GODREJ Commissioning Formats

Functional check list for VRF .
PROJECT: DATE:
LOCATION AHU / CSU CAPACITY
STATUS
SR. NO. PARAMETERS
OK NOT OK
CFM Measurement at IDU return air filter & ODU

1
condeser coil.
2 Capacity verification as per design
Power measurement (For IDU fan, Compressor,

3
ODU fan & total)
IDU supply Air & return air side temperature

4
measurment
5 Suction and discharge pressure measurement
ODU ambient & discharge temperature

6
measurement
7 Space temperature measurement
8 Fire integration (fire trip) if applicable to design
Verification of IDU & ODU electrical parameters

9
as per specification
Control panel relay settings for overload, fire

10 trip, limit switch, etc. as per designed control
logic
CONTRACTOR CONSULTANT
NAME NAME
SIGNATURE SIGNATURE
T&C PMC
NAME NAME
SIGNATURE SIGNATURE
.
DATE:
REMARKS
ONSULTANT
ME
GNATURE
MC
ME
GNATURE
Pre-functional checklist for AHU
PROJECT: DATE:
LOCATION: AHU / CSU CAPACITY
STATUS
PARAMETERS
OK NOT OK
GENERAL
AHU capacity (CFM)
AHU static pressure (mm of w.g)
AHU blower motor capacity (kW)
Blower pulley & motor pulley alighnment done properly
Check belt tension
Blower motor body earthing done properly
Check tightness of bolts at motor terminals.
Permanent labels affixed including for fans
Fan alignment proper and casing is dent-free
Limit switches installed and operational
Vibration isolators installed
Access doors close properly - no leaks
All sensors installed and properly working
Filters installed and in proper condition and as per design
Ducts properly insulated
Air-flow dampers installed and operational
Actuator for air-flow dampers installed wherever needed
Thermal insulation properly installed
PIPING & VALVES
Pipes properly insulated
Butterfly valves installed at Inlet/Outlet for AHU
Balancing valves installed at outlet
Temperature and pressure gauges installed
Modulating valves installed with actuator
Condensate drain pipe routed propely.
All coils are clean and in proper condition
STARTER PANEL & VFD
Cable connection done properly, check cable tightness
Control panel wiring as per the specificaitons
VFD powered (wired to the controlled equipment)
VFD interlocked to the control system
Proper cooling arrangement provided to VFD
VFD unit properly programmed
HEAT RECOVERY WHEEL
Enthalpy wheel connected to motor by belt
Check belt tension
Body earthing to the HRW motor done propely
Filter installed for the fresh air inlet
Damper installed for fresh air entry into AHU
Exhaust fan installed for the HRW
Ducting for exhaust fan in proper condiiton, no leaks
All cables terminated and fixed tightly
EXHAUST PURGE FAN
Exhast fan installed as per specifications
Check the belt tightness
NAME NAME
SIGNATURE SIGNATURE
T&C PMC
NAME NAME
SIGNATURE SIGNATURE
REMARKS
Pre-functional checklist for Heat Recovery Wheel
PROJECT: DATE:
LOCATION: HRW NUMBER
STATUS
PARAMETERS
OK NOT OK
Supply air fan / Fresh air fan
Supply fan capacity (CFM)
Supply fan static pressure (mm of w.g)
Supply fan blower motor capacity (kW)
Check belt tension
Actuator for air-flow dampers installed wherever specified
Heat Recovery Wheel
Enthalpy wheel connected to motor by belt
Check belt tension
Filter installed for the fresh air inlet
Damper installed for fresh air entry into AHU
Exhaust fan installed for the HRW
Ducting for exhaust fan in proper condiiton, no leaks
Exhaust fan
Exhaust fan capacity (CFM)
Exhaust fan static pressure (mm of w.g)
Exhaust fan blower motor capacity (kW)
Check belt tension
Actuator for air-flow dampers installed wherever specified
NAME NAME
SIGNATURE SIGNATURE
T&C PMC
NAME NAME
SIGNATURE SIGNATURE
REMARKS
PROJECT :
LOCATION OF UNIT : FLOOR CATERED :
AHU NUMBER CATERED :
PURGE FAN AIR-FLOW CAPACITY : RATED FRESH AIR FLOW:
PURGE FAN MOTOR RATING :
SUPPLY AIR (FRESH AIR) SECTION EXHAUST AIR SECTION
EXHAUST DUCT C/S AREA = sq. ft EXHAUST DUCT C/S AREA = sq. ft
AVERAGE VELOCITY = FPM AVERAGE VELOCITY = FPM
AIR FLOW (F) = CFM AIR FLOW (F) = CFM
AIR DBT ENTERING HRW (DBT-1) = deg C AIR DBT ENTERING HRW (DBT-3) = deg C
AIR WBT ENTERING HRW (WBT-1) = deg C AIR WBT ENTERING HRW (WBT-3) = deg C
ENTERING ENTHALPY (h1) = kJ/kg ENTERING ENTHALPY (h3) = kJ/kg
AIR DBT LEAVING HRW (DBT-2) = deg C AIR DBT LEAVING HRW (DBT-4) = deg C
AIR WBT LEAVING HRW (WBT-2) = deg C AIR WBT LEAVING HRW (WBT-4) = deg C
LEAVING ENTHALPY (h2) = kJ/kg LEAVING ENTHALPY (h4) = kJ/kg
F X (h1-h2) X 100 =
EFFICIENCY OF WHEEL =
E X (h4-h3)
Remarks -
HVAC Contractor: Testing & Commissioning: Consultant: PMC:

PROJECT :
AHU NUMBER CATERED :

PURGE FAN AIR-FLOW CAPACITY : RATED FRESH AIR FLOW:
PURGE FAN MOTOR RATING :
SUPPLY FAN DUCT EXHAUST FAN DUCT
SUPPLY AIR (FRESH AIR) SECTION EXHAUST AIR SECTION
EXHAUST DUCT C/S AREA = sq. ft EXHAUST DUCT C/S AREA = sq. ft
AVERAGE VELOCITY = FPM AVERAGE VELOCITY = FPM
AIR FLOW = CFM AIR FLOW = CFM
AIR FLOW (E) = m3/s AIR FLOW (F) = m3/s
IR = Vr = IR = Vr =
CURRENT CURRENT
IY = Vy = IY = Vy =
MEASUREMENT MEASUREMENT
IB = Vb = IB = Vb =
POWER (kW) = POWER (kW) =
Vr = Vy = Vb =
HEAT RECOVERY WHEEL Power =
Ir = Iy = Ib =
Remarks -

Pre-functional checklist for CSU
PROJECT: DATE:
LOCATION: CSU / CSU CAPACITY
STATUS
PARAMETERS
OK NOT OK
GENERAL
CSU capacity (CFM)
CSU static pressure (mm of w.g)
CSU blower motor capacity (kW)
Check belt tension
Air filters installed as per specifications
PIPING & VALVES
Butterfly valves installed at Inlet/Outlet for CSU
NAME NAME
SIGNATURE SIGNATURE
T&C PMC
NAME NAME
SIGNATURE SIGNATURE
REMARKS
Pre-functional checklist for FCU
PROJECT: DATE:
LOCATION: FCU / CSU CAPACITY
STATUS
PARAMETERS
OK NOT OK
GENERAL
FCU capacity (CFM)
FCU static pressure (mm of w.g)
FCU blower motor capacity (kW)
Check belt tension
PIPING & VALVES
Butterfly valves installed at Inlet/Outlet for FCU
NAME NAME
SIGNATURE SIGNATURE
T&C PMC
NAME NAME
SIGNATURE SIGNATURE
SIGNATURE SIGNATURE
REMARKS
Pre-functional checklist for TFA
PROJECT: DATE:
LOCATION: TFA / CSU CAPACITY
STATUS
PARAMETERS
OK NOT OK
GENERAL
TFA capacity (CFM)
TFA static pressure (mm of w.g)
TFA blower motor capacity (kW)
Check belt tension
PIPING & VALVES
Butterfly valves installed at Inlet/Outlet for TFA
STARTER PANEL & VFD
NAME NAME
SIGNATURE SIGNATURE
SIGNATURE SIGNATURE
T&C PMC
NAME NAME
SIGNATURE SIGNATURE
REMARKS
Pre-functional checklist for Fresh Air Fans
PROJECT: DATE:
LOCATION: UNIT CAPACITY
STATUS
PARAMETERS REMARKS
OK NOT OK
GENERAL
Unit capacity (CFM)
Unit static pressure (mm of w.g)
Unit blower motor capacity (kW)
Check belt tension
Filters installed as per specifications
STARTER PANEL & VFD
NAME NAME
SIGNATURE SIGNATURE
T&C PMC
NAME NAME
SIGNATURE SIGNATURE
Pre-functional checklist for Exhaust Air Fans
PROJECT: DATE:
LOCATION: UNIT CAPACITY
STATUS
PARAMETERS
OK NOT OK
GENERAL
Unit capacity (CFM)
Unit static pressure (mm of w.g)
Unit blower motor capacity (kW)
Check belt tension
Bird-mesh lovers installed at outlet
STARTER PANEL
NAME NAME
SIGNATURE SIGNATURE
T&C PMC
NAME NAME
SIGNATURE SIGNATURE
REMARKS
DUCT PRESSURE TEST REPORT
PROJECT E I DUPONT WAVEROCK
Client DUPONT
PMC JLL
Consultant BBN ESSENDO CONSULTANT
Package
HVAC
Vendor Vayucon systems
DESCRIPTION OF TESTING PERMISSIBLE LEAKAGE IN

SR NO DATE OF TESTING FLOOR LOCATION SURFACE AREA ACTUAL LEAKAGE IN CFM RESULT
DUCTS CFM
CONTRACTOR CONSULTANT PMC
NAME NAME NAME
SIGNATURE SIGNATURE SIGNATURE

Functional check list for AHU & CSU .
PROJECT: DATE:
STATUS
SR. NO. PARAMETERS
OK NOT OK
1 CFM Measurement at return air filter
4 Power measurement
5 Air side temperature measurment
6 Chilled water temperature measurement
8 Temperature thermostat operation
9 VAV operational Checks
10 Space air balancing
11 Fire damper integration and operation
12 BTU meter integration and operation
13 VFD integration and operation
14 Modulating valve operation
15 Limit switch operation

logic
NAME NAME
SIGNATURE SIGNATURE
T&C PMC
NAME NAME
SIGNATURE SIGNATURE
.
ATE:
REMARKS
NSULTANT
ME
GNATURE
ME
GNATURE
PROJECT : LOCATION OF UNIT :
AHU NUMBER : DESIGN CHILLED WATER FLOW (GPM) :
DESIGN AIRFLOW (CFM) : DESIGN CHILLED WATER INLET (deg F) :
MOTOR RATED kW : DESIGN CHILLED WATER OUTLET (deg F) :
RETURN AIR FILTER
AIR SIDE CALCULATIONS
Readings
Air Velocity fpm m/s RY= V
Count
No. of filters mtr mtr sq.mtr Voltage YB= V

Filter area Total filter area
feet feet sq.ft. BR= V
Airflow m³/s m³/h CFM R= A
DBT in DBT out h1 h2 h1-h2 Current Y= A

Enthalpy
(kJ/kg)
WBT in WBT out B= A
Air-side TR TR kW BTU Power = kW
WATER SIDE CALCULATIONS
CHW inlet temp (deg F) CHW outlet temp. (deg F) Temp. difference (deg F) Water Flow (USGPM) Water side TR Coil Efficiency (%)
Remarks -
PRE-FUNCTIONAL CHECK LIST FOR DX UNITS
DATE :
PROJECT
SERIAL NUMBER :
Manufacturer /
NAME PLATE DATA Design Data actual data
COMPRESSOR
Manufacturer (Make)
Model No.
Type (hermetic or open)
Refrigerant
Quantity of refrigerant for initial charge (KG)
Working Pressure
COMPRESSOR MOTOR
Motor manufacturer
Type
KW Rating
Electrical Characteristics(± 10% voltage variation)
Efficiency
Starter manufacturer & mode of start
Starting Current
FLA
Locked rotor current
EVAPORATOR
Type of Evaporator
Water flow (USGPM)
Actual capacity of chiller at above conditions (TR)-Material & thickness
Insulation is proper & as specified
CONDENSER
Type of condenser
No. of condenser fans
Condenser air-flow
GENERAL
Isolation valves and balancing valves installed
Pipe fittings and accessories routed as per drawing
Pressure testing compeleted
Evaporator air vent provided
Vaccuming complete
Piping porperly insulated
Piping system charged
Grilles provided on condenser fan outlets
Condensate tray provided for indoor units
Condensate pipe routed as per drawing.
Ducting for indoor units completed (for ductable split units)
Diffusers installed on the ducts
Air control dampers provided if any
Condenser fins in good condition
ELECTRICAL & CONTROLS
Breaker rating installed as per SLD
Cable size installed as per SLD
Cable terminations are proper at both ends
Power wiring done properly
All electrical components grounded properly
Confirm all field wiring connections have been made
Confirm Control Center display is operating
Body earthing of equipment done properly
REMARKS :-
NAME NAME
SIGNATURE SIGNATURE
T&C PMC
NAME NAME
SIGNATURE SIGNATURE
COMMENTS
PROJECT :

EXHAUST FAN RATED AIR-FLOW CAPACITY :
EXHAUST FAN MOTOR RATING :
RETURN AIR FILTER
CALCULATION
Readings
Air Velocity fpm m/s Voltage Current Power (kW)
Count
No. of filters mtr mtr sq.mtr RY= R=

Total filter
Filter area
area
feet feet sq.ft. YB= Y=
Airflow m³/s m³/h CFM BR= B=
Remarks -

AIR BALANCING REPORT
PROJECT: Date:
VAV TERMINAL UNITS TOTAL

VAV NO. CFM
CFM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 FLOW
Design
Actual
Design
Actual
Design
Actual
Design
Actual
Design
Actual
Design
Actual
Design
Actual
Design
Actual
Design
Actual
Design
Actual
Design
Actual
Design
Actual
Design
Actual
Design
Actual
Design
Actual
Design
Actual
Design
Actual
Design
Actual
Design
Actual
Design
Actual
CONTRACTOR T&C CONSULTANT PMC
NAME NAME NAME NAME
SIGNATURE SIGNATURE SIGNATURE SIGNATURE

CHILLED WATER PIPING PRESSURE TEST REPORT
PROJECT: DATE:
DATE OF PIPE SIZE

SR NO LOCATION TESTED PRESSURE IN KG/CM2.
TESTING IN MM
START
1
FINISH
START
2
FINISH
START
3
FINISH
START
4
FINISH
START
5
FINISH
START
6
FINISH
START
7
FINISH
START
8
FINISH
START
9
FINISH
START
10
FINISH
NAME NAME
SIGNATURE SIGNATURE
T&C PMC
NAME NAME
SIGNATURE SIGNATURE
RESULT AFTER 24 HRS.
WATER BALANCING REPORT
PROJECT: DATE:
DATE OF PIPE LINE DESIGN FLOW

SR NO DESCRIPTION
BALANCING DIAMETER IN USGPM
NAME
NAME
SIGNATURE
SIGNATURE
T&C PMC
NAME
NAME
SIGNATURE
SIGNATURE
DATE:
ACTUAL FLOW
FLOW AFTER
BEFORE
BALANCING IN % of DESIGN
BALANCING IN
USGPM
USGPM
COPPER PIPING PRESSURE TEST REPORT .
PROJECT: DATE:
DATE OF PIPE SIZE

SR NO LOCATION TESTED PRESSURE (psi) RESULT AFTER 24 HRS.
TESTING IN MM
START
1
FINISH
START
2
FINISH
START
3
FINISH
START
4
FINISH
START
5
FINISH
START
6
FINISH
START
7
FINISH
START
8
FINISH
START
9
FINISH
START
10
FINISH
NAME NAME
SIGNATURE SIGNATURE
T&C PMC
NAME NAME
SIGNATURE SIGNATURE
Pre-functional check list for VRF system .
PROJECT: DATE:
LOCATION : VRF Circuit designation
Indoor Unit numbering
SR. NO. PARAMETERS
Indoor Units (IDUs)

Installation of IDUs & capcacity as per GFC
1
drawing
IDU Fan alignment proper and casing is dent-
2
free
3 IDU Filters installed and in proper condition
4 Return air / supply air sensor installed
5 Motorised deflection flaps installed & working
6 All sensors installed (Ambient temp., HP, LP,etc)
7 Fresh air duct connection to all the units

provided.
8 All IDU units earthing done properly
Condensate drain connected at all the IDUs and
9 routed properly.
10 Power cable to unit as per specifications
11 Remotes provided for all IDUs
12 IDU labelling w.r.t to ODU done
13 IDU communication cable installed
Copper Piping
Copper piping routed and installed as per
1 approved drawing
2 Copper Pipes properly insulated
3 Pressure testing of copper pipes done
4 Vaccuming of copper piping completed
5 Refrigerant charged in the copper pipes.
NAME NAME
SIGNATURE SIGNATURE
T&C PMC
NAME NAME
SIGNATURE SIGNATURE
Remarks
Pre-functional check list for VRF system .
PROJECT: DATE:
LOCATION : VRF CAPACITY
STATUS
SR. NO. PARAMETERS REMARKS
OK NOT OK
Indoor Units (IDUs)
Outdoor Units (ODUs)
1 ODU capacity as per the approved specificaitons
ODU Fan alignment proper and casing is dent-

2
free
3 ODU unit earthing done properly
4 Power cable of unit as per specifications
5 ODU labelling w.r.t to IDUs done
6 IDU & ODU communication cable installed
8 Power available to IDU & ODU
9 Vibraiton isolation pads provided
10 ODU fan and condenser fins in good condition.
11 Access door of ODU units close properly.

Copper Piping
Copper piping routed and installed as per
1
approved drawing
2 Copper Pipes properly insulated
4 Vaccuming of copper piping completed
5 Refrigerant charged in the copper pipes.
NAME NAME
SIGNATURE SIGNATURE
T&C PMC
NAME NAME
SIGNATURE SIGNATURE
Functional check-sheet for VRF units
Project :
Location :-
Unit Achieved IN OUT
Unit Capacity Design CFM
Designation CFM DBT WBT DBT WBT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
VRF Outdoor Unit Test Record
Unit No. Indoor Units catered Achieved Compressor Voltage Actual

CFM current Power
1
2
3
4
5
REMARKS -
Company Name Sign

CONTRACTOR
T&C
CONSULTANT
PMC
Avg. Space
Temp
Rated Power
Sign
Functional check list for VRF .
PROJECT: DATE:
STATUS
SR. NO. PARAMETERS
OK NOT OK
CFM Measurement at IDU return air filter & ODU

1
condeser coil.
Power measurement (For IDU fan, Compressor,

3
ODU fan & total)
IDU supply Air & return air side temperature

4
measurment
5 Suction and discharge pressure measurement
ODU ambient & discharge temperature

6
measurement
8 Fire integration (fire trip) if applicable to design
Verification of IDU & ODU electrical parameters

9
as per specification

logic
NAME NAME
SIGNATURE SIGNATURE
T&C PMC
NAME NAME
SIGNATURE SIGNATURE
.
DATE:
REMARKS
ONSULTANT
ME
GNATURE
MC
ME
GNATURE
Functional check-sheet for Fire-dampers
Project :
Location :- AHU :-
Quantity of controllers and Dampers modulating when Position of damper when Position of damper
Damper type Damper controller
Sr. No. dampers tallying as per drawing manually operated via fire alarm not active during active fire alarm
(supply / Return) installed (Yes/No) (yes/no) controller (yes/no) (Open /Closed) (Open /Closed)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
REMARKS -
Company Name Sign

CONTRACTOR
T&C
CONSULTANT
PMC

GODREJ Commissioning Formats

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GODREJ Commissioning Formats

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Functional check list for VRF .

LOCATION AHU / CSU CAPACITY

CFM Measurement at IDU return air filter & ODU

2 Capacity verification as per design

Power measurement (For IDU fan, Compressor,

IDU supply Air & return air side temperature

5 Suction and discharge pressure measurement

ODU ambient & discharge temperature

7 Space temperature measurement

8 Fire integration (fire trip) if applicable to design

Verification of IDU & ODU electrical parameters

Control panel relay settings for overload, fire

LOCATION: AHU / CSU CAPACITY

LOCATION: HRW NUMBER

AHU NUMBER CATERED :

PURGE FAN AIR-FLOW CAPACITY : RATED FRESH AIR FLOW:

PURGE FAN MOTOR RATING :

SUPPLY AIR (FRESH AIR) SECTION EXHAUST AIR SECTION

AVERAGE VELOCITY = FPM AVERAGE VELOCITY = FPM

AIR FLOW (F) = CFM AIR FLOW (F) = CFM

ENTERING ENTHALPY (h1) = kJ/kg ENTERING ENTHALPY (h3) = kJ/kg

LEAVING ENTHALPY (h2) = kJ/kg LEAVING ENTHALPY (h4) = kJ/kg

HVAC Contractor: Testing & Commissioning: Consultant: PMC:

LOCATION OF UNIT : FLOOR CATERED :

AHU NUMBER CATERED :

PURGE FAN MOTOR RATING :

SUPPLY FAN DUCT EXHAUST FAN DUCT

SUPPLY AIR (FRESH AIR) SECTION EXHAUST AIR SECTION

AVERAGE VELOCITY = FPM AVERAGE VELOCITY = FPM

AIR FLOW = CFM AIR FLOW = CFM

AIR FLOW (E) = m3/s AIR FLOW (F) = m3/s

POWER (kW) = POWER (kW) =

HVAC Contractor: Testing & Commissioning: Consultant: PMC:

LOCATION: CSU / CSU CAPACITY

LOCATION: FCU / CSU CAPACITY

LOCATION: TFA / CSU CAPACITY

LOCATION: UNIT CAPACITY

LOCATION: UNIT CAPACITY

PROJECT E I DUPONT WAVEROCK

DESCRIPTION OF TESTING PERMISSIBLE LEAKAGE IN

CONTRACTOR CONSULTANT PMC

NAME NAME NAME

SIGNATURE SIGNATURE SIGNATURE

LOCATION AHU / CSU CAPACITY

1 CFM Measurement at return air filter

2 Capacity verification as per design

5 Air side temperature measurment

6 Chilled water temperature measurement

7 Space temperature measurement

8 Temperature thermostat operation

9 VAV operational Checks

10 Space air balancing

11 Fire damper integration and operation

12 BTU meter integration and operation

13 VFD integration and operation

14 Modulating valve operation

15 Limit switch operation

Control panel relay settings for overload, fire

AHU NUMBER : DESIGN CHILLED WATER FLOW (GPM) :

DESIGN AIRFLOW (CFM) : DESIGN CHILLED WATER INLET (deg F) :

MOTOR RATED kW : DESIGN CHILLED WATER OUTLET (deg F) :

RETURN AIR FILTER

AIR SIDE CALCULATIONS

No. of filters mtr mtr sq.mtr Voltage YB= V