor unit.

CAUTION

Before working, please wait for some time to allow the capacitor to discharge fully.
Working on the equipment that is connected to a power supply can cause an electrical shock.
Please, connect and disconnect the fan motor wires to the PCB after disconnecting the power plug and then resume operation.

Be sure to disconnect the power cable plug from the plug socket before disassembling the
equipment for a repair. Internal components and circuit boards are at main potential when the
equipment is connected to the power cables. This voltage is extremely dangerous and may
cause death or severe injury if come in contact with it.

Be sure to turn off power switch before connect or disconnect connector, or parts damage may
be occurred.

Copyright ©2007 LG Electronics. Inc. All right reserved. - 46 -


LGE Internal Use Only
Only for training and service purposes
Part 4 Trouble Shooting Guide

7.3.9 Error code 10

Discription D-Pipe TH.(Thermistor) is short or open

• D-pipe TH. is short or open


Supposed
• D-pipe TH. is not connected to the outdoor unit PCB assembly
Causes
• Damage or defect on the sensing circuit of outdoor unit PCB assembly

The D-PIPE TH. Is connected to No Connect to CN-D_PIPE in outdoor


outdoor unit PCB assembly unit PCB assembly

Yes
Check D_PIPE TH.
No
D-PIPE TH. is working - Measure resistance of TH.
properly ?
(about 200kΩ at 25°C.)

Yes
Is Sensing circuit of outdoor No
unit PCB working properly ? - Check soldering state of
R07H, R08H, C04H
Yes

* It's normal to protect the unit,


when the discharge pipe temp.
is high in the range of
100~110°C(depens on model)

Be sure to disconnect the power cable plug from the plug socket before disassembling the
equipment for a repair. Internal components and circuit boards are at main potential when the
equipment is connected to the power cables. This voltage is extremely dangerous and may
cause death or severe injury if come in contact with it.

Be sure to turn off power switch before connect or disconnect connector, or parts damage may
be occurred.

Copyright ©2007 LG Electronics. Inc. All right reserved. - 47 -


LGE Internal Use Only
Only for training and service purposes
P/NO : MFL36547601 JAN. 2008

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