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Cite this article as: PETROL. EXPLOR. DEVELOP., 2018, 45(3): 529–535. RESEARCH PAPER
Abstract: There are many problems associated with coiled tubing drilling operations, such as great circulation pressure loss inside pipe,
difficulties in weight on bit (WOB) transferring, and high probability of differential sticking. Aiming at these problems, solids-free brine
drilling fluid system was developed on the basis of formulation optimization with brine base fluid experiment, which was evaluated and
applied to field drilling. Based on the optimization of flow pattern regulator, salt-resisting filtrate reducer, high performance lubricant and
bit cleaner, the basic formula of the solids-free brine drilling fluid system was formed: brine + (0.1%0.2%) NaOH + (0.2%0.4%)
HT-XC + (2.0%3.0%) YLJ-1 + (0.5%2.0%) SDNR + (1.0%2.5%) FT-1A + (1.0%5.0%) SD-505 + compound salt density
regulator. Lab evaluation showed that the fluid had satisfactory temperature resistance (up to 150 ℃), excellent cuttings tolerance (up to
25%), and strong inhibition (92.7% cuttings recovery); Moreover, its lubrication performance was similar to that of all oil-based drilling
fluid. The wellbore could be fairly cleaned at annular up-flow velocity of more than 0.8 m/s if the ratio of yield point to plastic viscosity
was kept above 0.5. This fluid system has been applied in the drilling of three coiled tubing sidetracking wells in the Liaohe Oilfield,
during which the system was stable and easy to adjust, resulting in excellent cuttings transportation, high ROP, regular hole size, and no
down hole accidents. In summary, the solids-free brine drilling fluid system can meet the technical requirements of coiled tubing drilling.
Key words: coiled tubing drilling; brine drilling fluid; properties of drilling fluid; borehole stability; Liaohe Oilfield
with the density of 1.27 g/cm3, and the main components are As shown in Table 2, among the three fluid loss agents that
MgCl2, CaSO4, CaCl2 and NaCl. Every 0.8 g flow pattern are recognized as having good effects in the industry, KH-931
regulator HT - XC, HPMC and HEC are added to base brine and SPNH are not ideal for fluid loss control in high saline
fluid (400 ml brine + 0.2% NaOH) respectively, and the drill- solids-free drilling fluids, while YLJ-1 is with good effect in
ing fluid rheological property was tested at 20 C before and fluid loss control and can meet the field requirement and is
after the hot aging (120 C, 16 h). selected as the fluid loss agent for the solids-free brine drilling
It can be seen from Table 1 that under the effect of HPMC, fluid system.
the ratio of dynamic shear force to plastic viscosity is very 1.1.3. Optimization of the super lubricant
low and the plastic viscosity is high, this can increase the cir-
culation pressure loss in the small size drilling tools, and it is Because of their poor rigidity, the coiled tubing drilling
also bad for the equipment maintenance. The thixotropy of the tools will stick to the large area of borehole wall in a con-
drilling fluid system with HEC is poor, and the surge pressure tinuously deviated well section. The coiled tubing drilling
is high when pumping, which can easily lead to a leak acci- requires higher performance for lubricant. The coiled tubing
dent. After the addition of HT-XC in the base fluid, the vis- drilling is driven by the drive system which can transfer the
co-shearing force of the system was moderate, and the weak driving force from one shaft to the holding block on the
gel structure can be formed quickly. The amount of the API chains and the coiled tube can be lifted or lowered through the
filtration rate was low before and after the hot aging. static friction between the holding blocks. The solid lubricant
Therefore, HT-XC is selected as the flow pattern adjusting in the drilling fluid would decrease the static friction between
agent in the solids-free brine drilling fluid system. the holding blocks, which will affect the up and down move-
ment of the coiled tubing and cause trouble to the drilling
1.1.2. Optimization of the anti-salt and filtration controller operation. Therefore, only liquid lubricants can be selected to
The solids-free brine drilling fluid system has a high salin- reduce the friction between the drilling tool and the casing,
ity and no solid phase, so it is difficult to control the filtration. between the drilling tool and the borehole wall. The lubricant
The non-fluorescent acrylamide-based fluid loss agent (KH - named SD-505, HY-168 and FG-2, each 12 g, were added to
931), lignite fluid loss agent (SPNH) and modified starch the base fluid (400 mL of brine +0.2% NaOH + 0.2%HT-XC
+ 2% YLJ-1) respectively, and the rheological property, lu-
and anti-salt and fluid loss controller (YLJ - 1), each 8 g, were
brication property and biological toxicity were tested before
added to the based fluid (400 mL brine + 0.2% NaOH + 0.2%
and after the hot aging at 20 C (120 C, 16 h).
HT-XC) and stirred well. The fluid loss was measured at
From Table 3, it can be seen that the three kinds of cost-
20 °C before and after the hot aging (120 °C, 16 h). The re-
effective lubricants can reduce the friction to different extents,
sults are shown in Table 2.
while the high-temperature thickening phenomenon occurs
Table 2. Performance comparison of different fluid loss agents. after adding the lubricant FG-2 to the base mud, which has a
great impact on rheological properties. HY-168 is highly toxic
Experimental API filtration Filter cake
System formula and does not meet environmental standards. The lubricant
condition rate/mL thickness/mm
Before hot aging 15.2 1.0
SD-505 is less toxic and has little effect on the rheological
Base mud properties of drilling fluid, which is in compliance with safety
After hot aging 18.8 1.5
and environmental protection concept. Therefore, it is selected
Base mud + Before hot aging 5.4 0.5
2%KH-931
as the lubricant in the solids-free brine drilling fluid system.
After hot aging 11.4 1.0
Base mud + Before hot aging 8.6 0.5 1.1.4. Selection of bit cleaner
2%SPNH After hot aging 9.2 0.5
The mode of coiled tubing drilling is sliding drilling from
Basic mud + Before hot aging 3.2 0.3 beginning to end, and it is very easy to occur bit balling when
2%YLJ-1 After hot aging 3.8 0.3 drilling in soft mudstone formation. The bit cleaner named
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WANG Xiaojun et al. / Petroleum Exploration and Development, 2018, 45(3): 529–535
SDNR, GW-COL and DET, each 4 g, were added to the base the density ranging from 1.03 to 1.50 g/cm3 and optimum se-
fluid, respectively (400 mL of brine + 0.2% NaOH + 0.2% lection of key treating agents with most appropriate amount.
HT-XC + 2% YLJ-1 + 3% SD-505). Put steel bars (with fixed The basic formula is: brine + (0.1%0.2%) NaOH + (0.2%
diameter and length) and the drilling fluid (with 20% of soft 0.4%) HT-XC + (2.0%3.0%) YLJ-1 + (0.5%2.0%) SDNR +
viscous mudstone debris of the Guantao Formation from 42 (1.0%2.5%) anti-sloughing blocking agent (FT-1A) + (1.0%
blocks in the Liaohe Oilfield) into an aging can at 120 °C for 5.0%) SD-505 + composite salt density modifier.
16 hours. Take out and observe the adsorption condition of
the cuttings on the steel bars, and then dry and weigh the cut- 2. Performance evaluations
tings adsorbed on different steel bars (Table 4). 2.1. Basic performance
The adsorption capacity of soft mudstone is different for
steel rods in different formulation drilling fluids. SDNR could The basic performance of the solid-free brine drilling fluid
form a layer of oil film on metal surface which can effectively before and after hot aging (120 °C×16 h) was tested at 20 °C.
prevent adhesion and coalescence of the mudstone, reduce The results are shown in Table 5.
drilling cuttings adsorption on the surface of the drill bit and From Table 5, it can be seen that the solids-free brine drill-
prevent the accident of bit balling. ing fluid has moderate viscosity and shear force, strong thixo-
tropy, and low filtration loss before and after aging, and there
1.2. Solids-free brine drilling fluid formula
is no large fluctuation in rheological properties when density
To meet the requirement of coiled tubing drilling operation, changes. This is because the heavy weight additive used in the
the solids-free brine drilling fluid was eventually formed with solids-free brine drilling fluid is dissolvable compound salt,
and the addition has small effect on the rheology of the drill-
ing fluid.
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WANG Xiaojun et al. / Petroleum Exploration and Development, 2018, 45(3): 529–535
3.2. Wellbore cleaning capability single-cone bit at the well head after drilling a straight section
The F800 drilling fluid pump was used in well QIAN22- of 303 m. Observed from different angles, it can be seen that
17C, the displacement and pump pressure rating were low. the bit is clean without bit balling, and the tooth does not fall
While the pressure loss in the 3 000 m coiled tubing is much off, and bit is not worn.
higher than that of conventional drilling tools. The casing 3.4. Rate of penetration
inside diameter of the well is 124.2 mm and the outer diame-
ter of the coiled tubing is 73.05 mm. Within the pump pres- The ROP of well QIAN22-17C was 5.54 m/h, which was
sure tolerance range, the velocity inannular of the drilling 39.9% higher than that of adjacent well QIAN 22-19C (its
fluid in the casing is below 0.8 m/s, which requires that the ROP in the same formation was only 3.96 m/h, and WOB,
drilling fluid must have a strong hole cleaning capability. displacement and speed were higher). The average daily foot-
Some cuttings returned from the short trip in the hard brittle age increased by 37.92 m. The overall drilling cost was sig-
shale section in well Qian22-17C were angular with particle nificantly reduced. Due to the good cutting-carrying perform-
diameter from 5 to 10 mm, indicating that the cuttings were ance of the solids-free brine drilling fluid, the times of rock
quickly brought to the ground by the drilling fluid without regrinding are reduced, and the strong inhibition prevents the
being crushed or worn at the bottom of the well. It proved that deterioration of the drillability of the formation caused by the
the solids-free brine drilling fluid could ensure the cuttings mudstone hydration and the bit balling accident. The excellent
carrying at low velocity in the annular, avoiding the occur- lubricating performance guarantees better WOB transfer, so
rence of low drilling speed and other complex accidents that faster ROP can be achieved although the drilling parame-
caused by repetitive grinding of cuttings. ters are not so good.
3.3. Lubrication and sticking prevention performance 3.5. Side wall stability
To prevent encountering other wells and to improve drain- From Fig. 6, it can be seen that the borehole of well QIAN22-
age area, the well QIAN22-17C trajectory was designed as 17C is very regular and complete. Due to the strong inhibition,
S-shape. The increase of the open well footage in the lower sealing characteristics and super low filtration rate, there was
vertical interval will broaden the area of the drilling tool at- no undergauged interval, and the hole diameter enlargement
tached to the borehole wall at the corner. The good lubricity rate was only 8.1%. The tripping was safe and smooth without
and film-forming properties of the solids-free brine drilling any scratching or sticking, and no complex accidents occurred
fluid ensured the smooth drilling of the 707 m open well in- during the drilling process. In the subsequent completion
terval, minimizing the inflexion of the coiled tubing. And work, 9 electrical logging were put down to the bottom of the
there was no drilling difficulty in WOB transmission, no bit well smoothly. The operation of centralizer drifting and casing
balling or sticking during the drilling process. Fig. 5 is the running was successful at one time, which shows that the solids-
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WANG Xiaojun et al. / Petroleum Exploration and Development, 2018, 45(3): 529–535
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