Technical documentation 63

Rev 02.2002

21 Spare parts catalogue: JUNIOR model

CONTENTS

Exploded view of base unit .................................................................... 64

Base unit spare parts list ........................................................................ 65

Material detection sensor ....................................................................... 67

Exploded view of hydraulic unit (fittings) ................................................ 68

Hydraulic unit spare parts list (fittings) ................................................... 69

Exploded view of hydraulic unit (pipes) .................................................. 71

Hydraulic unit spare parts list (pipes) ..................................................... 72

Exploded view of compression unit and drawer ..................................... 73

Compression unit and drawer spare parts list ........................................ 74

Drawer cylinder: spare gaskets .............................................................. 78

Compression cylinder: spare gaskets .................................................... 80

Technical documentation 64
 Technical documentation 65
MACHINE DESCRIPTION: GENERAL ASSEMBLY ORDER CUSTOMER
BRIQUETTING MACHINE DRAWING No.
JUNIOR
JUN.000.000
UNIT DESCRIPTION UNIT ASSEMBLY DATE COMPILED
DRAWING No.
BASE JUN.001.000 10/2002

POS. Q.TY NAME MATERIAL DESIGN No. NOTE

01 1 BASE Fe 430 B JUN.001.001

02 1 HYDRAULIC EQUIPMENT AREA PLATE Fe 430 B JUN.001.002

HYDRAULIC EQUIPMENT AREA PLATE
03 1 Fe 430 B STD.001.003
COVER
04 1 PUMP COVER Fe 430 STD.001.004

05 1 CASING Fe 430 STD.001.005

06 1 CASING Fe 430 STD.001.006

07 1 MECHANICAL PARTS COVER Fe 430 JUN.001.003

08 1 HATCH FRAME Fe 430 OSC.001.014

09 1 VIEWER PLEXIGLASS OSC.001.015

10 1 DRUM ACCESS HATCH Fe 430 OSC.001.016

11 1 DRUM Ø 1000 Fe 430 STD.001.008

12 1 SPIDER SHAFT FE 510 STD.001.009

13 1 UPPER SPIDER Fe 430 B STD.001.010

14 1 LOWER SPIDER Fe 430 B STD.001.011

15 1 SHAFT SUPPORT Fe 430 B STD.001.012

16 1 ELECTRICAL PANEL BASE Fe 430 STD.001.013

17 1 CASING Fe 430 JUN.001.004

18 1 SPIDER RETAINER Fe 430 JUN.001.005

19 1 SPIDER SPACER Aluminium JUN.001.006

20 1 HATCH FRAME Fe 430 OSC.001.017

21

22

23

24 MATERIAL LEVEL SENSOR SEE CARD

25 ELECTRICAL PANEL SEE MANUAL
26 32 TCEI M8x20 SCREWS Cl. 8.8 UNI 5931

27 14 Ø 8.4x17 FLAT WASHER R 80 UNI 6592

28 15 EN M8 NUT Cl. 8G UNI 5588

29 19 Ø 8x24 FLAT WASHER R 80 UNI 6592

30 8 TCEI M6x16 SCREWS Cl. 8.8 UNI 5931
 Technical documentation 66

31 8 Ø 6.4x12.5 FLAT WASHER R 80 UNI 6592

32 8 M6 SELF-LOCKING NUT Cl. 8G UNI 7473
33 4 TE M14x40 SCREWS Cl. 8.8 UNI 5739
34 4 TCEI M10x35V SCREWS Cl. 8.8 UNI 5931
35 4 Ø 11 x20 FLAT WASHER R 80 UNI 6592
36 4 A11 ELASTIC WASHER STEEL UNI 1751

37 5 TCEI M8x30 SCREWS Cl. 8.8 UNI 5931

38 2 CLOSING HOOK TRADE

39 10 RIVET FOR HOOK TRADE

40 1 TCEI M14x130 SCREWS Cl. 8.8 UNI 5931

41 1 M14 SELF-LOCKING NUT Cl. 8G UNI 7473

42 4 M8 SELF-LOCKING NUT Cl. 8G UNI 7473

43 1 Ø20x15-M5 RUBBER STOPPER TRADE

44 1 SPRING TRADE

45 2 ø50 SUPPORT (UC210 – F210) TRADE RCS

46 4 TSEI M14x30 SCREWS Cl. 10.9 UNI 5933

47 4 TSEI M14x35 SCREWS Cl. 10.9 UNI 5933

48 1 WRM 393440 (Ø 100) SCRAPER TRADE 1

4 POLES GRAND.112 KW 5.5 HP 7.5
49 1 TRADE
FORM B5 ELECTRICAL MOTOR
50 1 ND13A ELASTIC JOINT TRADE FLUIDMEC

51 1 LS 252 ARMATURE SPIDER TRADE FLUIDMEC

52 1 GL250 GASKET TRADE

MLPDL 226 C
53 1 TRADE FLUIDMEC
UNIT 2 – 1000 g/1’ – 26 cc GEAR PUMP
54 1 GP2 GASKET FOR PUMP TRADE

55 1 N4 44 ½ " NIPPLE TRADE 1

56 1 RPG ½ " FLANGE TRADE

57 4 TE M12x35 SCREWS Cl. 8.8 UNI 5939 4

58 4 A13 ELASTIC WASHER STEEL UNI 1751

59 4 TCEI M12x25 SCREWS Cl. 8.8 UNI 5931

60 3 TCEI M8x25 SCREWS Cl. 8.8 UNI 5931

61 3 A8.4 ELASTIC WASHER STEEL UNI 1751
62 4 TCEI M8x30 SCREWS Cl. 8.8 UNI 5931

63 4 A8.4 ELASTIC WASHER STEEL UNI 1751

64 4 TCEI M12x30 SCREWS Cl. 8.8 UNI 5931

 Technical documentation 67

MATERIAL DETECTION SENSOR

As indicated in chapter 10.1 Drum unit, MICUCCI SYSTEM s.r.l. may utilize three
different types of sensor for detecting the presence of material in the drum.
The choice will depend on the type of material to be compacted, the consistency
and state in which it is found in the drum.
The point of application of the sensor is established by MICUCCI SYSTEM s.r.l.
and may be modified with reference to the customer’s requirements.

MECHANICAL LEVEL

□ SENSOR
WITH HELIX
Model IND 14

OPTICAL LEVEL SENSOR

□
Comprising :
AFT 18 BE projector
AFT 18 BRP receiver
AEALTP 24 power
supply/amplifier

□
CAPACITIVE
LEVEL SENSOR

Point of application of the sensor on the drum:

Technical documentation 68
 Technical documentation 69
MACHINE DESCRIPTION: GENERAL SET DESIGN ORDER CUSTOMER
BRIQUETTING MACHINE No.
JUNIOR
JUN.000.000
UNIT DESCRIPTION UNIT ASSEMBLY DATE COMPILED
EXPLODED VIEW OF DRAWING No.
HYDRAULIC SYSTEM 10/2002
(FITTINGS) JUN.007.000
POS. Q.TY NAME MATERIAL DESIGN No. NOTE

NAUTILUS XML-A160D2S11
01 3 ELECTROMECHANICAL PRESSURE TRADE - TELEMECANIQUE
SWITCH
02 1 3/8 ELECTRICAL VALUE TRADE EDI SYSTEM

03 1 VALVE AVMP-B-L 10.12 TRADE

04 1 DKU 1713/1/21 SOLENOID VALVE TRADE - ATOS

05 1 DKU 1710/22 SOLENOID VALVE TRADE - ATOS

06 1 CHIEDERE TRADE

07 1 FILTER FRA 32B08BNME01W TRADE FLUIDMEC (UFI)

08 1 MANOMETER SERIAL 30/32 TRADE FLUIDMEC (UFI)

09 1 CIL.CIL.N455 NIPPLE TRADE

10 1 T76/10 OIL LEVEL INDICATORS TRADE

SLEEVE D63 ¼ GLY. FLANGE 0/250 MGS 10/3
11 1 TRADE
E
12 3 C2 ø8 COLLAR TRADE

13 3 E 212-1082 HYDRAULIC PIPE FITTING TRADE

14 2 E 221-08L HYDRAULIC PIPE FITTING TRADE

15 3 E 231-208L HYDRAULIC PIPE FITTING TRADE

16 1 E 281-216S HYDRAULIC PIPE FITTING TRADE

17 1 E 281-220S HYDRAULIC PIPE FITTING TRADE

18 1 E 312-08L HYDRAULIC PIPE FITTING TRADE

19 1 E 312-16S HYDRAULIC PIPE FITTING TRADE

20 3 E 336-1/4 HYDRAULIC PIPE FITTING TRADE

21 2 E 336-1/2 HYDRAULIC PIPE FITTING TRADE

22 3 E 336-3/4 HYDRAULIC PIPE FITTING TRADE

23 1 E 401-108L HYDRAULIC PIPE FITTING TRADE

24 1 E 246-108L HYDRAULIC PIPE FITTING TRADE

25 1 E 412-120S HYDRAULIC PIPE FITTING TRADE

26 1 E 502-16-08S HYDRAULIC PIPE FITTING TRADE

27 2 E 722-3/8X1/4 HYDRAULIC PIPE FITTING TRADE

28 1 E 722-1/2X3/4 HYDRAULIC PIPE FITTING TRADE

 Technical documentation 70

29 1 E722-1X3/4 HYDRAULIC PIPE FITTING TRADE

30 1 01MF08-25 T.39 EXTENSION TRADE

31 1 01MF08-65 T.79 EXTENSION TRADE

32 1 RED.CIL.CIL.3/4X1/2 NIPPLE TRADE -

33 4 GPB 44 NIPPLE TRADE

34 1 CIL.CIL.N422 NIPPLE TRADE

35 6 CIL.CIL. N444 NIPPLE TRADE

36 1 HYDRAULIC BLOCK Fe 430 STD.007.001

37 2 TCEI M10x90 SCREWS Cl.8.8 UNI 5931

38 2 10.5X18 FLAT WASHER R 80 UNI 6592

39 2 EN M10 NUT Cl.8G UNI 5588

40 1 SUPPORT Fe 430 STD.007.002

41 2 TCEI M5X60 SCREWS Cl.8.8 UNI 5931

42 2 EL. WASHER A 5.3 STEEL UNI1751

43

44

45
Technical documentation 71
 Technical documentation 72
MACHINE DESCRIPTION: GENERAL ASSEMBLY ORDER CUSTOMER
BRIQUETTING MACHINE DRAWING No.
JUNIOR
JUN.000.000
UNIT DESCRIPTION UNIT ASSEMBLY DATE COMPILED
EXPLODED VIEW OF DRAWING No. 10/2002
HYDRAULIC SYSTEM
(PIPES) JUN.006.000
POS. Q.TY NAME MATERIAL DESIGN No. NOTE

A-A1 1 R2T ¼ ET ø8 L - ET ø8 L l= 400 PIPE

B-B1 1 R2T ¼ ET ø8 - ET ø8 L l= 400 PIPE

A 1 MANOMETER PIPE (ø8 øi5) Fe 430 JUN.007.001

B 1 PRESSURE SWITCH PIPE (ø8 øi5) Fe 430 JUN.007.002

C 1 VICE PIPE (ø8 øi5) Fe 430 JUN.007.003

C1 1 R2T ¼ RT ø8 L – FG 90° ¼ l= 500 PIPE

D 1 R2T ½ FG 90° ½ - FG 45° ½ l= 950 270° PIPE D

E 1 R2T ½ FG 90° ½ - FG 90° ø16 S l= 700 0° PIPE

F 1 R1T ¾ FG ¾ - ET 90° ø20 S l= 620 0° PIPE

G 1 R2T ½ FG 90° ½ - FG 90° ½ l= 550 0° PIPE

H 1 R2T ½ FG ½ - FG ½ l= 750 PIPE

L 1 R2T ½ FG 45° ½ - FG 45° ½ l= 1000 180° PIPE

M 1 R2T ½ FG ½ - ET 90° ø16 S l= 320 PIPE

N 1 R2T ¼ ET ø8 L - ET 90° ø8 L l= 580 PIPE

M1 1 R2T ½ ET ø16 S - FG 90° l= 300 PIPE

Technical documentation 73
 Technical documentation 74
MACHINE DESCRIPTION: GENERAL ASSEMBLY ORDER CUSTOMER
BRIQUETTING MACHINE DRAWING No.
JUNIOR
JUN.000.000
UNIT DESCRIPTION UNIT ASSEMBLY DATE COMPILED
COMPRESSION AND DRAWING No.
DRAWER 10/2002
JUN.005.000
POS. Q.TY NAME MATERIAL DESIGN No. NOTE

01 2 VICE BEAM Fe 430 JUN.002.001

02 1 EXTRUDER CYLINDER TRADE JUN.002.002

03 2 VICE STAY ROD 39NiCrMo3 JUN.002.003

04 1 LOWER VICE BEAM-CYLINDER Fe 430 JUN.002.004

05 1 PISTON FOR VICE C 45 JUN.002.005

06 1 SLEEVE FIXING FLANGE Fe 430 JUN.002.006

07 1 EXTRUSION SLEEVE C45 JUN.002.007

08 1 COMPRESSION BLOCK C 45 JUN.002.008

09 1 LOWER FERRULE 18NiCrMo5 JUN.002.009

10 1 REAR FERRULE 18NiCrMo5 JUN.002.010

11 1 SCRAPER DOOR FLANGE C 45 JUN.002.011

12 1 PLUNGER STAY ROD STD.002.011

13 1 PLUNGER 18NiCrMo5 JUN.002.013

14 1 SPACER ITEM STD.002.013

15 1 NEEDLE 18NiCrMo5 JUN.002.015

16 1 GUIDE PLATE Fe430B JUN.002.016

17 1 OSCILLATING BAR Fe430B JUN.002.017

18 1 M10 THREADED BAR Fe 510 JUN.002.018

19 4 EXTRUSION CYLINDER STAY ROD 38NiCrMo4 JUN.002.019

20 1 CONICAL HEAD PIN C 40 OSC.002.018

21 1 CASEHARDENED PIN C 40 OSC.002.019

22 1 VICE CYLINDER GUARD Fe 430 JUN.002.020

23

24

25

26 1 (10x2.5) PISTON GUIDE BAND TURCITE TRADE

27 1 110x95x11 PISTON SEAL GASKET POLYURETHANE TRADE

28 1 M30 NUT CI 8G UNI 5589

29 1 Ø 6x14 PLUG STEEL UNI 1707

 Technical documentation 75

30 1 TE M20X100 SCREW CI 8.8 UNI 5739

31 4 A21 EL. WASHER STEEL UNI 1751

32 1 WRM 196228 SCRAPER TRADE POLYPAC

33 3 TSEI M8X20 SCREW CI 10.9 UNI 5933

34 1 Ø 20/52x21 BEARING TRADE SKF 62304-2RS1

35 1 Ø 10/30x14 BEARING TRADE CFC 62200-2RS

36 1 Ø 5x40 ELASTIC PLUG STEEL UNI 6874

37 2 TCEI M10X30 SCREW CI 8.8 UNI 5931

38 1 SPACER Fe 430 STD.002.027

39 2 FR 550 LIMIT SWITCH TRADE PIZZATO

40 4 TCEI M5X40 SCREWS Cl. 8.8 UNI 5931

41 4 M20 SELF-LOCKING NUT Cl. 8G UNI 7473

42 4 TCEI M10X25 SCREWS Cl. 8.8 UNI 5738

43 4 A10.5X18 ELASTIC WASHER R80 UNI 6592

44 4 A10.5 EL. WASHER STEEL UNI 1751

45 1 TCEI M10X20 SCREW CI 8.8 UNI 5931

46 4 TCEI M12X30 SCREW CI 8.8 UNI 5931

47 2 EN.M10 NUT Cl. 8G UNI 5588

48 1 TCEI M8x20 SCREWS Cl. 8.8 UNI 5931

49 1 EN.M8 NUT Cl. 8G UNI 5588

50

51

52

53

54

55

56 1 RIGHT DRAWER SIDE FRAME Fe 430 B JUN.003.001

57 1 LEFT DRAWER SIDE FRAME Fe 430 B JUN.003.002

58 1 DRAWER CONTAINER GUIDE Fe 430 JUN.003.003

59 2 LATERAL DRAWER GUIDE Fe 430 JUN.003.004

60 1 LOWER DRAWER PLATE Fe 430 B JUN.003.005

61 1 DRAWER CLOSURE LOCK C 40 JUN.003.006

62 2 LATERAL DRAWER GUIDE COPPER JUN.003.007

63 1 DRAWER BODY C 40 JUN.003.008

64 1 ø50ø30x210 DRAWER CYLINDER TRADE JUN.003.009

 Technical documentation 76

65 1 DOOR LIMIT SWITCH ROD Fe 360 B JUN.003.010

66 1 LIMIT SWITCH REGULATOR Fe 360 B JUN.003.011

67 1 LIMIT SWITCH REGULATOR LOCKING TRADE OSC.003.007

68 1 BRACKET Fe360 JUN.003.012

69

70 1 Ø 50 HAND WHEEL TRADE

71 2 FR 555/1 LIMIT SWITCH TRADE PIZZATO

72 8 TCEI M8X40 SCREWS Cl. 8.8 UNI 5739

73 19 A8.5 ELASTIC WASHER STEEL UNI 1751

74 11 Ø8.4X14 FLAT WASHER R80 UNI 6592

75 2 TCEI M12X50 SCREWS Cl. 8.8 UNI 5739

76 6 A13 ELASTIC WASHER STEEL UNI 1751

77 8 TSEI M8X20 SCREWS Cl. 10.9 UNI 5933

78 10 TE M8X30 SCREWS Cl. 8.8 UNI 5739

79 8 TE M6X20 SCREWS Cl. 8.8 UNI 5739

80 8 A6.4 ELASTIC WASHER STEEL UNI 1751

81 4 TCEI M12X40 SCREWS Cl. 8.8 UNI 5739

82 4 Ø13X20 FLAT WASHER R80 UNI 6592

83 4 TCEI M10X25 SCREWS Cl. 8.8 UNI 5931

84 4 TCEI M5X40 SCREWS Cl. 8.8 UNI 5931

85 2 EN.M12 NUT Cl. 8G UNI 5588

86 2 TCEI M8X55 SCREWS Cl. 8.8 UNI 5938

87 1 TCEI M8X20 SCREWS Cl. 8.8 UNI 5931

88 1 TCEI M5X20 SCREWS Cl. 8.8 UNI 5931

89 1 EN.M5 NUT Cl. 8G UNI 5588

90

91

92

93

94

95

96

97

98

99
 Technical documentation 77

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115
 Technical documentation 78

DRAWER CYLINDER
(DWG. No. JUN.003.009 – POS. No. 64 EXPLODED VIEW COMPRESSION UNIT JUN.005.000)

HYDRAULIC CYLINDER Ø50 Ø30 STROKE 210

 Technical documentation 79

MACHINE DESCRIPTION: GENERAL ASSEMBLY ORDER CUSTOMER

BRIQUETTING MACHINE DRAWING No.
JUNIOR
JUN.005.000
UNIT DESCRIPTION UNIT ASSEMBLY DATE COMPILED
DRAWER DRAWING No.
CYLINDER 07/2002
JUN.003.009
POS. Q.TY NAME MATERIAL DESIGN No. NOTE

KGD 5034 GASKET

01 1 TRADE

02 1 O-RING OR 119 TRADE

03 1 O-RING OR 826 TRADE

04 1 O-RING OR 829 TRADE

05 1 B 149118 GASKET TRADE

06 1 SA 30 GASKET TRADE

07 1 O-RING OR 826 TRADE

08 1 O-RING OR 829 TRADE

 Technical documentation 80

COMPRESSION CYLINDER
(DWG. No.JUN.002.002 – POS. No.02 EXPLODED VIEW COMPRESSION UNIT JUN.005.000)

HYDRAULIC CYLINDER Ø180 Ø170 STROKE 260

 Technical documentation 81

MACHINE DESCRIPTION: GENERAL ASSEMBLY ORDER CUSTOMER

BRIQUETTING MACHINE DRAWING No.
JUNIOR
JUN.005.000
UNIT DESCRIPTION UNIT ASSEMBLY DATE COMPILED
EXTRUDER DRAWING No.
CYLINDER 10/2002
JUN.002.002
POS. Q.TY NAME MATERIAL DESIGN No. NOTE

01 2 AP 348 GASKET TRADE

02 2 O-RING 348 GASKET TRADE

03 1 DBM 472374-KGD 12095 GASKET TRADE

04 1 O-RING 842 GASKET TRADE

05 1 B 413354/NEI GASKET TRADE

06 1 SA 90 GASKET TRADE

07 1 I GT 90X96-12.8-102 FEN GASKET TRADE

08

09

10

11

12