Design of Pipe Supporting Structure

PROMAC STAC CONSULTANTS Project : 1x125 MW TPP IN SENDOU
ENGINEERING
Doc.No: PEIL-PED-DOC-PR1
INDUSTRIES Client : COMPAGNIE
LIMITED D’ELECTRICITE DU SENEGAL Subject: PIPE SUPPORT DETAILS
Sh: 1 of 6 Rev: R0
DESIGN OF
PIPE SUPPORTING STRUCTURE

ENGINEERING
Sh: 2 of 6 Rev: R0
SL. No. CONTENT

1. GENERAL
2. SCOPE
3. STAAD MODELING AND DESIGN
4. PEDESTAL DESIGN
5. FOUNDATION DESIGN
ENGINEERING
Sh: 3 of 6 Rev: R0
1.0 GENERAL:
This document covers the design of pedestals and foundations for Pipe supporting posts given
in drawing PEIL-CES-ME-PPL-WTP-143.
2.0 SCOPE:
This document contains the Design of pedestals using staad and foundation using spread sheet.
3.0 STAAD MODELING AND DESIGN
A three dimensional space frame model has been modeled using 2-noded beam and axial
elements in STAAD. The structure is modeled as a space frame. The secondary beams are also
modeled in the staad. All members are considered as standard Indian rolled sections.
Reactions obtained at the support from the main frame analysis is applied as loads on the
frame as per relevant IS codes. The different load combinations considered in the analysis are
considered here as well.
STAAD PRO V8i software is used for the analysis and design of pedestals. The global Co-
ordinate system used for the 3-dimensional model analysis is as follows. Following positive
co-ordinates is considered in the analysis and design.
Positive axis for beam elements
The arrows indicate positive direction considered in staad. The input and output for u1 to u6
corresponds to as follows
ENGINEERING
Sh: 4 of 6 Rev: R0
u1 - Fx u4 - Mx
u2 - Fy u5 - My
u3 - Fz u6 - Mz
Sign Convention for positive values:
1. Forces
X direction - Left to right

Y direction - bottom to top
Z direction - Back to front
2. Moments
Right hand thumb rule gives the direction of positive moment.
(If we grasp the axis in such a way that the thumb is in the direction of positive axis, the
folding fingers gives the direction of positive moment)
The analysis is carried out for all load combinations that was done for super structure design
using staad pro v8i. The design of all the members modeled is done using the in built facility
available in staad pro v8i as per Indian Codes and standards with limit state approach.
4.0 PEDESTAL DESIGN
Based on all the pipe support data furnished, the maximum load acting on the pedestal is
400kg. The minimum pedestal size is 250 sq. Design performed using staad is as given below.
1. STAAD SPACE
INPUT FILE: wtp.STD
2. START JOB INFORMATION
3. ENGINEER DATE 01-OCT-09
4. END JOB INFORMATION
5. INPUT WIDTH 79
6. UNIT METER KN
7. JOINT COORDINATES
8. 1 0 -2.1 0; 2 0 -3.1 0
9. MEMBER INCIDENCES
10. 1 1 2
11. DEFINE MATERIAL START
12. ISOTROPIC CONCRETE
13. E 2.17185E+007
14. POISSON 0.17
15. DENSITY 23.5616
16. ALPHA 1E-005
17. DAMP 0.05
18. END DEFINE MATERIAL
19. MEMBER PROPERTY AMERICAN
20. 1 PRIS YD 0.25 ZD 0.25
ENGINEERING
Sh: 5 of 6 Rev: R0
21. CONSTANTS
22. MATERIAL CONCRETE ALL
23. SUPPORTS
24. 2 FIXED
25. LOAD 1
26. SELFWEIGHT Y -1.5
27. JOINT LOAD
28. 1 FY -6
29. PERFORM ANALYSIS
STAAD SPACE -- PAGE NO. 2
P R O B L E M S T A T I S T I C S
-----------------------------------
NUMBER OF JOINTS/MEMBER+ELEMENTS/SUPPORTS = 2/ 1/ 1
SOLVER USED IS THE IN-CORE ADVANCED SOLVER
TOTAL PRIMARY LOAD CASES = 1, TOTAL DEGREES OF FREEDOM = 6
30. START CONCRETE DESIGN

31. CODE INDIAN
32. FC 20000 ALL
33. FYMAIN 500000 ALL
34. FYSEC 415000 ALL
35. TRACK 0 ALL
36. ELY 2 ALL
37. ELZ 2 ALL
38. RFACE 4 ALL
39. DESIGN COLUMN 1
STAAD SPACE -- PAGE NO. 3
============================================================================
C O L U M N N O. 1 D E S I G N R E S U L T S
M20 Fe500 (Main) Fe415 (Sec.)
LENGTH: 1000.0 mm CROSS SECTION: 250.0 mm X 250.0 mm COVER: 40.0 mm
** GUIDING LOAD CASE: 1 END JOINT: 2 SHORT COLUMN
REQD. STEEL AREA : 7.36 Sq.mm.

REQD. CONCRETE AREA: 920.28 Sq.mm.
MAIN REINFORCEMENT : Provide 4 - 12 dia. (0.72%, 452.39 Sq.mm.)
(Equally distributed)
TIE REINFORCEMENT : Provide 8 mm dia. rectangular ties @ 190 mm c/c
SECTION CAPACITY BASED ON REINFORCEMENT REQUIRED (KNS-MET)

----------------------------------------------------------
Puz : 565.19 Muz1 : 1.40 Muy1 : 1.40
INTERACTION RATIO: 0.24 (as per Cl. 39.6, IS456:2000)
SECTION CAPACITY BASED ON REINFORCEMENT PROVIDED (KNS-MET)

----------------------------------------------------------
WORST LOAD CASE: 1
END JOINT: 2 Puz : 728.07 Muz : 18.47 Muy : 18.47 IR: 0.02
============================================================================
ENGINEERING
Sh: 6 of 6 Rev: R0
********************END OF COLUMN DESIGN RESULTS********************
40. END CONCRETE DESIGN

41. FINISH
5.0 FOUNDATION DESIGN

STAC CONSULTANTS COMPAGNIE D'ELECTRICITE DU SENEGAL
PROMAC ENGINEERING INDUSTRIES LTD
PROJECT: 1X25 MW TPP AT SENEGAL
PIPE SUPPORT FOUNDATION
Description Units Symbol Formulae
Fdn Location - Grid Mark S1P18 OF PT6
LOAD COMBINATION 101
Vertical load From Staad - Unfactored kN p 5.70
Horizontal Shear in Y-Dir (Causing Mx) kN Fy 0.00
Moment about x-x kN-m MX 0.0
Horizontal Shear in X-Dir (Causing My) kN Fx 0.00
Moment about y-y kN-m MY 0.00
Input Additional Loads , if any
Additional Vertical Load on Pedestal kN 0
Additional Moment Mx kN-m Mx,add 0
Additional Moment My kN-m My,add 0
Load factor Lf 1.50

Type of Load :"N" for Normal or "E" for WL/SL with DL "WS" wind/seismic predominant N
2
Net SBC KN/m S 50.00
2
Grade of concrete N/mm fck 20
FOOTING DATA
Length along X-Direction m Lx 0.60
Length along Y-Direction m Ly 0.60
Thickness of Footing at col face m T 0.30
Thickness of Footing at end m t 0.30
Depth of footing below NGL m H 1.00
Depth of footing below FGL m H1 1.00
Depth of footing below Top of Pedestal m H2 1.00
WATER TABLE
(if water table does not
Water table below FGL m H3 exist enter value of H1 1.00
COL DATA
Column Dimension along X-Dir m lx 0.25
Column Dimension along Y-Dir m ly 0.25
REINF DATA
Clear Cover to Reinf 50
Reinf Along X ( For My ) : Asx
Diameter mm d input 12
Spacing mm s input 150
Reinf Along Y ( For Mx ) : Asy

Diameter mm d input 12
Spacing mm s input 150
Grade of Steel fy 500

REMARKS
For Bearing Pressure , If "$$", Change K SAFE
For shear about axis parallel to x-x direction SAFE
For moment about axis parallel to x-x direction SAFE
For shear about axis parallel to y-y direction SAFE
For moment about axis parallel to y-y direction SAFE
For punching shear SAFE
Against Over Turning SAFE
Against Sliding SAFE
PAGE 1
Against Uplift SAFE
no
TENSION CHECK tension
Input "K", as per Fig-6.14,of Teng in case of Tension 0.00
CALCULATIONS
Final Values Adopted for Ftg Design
Vertical load - Unfactored KN P 5.70
Moment about x-x KN-m Mx MX+Fy*H2+Mx,add 0.00
Moment about y-y KN-m My MY+Fx*H2+My,add 0.00
2
Footing area m A Lx*Ly 0.36
((A*t)+(((Lx*Ly)+(lx*ly))/2*(
Weight of Footing KN WF T-t)))*25 2.70
(A-(lx*ly))*(H1-
Weight of soil above Footing KN WS T)+((A+(lx*ly)/2*(T-t))*18 3.75
Col weight KN WC (lx*ly)*(H2-T)*25 1.09
Total load KN WT W F+W S+W C+P 13.24
Eccentricity along y-y = Mx / P m ey Mx/W T 0.00
Eccentricity along x-x = My / P m ex My/W T 0.00
Factors Reqd for Calculation of "K" Value
Factor ex / Lx 0.00
Factor ey / Ly 0.00
2
P/A KN/m PV WT / A 36.78
3
Z about x-x m ZXX (1/6)*(Lx*Ly*Ly) 0.04
3
Z about y-y m ZYY (1/6)*(Ly*Lx*Lx) 0.04
2
Mx/Zx KN/m PX Mx/Zx 0.00
2
My/Zy KN/m PY My/Zy 0.00
S*(1 for N and 1.25 for
2
SBC with overburden soil KN/m GS WL/SL)+(H*18) 68.00
Base pressure
2
Pmax (Pa) KN/m PA PV+PX+PY 36.78
2
Pmin (Pb) KN/m PB PV-PX-PY 36.78
2
(Pc) KN/m PC PV+PX-PY 36.78
2
(Pd) KN/m PD PV-PX+PY 36.78
2
Redistriduted Max Base pressure KN/m Predist NA
Design of footing-about x-x

2
Avg max base pressure KN/m PE (PA+PC)/2 36.78
2
Avg min base pressure KN/m PF (PB+PD)/2 36.78
2
Max base pr. At col face KN/m PG ((PE-PF)*((L/2+l/2)/L))+PF 36.78
2
Avg pr. KN/m PAVG (PE+PG)/2-Over burden pr. 18.87
2
Water pressure at founding level KN/m Pw (H1-H3)*10 0.00
Cantilever length m LY Ly/2 - ly/2 0.18
2
Over burden load from top KN/m wdead (W F+W S)/A 17.91
PAGE 2
((PE-
MY PG)*0.5*LY*2LY/3)+((PG-
Moment at face of col without redistribution KN-m 0.29
Moment at face of col using redist pressure KN-m MYREDIST W (Predist
)*L -W *L /2)+(Pw*L *L /
dead)*LY*LY/2 NA
Design Moment at face of col KN-m MY 0.29

Factored moment KN-m MUY MY*lf 0.43
Effective Depth reqd mm dredq sqrt(MUY*10^6/137.96*fck) 12.53
Effective Cover to Steel 68.00
T*1000-(cover+1/2 dia of
Effective Depth provided at col face mm dprod bar) 232.00
2
Mu/bd - 0.01
Singly Reinforced Section :
Ref Page 10 Sp-16 for Formula :
0.87 fy = β 435
0.87 fy 1.005 fy / fck = α 10929.375
2 2 2
Mu / bd OR Mulim/bd = c Mu / bd 0.0080532
(β + sqrt ( β2 − 4αc )) / 2α (pt/100) 0.0397825
(β − sqrt ( β2 − 4αc )) / 2α (pt/100) 1.852E-05
(pt) 0.0018522
Limiting Moment of Resistance KN-m Mu,lim 143.17
pt redq (min of 0.12%) - ptreqd 0.12

2
Area of steel reqd mm Ast-r (ptreqd*dprod)*(1000/100) 360.00
2
Area of steel provided mm Ast-p 1000/s*(area of one bar) 754.08
pt (provided) - ptprod (Ast-p / dprod)*10 0.33
pt (max) , Table-C & E, sp:16 , p-10 0.755
Cantilever dist d from face of col (for shear) mm ls (LY*1000)-dprod -57.00

Cantilever dist d from face of col (for shear) mm ls (LY*1000)-dprod 0.00
pressure ordinate at "d" away KN/m
2
psh ((PE- 36.78
((PE+Psh)/2-
Factored shear force KN Vu Wdead+Pw)*ls*Lf 0.00
Effective depth at critical section mm ded ((T-t)(ls/LY))+(t-Cover) 232.00
Width at critical section mm bed ((Lx-lx)*dprod/LY)+lx 714.00
2
Nominal shear stress N/mm τv Vu*1000/bed*ded 0.000
2
Permissible shear stress N/mm τc as per IS456 0.401
Permissible Shear Stress (N/mm2) τc 0.4013274

(Ref Formula in Sp:16 p175 ) 7.1444915
β = 0.8 fck / 6.89 pt >= 1 β 7.1444915
Max Allowable Shear Stress τcmax 2.8
Design of footing-about y-y

Avg max base pressure KN/m2 PE (PA+PD)/2 36.78
Avg min base pressure KN/m2 PF (PB+PC)/2 36.78
PAGE 3
((PE-
2
Max base pr. At col face KN/m PG PF)*((W/2+w/2)/W))+PF 36.78
2
Avg pr. KN/m PAVG (PE+PG)/2 18.87
2
Base pr. At col face KN/m PE ((PA-PD)/W*(W/2+w/2))+PC 36.78
2
Avg pr. KN/m PAVG 18.87
2
Water Pressure at founding level KN/m Pw (H1-H3)*10 0.00
Cantilever length m LX Lx/2 - lx/2 0.18
((PE-
PG)*0.5*LX*2LX/3)+((PG-
W dead)*LX*LX/2)+(Pw*Lx*Lx/
Moment at face of col without redistribution KN-m MX 2) 0.29
Moment at face of col using redist pressure KN-m MXREDIST (Predist-W dead)*LX*LX/2 NA
Design Moment at face of col KN-m MX 0.29

Factored moment KN-m MUX MX*lf 0.43
Effective Depth reqd mm dredq sqrt(MUX*10^6/137.96*fck) 12.53
Effective Cover 56.00
T*1000-(cover+1/2 dia of
Effective Depth provided mm dprod bar) 244.00
2
Mu/bd - 0.01
Singly Reinforced Section :
Ref Page 10 Sp-16 for Formula :
0.87 fy = β 435
0.87 fy 1.005 fy / fck = α 10929.375
2 2 2
Mu / bd OR Mulim/bd = c Mu / bd 0.0072806
(β + sqrt ( β2 − 4αc )) / 2α (pt/100) 0.0397843
(β − sqrt ( β2 − 4αc )) / 2α (pt/100) 1.674E-05
(pt) 0.0016744
Limiting Moment of Resistance KN-m Mu,lim 158.37
pt redq (min of 0.12%) - 0.12
2
Area of steel reqd mm Ast-r (ptreqd*dprod)*(1000/100) 292.80
2
Area of steel provided mm Ast-p 1000/s*(area of one bar) 754.08
pt (provided) - pt (Ast-p / dprod)*10 0.309
pt (max) , Table-C & E, sp:16 , p-10 0.792
Cantilever dist d from face of col (for shear) mm ls (LX*1000)-dprod -69.00

Check for cantilever dist for shear mm ls 0.00
pressure ordinate at "d" away 2
KN/m ps ((PE- 0.00
2
pressure ordinate at "d" away KN/m ps 36.78
Factored shear force KN Vu (PAVG+PW )*Lf*ls 0.00
Effective depth at critical section mm ded ((T-t)(ls/LX))+(t-Cover) 244.00
Width at critical section mm bed ((Ly-ly)*dprod/LX)+ly 738.00
2
Nominal shear stress N/mm τv Vu*1000/bed*ded 0.00
2
Permissible Shear Stress N/mm τc as per IS456 0.39
PAGE 4
Permissible Shear Stress (N/mm2) τc 0.3929461
(Ref Formula in Sp:16 p175 ) 7.5140342
β = 0.8 fck / 6.89 pt >= 1 β 7.5140342
Max Allowable Shear Stress τcmax 2.8
Punching shear [ @ d/2 ]

2
max pr. Ordinate at + d/2 KN/m ps1 36.78
2
min pr. Ordinate at - d/2 KN/m ps2 36.78
Avg pr. Ordinate KN/m2 ps3 36.78
Punching shear-length m psly ly + d prod / 2 0.37
Punching shear-width m pslx lx + dprod /2 0.37
2
Area for punching shear m Aps pslx * psly 0.13
Punching shear force KN 3.56
Depth of fooring at d/2 mm x + t - cover 232.00
m ls Ly/2 - Ly/2 - dprod/2 0.06
m x (T-t) ls / LY 0.00
2
Punching shear stress N/mm 0.01
as per cl.31.6.3.1 of IS
2
Allowable shear stress under limit state N/mm 456:2000 1.12
Beeta-c 1.00
Ks 1.00
tc 1.12
Check for Overturning

(a) about x-x
Vertical load KN P 5.7
Disturbing Moment about x-x KN-m Mx 0.0
Load combination No 101
0.5*Ly*(WF+WS+WC+P-
Restoring moment KN-m MxR W U) 3.97
Factor of safety against overturning MxR/Mx 100.0
REMARKS FOS > 1.5 SAFE
(B) about y-y

Vertical load KN P 5.7
Disturbing Moment about y-y KN-m MyR 0.0
Load combination No 101
0.5*Lx*(WF+WS+WC+P-
Restoring moment KN-m MyR W U) 3.97
Factor of safety against overturning MyR/My 100.00
Check for Sliding

Disturbing load (resultant of x-x and y-y dir) KN FR 0.0
Coefficient of friction µ tan(2*φ/3) 0.500
Restoring force KN WR µ∗(WF+WS+WC+P) 6.62
Factor of safety against sliding W R / FR 100.0
PAGE 5
Check against uplift
Water depth at founding level m Hw H1-H3 0.00

2
Water pressure at founding level KN/m Pw Hw * 10 0.00
Total upward force on footing KN WU Pw * Lx * Ly 0.00
Total downward force KN WD WT 13.24
Factor of safety against Uplift WD / WT 132.42
PAGE 6

Design of Pipe Supporting Structure

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Design of Pipe Supporting Structure

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PROMAC STAC CONSULTANTS Project : 1x125 MW TPP IN SENDOU

PIPE SUPPORTING STRUCTURE

SL. No. CONTENT

3.0 STAAD MODELING AND DESIGN

Positive axis for beam elements

X direction - Left to right

Right hand thumb rule gives the direction of positive moment.

4.0 PEDESTAL DESIGN

SOLVER USED IS THE IN-CORE ADVANCED SOLVER

TOTAL PRIMARY LOAD CASES = 1, TOTAL DEGREES OF FREEDOM = 6

30. START CONCRETE DESIGN

M20 Fe500 (Main) Fe415 (Sec.)

LENGTH: 1000.0 mm CROSS SECTION: 250.0 mm X 250.0 mm COVER: 40.0 mm

** GUIDING LOAD CASE: 1 END JOINT: 2 SHORT COLUMN

REQD. STEEL AREA : 7.36 Sq.mm.

SECTION CAPACITY BASED ON REINFORCEMENT REQUIRED (KNS-MET)

INTERACTION RATIO: 0.24 (as per Cl. 39.6, IS456:2000)

SECTION CAPACITY BASED ON REINFORCEMENT PROVIDED (KNS-MET)

********************END OF COLUMN DESIGN RESULTS********************

40. END CONCRETE DESIGN

5.0 FOUNDATION DESIGN

Load factor Lf 1.50

Reinf Along Y ( For Mx ) : Asy

Grade of Steel fy 500

Design of footing-about x-x

Design Moment at face of col KN-m MY 0.29

pt redq (min of 0.12%) - ptreqd 0.12

Cantilever dist d from face of col (for shear) mm ls (LY*1000)-dprod -57.00

Permissible Shear Stress (N/mm2) τc 0.4013274

Design of footing-about y-y

Design Moment at face of col KN-m MX 0.29

Cantilever dist d from face of col (for shear) mm ls (LX*1000)-dprod -69.00

Punching shear [ @ d/2 ]

Check for Overturning

(B) about y-y

Check for Sliding

Check against uplift

Water depth at founding level m Hw H1-H3 0.00

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END OF COLUMN DESIGN RESULTS