MAJOR COMPONENTS OF CRANE SYSTEM Page : 1

GENERAL ARRANGEMENT

HOIST
TROLLEY UNIT
CRAB
DRIVE UNIT
ELECTRICAL SYSTEM

WHEEL BLOCK
END- DRIVE UNIT
TRUCK STRUCTURE
ELECTRICAL SYSTEM

CRANE
SYSTEM

FESTOON POWER SUPPLY SYSTEM

SYSTEM CONTROL SYSTEM

POWER CONDUCTOR SYSTEM

SUPPLY CABLE REELING DRUM

GIRDER
CRANE PORTAL LEGS
STRUCTURE CONTROL CABIN
MAINTENANCE FACILITIES
 MAJOR COMPONENTS OF CRANE SYSTEM Page : 2
CRAB DETAIL - HOIST UNIT

LOAD HOOK
HOOK BEARING
LOAD
RETAINING SCREW
HOOK
FIXING PIN
BEARING HOUSING
BOTTOM
BLOCK
ROPE SHEAVE
SHEAVE BEARINGS
ROPE SHEAVE AXLE
SHEAVE RETAINING SCREW
SHEAVE COVER
ROPE PROTECTOR

WIRE DRUM BODY

WIRE ROPE DRUM BEARING
ROPE DRIVING SHAFT
ROPE GUIDE
ROPE ROPE END CLAMPS
DRUM FRAME STRUCTURE
HOIST

RETURN SHEAVE
SHEAVE BEARING
UPPER
SHEAVE AXLE
BLOCK
AXLE BEARING
SHEAVE CROSS-HEAD

REDUCTION GEARS
GEAR SHAFTS
GEAR SHAFT BEARINGS
TRAIN GEAR HOUSING
LUBRICATION SYSTEM
SEALS
DRIVE
UNIT
STATOR
DRIVE ROTOR
MOTOR POLE TERMINALS
ROTOR BEARING
SEALS

BRAKE DISK
BRAKE LINING
BRAKE ADJUSTING BOLT
UNIT RETURN SPRING
BRAKE COIL
RECTIFIER
 MAJOR COMPONENTS OF CRANE SYSTEM Page : 3
CRAB DETAIL - TROLLEY UNIT

WHEEL BODY
WHEEL BEARING
WHEEL WHEEL SHAFT
BLOCK WHEEL HOUSING
SEALS
RUBBER BUFFER

TROLLEY
REDUCTION GEARS
GEAR SHAFTS
GEAR SHAFT BEARINGS
TRAIN GEAR HOUSING
LUBRICATION SYSTEM
SEALS
DRIVE
UNIT
STATOR
DRIVE ROTOR
MOTOR POLE TERMINALS
ROTOR BEARING
SEALS

BRAKE DISK
BRAKE LINING
BRAKE ADJUSTING BOLT
UNIT RETURN SPRING
BRAKE COIL
RECTIFIER

STEEL STRUCTURE
DIAPHRAGM
STRUCTURE CONNECTION PLATES
BOLTS + NUTS +
WASHERS
 MAJOR COMPONENTS OF CRANE SYSTEM Page : 4
CRAB DETAIL - ELECTRICAL SYSTEM

ELECTRICAL
SYSTEM

POWER CABLE

CABLES

CONTROL CABLE

MOTOR CIRCUIT BREAKER

LIFTING SLOW - CONTACTOR
LIFTING FAST - CONTACTOR
LOWERING SLOW - CONTACTOR
HOISTING
LOWERING FAST - CONTACTOR
MODULE
INTERLOCKS
TIMERS
LIMIT SWITCHES
CABLE TERMINALS

PANEL
BOX
MOTOR CIRCUIT BREAKER
FORWARD SLOW - CONTACTOR
FORWARD FAST - CONTACTOR
BACKWARD SLOW - CONTACTOR
CROSS TRAVEL
BACKWARD FAST - CONTACTOR
MODULE
INTERLOCKS
TIMERS
LIMIT SWITCHES
CABLE TERMINALS

IP 54 SEALED DOOR
CABLE GLANDS
CONNECTOR PLUGS
ACCESSORIES
V - A - COS INDICATORS
INDICATING LAMPS
HINGES
 MAJOR COMPONENTS OF CRANE SYSTEM Page : 5
END-CARRIAGE / END-TRUCK

WHEEL BODY
WHEEL BEARING
WHEEL WHEEL SHAFT
BLOCK WHEEL HOUSING
SEALS
RUBBER BUFFER

ENDTRUCK
REDUCTION GEARS
GEAR SHAFTS
GEAR SHAFT BEARINGS
TRAIN GEAR HOUSING
LUBRICATION SYSTEM
SEALS
DRIVE
UNIT

STATOR
DRIVE ROTOR
MOTOR POLE TERMINALS
ROTOR BEARING
SEALS

BRAKE DISK
BRAKE LINING
BRAKE ADJUSTING BOLT
UNIT RETURN SPRING
BRAKE COIL
RECTIFIER

STEEL STRUCTURE
DIAPHRAGM
STRUCTURE CONNECTION PLATES
BOLTS + NUTS +
WASHERS
 MAJOR COMPONENTS OF CRANE SYSTEM Page : 6
ENDTRUCK DETAIL - ELECTRICAL SYSTEM

ELECTRICAL
SYSTEM

POWER CABLE

CABLES

CONTROL CABLE

MAIN CIRCUIT BREAKER

MAIN CONTACTOR
INCOMING CONTROL TRANSFORMER
MODULE CONTROL CIRCUIT BREAKER
CABLE TERMINALS

PANEL
BOX
MOTOR CIRCUIT BREAKER
FORWARD SLOW - CONTACTOR
FORWARD FAST - CONTACTOR
BACKWARD SLOW - CONTACTOR
CROSS TRAVEL
BACKWARD FAST - CONTACTOR
MODULE
INTERLOCKS
TIMERS
LIMIT SWITCHES
CABLE TERMINALS

IP 54 SEALED DOOR
CABLE GLANDS
CONNECTOR PLUGS
ACCESSORIES
V - A - COS INDICATORS
INDICATING LAMPS
HINGES
 MAJOR COMPONENTS OF CRANE SYSTEM Page : 7
FESTOON SYSTEM

C - RAIL BRACKET
C - RAIL TRACK
C - RAIL CLAMPS
C - RAIL JOINTS
POWER SUPPLY LINE END STOP
POWER CABLE
TRACK CLAMP CARRIER
FESTOON POWER CABLE CARRIER
SYSTEM LEAD CARRIER
TOWING ARM

C - RAIL BRACKET
C - RAIL TRACK
C - RAIL CLAMPS
C - RAIL JOINTS
CONTROL LINE END STOP
CONTROL CABLE
TRACK CLAMP CARRIER
CONTROL CABLE CARRIER
JUNCTION BOX CARRIER
CONNECTING PLUGS

PENDANT HOUSING
PUSH BUTTONS
EMERGENCY SWITCH
PUSH BUTTON PENDANT
CONTROL CABLE
STRAINER CORD
CONNECTOR PLUG
 MAJOR COMPONENTS OF CRANE SYSTEM Page : 8
CONDUCTOR SYSTEM

CONDUCTOR RAIL
BUS BAR PIN
RAIL JOINTS
CONDUCTOR JOINT COVER
LINE POWER FEEDER UNIT
FIXED POINT HANGER
SLIDING HANGER
END CAPS
COLLECTOR TROLLEY
INCOMING TOWING ARM
POWER INCOMING CABLE
HANGER BRACKET

DRUM BODY
CABLE REELING DRIVE UNIT ( SPRING , MOTOR )
DRUM SLIP RING UNIT
TERMINALS
CABLE
CABLE GUIDE
COOLING FAN
 MAJOR COMPONENTS OF CRANE SYSTEM Page : 9
CRANE STRUCTURE

GIRDER

LEG STRUCTURE
FIXED LEG LEG CONNECTOR
JOINT PLATE TO GIRDER
PORTAL JOINT AXLE TO BOOGIE
CRANE LEG
STRUCTURE
LEG STRUCTURE
FLEXIBLE LEG CONNECTOR
LEG JOINT AXLE TO GIRDER
JOINT AXLE TO BOOGIE

MAINTENANCE PLATFORM
LADDER

OTHERS
WALKWAY
HANDRAILING

CLOSED TYPE CABIN

OPEN TYPE CABIN