OPERATING AND

MAINTENANCE MANUAL
FOR PERSKE MOTORS

REVISION 7
3/06

1 MINUE STREET, CARTERET, NEW JERSEY 07008

732-969-2200 FAX 732-969-1144
E-MAIL: perske@crpindustries.com
CRP Operating & Maintenance Instructions Intro
for Perske Motors

CRP Motor Repair Facility

And
Technical Support

CRP Industries has a state of the art on-site repair facility. We have factory trained
technicians and provide a number of services: motor repairs (including rush repairs)
and on-site or telephone technical support for motors and frequency inverters.

If you would like to have a Perske motor repaired by CRP, send us your motor along with
a brief description of the problem to:

CRP Industries Inc.

Attn: Perske Repairs
1 Minue Street
Carteret, NJ 07008-1198 USA

Should you need technical support, you can reach CRP at the following:

Telephone: 800-526-4066 or 732-969-2200

Fax: 732-969-1144

© 1995 CRP INDUSTRIES INC. Page 1

Carteret, New Jersey Rev. 7
CRP Operating & Maintenance Instructions
for Perske Motors Contents

Table of Contents

FORWARD 1

Section 1 OPERATING INSTRUCTIONS FOR PERSKE MOTORS

(All Motors) 1.1 Tooling 2
1.2 Lubrication
1.3 Vibrations 3
1.4 Electrical 3
Figure 1: Connections for PERSKE Motors 3
1.5 Inverters 4
1.6 Cleaning 4
1.7 Operating Conditions 4
1.8 Spare Parts 4

Section 2 HELPFUL GUIDELINES FOR QUALITY ROUTING

(High 2.1 Cutter Balance 5
Frequency 2.2 Cutter Size 5
Motors) 2.3 Collets 5
2.4 Plunging 5
2.5 Sharpness 5
2.6 Feed Rates 6

Section 3 TOOLING RECOMMENDATIONS FOR PERSKE MOTORS

(All Motors) 3.1 Instructions for Mounting of Router Bit 7
Figure 2: PERSKE Spindle / Collet / Covernut Diagram 7
3.1.1 General 7
3.1.2 Mounting of Tool 7
3.2 WARNINGS 7
Section 4 MOTOR TECHNICAL SPECIFICATIONS
(All Motors) 4.1 Motor Type 8
4.2 Serial Number 8
4.3 Horsepower 8
4.4 RPM 8
4.5 Voltage 8
4.6 Frequency 8
4.7 Date of Service 8

Section 5 SPARE PARTS

(All Motors) 5.1 Notes and Comments 9
5.2 Spare Parts 10

LIMITED WARRANTY and TERMS of SALE 11

© 1995 CRP INDUSTRIES INC.

Carteret, New Jersey Rev. 7
CRP Operating & Maintenance Instructions
for Perske Motors

FORWARD

THANK YOU!

We at CRP Industries Inc. appreciate your purchase of this PERSKE electric

motor. When properly installed, operated,and maintained, the PERSKE motor
will provide a lifetime of reliable operation. It is MANDATORY that the person
who operates, inspects, and maintains this equipment thoroughly read and
understand this manual.

PERSKE motors are manufactured with care and precision. During the manu-
facturing process, quality checks are made continually to ensure the highest
quality levels. Every motor undergoes a test run, and every spindle is balanced
to a tolerance no greater than 2.0 mm/sec. at full motor rated speed. As with
any precision built item, special care must be taken with regard to operation
and maintenance to assure satisfactory performance.

This instruction manual has been designed to serve as a self contained guide
for the proper installation, operation, and maintenance of the PERSKE motor.
If you require additional assistance, please feel free to contact either your
local supplier or CRP Industries toll free at 800-526-4066 (in New Jersey
732-969-2200).

© 1994 CRP INDUSTRIES INC.

All rights reserved. The above notice applies to all copyrighted materials included with this product, including, but
not limited to, this manual and the software embodied within the product. This manual is intended for the sole use
of the person to whom it was provided, and any unauthorized distribution of the manual or dispersal of its con-
tents is strictly forbidden. This manual may not be reproduced in whole or in part by any means whatsoever with-
out the expressed written permission of CRP INDUSTRIES INC.

© 1995 CRP INDUSTRIES INC. Page 1

Carteret, New Jersey Rev. 7
CRP Operating & Maintenance Instructions Operating Instructions
for Perske Motors Section 1.1

SECTION 1: OPERATING INSTRUCTIONS FOR PERSKE MOTORS

PERSKE electric motors are manufactured with precision and thoroughly tested before leaving the PERSKE
factory. Due to the demands placed on these motors, it is important to observe certain operating proce-
dures to avoid damage and premature failure.

*Very Important* Upon receipt of your PERSKE motor, please inspect for damage or missing parts. Report
such losses to the freight carrier and CRP, referencing the motor type, serial number, purchase order and
bill of lading number. A claim must be filed with the freight carrier for any damage incurred during shipment.

1.1 Tooling

Only use balanced tools and follow the detailed PERSKE tooling recommendations. Always check the tool
to ensure sharpness and balance. Tooling with a vibration effective value greater than 2.8mm/sec. (at rated
speed) should not be used.

1.2 Lubrication

**SPECIAL NOTE: Some motors are equipped with lifetime lubricated bearings. In such cases, the motor
will not have grease fittings. No lubrication schedule is necessary.

All motors come pre-lubricated. DO NOT grease the motor until its recommended interval.
The bearings are installed pre-lubricated. For re-lubrication use a lithium based, NLGI grade 2 grease:
specifically Optimol Longtime PD 2 or Klueber Isoflex LDS 18 Special A. It is suggested that other grease
types be checked with CRP for suitability before use.

© 1995 CRP INDUSTRIES INC. Page 2

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CRP Operating & Maintenance Instructions Operating Instructions
for Perske Motors Section 1.2

1.2 Lubrication (Cont.)

Prior to lubrication, clean grease nipples carefully to prevent dust or dirt from entering. Contamination with
dust or dirt will cause premature bearing failure.

DO NOT OVER GREASE as this will lead to excessive heat build up. Bearing temperature as measured on
the housing should not exceed 150˚ F (65˚ C). If motor temperature exceeds 150˚ F (65˚ C) immediately shut
down and contact CRP.

1.3 Vibrations

Vibrations dramatically reduce bearing life and will cause premature bearing failure. As such, vibrations must
be avoided. Causes of vibration can be:
• Unbalanced tooling.*
• Improperly clamped workpiece.
• Excessive feed rates.
• Worn or dull tools.
• Solid State Frequency Converter (inverter) without a line reactor.
*Note: See PERSKE tooling recommendations.

1.4 Electrical

Before connecting the motor, insure that connecting voltage is the same as stated on the motor’s name-
plate. Connect wires as shown on the sketch in the connection/terminal box, making sure that all terminal
clamps are tight. Check clamp tightness once a year. All electrical work must be carried out by a qualified
electrician. NEC and local applicable electrical codes must be observed. If installation is in violation of any
applicable rule or code, any claim for damage to either material or personnel will be declined.

- Connection Y - Connection

T6 T4 T5 T6 T4 T5

T1 T2 T3 T1 T2 T3

L1 L2 L3 L1 L2 L3

© 1995 CRP INDUSTRIES INC. Page 3

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CRP Operating & Maintenance Instructions Operating Instructions
for Perske Motors Section 1.5

1.5 Inverters

PERSKE high frequency motors must be driven by high frequency, 3 phase power. Optimum operation and
lowest motor temperatures are achieved when using a dynamic frequency converter delivering a true sinu-
soidal wave form. IF A SOLID STATE FREQUENCY CONVERTER (INVERTER) IS BEING UTILIZED, A
THREE PHASE LINE REACTOR MUST BE USED TO LIMIT VOLTAGE SPIKES AND CURRENT RIPPLE.
This step reduces the risk of winding failure, limits the motor operating temperature and reduces motor
vibrations.
*Special Note: Failure to operate without a three phase line reactor voids any PERSKE guarantee.

Frequency
Inverter

1.6 Cleaning

The collet/covernut assembly, spindle shaft taper as well as the fan cover should always be kept cleaned
and clear of dust and dirt build-up. Compressed air is a sufficient method of removing most dust and dirt
from the motor exterior. The motor must be operating at it’s rated speed to ensure proper sealing protec-
tion. Wipe down the collet/covernut and spindle shaft routinely with an oil cleaner. With a new motor, the
cosmolene which has been applied to the shaft for protection during transport must be removed.
*Special Note: All Cosmolene must be removed from the tool taper and all moving parts. Failure to do this
will void any PERSKE guarantee.

1.7 Operating Conditions

Should the operating conditions of the motor change (temperature rise, noise level, vibration, amperage
draw); shut down the motor immediately to avoid further damage. Please document the problem as accu-
rately as possible. Supply this documentation to CRP.

1.8 Spare Parts

For spare parts, service or technical information, call CRP Industries Inc., toll free at 800-526-4066 (In NJ
732-969-2200). Please specify motor type and serial number of the motor.

FAILURE TO COMPLY WITH ANY OF THE AFOREMENTIONED CRITERIA VOIDS ANY STATED OR IMPLIED WARRANTY!

© 1995 CRP INDUSTRIES INC. Page 4

Carteret, New Jersey Rev. 7
CRP Operating & Maintenance Instructions Routing Guidelines
for Perske Motors Section 2

SECTION 2: HELPFUL GUIDELINES FOR QUALITY ROUTING

The importance of the cutter bits used in CNC routing is generally underestimated. It is often assumed that
the cutters which were successfully used for manual methods of routing will work in the CNC router. This is
incorrect in many situations. The requirements of a cutter in the CNC router are very different from those
used in a pin router. A CNC router will often have a 80% duty cycle. This means the cutter will be in the
workpiece 80% of the time. This compares with 10 to 15% for a manual pin router. Also, a CNC router will
push the cutter through the material at a much faster feed rate than a manual router. The significance of
these two differences is that the cutter will run much hotter with a CNC router. Excessive heat will destroy
router bits quickly.

2.1 Cutter Balance

The most important tooling recommendation is that only sharp, dynamically balanced tools be used in CNC
routers. Tooling with a vibration effective value greater than 2.8 mm/sec. (at rated speed) should not be
used. Have your tooling manufacturer provide documentation showing your particular tools’ balance
measurements.

2.2 Cutter Size

Tools should never be longer than necessary. Extra cutting length causes vibration, deflection and poor
edge quality. The cutting length should never exceed four times the shank diameter. Always use the largest
diameter shank possible. Large diameters increase tool strength and reduce possibilities of breakage.

2.3 Collets

Routinely inspect the collet for wear. Worn collets usually account for the majority of tool breakage.
Increased breakage and dark markings on the tool shanks indicate slipping of the tool due to wear, or dust
build-up. Regular inspections of the collet is a must to insure maximum productivity. ROUTER BITS
SHOULD BE INSERTED THE FULL LENGTH OF THE COLLET AND TAPER TO INSURE MAXIMUM SAFE-
TY AND PREVENT BREAKAGE. For proper collet installation and removal, the collet must be inserted into
the covernut until you hear a click and/or feel it lock into place before placing it on the motor shaft.

2.4 Plunging

Plunge routing produces very severe axial loads on the tool as well as the router motor. To reduce these axial
loads, plunge tip cutter bits should be used. IF AT ALL POSSIBLE, THE ROUTER MOTOR SHOULD BE
ALLOWED TO ENTER THE MATERIAL FROM THE SIDE IN AN EFFORT TO REDUCE AXIAL LOADING.
Other options in reducing axial loads include: spiraling the bit and/or entering the material from the side.

2.5 Sharpness

The CNC router will push a dull tool through the material it is cutting; however, the radial (side) loads that
the router motor will experience may severely damage the spindle shaft and cause premature bearing fail-
ure. It is imperative to monitor the sharpness of your tooling. Tools should be changed at the first sign of
poor edge quality or increase in operator effort to maintain feed rates. A CNC router does not recognize if
a tool’s edge is dull or sharp. Therefore, when a tool is dull it no longer cuts, and will instead be forced
through the material.

© 1995 CRP INDUSTRIES INC. Page 5

Carteret, New Jersey Rev. 7
CRP Operating & Maintenance Instructions Routing Guidelines
for Perske Motors Section 2.6

2.6 Feed Rates

Adhere to the set feed rates of the machine and tool per the specific application. Underfeeding (slow feed
rates) can cause excessive heat build-up and therefore excessive friction and burning. This results in limit-
ed tool life. Overfeeding (excessive feed rates) can result in tool breakage. The router bit should be allowed
to “bite” or “cut” its way freely through the material. It will sometimes be necessary to reduce feed rates to
obtain maximum cutter life.

If you experience unsatisfactory performance from your cutter, there is no single solution which will work in
all situations. Every situation is different and may require a slightly different solution. The first step is to con-
tact your tool manufacturer and explain your problem. CNC machines have received widespread accept-
ance and use. Most tool manufacturers have experience in recommending tooling for CNC routers. It is of
critical importance that you use tools which are designed for the demands of your application and the high
speeds of your router motor.

© 1995 CRP INDUSTRIES INC. Page 6

Carteret, New Jersey Rev. 7
CRP Operating & Maintenance Instructions Tooling
for Perske Motors Section 3

SECTION 3: TOOLING RECOMMENDATIONS FOR PERSKE MOTORS

3.1.1 General

• The inside taper of the spindle, collet, covernut thread, and all surfaces including tooling must be
cleaned of dust and dirt build-up before installation and at regularly scheduled intervals.
• To tighten the nut, only an original PERSKE wrench is to be used. Do not use an extension rod
(pipe).

3.1.2 Mounting of Tool

• Insert the PERSKE collet into the PERSKE covernut until you here a click and/or feel it lock into
place, and screw both together onto the spindle shaft. DO NOT tighten.
• Insert the router bit the full length of the collet, then tighten the collet and covernut.
• Avoid hitting the tool as this can lead to improper seating and concentricity faults.
• The covernut has to be checked for tightness regularly, even when tool is not changed. Use only
PERSKE collets and covernuts.
• Use balanced tools only. (Vibration effective value is less than 2.8mm/sec.)

3.2 Warnings

• NEVER USE Router bits with a length of more than 80mm (3.12”) measured from the nut and
diameter of more than 60mm (2.37”).
• NEVER USE tooling with a vibration V-eff (effective value) greater than 2.8mm/sec. according to
VDI 2056
• NEVER USE tools which are not rated for the motor’s highest speed as stated on the motor’s
nameplate
• NEVER USE work pieces which are not securely held/fastened down to the machine table. This will
lead to excessive vibrations that greatly reduce bearing life.

© 1995 CRP INDUSTRIES INC. Page 7

Carteret, New Jersey Rev. 7
CRP Operating & Maintenance Instructions Motor Specs
for Perske Motors Section 4

SECTION 4: MOTOR TECHNICAL SPECIFICATIONS

4.0 Motor Technical Specifications

4.1 Motor Type:

4.2 Serial Number:

4.3 Horsepower:

4.4 RPM:

4.5 Voltage:

4.6 Frequency:

4.7 Date of Service:

Notes / Comments:

© 1995 CRP INDUSTRIES INC. Page 8

Carteret, New Jersey Rev. 7
CRP Operating & Maintenance Instructions Notes and Comments
for Perske Motors Section 5.1

© 1995 CRP INDUSTRIES INC. Page 9

Carteret, New Jersey Rev. 7
CRP Operating & Maintenance Instructions Spare Parts
for Perske Motors Section 5.2

© 1995 CRP INDUSTRIES INC. Page 10

Carteret, New Jersey Rev. 7
CRP Operating & Maintenance Instructions Limited Warranty
for Perske Motors and Terms of Sale

LIMITED WARRANTY AND TERMS OF SALE

Prices: Subject to Change Without Notice F.O.B. CRP INDUSTRIES INC.

Terms: Net 30 Days Carteret, New Jersey

CRP Industries Inc., hereafter referred to as Company, guarantees all items sold by it against any defects of
material and/or workmanship for a period of one year from the date of shipment. Company makes NO
OTHER WARRANTY, EXPRESSED OR IMPLIED, AS TO THE MERCHANTABILITY OR FITNESS OF THE
ITEMS FOR THEIR INTENDED USE OR AS TO THEIR PERFORMANCE. Any statement, description or
specification in Company’s literature is for the sole purpose of identification of items sold by the Company
and imparts no guarantee, warranty or undertaking by company of any kind.

Company’s sole liability shall be to repair at its factory or replace any item returned to it within one year from
date of shipment which Company finds to contain defective material or workmanship. All items to be
repaired or replaced shall be shipped to Company (Note: return authorization by Company is required) with-
in said one year period, freight prepaid, as a condition to repair or replace defective material or workman-
ship. Company’s herein assumed responsibility does not cover defects resulting from improper installation,
maintenance, or improper use. ANY MODIFICATION OR CORRECTIVE MAINTENANCE PERFORMED
BY ANYONE OTHER THAN THE COMPANY DURING THE WARRANTY PERIOD SHALL VOID THE
WARRANTY. Company shall not be liable for damages of any kind from any cause whatsoever beyond the
price of the defective Company supplied items involved. Company shall not be liable for economic loss,
property damage, or other consequential damages or physical injury sustained by the purchaser or by any
third party as a result of the use of any Company supplied items or materials.

Company neither assumes nor authorizes any other person to assume for Company any other liability in
connection with the sale or use of items sold by Company.

List prices/or discounts are subject to change without notice. Quoted prices will be honored for a period of
30 days from the date of the written quotation unless otherwise stated.

Orders are not subject to alteration or cancellation except upon written consent of Company and payment
of proper cancellation charges, when deemed applicable by Company.

Materials or items may not be returned for credit, without the prior written consent of the Company. Any
authorized return of materials or items shall be subject to a restocking charge equal to 20% of the net
invoiced amount therefor after Company determines that the material or item is in good condition and may
be resold without alteration or service.

Terms of payment are NET 30 days. All materials and items are sold F.O.B. Company’s shipping point.
Company retains a security interest in all items sold by it so long as they remain in Company’s possession
to secure all obligations of purchaser to Company. A processing fee will be applied to all invoices for
requested prepaid freight charges other than UPS. A service charge will be incurred on past due accounts
extending beyond the terms of sale described above, at a rate of 1 1/2% per month of the net balance
extending beyond 30 days. Any claim for material or item shortages must be received by Company within
30 days of shipment and must be accompanied by copies of the bill of lading and packing slip.

Freight is not included in warranty.

© 1995 CRP INDUSTRIES INC. Page 11

Carteret, New Jersey Rev. 7