Professional Documents
Culture Documents
Toyota
STI Headlamp
Date :29/04/2019
File : 160B_STI_HL_HR_V1-5.docx
Diffusion List
Approval List
Manager eSystem eQuality
P. Morin1 V . Dubois S. Fromont
Valeo Lighting System, 26 boulevard de l'Industrie 49000 ANGERS – Tel : +33 (0)2 41 33 24 00
Table of contents
1. INTRODUCTION ................................................................................................................................................................... 4
1.1. HISTORY EVOLUTIONS ....................................................................................................................................................... 4
1.2. AIM OF THE DOCUMENT.................................................................................................................................................... 4
1.3. REFERENCE DOCUMENTS ................................................................................................................................................... 4
2. PRODUCT PRESENTATION .................................................................................................................................................. 5
2.1. FUNCTIONS ..................................................................................................................................................................... 5
2.2. ASPECT ........................................................................................................................................................................... 5
2.3. VEHICLE INTERFACE .......................................................................................................................................................... 6
2.4. COMPONENTS ................................................................................................................................................................. 6
3. MANUFACTURING PROCESS .............................................................................................................................................. 7
3.1. GROUP STANDARD I NSTRUCTION ....................................................................................................................................... 7
3.2. VLS ANGE RS RECOMMENDATIONS..................................................................................................................................... 7
4. CONFORMITY OF THE ASSEMBLY...................................................................................................................................... 8
4.1. TEST BENCH .................................................................................................................................................................... 8
4.2. COMPONENT CHECKING .................................................................................................................................................... 8
4.3. I NPUT CURRE NTS ............................................................................................................................................................. 8
4.4. LIGHTING ACTIVATION TIME.............................................................................................................................................. 8
4.5. DATA BUS / DIAGNOSTIC .................................................................................................................................................. 8
5. COMMUNICATION ............................................................................................................ ERREUR ! SIGNET NON DEFINI.
5.1. SOFTWARE CONFIGURATION.................................................................................................... ERREUR ! SIGNET NON DEFINI .
5.2. DATA ID (DID) .................................................................................................................... ERREUR ! SIGNET NON DEFINI .
5.3. MOTOR CONTROL.................................................................................................................. ERREUR ! SIGNET NON DEFINI .
5.4. FUNCTION ACTIVATION........................................................................................................... ERREUR ! SIGNET NON DEFINI .
5.5. O THER UDS COMMAND......................................................................................................... ERREUR ! SIGNET NON DEFINI .
6. DRIVER FLASHING & SETTINGS.......................................................................................................................................... 8
6.1. DRIVER 1 ......................................................................................................................................................................14
6.2. DRIVER 2 ......................................................................................................................................................................14
6.3. DRIVER 3 .............................................................................................................................. ERREUR ! SIGNET NON DEFINI .
6.4. ACTUATOR 1 ......................................................................................................................... ERREUR ! SIGNET NON DEFINI .
6.1. ACTUATOR 2 ......................................................................................................................... ERREUR ! SIGNET NON DEFINI .
7. TESTS...................................................................................................................................................................................15
7.1. MOTOR FUNCTION.........................................................................................................................................................15
7.2. LIGHTING FUNCTION.......................................................................................................................................................15
7.3. ADVANCED FUNCTIONALITIES................................................................................................... ERREUR ! SIGNET NON DEFINI .
8. TRACEABILTY......................................................................................................................................................................15
8.1. LABEL ...........................................................................................................................................................................15
8.2. DRIVER MEMORY ...........................................................................................................................................................15
9. APPENDIXES.......................................................................................................................................................................16
9.1. TEST BENCH ARCHITECTURE .............................................................................................................................................16
9.2. DATAMATRIX DESCRIPTION .............................................................................................................................................16
9.3. POST PRODUCTION ANALYSIS...........................................................................................................................................18
9.4. GLOSSARY.....................................................................................................................................................................19
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1. INTRODUCTION
1.1. HISTORY EVOLUTIONS
Date Rel. Author Comments
24/10/2017 1.0 Erwan TAL (EXT) Initial version
Erwan TAL (EXT) Communication details and test
19/02/2018 1.1
sequence
16/03/2018 1.2 Erwan TAL (EXT) eSystem review
Erwan TAL (EXT) Indus review:
18/06/2018 1.3 StopperDirection values / INFOread
request / DTC read
Erwan TAL (EXT) Application of the latest template with
23/04/2019 1.4
activation Time
29/04/2019 1.5 Erwan TAL (EXT) Update of the list of DTC
Defect Analysis
This document lists also the procedure to follow when a defect is found at the final test step.
1.3. REFERENCE DOCUMENTS
[DOC1] 160B_STI_CurrentConsumption.xlsx
[DOC2] 160B_CAN_LIN_Communication_REG_17_E_0009_A.docx
[DOC3] 160B_LVL-MxB_Test-Sequence.pdf
[DOC4] LampECU_2G.dbc
[DOC5] AHS_Toyota_Matrix.ldf
[DOC6] 160B_HL_High-Range_DTC-list
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2. PRODUCT PRESENTATION
2.1. FUNCTIONS
Function HL Type of lighting Activated by
DRL LED CMD CAN
PL LED CMD CAN
TI LED POWER
LB LED CMD CAN
Matrix HB LED CMD CAN + LIN
Levelling - CMD CAN + LIN
+TI TI LED
0V OFF
13V5 ON
2.2. ASPECT
Insert picture of the product put in the Appendixes
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2.3.2. Pinout
N° Signal Description
1 n/c
2 n/c Toyota Part
3 n/c 90980-12A92
4 Ignition Power input (communication)
5 n/c
6 n/c
7 n/a HLC: not used for HL test
8 n/c
9 n/c
10 n/c
11 TI_PWR Power of the TI function
12 ECU_GND Power ground
13 ECU_PWR Power input (LED)
14 n/c
15 n/c
16 n/c
17 n/c
18 n/c
19 n/c
20 LIN Levelling / AHS
21 n/a Camera CAN
22 n/a Camera CAN
23 CAN_L Chassis CAN
24 CAN_H Chassis CAN
2.4. COMPONENTS
Driver LED
HB Denso Matrix Matrix Module
DRL PL Trio Driver OutBoard / InBoard
PL Trio Driver Linked Board
TI Denso Lamp ECU TI MonoLED
LB Denso Lamp ECU Bipes LB
LCU Denso Lamp ECU -
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3. MANUFACTURING PROCESS
3.1. GROUP STANDARD INSTRUCTION
All relevant documents are available at this location: link here
3.2. VLS ANGERS RECOMMENDATIONS
3.2.1. ESD precaution
Operators shall wear suitable shoes or ESD protected heel pads on production area.
Operators shall wear cotton or ESD protected coat on production area.
Operators shall wear cotton or ESD protected gloves on production area.
The production area must be clearly defined.
Operator ESD control tester shall be installed at the entrance of the production area
Access to the production area shall be done exclusively through this type of entrance
Ionizer fan could be used on the production area in order to ensure discharging of parts that will be
in contact with electronics parts during the assembly.
3.2.2. Conditioning
All electronic parts shall be stored in ESD protected trays upon receipt of containers or during the
process
Any part that has been subjected to mechanical shock must be discarded.
It is forbidden to use electronic parts that have been deposited in bulk in trays
It is forbidden to use parts from a fallen container
3.2.3. Handling
FR4 or SMI type electronic parts shall be taken by the edge
Flex-type electronic parts shall be taken by their middle
It is forbidden to take electronic parts with bare hands
3.2.4. Assembly
When assembling electronic parts with optical parts, no impact on LEDs or other components is
allowed
Bending of FR4 electronic parts must be less than 1mm / m
For electronic parts with bonding connection (wire or ribbon):
o If one of bonding has been bent or twisted, the complete electronic part must be discarded
o It is forbidden to straighten (or fold up) a bonding that was previously shocked
All visible degradation on electronic parts shall declare parts has rejected
3.2.5. Test
Automatic check shall insure that every LED (or small group of LED) lights on.
During standard LED test, electronics parts shall be oriented in an opposite direction of operator’s
eyes in order to avoid dazzling
During laser LED test, electronics parts shall be placed closed chamber to avoid blindness to
operators
3.2.6. Recycling
All parts rejected shall be placed in specific containers and transfer to an approved recycling
company for waste recovery
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ALL VALUES INDICATED IN THE TABLE ABOVE EXPRESSED THE MEAN LEVEL OF THE SIGNAL
5. COMMUNICATION
5.1. CAN
The complete CAN message set is accessible in the reference doc [DOC4]
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LINstop 750h 8 200 LIN transmit pause command (only for Left
side)
DUMMY-01 699h 8 1000 Vehicle CAN bus data {9D 00 00 00 00 00 00
00}
5.1.4. DTC
After sending the request frame, you shall wait for the flow control frame
Function CAN ID Frames for Left HL(hex) Frames for Right HL(hex)
DTC ERASE request 750 70 01 14 00 00 00 00 00 1E 01 14 00 00 00 00 00
DTC ERASE response 758 70 01 54 00 00 00 00 00 1E 01 54 00 00 00 00 00
DTC READ request 750 70 01 13 00 00 00 00 00 1E 01 13 00 00 00 00 00
5.1.5. FAN
Function CAN ID Frames for Left HL(hex) Frames for Right HL(hex)
FAN speed request 750 70 03 BA 89 01 00 00 00 1E 03 BA 89 01 00 00 00
FAN speed response 758 70 04 FA 89 xx yy 00 00 1E 04 FA 89 xx yy 00 00
xx : FANrpm [15:8]
Resolution: 1[rpm]
yy : FANrpm [7:0]
5.2.2. Scheduler
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3 : Normal operation
Current 5 Integer value of current position
Stroke_Int Resolution :1mm
Current 8 Decimal value of current position
Stroke_Dec Resolution :0.00391mm
5.2.2. Swiveling
No DBL will be present in the HL: use the default frame values describe in the table below
0x34 Bit7 6 5 4 3 2 1 Bit0 Def. Val.
1 0 0 0 0 0 0 0 0 00
2 Sign LH Sign RH 0 0 0 0 0 0 00
3 TargetSwivelAngle LH 00
4 TargetSwivelAngle RH 00
5 0 0 0 0 0 0 0 0 00
6 0 0 0 0 0 0 0 0 00
7 0 0 0 0 0 0 0 0 00
8 0 0 0 0 0 0 0 0 00
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6 ShadowAngle RHside_RH
7 DimmerTime_LHside_ DimmerTime_RHside_ DimmerTime_LHside_ DimmerTime_RHside_
LH LH RH RH
8 BeamSwitchTime 0 0 0 0 0 0
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7. TESTS
7.1. MOTOR FUNCTION
For Both function, the sequence describe in appendixes [DOC3] should be followed in order to be able to do:
Maximum vertical travel on left and right HL
One shadow on left and right HL.
Input Output
# Power CAN Aspect Current CAN
00 ECU_PWR & IGNITION = ON
01 +TI TI
02 PL Activated PL
03 DRL Activated DRL
04 LB LB FAN status
05 LB + HB LB + HB
06 HB HB
07 MxB Matrix Status
Fan status
08 DTC request DTC response
09 ECU_PWR & IGNITION = OFF
8. TRACEABILTY
8.1. LABEL
The project team did not request special information from the 160B electronic team.
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9. APPENDIXES
9.1. TEST BENCH ARCHITECTURE
Mono
Driver
case
Trio Driver
board
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Denso Matrix
LCM
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SR Side Reflector
Society of Automotive Engineers USA++
SAE
automotive regulations
SOP Start Of Production
SBL Static Bending light (=FBL / =EVS)
SMT Surface Mounted Technology
YRS System Requirement
TES Technical Evolution Sheet Chiffrage
TIS Test In Situ
TBC To Be Confirmed
TBD To Be Defined
TI Turn Indicator (=ID) / Clignotant
UDS Unified Diagnostic Services
X Beam Driver (Family of drivers MBD BBD
XBD
TBD…)
TD ECE traffic
TG UK traffic
LHD Left Hand Drive
RHD Right Hand Drive
LHT Left Hand Traffic
RHT Right Hand Traffic
LHD = TD = RHT
RHD = TG = LHT
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