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Abstract -- This paper presents performance analysis of a difficulty in winding automation, long end-winding in the
fractional-slot, concentrated, non-overlapping winding Interior stator and higher copper losses compared to concentrated
Permanent Magnet (IPM) Synchronous Machines under winding. However, CW generates non-sinusoidal MMF
two commonly used control strategies: rotor field which contains harmonics and sub-harmonics that do not
oriented control (RFOC); and Direct Torque Control (DTC).
Application of concentrated winding to IPM machine is gaining rotate at synchronous speed. These additional harmonics are
attention from research community because of its advantages the main cause of increased frequency related losses. Low
such as high-power density, high efficiency, short end-turns, winding factor and higher torque ripples are also commonly
wider flux-weakening capability, fault tolerance, robust rotor, cited short-comings of the CW. Recent studies [4-7] showed
and presence of additional reluctance torque component. The that a winding factor close to unity and low cogging torque
major disadvantage of concentrated winding is non-sinusoidal can be achieved in the CW machine if an appropriate
magnetomotive force (MMF. However, using appropriate
combination of slots and poles, sinusoidal EMF and low cogging combination of slots and poles are chosen.
torque can be achieved despite presence of MMF harmonics. A Recently, El-Refaie,T. M Jahns [4] showed that
14-pole/ 18-slot, double layer concentrated winding IPM sinusoidal EMF and wide flux-weakening can be achieved in
machine had been designed and constructed at the University the surface-mounted permanent magnet machines by using
of New South Wales. Above mentioned two control schemes fractional slot concentrated winding. This has opened the
were applied to this constructed prototype machine. The path to apply CW to IPM machine as well. However, in the
performances of the two control schemes are compared in
terms of torque and current ripple, transient responses for the CW stator, the mutual inductance between two phases is
step variations of speed and load under maximum torque per relatively low. Consequently, the saliency ratio of the CW
ampere and field weakening regions. Both RFOC and DTC are IPMSM is lower than a DW IPMSM [8]. Despite of low
based on the dq model of the machine which assumes sinusoidal saliency ratio, the application of CW in IPMSM can extend
variation of MMF. The experimental result of the concentrated the flux-weakening range [9, 10]. A prototype 14-pole, 18-
winding IPM machine indicates that the conventional dq model slot, double layer CW-IPMSM machine was designed and
starts to deteriorate in the field-weakening region resulting in a
steady-state error between estimated flux and measured flux. constructed at the University of New South Wales [8]. The
This paper attempts to investigate the sources of this error and detailed design optimization of this prototype machine was
causes of deterioration of the dq model. This work is a published elsewhere and will not be discussed here [9-12].
preliminary investigation for the possible improvement in the This prototype machine has achieved higher torque density
control schemes of the concentrated winding IPM machine. and wider constant power speed range compared to a DW
IPMSM of similar size. The rotor of the machine consists of
Index Terms-- Direct torque and flux control, fractional-slot
fourteen V-shaped buried magnet poles. Fig.1 shows rotor
concentrated non-overlapping winding, interior permanent
magnet synchronous machine, maximum torque per ampere, and stator of the prototype CW-IPMSM machine.
flux weakening.
I. INTRODUCTION
The DTC scheme is relatively new control method for the id = − + iq2 (5)
IPMSM. In DTC, the torque is controlled directly by 2( Lq − Ld ) 4( Lq − Ld ) 2
controlling the amplitude and the rotation angle of the stator Considering the constraints of voltage, the flux linkage is
flux linkage vector. It is executed in the stationary reference related to the terminal voltage as follows
frame and therefore, the continuous information of rotor 2
positions is not required. The performance of the DTC is not ⎛V ⎞
λ + λ = ( Ld id + λ pm ) + ( Lq iq ) ≤ ⎜ om ⎟
2
d
2
q
2 2
(6)
dependent on the machine parameters except for the stator ⎝ ω ⎠
resistance. In the DTC, the torque and stator flux linkages where Vom = Vmax − RI am is the maximum voltage of the
are calculated from the measured current and DC-link or machine.
stator voltages. Since the rotor position feedback is not a The stator current is limited by the rated current of the
requirement, DTC is inherently sensor less. However, there machine and current limit is given as,
were some difficulties to employ DTC at very low or zero
speed. These difficulties have been overcome recently for I a = id2 + iq2 ≤ I am (7)
DW-IPMSM [21-23]. The basic DTC was applied to the where I am is the maximum current of the machine.
prototype CW-IPMSM and results were presented also in
section III. In id − iq plane, the current limit produces a circle and
The section IV discusses some of the issues encountered voltage limits produces ellipse. The ellipse shrinks as speed
while implementing the RFOC and DTC to IPMSM with increases. The equation (5) produces a trajectory in the
CW. id − iq plane under maximum torque per ampere operation.
The operating point of the machine is at the intersection of
II. MATHEMATICAL MODEL OF AN IPMSM the MTPA trajectory and current limit circle under full load
condition at base speed. Above this speed, due to the voltage
A. Mathematical model of the IPMSM in rotor reference
constraint, the machine must operate with flux-weakening
frame
condition. Under the flux-weakening, the operating point
In the d-q coordinate that rotate synchronously with rotor, moves from the MTPA trajectory along the current limit
the flux linkage and voltage equations of the IPMSM are boundary toward the intersection of the voltage limit ellipse
expressed as follow of the operating speed and current limit circle. The Fig.2
⎡λd ⎤ ⎡ Ld 0 ⎤ ⎡id ⎤ ⎡λ pm ⎤ shows the current limit, voltage limit, MTPA trajectory and
⎢ λ ⎥ = ⎢ 0 L ⎥ ⎢i ⎥ + ⎢ ⎥ (1) movement of the operating point during flux weakening
⎣ q⎦ ⎣ q⎦⎣ q⎦ ⎣ 0 ⎦
(FW) for a typical IPMSM.
⎡vd ⎤ ⎡id ⎤ d ⎡ Ld 0 ⎤ ⎡id ⎤ ⎡ 0 −ω Lq ⎤ ⎡id ⎤
⎢ v ⎥ = Rs ⎢ i ⎥ + ⎢ 0 +
Lq ⎥⎦ ⎢⎣ iq ⎥⎦ ⎢⎣ω Lq 0 ⎥⎦ ⎢⎣iq ⎥⎦
⎣ q⎦ ⎣ q ⎦ dt ⎣
⎡ 0 ⎤
+⎢ ⎥ (2)
⎣ωλ pm ⎦
where,
Rs stator resistance
Ld , Lq d- and q- axis inductances
λ pm Fig. 2. Current Trajectories in id − iq plane
permanent magnet flux linkage
id , iq d- and q- axis currents
vd , vq d- and q- axis voltages
880
C. Mathematical model of an IPMSM in the stator Fig.3 shows these trajectories in T − λs plane for an
reference frame IPMSM.
The coordinate αβ is fixed to the stator in the stationary
reference frame. The three-phase quantities can be
transformed to αβ co-ordinate by using (3), but in this case
θ is the angle between a-phase axis and α-axis which is zero.
The flux linkage of an IPMSM can be expressed in the
stationary reference frame as,
⎧λα = (vα − Rs iα )dt
⎪ ∫ (8)
⎨
⎪⎩λβ = ∫ (vβ − Rs iβ )dt
In the FOC, the flux and torque regulation is done via the
d- and q-axes currents respectively. However in the DTC,
the flux and torque are directly controlled by suitable and
optimal selection of the voltage vectors. Unlike RFOC, the
equivalent trajectory for DTC is determined in the T − λs ωref > ωcr
plane.
1) MTPA trajectory in the T − λs plane
The MTPA condition can be achieved by seeking the λs1 > λs 2
maximum output torque for particular current amplitude.
(λ + Ld id ) + ( Lq iq ) 2 ≤ Vom
2
ω
The MTPA trajectory in the T − λ plane is given by, pm
⎧ ⎡ L2d ⎤
⎪λs = λ pm
2
+ ⎢ 2 Ld − ( ) ⎥ λ pm id + ( L2d + L2q )id2
⎪⎪ ⎣⎢ Lq − Ld ⎦⎥
⎨ (13)
⎪ 3 λ pm
⎪ T = p ⎡⎣λ pm + ( Lq − Ld )id ⎤⎦ id −
2
id
⎪⎩ 2 Lq − Ld
881
TABLE I estimated speed and actual speed is less than 4 rpm.
PARAMETERS OF IPMSM WITH CW USED IN THIS PAPER
460
speed(rpm)
Stator resistance Rs 9.6 Ω 450
13
Vmax
torque(N.m)
Phase voltage 170 V 12
0.475
flux(Wb)
0.47
2
Rotor inertia J 0.00087 kgm
0.465
A. System Configuration
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
time (sec)
5
The block diagram of DTC and RFOC are shown in Fig.5
and Fig.6 respectively. The control algorithms were speedsrror (rpm)
ωref T* Vq* Fig. 7. Speed, torque, flux linkage and speed error of the DTC drive under
dq − αβ steady-state.
ωest λs* Vd*
2) Dynamic Performance
λs The Fig.8 shows speed, torque, flux and speed-error
between estimated speed and measured speed under transient
condition when the machine is accelerated from 200 to 700
dθ λ λ = ∫ (v − Rsi)dt abc − αβ rpm and then decelerated back to 200rpm. The figure shows
dt
θ = arctan( β )
λα 3
T = p(λα iβ − λβ iα )
that the speed settling time is only for 0.2 sec which is an
2 indication of the satisfactory dynamic performance under
Fig. 5. The block diagram of DTC for an IPMSM with CW DTC in the prototype CW IPMSM.
VDC
The Fig.9 shows the locus of the measured flux linkage.
ωref iq* Vq*
dq − abc
The change in flux linkage due to flux-weakening (FW) can
iq
ωr
id* Vd* also be seen in the figure. The machine runs under flux-
id
weakening mode at 700 rpm with full load. The result
vdo = −ω Ld id indicates the smooth response can be obtained when the
vqo = ω (λ pm + Ld id ) operation modes switched between MTPA and FW.
⎡ 2π 2π ⎤
cos θ m cos(θ m − ) cos(θm + ) ⎥ ⎡ia ⎤
Howevere, during the flux-weakening it has been noticed
2⎢
⎡id ⎤
⎢i ⎥ =
⎣ q⎦
⎢
3⎢
3
2π
3 ⎢ ⎥
⎥ ib
2π ⎢ ⎥
− sin θ m − sin(θ m − ) − sin(θm + ) ⎥ ⎣⎢ic ⎦⎥
that estimated flux starts to deviate from the actual flux of
⎢⎣ 3 3 ⎥⎦
the machine. It indicates changing behavior of the dq model
dθ θr in the flux-weakening region. Fig. 17 shows this deviation
dt which will be discussed further in the section IV.
Fig.10 shows the experimental torque and flux trajectory
Fig. 6. The block diagram of RFOC for an IPMSM with CW
of the DTC drive on the T − λs plane under MTPA for the
B. Direct torque and flux control prototype IPMSM with CW.
The base speed of the prototype machine is 450 rpm. At The dynamic response of the drive to a load step change
full load, flux-weakening starts above this speed. is illustrated in Fig.11. The machine initially was run at 450
1) Steady state performance at 450rpm with full load rpm under no-load condition, then the full load of 12 Nm
The Fig.7 shows speed, torque, flux and speed-error was applied to the shaft of the motor at t = 0.95 s. At t = 2.55
between estimated speed and measured speed under steady- s, the load torque was abruptly removed and the machine
state condition with full load. came back to the no-load condition. Again the settling time
It can be seen from the figure that the torque and flux is 0.1s, showing a satisfactory dynamics performance.
linkage have very small ripples of approximately 0.4 Nm
and 0.003 Wb respectively. The speed error between
882
600
800 measured measured
(blue) 550 (blue)
600 500
speed (rpm)
speed (rpm)
450
400
reference
estimated 400 estimated
(black)
(red) (red)
200 reference
(black) 350
0 300
0 0.5 1 1.5 2 2.5 3 3.5 4 0 1 2 3 4 5 6
time (sec) time (sec)
15 15
estimated estimated
10 (blue) (blue)
10
torque (N.m)
5
torque (N.m)
reference
(red)
5
0
reference
-5 0
(red)
-10
-5
0 1 2 3 4 5 6
-15 time (sec)
0 0.5 1 1.5 2 2.5 3 3.5 4
time (sec)
0.48
estimated
0.48 0.46 (blue)
reference
0.46 (red) reference
flux (Wb)
0.44 (red)
flux (Wb)
0.44 estimated
(blue) 0.42
0.42
0.4
0.4
0.38
0 1 2 3 4 5 6
0.38 time (sec)
0 0.5 1 1.5 2 2.5 3 3.5 4
time (sec) 100
150
50
speed error (rpm)
100
speed error (rpm)
50 0
0
-50
-50
-100 -100
0 1 2 3 4 5 6
time (sec)
-150
0 0.5 1 1.5 2 2.5 3 3.5 4
time (sec)
Fig. 11. Speed, torque, flux linkage response and speed error at 450 rpm
Fig. 8. Speed, torque, flux linkage and speed error of the DTC drive for with load disturbances
speed change of 200 rpm to 700 rpm
C. Rotor field oriented control(RFOC)
RFOC scheme was experimentally implemented under
the similar conditions as the DTC.
MTPA
1) Steady state performance
The Fig.12 illustrates the steady state response of RFOC
drive at 450 rpm under full-load condition.
FW
460
reference measured
455 (red) (blue)
speed (rpm)
450
445
440
0 1 2 3 4 5
time (sec)
15
13
12
11
10
9
0 1 2 3 4 5
time (sec)
Calculated 3
Measured
flux 2
flux
current i (A)
1
a
-1
-2
-3
1 1.01 1.02 1.03 1.04 1.05 1.06 1.07
time (sec)
Fig. 12. Speed, torque, stator current at 450 rpm under full-load with
Fig. 10. Torque and Flux trajectory of the DTC drive on the T − λ plane RFOC
883
The rotor speed, torque and stator current are shown. For
480
the RFOC, the speed ripple and torque ripple are
reference
approximately 4 rpm and 2 Nm respectively. The speed 460 (red)
speed (rpm)
ripple are significantly higher than that of the DTC. It is 440
800 12
700 reference 10
(red)
600 8
torque 9N.m)
speed (rpm)
6
500
estimated
4
400 (blue)
2
300
0
200
-2
0.5 1 1.5 2 2.5
100 time (sec)
0 1 2 3 4 5
time (sec)
Fig. 13. Speed response of the RFOC drive for speed change of 200 rpm to Fig. 15. Speed and torque response at 450 rpm with load disturbances
700 rpm
Fig.13 shows the speed response for the step speed IV. DISCUSSION
change from 200 rpm to 700 rpm. Fig.14 shows the id − iq The DTC and RFOC schemes are based on the dq model
current response of the RFOC drive for a load step change. of the machine which assumes sinusoidal MMF. However,
In the RFOC, the maximum id − iq current ripples are the fractional-slot, concentrated, non-overlapping winding
approximately 1 and 0.3 ampere respectively, resulting in the produces MMF which is rich in harmonics and sub-
high torque ripple. The likely cause of these offset is the harmonics. Hence, the conventional dq model of the IPM
inaccurate dq-model of the CW IPMSM. machine with DW is not accurate for the IPM machine with
CW. The inaccuracy increases under flux-weakening
1 condition. It is well known that harmonics in the flux-
measured (blue) linkage increases under flux-weakening condition for the
d-axis current id (Ampere)
0.5 IPMSM with DW. Same is also true for the IPMSM with
CW because of which dq model of the machine deteriorates
0 further under flux-weakening. Although the DTC and RFOC
were applied successfully to the prototype IPMSM with CW,
-0.5 a noticeable steady-state error was observed between the
reference (red) measured and estimated flux-linkage of the machine,
-1 especially in the flux-weakening region.
0 2 4 6 8 10
time (sec) The Fig.17 illustrates the measured and calculated flux
5 linkage from the dq-model of the prototype machine under
4 flux-weakening. The calculated flux linkage from the dq-
q-axis current iq (Ampere)
Fig. 17. Comparison flux linkage from experimental result and dq model
884
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885