May Ve Sinh SMA-B95R

B 95 RS
BD 60/95 RS
Service Manual
English 5.906-496.0 Rev. 01 (03/14) 1

1 Contents
Contents EN 2
Preface EN 6
Safety instructions EN 6
Hazard levels EN 6
Technical Features EN 6
Drive mode and steering EN 6
Water System EN 6
Vacuuming operations EN 6
Vacuum bar EN 7
Cleaning operations EN 7
Brushing rollers EN 7
Disk brushes EN 7
Aqua-Mizer water saving system EN 7
Electronics system EN 7
Setup and function EN 8
Front view EN 8
Rear view EN 9
Device cover removed at the rear EN 10
View from the inside EN 11
Control terminal EN 12
Control elements EN 12
Key switch function EN 12
Program selection switch EN 12
Overview of operator console inside EN 13
Battery display EN 15
Battery EN 16
BD vacuum bar EN 17
Overview BD vacuum bar EN 17
Lifting device for BD vacuum bar EN 19
BR vacuum bar EN 20
Overview BR vacuum bar EN 20
Lifting device BR vacuum bar EN 21
Suction turbine EN 22
Overview of suction turbine EN 22
BD cleaning head EN 23
Overview BD cleaning head EN 23
Disk brushes EN 26
BR cleaning head EN 27
Overview BR cleaning head EN 27
BR cleaning head from below EN 28
2 English 5.906-496.0 Rev. 01 (03/14)

Fresh water tank with integrated waste water reservoir. EN 29
Overview of fresh water tank EN 29
Function EN 29
Discharge hoses EN 30
Water function diagram EN 31
Drive motor EN 32
Overview of drive motor EN 32
Gear EN 33
Overview of gear EN 33
Power transmission to the drive wheel EN 34
Electromagnetic brake (Y1) on the drive motor (M4) EN 35
Overview of the electromagnetic brake EN 35
Function EN 35
Service tasks EN 36
Removing the appliance components EN 36
Remove operating panel EN 36
Dismantle the upper device cover EN 37
Dismantling the tank EN 38
Trio control electronics (A1) EN 40
Check the programme selector switch EN 42
Battery and battery charger EN 43
Pull out the battery sled. EN 43
Check battery EN 44
Notes regarding the battery EN 46
Test the charger EN 47
Checking the total discharge protection EN 48
BD vacuum bar EN 50
Dismantling the vacuum bar EN 50
Setting the vacuum bar (Aqua Save) tilt EN 51
Replace rear vacuum lip EN 52
Replacing the front vacuum lip EN 53
Removing the suction hose from the vacuum bar. EN 53
Replacing the deflector roller EN 54
Replacing the tilt roller EN 55
Check the lifting motor for BD vacuum bar EN 56
BR vacuum bar EN 57
Dismantling the vacuum bar EN 57
Setting the incline of the vacuum Bar EN 57
Adjusting the height of the vacuum bar EN 58
Clean/replace the vacuum lips EN 58
Replacing the deflector roller EN 59
English 5.906-496.0 Rev. 01 (03/14) 3

Adjust/replace support roller of the suction bar EN 59
Check the lifting motor for BR vacuum bar EN 60
Suction turbine EN 61
Replacing the carbon brushes of the suction turbine EN 61
Replacing the suction turbine EN 62
BD cleaning head EN 63
Remove the brush covers. EN 63
Turning / replacing the sealing lips of the side brush covers EN 64
Turning / replacing the sealing lips of the rear brush covers EN 65
Replacing the Disk Brushes EN 65
Remove the driver of the brush drive EN 66
Dismantling the cleaning head EN 67
Checking the setting of the cleaning head EN 70
Set the BD cleaning head EN 70
Check the lifting motor for BD cleaning head EN 71
Dismantling the lifting motor EN 72
Setting the lifting motor EN 73
Remove the disc brush motor EN 75
Replacing the glide contacts in the disc brush motor EN 75
Check the solenoid valve for water inlet EN 76
BR cleaning head EN 77
Replacing the brush rollers EN 77
Replace the drive belt EN 78
Replacing the brush drive EN 79
Check brush rollers for foreign objects EN 80
Check/set the brush mirror. EN 80
Dismantling the cleaning head EN 81
Adjust the BR cleaning head EN 81
Check the lifting motor for BR cleaning head EN 82
Replacing the water distribution bar EN 83
Check the solenoid valve for water inlet EN 83
Fresh water tank and waste water reservoir EN 84
Dismantling the waste water reservoir EN 84
Water pump EN 85
Check the water pump EN 85
Dismantling the water pump EN 86
Water filter EN 87
Cleaning/replacing the filter sieve in the water filter EN 87
Drive motor EN 88
Removing the device cover at the front EN 88
Dismantling the drive motor EN 88
Replacing the carbon brushes in the drive motor EN 89
4 English 5.906-496.0 Rev. 01 (03/14)

Gear EN 90
Checking / maintaining the gear EN 90
Electromagnetic brake EN 91
Replacing the micro switch EN 91
Dismantling the electromagnetic brake EN 91
Steering EN 92
Dismantling the steering wheel EN 92
Dismantling the upper steering bar EN 92
Dismantling the cardan joint EN 93
Dismantling the lower steering bar EN 93
Replacing the chain EN 94
Stretching the chain EN 95
Replacing the chain pinion on the steering head EN 96
Operator platform EN 97
Overview of standing area EN 97
Removing the floor plate of the standing area EN 97
Replacing the rubber buffer EN 97
Standing area from below (floor plate removed) EN 98
Check the contact switch of the platform EN 99
Replacing the contact switch of the standing area EN 99
Check the accelerator potentiometer EN 100
Replace accelerator potentiometer EN 100
Adjust the accelerator potentiometer EN 101
Troubleshooting EN 102
Troubleshooting without display EN 102
Troubleshooting with display EN 104
Technical specifications EN 105
Special tools EN 106
Circuit diagram EN 107
Circuit diagram for operating panel EN 107
Circuit diagram of drive motor EN 108
Circuit diagram main cable string EN 109
Circuit diagram of platform EN 110
Circuit diagram of disc brush EN 111
Circuit diagram of brush rollers EN 114
English 5.906-496.0 Rev. 01 (03/14) 5

2 Preface 4 Technical Features
Good service work requires extensive and practice-orient- This appliance is a scouring vacuum cleaner to clean
ed training as well as well-structured training materials. smooth tiles and stone floors as well as industrial floors.
Hence we offer regular basic and advanced training pro-
grammes covering the entire product range for all service
4.1 Drive mode and steering
engineers.
In addition to this, we also prepare service manuals for im- – 3-wheel running gear with front-wheel steering
portant appliances - these can be initially used as instruc- – Full rubber tyres with profile.
tion guides and later on as reference guides. – Drive via drive motor at front wheel.
Apart from this, we also regular information about product – Forward and reverse drive can be changed over with
enhancements and their servicing. the rocker switch.
– The appliance brakes automatically if the driver leaves
If you should require supplements, have corrections or the platform (contact switch).
questions regarding this document, please address these – The electro-magnetic brake on the front wheel prevents
citing the following subject to: further movement in the switched off condition or when
international-service@de.kaercher.com the EMERGENCY-STOP switch is activated.
– Power supply via three 12-volt batteries (= 36 volt),
Subject: Fall 108022 maintenance free or low maintenance.
– Battery monitoring with total discharge protection.
The responsible product specialist will take care of your is-
sue.
4.2 Water System
Copying and duplication of texts and diagrams as well
The fresh water tank must be filled with the correct mixture
as third-party access to this information is permitted
of water and detergent prior to operation.
only with the explicit permission of the company:
The water flows through a water pump to the cleaning
head.
Alfred Kärcher GmbH & Co. KG
The water volume cannot be adjusted; it is preset for the
P O Box 160
different cleaning programmes.
D -71349 Winnenden
www.kaercher.com
4.3 Vacuuming operations
3 Safety instructions The suction turbine (M1) creates a low pressure in the
waste water reservoir. The waste water is thus pumped
3.1 Hazard levels from the vacuum bar into the waste water reservoir
through the suction hose.
 Danger
If the waste water reservoir is full, the float closes the suc-
Immediate danger that can cause severe injury or even
tion opening.
death.
The waste water reservoir is emptied by opening the cover
몇 Warning
of the waster water discharge hose.
Possible hazardous situation that could lead to severe in-
jury or even death.
Note
-Caution The suction turbine does not shut off automatically when
Possible hazardous situation that could lead to mild injury the wastewater reservoir is full.
to persons or damage to property. The suction turbine overheats if it does not suction in air for
a long time.
After the appliance has been switched off, the suction tur-
bine (M1) will continue to run for approx. 30 seconds to
suck in the remaining dirt from the suction hose (trailing
time).
6 English 5.906-496.0 Rev. 01 (03/14)

4.3.1 Vacuum bar 4.5 Electronics system
The vacuum lips located on the suction bar can be re-
The control and electronic system are located behind the
placed without any tool.
operator console.
The tilt angle of the suction bar can be adjusted without
– Operator console with EMERGENCY-STOP switch.
any tool.
– Trio control electronics.
Note
After switching the programme selection to "Drive min." to
"Drive max." or "Apply detergent", the vacuum bar will lift
up automatically after about 12 seconds and the suction
turbine shuts off after another 4 seconds.
4.4 Cleaning operations

The brush rollers are switched off automatically if the brush
motors are overloaded, e.g., due to too high contact pres-
sure or blockage of the cleaning brushes.
4.4.1 Brushing rollers

The two brush rollers have the same speed and opposite
rotation directions and are driven by a toothed belt with a
common motor.
4.4.2 Disk brushes

The two disc brushes have the same speed and opposite
rotation directions and are driven by two motors.
4.4.3 Aqua-Mizer water saving system

Aqua-Mizer wiping lips are placed on the cleaning head.
These enable a water and detergent saving of up to 30%.
Further, the reaction time of the detergent is also in-
creased.
English 5.906-496.0 Rev. 01 (03/14) 7

5 Setup and function
5.1 Front view
1 Cover dirt water reservoir 9 Cleaning head

2 Steering wheel 10 Deflector (2x)
3 Operator console 11 Drive wheel
4 Suction hose 12 Device cover, front
5 Device cover, rear 13 Preservation of waste water and fresh water discharge
6 Fresh water tank with integrated waste water reservoir. hose.
7 Impeller (2x) 14 Fresh water reservoir filler neck
8 Vacuum bar
8 English 5.906-496.0 Rev. 01 (03/14)

5.2 Rear view
1 Steering wheel 7 Drive pedal

2 Operator console 8 Standing area for operator
3 Handle shell, right 9 Impeller, right
4 Star handle screw, mounting of rear device cover 10 Impeller, left
5 Device cover, rear 11 Handle shell, left
6 Upholstery
English 5.906-496.0 Rev. 01 (03/14) 9

5.3 Device cover removed at the rear
1 Micro switch (S10, S12) connecting cable 6 Battery plug (X1)

2 Left running rail, battery insert 7 Sheet, operator console
3 Locking the battery insert 8 Battery (G1), (3 x 12 Volts / 105 Ah)
4 Connecting cable of battery (+) 9 Battery insert
5 Connecting cable of battery (-) 10 Right running rail, battery insert.
10 English 5.906-496.0 Rev. 01 (03/14)

5.4 View from the inside
1 Upper steering bar 7 Chain pinion on steering head

2 Universal joint 8 Water hose from water filter
3 Battery (G1) 9 Water hose of the cleaning head
4 Lower steering bar 10 Water pump (M7)
5 Chain pinion on lower steering bar 11 Suction turbine (M1)
6 Chain
English 5.906-496.0 Rev. 01 (03/14) 11

5.5 Control terminal
5.5.1 Control elements
1 Driving direction switch, selected driving direction will il- 5 Emergency-stop button (turn to release)
luminate 6 Battery display
2 Key switch 7 Program selection switch
3 Operating hour counter 8 Fuse for brush drive
4 Horn
5.5.2 Key switch function 6 Vacuuming
The key switch is the master key. The appliance is deacti- medium driving speed, cleaning head lifted, no brush
vated when the key switch is on "0". wetting, high suction performance
The brushes and the suction turbine are switched off auto- 7 Apply detergent solution
matically when the appliance is switched off with the key high driving speed, vacuum bar lifted, no suction, high
switch during the cleaning operation. brush contact pressure, high brush wetting, brush
The cleaning head and the vacuum bar are not raised. speed: B - high, BD - normal
The following speed are reached with the different clean-

5.5.3 Program selection switch ing programs:
Cleaning programme Speed

1 ~ 2.7 km/h
2 ~ 5.1 km/h
3 ~ 5.1 km/h
4 ~ 5.1 km/h
5 ~ 4.2 km/h
6 ~ 4.2 km/h
7 ~ 5.1 km/h
During reverse drive, a speed of ~ 2.4 km/h is reached with

1 Driving, limited speed range all cleaning programmes.
2 Driving, maximum speed range
3 Light cleaning intensity (eco)
high driving speed, low brush contact pressure, low
suction performance, light brush wetting, brush speed:
B - low, BD - normal
4 Medium cleaning intensity
high driving speed, medium suction performance, me-
dium brush contact pressure, medium brush wetting,
brush speed: B - medium, BD - normal
5 High cleaning intensity
medium driving speed, high suction performance, high
brush contact pressure, high brush wetting, brush
speed: B - high, BD - normal
12 English 5.906-496.0 Rev. 01 (03/14)

5.6 Electronics system
5.6.1 Overview of operator console inside
1 Control panel, inside

2 Suction turbine (M1)
English 5.906-496.0 Rev. 01 (03/14) 13

1 Battery display 6 Key switch (S0)
2 Key (S17) horn 7 Trio control electronics (A1)
3 Emergency-stop button (S9) 8 Fuse (F3), brush motor overload
4 Operating hour counter 9 Program selection switch
5 Rocker switch (S7), drive direction adjustment, forward/
reverse drive
1 Terminal block 2
2 Terminal block 1
14 English 5.906-496.0 Rev. 01 (03/14)

5.6.2 Battery display
A blinking battery display indicates the following faults. The
number of blinking segments indicates the type of fault.
Blinking segments Fault

1 Battery discharged oder battery cable damaged.
2 Cable to drive motor interrupted.
3 Cable to brush drive interrupted.
4 Accessory fault.
5 Cable to suction turbine interrupted.
6 Control faulty.
7 Fault in drive pedal.
8 Control faulty.
9 Parking brake fault.
10 Battery voltage too high.
1 Horn
2 Emergency-stop button (turn to release)
3 Battery display
4 Operating hour counter
English 5.906-496.0 Rev. 01 (03/14) 15

5.7 Battery
1 Battery (G1), (3 x 12 Volts / 105 Ah), maintenance-free The stop on the bottom side of the battery drawer prevents
2 Battery insert the battery drawer from falling out of the device if the oper-
3 Stop (2x), battery insert ator pulls the battery drawer too fast or too deep in the rear
4 Locking the battery insert direction.
5 Stop plate on battery insert.
1 Connecting cable of battery (+) is devoid of current if the battery plug is pulled out. the
2 Battery plug (X1) electromagnetic brake is then activated.
3 Battery (G1), (3 x 12 Volts / 105 Ah), maintenance-free
4 Connecting cable of battery (-) To charge the battery, an external battery charger is con-
nected to the battery plug on the battery side.
All the electrical components of the device are connected
to the block battery via the battery plug. The total system
16 English 5.906-496.0 Rev. 01 (03/14)

5.8 BD vacuum bar
5.8.1 Overview BD vacuum bar
1 Scraper roller (2x) 8 Rear vacuum lip mounting plate

2 Star handle screw (2x) for adjusting the vacuum bar 9 Vacuum bar mounting profile
3 Holder, impeller 10 Star handle screw for mounting the vacuum bar on the
4 Vacuum bar, chassis vacuum bar pick-up.
5 Tilt roller (2x) 11 Mounting screws, front vacuum lip mounting plate
6 Tension lock, rear vacuum lip mounting plate 12 Suction hose
7 Rear vacuum lip
1 Lock for right vacuum lip mounting plate 5 Front vacuum lip
2 Right vacuum lip mounting plate 6 Left vacuum lip mounting plate
3 Tension lock, rear vacuum lip mounting plate 7 Slip lock (9x), vacuum lip
4 Rear vacuum lip 8 Lock for left vacuum lip mounting plate
English 5.906-496.0 Rev. 01 (03/14) 17

1 Front vacuum lip 4 Slip lock (11x), vacuum lip
2 Vacuum lip mounting plate for front vacuum lip 5 Rear vacuum lip
3 Clamping screw (5x), vacuum lip mounting plate for
front vacuum lip
18 English 5.906-496.0 Rev. 01 (03/14)

5.8.2 Lifting device for BD vacuum bar
1 Vacuum bar pick-up

2 Pulley
3 Protective cover
The protective cover prevents the Bowden cable from get-

ting caught in the mechanics.
1 Lifting motor (M5), suction bar
1 Pulley
2 Bowden cable, raise/lower vacuum bar
English 5.906-496.0 Rev. 01 (03/14) 19

5.9 BR vacuum bar
5.9.1 Overview BR vacuum bar
1 Vacuum bar 4 Suction hose

2 Wing screw of suction bar support 5 Scraper roller
3 Nut of the vacuum bar adjustment
Note
The front suction lip is grooved by default, the rear one is
smooth.
Both suction lips can be reversed in case of wear and tear.
20 English 5.906-496.0 Rev. 01 (03/14)

5.9.2 Lifting device BR vacuum bar
1 Lifting motor
1 Pulley
2 Pulley
3 Bowden cable
1 Guide plate
2 Bolts
3 Bowden cable
4 Suction bar support
English 5.906-496.0 Rev. 01 (03/14) 21

5.10 Suction turbine
5.10.1 Overview of suction turbine
Note
The suction turbine sits under the top device cover.
1 Fastening screws (4x), suction turbine

3 Cover, suction turbine motor
4 Connection cable, suction turbine
5 Right mounting screws, fresh water tank
Note
After switching the programme selection to "Drive min." to
"Drive max." or "Apply detergent", the vacuum bar will lift
up automatically after about 12 seconds and the suction
turbine shuts off after another 4 seconds.
22 English 5.906-496.0 Rev. 01 (03/14)

5.11 BD cleaning head
5.11.1 Overview BD cleaning head
1 Sealing lip, rear brush cover (Aqua-Mizer-System) 8 Fastening screw, bottom cleaning head holder
2 Rear brush cover 9 Lower cleaning head holder, can be adjusted via hexa-
3 Fastening screw, rear brush cover gon bar
4 Lifting motor mount 10 Fastening screw, intake of side brush cover
5 Lifting motor 11 Side brush cover
6 Upper cleaning head holder (2x), cannot be adjusted 12 Sealing lip, side brush cover
7 Fastening screw, top cleaning head holder
Intakes, side brush cover

The intakes must be adjusted so that the side brush cover
2 to 3 mm above the floor.
 Loosen the fastening screws of the intakes with a

Philips screwdriver and adjust the intakes properly.
 Retighten the fastening screws of the intakes.
Note
If the side brush cover drags on the floor, the intakes are
not adjusted properly. This results in increased energy
consumption and quicker sealing lip wear.
English 5.906-496.0 Rev. 01 (03/14) 23

1 Brush motor (M3), left 6 Water hose to the right disc brush
2 Solenoid valve for water inlet 7 Water hose from the solenoid valve for water inlet
3 Front sealing lip 8 Lifting motor
4 Water hose to the left disc brush 9 Brush motor (M3), right
5 T-piece
24 English 5.906-496.0 Rev. 01 (03/14)

1 Brush motor (M3), right
2 Gear, lifting motor
3 Spindle, lifting motor
4 Lifting motor
5 Lifting motor mount
6 Gear, right brush motor (M2)
7 Disc brush, left
8 Gear, left brush motor (M3)
English 5.906-496.0 Rev. 01 (03/14) 25

5.11.2 Disk brushes
1 Disc brush 1 Lock, open

2 Recess for actuator of brush drive 2 Reset spring, tensioned
3 Lock, closed
4 Reset spring, loose When closed, the lock is twisted across from the recess for
the actuator of the brush drive. Therefore, the disc brush is
held on the actuator.
If the lock is opened anti-clockwise (in direction A), the lock
and the actuator are congruent and the brush can be re-
moved from the actuator.
26 English 5.906-496.0 Rev. 01 (03/14)

5.12 BR cleaning head
5.12.1 Overview BR cleaning head
1 Cleaning head 5 Scraper roller

2 Cover plate of brush drive 6 Lock, bearing lid
3 Guide of cleaning head 7 Wiping flap
4 Adjustment wheel for wiping flap* 8 Lock for wiping flap
1 Wiping flap 1 Scraper roller

2 Cleaning head 2 Fastening clip
3 Connection plug 3 Adjustment wheel for wiping flap*
4 Water inlet
English 5.906-496.0 Rev. 01 (03/14) 27

5.12.2 BR cleaning head from below
1 Brush motor of front brush roller

2 Brush roller, front
3 Water distribution lip
4 Water inlet
5 Brush roller, rear
6 Brush motor of rear brush roller
Brush roller speed

The brush roller speed dpends on the cleaning programme
setting.
The following speeds result from the programme settings:
– Light cleaning intensity (eco) n 500 1/min

=
– Medium cleaning intensity n 800 1/min
=
– High cleaning intensity n 1350 1/
= min
– Apply detergent solution n 1350 1/
= min
The speeds are fixed and cannot be changed.
28 English 5.906-496.0 Rev. 01 (03/14)

5.13 Fresh water tank with integrated waste water reservoir.
5.13.1 Overview of fresh water tank
1 Fresh water reservoir filler neck 1 Rough dirt filter

2 Fresh water tank with integrated waste water reservoir. 2 Swimmer ball
3 Cover dirt water reservoir
4 Suction hose 5.13.2 Function
This tank is a combo tank comprising a fresh water tank
with an integrated waste water reservoir for collecting the
waste water.
The water is brought from the fresh water reservoir via the
cleaning head onto the floor to be cleaned.
The consumed water is sucked in via the vacuum bar and
guided into the waste water reservoir.
1 Waste water reservoir

2 Rough dirt filter with swimmer ball
3 Suction air tube
English 5.906-496.0 Rev. 01 (03/14) 29

5.14 Discharge hoses
In order to drain fresh water from the fresh water reservoir
or wastewater from the wastewater tank, the respective
drain hose must be removed from the storage compart-
ment and the correct closure must be opened.
1 Dirt water drain hose

2 Preservation of waste water and fresh water discharge
hose.
3 Lock, waster water discharge hose
4 Lock, fresh water discharge hose
5 Fresh water discharge hose
Note
For environmental protection reasons, the wastewater
must be disposed of according to its type of contamination.
The fresh water that has been mixed with detergent must
be disposed of according the detergent manufacturer's in-
structions.
30 English 5.906-496.0 Rev. 01 (03/14)

5.15 Water function diagram
2 5
14
9
13
15 12 11 10 8
7
1 Fresh water reservoir filler neck 9 T-piece, fresh water distribution

2 Cover dirt water reservoir 10 Water filter
3 Suction turbine (M1) 11 Water pump (M7)
4 Fresh water tank 12 Solenoid valve water supply (Y2)
5 Waste water reservoir 13 Fresh water discharge hose
6 Suction hose 14 Dirt water drain hose
7 Vacuum bar 15 Breast roller (2x)
8 Locking valve
English 5.906-496.0 Rev. 01 (03/14) 31

5.16 Drive motor
5.16.1 Overview of drive motor
1 Drive wheel 5 Solenoid coil, electromagnetic brake (Y3)

2 Connecting block 6 Unlocking lever, for manual release of the electromag-
3 Drive motor (M4) netic brake
4 Micro switch
The drive motor transfers its power to the front wheel

through a toothed wheel gear.
32 English 5.906-496.0 Rev. 01 (03/14)

5.17 Gear
5.17.1 Overview of gear
1 Drive motor (M4)

2 Gear cover
3 Drive wheel
4 Fastening screws (6x), gear cover
English 5.906-496.0 Rev. 01 (03/14) 33

5.17.2 Power transmission to the drive wheel
1 Drive pinion 4 Toothed wheel, bottom

2 Toothed wheel, top 5 Drive wheel
3 Toothed wheel, centre
The drive motor transfers the drive force to the top toothed
wheel through the drive pinion. There is a small gear on the
rear side of the top gear that transfers the drive force to the
gear at the centre, which in turn transfers the power to the
bottom gear. The drive wheel is place directly under the
bottom gear.
34 English 5.906-496.0 Rev. 01 (03/14)

5.18 Electromagnetic brake (Y1) on the drive motor (M4)
5.18.1 Overview of the electromagnetic brake
1 Micro switch (S13), electromagnetic brake 4 Electromagnetic brake, magnet coil (Y3)
2 Connecting cable, micro switch 5 Unlocking lever, for manual release of the electromag-
3 Drive motor (M4) netic brake
5.18.2 Function
The electromagnetic brake is a parking brake that locks
the appliance in stationary state against moving. The elec-
tromagnetic brake opens with a loud "click" as soon as the
appliance is activated with the key switch and the drive
pedal is activated. The appliance moves in the pre-set
travel direction. The appliance is braked with the drive mo-
tor during operation. The electromagnetic brake closes
with a loud "click" again when the operator leaves the plat-
form when the appliance comes to a standstill.
The device can be pushed aside by pressing the unlocking

lever in the downward direction. In this case the micro
switch deactivates the drive function for reasons of safety.
English 5.906-496.0 Rev. 01 (03/14) 35

6 Service tasks
6.1 Removing the appliance components
6.1.1 Remove operating panel
1 Fastening screws, small (6x)

2 Operator console
3 Fastening screws, large (6x)
 Loosen the star handle screw (refer to "View from

rear").
 Remove the device cover (refer to "View from rear") in
the rear direction.
 Unscrew the screws.
 Take out the operator console carefully under the steer-
ing wheel in the rear direction and store.
36 English 5.906-496.0 Rev. 01 (03/14)

6.1.2 Dismantle the upper device cover
 Dismantle operator console (refer to "Dismantle opera-
tor console").
1 Screw
 Loosen the mounting screws on both sides of the de-

vice.
 Remove device cover from the rear
1 Appliance cover, top

English 5.906-496.0 Rev. 01 (03/14) 37

6.1.3 Dismantling the tank
To reach the device interior, one must dismantle the tank.

tor console").
 Dismantle upper device cover (refer to "Dismantle up-
per device cover").
1 Fastening screw, bottom right of tank
 Remove bottom right fastening screw.
1 Fastening screw, top right of tank
 Remove top right fastening screw.
1 Fastening screw, bottom left of tank
 Remove bottom left fastening screw.
1 Fastening screw, top left of tank
 Remove top left fastening screw.
38 English 5.906-496.0 Rev. 01 (03/14)

1 Fresh water tank with integrated waste water reservoir.
2 Sheet channel
3 Fresh water discharge hose
4 Dirt water drain hose
 Remove the reservoir from the appliance, pull the drain

hoses through the metal conduit.
 Put the tank to the side.
English 5.906-496.0 Rev. 01 (03/14) 39

6.2 Electronics system
6.2.1 Trio control electronics (A1)
1 Trio control electronics (A1)
40 English 5.906-496.0 Rev. 01 (03/14)

1 Trio control electronics (A1) All the appliance components are controlled via the Trio
2 Terminal strip (P4) control electronics.
3 Connector F Standby Mode
4 Connector E If no function is performed for 10 minutes while the appli-
5 Terminal strip (P1) ance is turned on, the control electronics switches to
6 Connection (vacuum), suction turbine (M1) standby mode.
7 Connection (brush), brush motors (M2, M3) Pressing the directional key ends the standby mode and
8 Connection (Batt +), battery (+) polarity the appliance is ready to operate again.
9 Connection (Batt -), battery (-) polarity
10 Connection (traction), drive motor (M4) Total discharge protection
The total discharge set value on the control electronics is
fixed and cannot be adjusted.
Battery type Trio control elec- Battery volt- Change

tronics settings age
Maintenance-free bat- 33.0 V 33.5 V If the total discharge protection becomes active during
teries operation, the cleaning head and the vacuum bar will be
lifted up.
The suction turbine and the side brushes will shut off.
The only drive operation possible is the one needed to
drive to the next battery charging station.
Maintenance-free bat- 32.0 V 32.5 V The appliance can no longer be driven.
teries
Low maintenance bat- 32.0 V 32.5 V If the total discharge protection becomes active during
tery operation, the cleaning head and the vacuum bar will be
lifted up.
The suction turbine and the side brushes will shut off.
The only drive operation possible is the one needed to
Low maintenance bat- 31.0 V 31.5 V The appliance can no longer be driven.
tery
English 5.906-496.0 Rev. 01 (03/14) 41

6.2.2 Check the programme selector switch
tor console").
1 Trio control electronics

2 Connector plug
 Remove the connector plug from the Trio control elec-

tronics.
 Perform the measurement as per the following table.
Switch setting Resistance measurement between Target value

1 min. driving Pin 16 (pink) Pin 1 (brown) 0 ohm
-
2 max. drive Pin 16 (pink) Pin 2 (blue) 0 ohm
-
3 Light cleaning intensity (eco) Pin 16 (pink) Pin 3 (white) 0 ohm
-
4 Medium cleaning intensity Pin 16 (pink) Pin 5 (yellow) 0 ohm
-
5 High cleaning intensity Pin 16 (pink) Pin 11 (green) 0 ohm
-
6 Vacuuming Pin 16 (pink) Pin 12 (orange) 0 ohm
-
7 Apply detergent solution Pin 16 (pink) Pin 15 (violet) 0 ohm
-
42 English 5.906-496.0 Rev. 01 (03/14)

6.3 Battery and battery charger
6.3.1 Pull out the battery sled.
To work on the battery, take it out of the appliance on the
battery sled.
1 Battery
2 Battery insert
3 Stopper
4 Locking
 Push the lock in Direction A, then pull in Direction B and

release the spring pressure in Direction C.
 Pull the battery sled out by using the lock as a handle.
The insertion and locking of the battery sled takes place in

the reverse sequence.
English 5.906-496.0 Rev. 01 (03/14) 43

6.3.2 Check battery
The battery must be fully charged prior to the inspection to
obtain a reliable result.
The following checks must then be made:
Measurement of the idle voltage

The idle voltage provides a measure for the charging sta-
tus of a maintenance-free battery.
If this value is below a certain limit, this indicates that the
battery is not charged.
You can estimate the approximately available charge from

the idle voltage.
12 volt block battery 6 volt block battery Charge approx.

> 12.80 volt > 6.42 volt 100 %
> 12.55 volt > 6.30 volt 75 %
> 12.32 volt > 6.20 volt 50 %
> 12.18 volt > 6.00 volt 25 %
> 12.00 volt > 6.00 volt Deep discharge
The idle voltage should reach at least the following limit

value:
– 12 volt block battery = min. 12.30 volts
If these values are not met, the battery must be charged

first.
Measuring the battery voltage under load Measure the current using a clip-on ammeter during the
Note voltage measurement and record it.
The battery terminals must be checked prior to the load  Operate the appliance until the discharge end voltage /
test. the total discharge protection shuts the appliance off.
The battery terminals must always be clean and tight.
Result
 Switch the appliance on and take the suction turbine In case of a problem, one or more battery blocks / battery
and the cleaning head into operation on an insensitive cells will be significantly different from each other so that
floor. the fault can be pinpointed without doubt.
Important: The consumers must run continuously dur-
ing this test.
The load test can also be performed while the suction
turbine is turned on.
 Use a voltmeter / multimeter to measure and record the
battery voltage of every individual battery block.
Measure the current using a clip-on ammeter during the
voltage measurement and record it.
 The battery block with the lowest battery voltage must Limit value for battery voltage between the individual
be replaced if it is outside the tolerance values. battery blocks
See item "Limit value of battery voltage between the in- With all measurements, the different must not exceed the
dividual battery blocks". following voltage under load:
Exide batteries
If this procedure still does not indicate clearly that there is – between the 12 volt battery blocks 0.2 volts
a faulty cell, the third measurement must be performed af- Hoppecke batteries
ter the second load test. – between the 12 volt battery blocks 0.4 volts
Measuring the battery voltage under load until the ap-

pliance shuts off
 Use a voltmeter / multimeter to measure and record the
battery voltage of every individual battery block.
44 English 5.906-496.0 Rev. 01 (03/14)

Battery measuring log - maintenance-free battery
1. Measurement - idle voltage
Measure the idle voltage with charged battery without consumers.
Battery block 1 2 3
4 5 6
2. Measurement - load test

Measure the battery voltage several times while the turbine is turned on.
Battery block 1 2 3
4 5 6
3. Measurement - load test

Measure the battery voltage while the turbine is turned on, shortly before the discharge end voltage is triggered.
Battery block 1 2 3
4 5 6
Record further machine data

Current pickup Drive motor Ampere
Suction turbine Ampere
Brush motor Ampere
All consumers during cleaning. Ampere
Discharge end voltage When does the discharge end voltage get triggered. Volt
Runtime indication How long was the customer able to work with the ap- Hours / minutes
pliance when the batteries were still fully functional?
Battery date Is indicated near the battery terminal on the battery. Date or code
English 5.906-496.0 Rev. 01 (03/14) 45

6.3.3 Notes regarding the battery
Replacing a battery due to old age
With 12 volt battery blocks, the complete battery set must
be replaced in case of damage.
Taking out of operation

If batteries are not to be used for a while, the following
must be observed when storing them:
– Disconnect the negative battery connection on the bat-
tery and store the cable so that it cannot inadvertently
come into contact with the negative terminal of the bat-
tery.
– Only store batteries while charged.
– The storage location should be cool (the self-discharge
rates will be lower).
– Recharge once the battery capacity is lower than 60%.
Discharge end voltage or total discharge protection

The settings of the discharge end voltage must be checked
to ensure that the runtime of the machine is not limited and
that the battery cannot deeply discharge.
46 English 5.906-496.0 Rev. 01 (03/14)

6.3.4 Test the charger
 Connect the charger to the batteries.
 Connect the voltage meter and clip-on ammeter to the
batteries.
 Plug in mains connector and switch on charger.
 Determine the current and voltage measuring values
after switching on the charger and record them.
 Determine the current and voltage measuring values
after about 10 minutes and record them.
The measuring result of the I constant phase in the main

charge must be close to the manufacturer's values of the
charger.
See typeplate of charger.
Regulated charge ID line IUI charger for maintenance-

free batteries
Volt/Zelle Ampere
AGM / Fliesbatterie 2,4 / Gel 2,35 Spannung

AGM / Fliesbatterie 2,25 / Gel 2,3
Strom
I-Konstantphase U-Konstantphase
Zeit
Hauptladung Nachladung Erhaltungsladung
IUIa means:
I = constant current line
U = constant voltage line
I = constant current line recharging
a = automatic switch-off (transition to maintenance charge)
– During the I constant phase, the charger is charged

with the nominal current (see typeplate on charger) and
the charge voltage will increase slower or faster de-
pending on the charge condition. After that, the charger
will switch to U constant phase.
– In the U constant phase, the voltage remains constant
and the current sinks continuously. After that, the
charger will switch to I constant phase.
– In the I constant recharging phase, the voltage will rise
to the values indicated in the diagrams and the current
value remains constant. After that, the charger will
switch to maintenance charge.
– The recharging phase serves to achieve the complete
transformation of the active mass in all cells.
– During the maintenance charge, the fully charged bat-
tery status remains at constant voltage. The mainte-
nance charge has no time limits.
English 5.906-496.0 Rev. 01 (03/14) 47

6.3.5 Checking the total discharge protection
1 Display on voltage measuring device

2 Key switch
3 Voltage measuring device
48 English 5.906-496.0 Rev. 01 (03/14)

Checking the total discharge protection setting: Total discharge protection during operation
Connect the voltmeter directly to the battery and operate If the total discharge protection becomes active during op-
the appliance until the consumers are shut off automatical- eration, the cleaning head and the vacuum bar will be lifted
ly. up.
At that moment, read the battery voltage. The suction turbine and the side brushes will shut off.
Important: The voltage test must take place under load. The only drive operation possible is the one needed to
Also see "Trio control electronics".
 Charge the batteries.
1 Voltage measuring device

2 Display on voltage measuring device
1 Horn switch
2 Emergency-stop button
3 Battery display
4 Operating hour counter
As soon as the voltage falls to the set total discharge pro-

tection value, the battery status lamp will blink.
The total discharge protection is activated when the volt-
age has fallen below the set value for about 30 seconds.
English 5.906-496.0 Rev. 01 (03/14) 49

6.4 BD vacuum bar
6.4.1 Dismantling the vacuum bar

2 Star handle screw for mounting the vacuum bar on the
vacuum bar pick-up.
3 Vacuum bar

2 Vacuum bar
Pulling out the vacuum bar

The vacuum bar can be taken out from the appliance side-
ways.
 Loosen the star handle screw.

 Pull the vacuum bar out of the side of the vacuum bar
intake and remove it.
50 English 5.906-496.0 Rev. 01 (03/14)

6.4.2 Setting the vacuum bar (Aqua Save) tilt
Replacing or turning the vacuum lips as well as colliding
against objects with the vacuum bar may disturb the tilt an-
gle of the vacuum bar. It must be reset again.
1 Pickup arm, vaccum bar 4 Level

2 Wing nut 5 Vacuum bar mounting profile
3 Hexagonal rod to adjust the vacuum bar tilt 6 Vacuum bar pick-up
 Set the program selection switch to suction or vacuum-

ing. Note
 Press the accelerator pedal lightly. The tilt setting in the vacuum bar must be undertaken on
The vacuum bar is lowered. level floor. Only then can the vacuum bar be set correctly
 Press emergency stop button as soon as the vacuum with the help of the level. A wrongly set vacuum bar cab vi-
bar is lowered. brate during operation and thus yield an unsatisfactory
The appliance is switched off and the vacuum bar remains cleaning result.
in the lowered position.
 Release the wing nut.
1 Level
2 Level, front mark
3 Air bubble
4 Level, rear mark
 Adjust the hexagonal rod so that the air bubble in the

level is positioned at the front mark (in direction of trav-
el).
 Tighten the wing nut.
English 5.906-496.0 Rev. 01 (03/14) 51

6.4.3 Replace rear vacuum lip
After the cleaning effect subsides, it can lie on the locked Note
vacuum lips in the vacuum bar. these can be turned by To turn and replace the vacuum lip, the suction hose can
180° or replaced. remain installed on the vacuum bar.
 Pull out the vacuum bar (refer to "Removing the vacu-

um bar")
 Put the vacuum bar near the appliance.
1 Right vacuum lip mounting plate

2 Slip lock (9x), vacuum lip
3 Clamping lock
4 Rear vacuum lip
5 Counter nuts, clamping seal
6 Clamping hook
7 Locking sheet metal
8 Left vacuum lip mounting plate
 Open clamping lock and remove the clamping hook

from the lock sheet metal.
1 Right vacuum lip mounting plate

2 Left vacuum lip mounting plate
 Remove vacuum lip mounting plate and take it out of

the vacuum bar.
1 Rear vacuum lip
While installing the new or used vacuum lip, please ensure

that the vacuum lip sits along the entire length of the vac-
uum bar in the slip locks.
52 English 5.906-496.0 Rev. 01 (03/14)

6.4.4 Replacing the front vacuum lip
After the cleaning effect subsides, it can lie on the locked 6.4.5 Removing the suction hose from the
vacuum lips in the vacuum bar. these can be turned by vacuum bar.
180° or replaced.
The suction hose must be disengaged from the vacuum
bar if the latter is damaged and must be replaced.
um bar")
um bar")
1 Clamping screw (5x), vacuum lip mounting plate for

front vacuum lip 1 Screw
2 Front vacuum lip 2 Suction hose
3 Vacuum lip mounting plate for front vacuum lip 3 Vacuum bar
 Loosen the clamping screws  Loosen the screws of the hose clip.
 Tighten the vacuum lip mounting plate in the direction  Pull out the suction hose from the vacuum bar in the up-
of the arrow and the clamping screw. ward direction.
1 Slip lock (11x), vacuum lip

2 Front vacuum lip
3 Vacuum lip mounting plate for front vacuum lip
While installing the new or used vacuum lip, please ensure

that the vacuum lip sits along the entire length of the vac-
uum bar in the slip locks.
Note
To turn and replace the vacuum lip, the suction hose can
remain installed on the vacuum bar.
English 5.906-496.0 Rev. 01 (03/14) 53

6.4.6 Replacing the deflector roller
A scraper roller must be replaced if it is damaged or worn
out
1 Fastening nut
2 Scraper roller
 Loosen the mounting nuts

 Remove the deflector roller upward.
Insert the new deflection rollers in reverse sequence.
54 English 5.906-496.0 Rev. 01 (03/14)

6.4.7 Replacing the tilt roller
A tilt roller must be replaced if it is damaged or worn out

um bar")
1 Holder, impeller
2 Tilt roller
3 Splint
4 Axis pins
 Remove split pin from the axis bolt

 Take out axis bolt from the tilt roller mounting
 Take out the tilt roller from the tilt roller mounting.
Insert the new tilt rollers in reverse sequence.
English 5.906-496.0 Rev. 01 (03/14) 55

6.4.8 Check the lifting motor for BD vacuum bar
Note
If the programme selector switch is moved to the positions
1 (driving, limited speed range), 2 (driving, max. speed
range), or 7 (apply detergent), the vacuum bar will be lifted
up again.
During the lifting process, the voltage supply on the con-
necting cables must also correspond to the battery volt-
age.
Also, the current pickup of the lifting motor can be meas-
ured on the connecting cables during the lifting or lowering
process.
Assemble in reverse order.
1 Terminal block 2
2 Connection cable lifting motor vacuum bar
The vacuum bar lifting motor must be tested in the pro-

gramme selection switch positions 3 (light cleaning inten-
sity), 4 (medium cleaning intensity), 5 (high cleaning
intensity) or 6 (vacuuming).
The test must take place during the lowering of the vacuum
bar.
Note
The terminal blcok 2 is located on the inside of the operat-
ing panel (see "Overview of interior of operating panel").
 Remove operating panel.

 Turn the programme selector switch to the above men-
tioned positions.
 Check the voltage supply to the lifting motor on the two
connecting cables in the terminal block 2.
 The measured value must correspond to the battery
voltage during the lowering of the vacuum bar.
56 English 5.906-496.0 Rev. 01 (03/14)

6.5 BR vacuum bar
6.5.1 Dismantling the vacuum bar 6.5.2 Setting the incline of the vacuum Bar
Note
The cleaning head was removed for clarification purposes.
1 Bottom fastening screw

2 Top fastening screw
3 Bottom fastening screw
1 Wing bolt
2 Suction hose If the vacuum result is unsatisfactory the inclination of the
3 Vacuum bar straight vacuum bar can be modified.
 Pull off the suction hose.  Loosen the top and bottom fastening screws.
 Loosen the wing nuts.  Tilt the vacuum bar accordingly.
 Pull out the vacuum bar.  Tighten the top fastening screw.
 Tighten the bottom fastening screws.
Installation in reverse order
English 5.906-496.0 Rev. 01 (03/14) 57

6.5.3 Adjusting the height of the vacuum bar 6.5.4 Clean/replace the vacuum lips
1 Lifting motor 1 Screw

2 Rating nut 2 Scraper roller
3 Vacuum lip mounting
 Raise the vacuum bar. 4 Vacuum lip
 Loosen the adjustment screws. 5 Vacuum bar
 Adjust the height of the vacuum bar.
 Tighten the adjustment nuts. Clean the vacuum lips on the suction bar and check for
wear and damage.
If necessary, turn or replace the vacuum lips.
 Pull the fastening screw, scraper roller vacuum lip

mount off the suction bar on both sides.
 Pull the vacuum lips out of the side of the guide
grooves, and turn or replace them.
Note
Both suction lips can be reversed by 180°.
1 Vacuum bar holder

2 Suction hose
3 Guide screw
The height is set correctly if the guide screw is located

about 5 to 10 mm below the upper edge in the guide.
The lifting motor setting is fixed via a microswitch.
58 English 5.906-496.0 Rev. 01 (03/14)

6.5.5 Replacing the deflector roller 6.5.6 Adjust/replace support roller of the
A scraper roller must be replaced if it is damaged or worn suction bar
out
1 Screw
1 Screw 2 Support roller
2 Scraper roller
3 Vacuum lip mounting  Loosen the fastening screw of the support rollers, if
4 Vacuum lip necessary remove the fastening screw and replace the
5 Vacuum bar support roller.
 Adjust the support rollers until the suction lips are par-
 Unscrew the screw. allel and rest flush on the floor.
 Remove the deflector roller upward.
Insert the new deflection rollers in reverse sequence.
English 5.906-496.0 Rev. 01 (03/14) 59

6.5.7 Check the lifting motor for BR vacuum bar
Note
range), or 7 (apply detergent), the vacuum bar will be lifted
up again.
age.
process.
1 Terminal block 2
The vacuum bar lifting motor must be tested in the pro-

intensity) or 6 (vacuuming).
The test must take place during the lowering of the vacuum
bar.
Note

tioned positions.
voltage during the lowering of the vacuum bar.
60 English 5.906-496.0 Rev. 01 (03/14)

6.6 Suction turbine
6.6.1 Replacing the carbon brushes of the suction turbine
If the carbon brushes in the suction turbine motor are de-
fective or worn out, you can replace them as follows:

tor console").
 Dismantle upper device cover (refer to "Dismantling the
upper device cover").
1 Carbon brush housing

2 Screw

 Remove the carbon brush housing.
1 Cover, suction turbine motor

2 Screw

 Remove the cover of the suction turbine motor.
1 Glide contact chute

2 Press spring
3 Glide contact
 Pull the sliding contact with the contact spring out of the
sliding contact chute.
1 Carbon brush housing Install the new carbon brush in reverse order.
English 5.906-496.0 Rev. 01 (03/14) 61

6.6.2 Replacing the suction turbine
 Dismantle operator console (refer to "Dismantle opera-  Disconnect all the connecting cables of the suction tur-
tor console"). bine.
 Dismantle upper device cover (refer to "Dismantling the
upper device cover"). Install the new suction turbine in reverse order.
Note
While installing the suction turbine please ensure that the
sealing ring sits stably on the suction turbine. If the sealing
ring is not installed correctly, the cleaning results are un-
satisfactory due to the weak suction power, because the
suction turbine vibrates in the holder.
1 Suction turbine
2 Bracket
3 Nut
 Unscrew the nuts.

 Pull out the suction turbine with the holder.
1 Suction turbine
2 Bracket
3 Connecting cable
4 Washer ring
 Take out the suction turbine from the holder.
62 English 5.906-496.0 Rev. 01 (03/14)

6.7 BD cleaning head
6.7.1 Remove the brush covers.
1 Rear brush cover

2 Fastening screw, rear brush cover
3 Side brush cover
4 Fastening screws, intake of side brush cover
Remove side brush covers

 Loosen the fastening screws of the intakes of side
brush cover.
 Slide the side brush cover to the top and remove it from
the intakes.
Remove rear brush cover

 Unscrew the fastening screw all the way.
 Pull the fastening screw up and remove the rear brush
cover.
Note
The brush covers are suspended in a floating position.
English 5.906-496.0 Rev. 01 (03/14) 63

6.7.2 Turning / replacing the sealing lips of the side brush covers
Remove the side brush covers (refer to "Removing the
brush covers")
1 Sealing lip
2 Side brush cover
3 Fastening nut
 Loosen the mounting nuts.
1 Side brush cover

2 Sealing lip
3 Sealing lip support plate
4 Fastening nut
5 Screw
 Remove the sealing lip support plate.

 Remove the sealing lip.
 Turn the sealing lip by 180° and re-install in the reverse
sequence.
If the sealing lip is worn out on both sides, you must install
a new sealing lip.
64 English 5.906-496.0 Rev. 01 (03/14)

6.7.3 Turning / replacing the sealing lips of the 6.7.4 Replacing the Disk Brushes
rear brush covers
Remove the rear brush covers (refer to "Removing the
brush covers")
Disc brush, installed

1 Screw
2 Sealing lip support plate 1 Wear indicator
3 Sealing lip 2 Disc brush
3 Unlock lever, disc brush
 Press the unlock lever all the way into the direction of
the arrow.
Disc brush, removed

1 Rear brush cover
2 Sealing lip
1 Actuator, disc brush
3 Sealing lip support plate
2 Disc brush
4 Fastening nut
5 Screw
The disc brush will fall out of the bottom of the driver.
 Remove the sealing lip support plate.
Note
 Remove the sealing lip.
The disc brush must be replaced if it has been worn down
 Turn the sealing lip by 180° and re-install in the reverse
to the wear indicator.
sequence.
If the sealing lip is worn out on both sides, you must install
a new sealing lip.
English 5.906-496.0 Rev. 01 (03/14) 65

6.7.5 Remove the driver of the brush drive
1 Fitting key
2 Actuator, brush drive
3 Screw
The actuators are fastened on the gear axles with a screw

and protected from rotating by a fitting key.l
1 Actuator, brush drive
2 Screw  Unscrew the screw.
 Pull the actuator off the gear axle.
Note
The gear axle must be greased prior to installing the driver.
1 Gear axle
66 English 5.906-496.0 Rev. 01 (03/14)

6.7.6 Dismantling the cleaning head
1 Support screw, cleaning head on lifting motor 5 Hexagonal rod, tilting of cleaning head
2 Lifting motor 6 Fastening screws (2x), hexagonal rod
3 Brush motor (M3), left 7 Top support, cleaning head
4 Cleaning head 8 Fastening screws (2x), top support
Cleaning head mount

The cleaning head is fastened to the following five points
on the chassis of the appliance:
– Support screw on lifting motor
– Fastening screw of top support, both sides
– Fastening screws of hexagonal rod, both sides
Dismantling the cleaning head

 Set programme selector switch to "Light cleaning inten-
sity".
Caution
Water and detergent liquid can leak out.
 Press the accelerator pedal lightly.

The cleaning head is lowered.
 Press emergency stop button as soon as the cleaning
head is lowered.
The appliance is switched off and the cleaning head re-
mains in the lowered position. 1 Screw
 Fastening screws (4x), brush motor

 Swivel the top supports and hexagonal rods down to
the bottom.
English 5.906-496.0 Rev. 01 (03/14) 67

1 Water hose from water pump (M7)
2 Hose clip
3 Solenoid valve water supply (Y2)
1 Support screw, cleaning head on lifting motor  Loosen the hose clip.
2 Splint
3 Lifting motor
 Hold the split pin at the position marked with the red ar-
row and pull it out of the mounting bolt.
 Remove the mounting bolt.
 Pull the water hose off in the direction of the arrow.
 Retract the lifting motor until the cleaning head can now
be pulled out of the side from under the appliance.
68 English 5.906-496.0 Rev. 01 (03/14)

1 Connector, left brush motor (M3)
2 Connector, right brush motor (M2)
3 Connector, solenoid valve water supply (Y2)
 Mark the matching connectors to facilitate the later as-

sembly.
 Disconnect the connectors.
The cleaning head is now disconnected from the appli-
ance.
The cleaning head is installed in the reverse sequence.
English 5.906-496.0 Rev. 01 (03/14) 69

6.7.7 Checking the setting of the cleaning head 6.7.8 Set the BD cleaning head
 Park the appliance on an even surface.
sity".
Caution

 Press emergency stop button as soon as the cleaning
head is lowered halfway.
The appliance is switched off and the cleaning head re-
mains in the lowered position.
1 Counter-nut
2 Hexagonal rod, tilting of cleaning head
 Loosen the counter nuts.

 Turn the hexagon setting bars appropriately until the
cleaning head is adjusted parallel to the floor.
 Tighten the counter nuts.
 Check the setting (refer to "Checking the cleaning head
setting"), repeat the setting operation if necessary.
Note
The tilt of the cleaning head must set be exactly parallel to
the floor to be cleaned. A wrongly set cleaning head leads
to unsatisfactory cleaning results.
 Measure the distance to the floor in the front and back

of the cleaning head with a measuring stick.
 Both distances must be the same, otherwise, the clean-
ing head must be readjusted.
70 English 5.906-496.0 Rev. 01 (03/14)

6.7.9 Check the lifting motor for BD cleaning head
Note
range), or 6 (vacuuming), the cleaning head will be lifted
up again.
age.
process.
1 Terminal block 2
2 Connection cable lifting motor cleaning head
The cleaning head lifting motor must be tested in the pro-

intensity) or 7 (apply detergent).
The test must take place during the lowering of the clean-
ing head.
Note

tioned positions.
voltage during the lowering of the cleaning head.
English 5.906-496.0 Rev. 01 (03/14) 71

6.7.10 Dismantling the lifting motor
If the lifting motor is defective, it must be dismantled from
the cleaning head as follows and replaced.
 Dismantle the cleaning head (refer to "Dismantle clean-

ing head").
 Disconnect the connecting cable at the connectors.
1 Gear, lifting motor

2 Spindles
3 Lifting motor
4 Holding plate, spindle sled 1 Connecting cable
5 Screw 2 Lifting motor
6 Connecting cable 3 Spindle carriage
4 Holes
 Loosen the mounting nuts on both sides of the spindle
carriage, hold the screws on the inner side of the spin- Install the new lifting motor in the reverse order.
dle carriage against a sawed off inner hexagon wrench.
Take out the screws from the holes.
 Pull the lifting motor out of the support plate toward the
top.
72 English 5.906-496.0 Rev. 01 (03/14)

6.7.11 Setting the lifting motor
If a new motor is installed or if the installed motor has lost Setting the dimension of the run-in lifting motor
its alignment, it must be reset as follows:  Move the spindle carriage away from the motor by ro-
tating it manually till the end of the threaded spindle is
 Dismantle lifting motor (refer to "Dismantling the lifting reached.
motor").  Establish electrical connection between motor and ap-
pliance.
 Turn on the machine.
 Turn the programme selector switch to drive and wait
until the lifting motor shuts off in the top position.
 Turn the spindle carriage manually till the dimension 85
mm (see below) is set.
1 Cover
2 Screw

 Remove the lid.
English 5.906-496.0 Rev. 01 (03/14) 73

Setting the dimension of the run-out lifting motor
Note
Each time the lifting motor travels, the spindle carriage
must he held in position so that it does not turn.
 Park the appliance on an even surface.

sity".
Caution

 Run out lifting motor till the distance from the centre of
the hole to the edge of the gear is app. 180 mm.
1 Screw
2 Upper tripping cam segment (cleaning head lowered)
3 Lower tripping cam segment (cleaning head raised)
4 Lower trip cam
5 Micro switch
6 Lower actuating plate
7 Upper actuating plate
 Loosen the fastening screws.

 Turn upper tripping cam on the actuating plate till the
actuating plate is compressed.
 Fix the tripping cam segments with the mounting screw.
Checking lifting dimension

 Run out lifting motor.
 Measure the distance between the hole centre and the
gear edge. The value must be approx. 180 mm.
 Run-in lifting motor.
 Measure the distance between the centre of the hexa-
gon bolt and the gear edge. The value must be approx.
85 mm.
The total lifting distance is 95 mm if the setting is correct.
1 Lower trip cam

2 Micro switch
3 Actuating plate
4 Screw
5 Upper trip cam
6 Tripping cam segment
74 English 5.906-496.0 Rev. 01 (03/14)

6.7.12 Remove the disc brush motor 6.7.13 Replacing the glide contacts in the disc
If a new brush rolller motor is to be installed or the carbon brush motor
brush is to be replaced in an installed brush roller motor, If the carbon brushes in the brush roller motor are worn
please dismantle it as follows: out, they must be replaced as follows:
 Dismantle the cleaning head (refer to "Dismantle clean-  Dismantling the disc brush motor (refer to "Dismantling
ing head"). the disc brush motor").
 Place the motor down with the motor cover pointing
downward.
 Remove the motor housing from the motor cover.
1 Screw
2 Motor cover
3 Motor casing

 Remove the motor housing with cover upwards.
1 Drive flange, gear

2 Motor coil
3 Commutator
4 Connection plug
5 Motor cover
1 Motor casing
2 Magnet
3 Coil
4 Drive flange, gear
5 Connecting cable
English 5.906-496.0 Rev. 01 (03/14) 75

6.7.14 Check the solenoid valve for water inlet
1 Water filter
2 Solenoid valve for water inlet
The solenoid valve of the water supply will be supplied with

voltage together with a brush motor.
It opens as soon as the drive motor is running and a clean-
1 Glide contact chute ing programme with water supply has been set up.
2 Tension spring
3 Glide contact  Turn the programme selector switch to a cleaning pro-
4 Connection plug gramme
 Check the voltage supply directly on the solenoid valve
 Remove the tension spring from the abrasive coal. for water inlet.
 Drive the appliance.
voltage.
1 Glide contact chute

2 Glide contact
3 Connection plug
 Pull out the glide contact from the carbon brush hous-
ing.
 Pull out the connecting plug.
Install the new glide contacts in reverse order.
76 English 5.906-496.0 Rev. 01 (03/14)

6.8 BR cleaning head
6.8.1 Replacing the brush rollers
1 Wiping flap
2 Cover plate of drive belt
3 Lock for wiping flap
 Rotate the lock of the wiper flap.

 Swivel the wiping flap out of the way.
1 Lock, bearing lid

2 Brush roller
3 Bearing lid
 Rotate the lock of the bearing cover.

 Remove bearing lid.
 Replace the brush roller.
 Repeat process on the opposite side.
English 5.906-496.0 Rev. 01 (03/14) 77

6.8.2 Replace the drive belt
1 Wiping flap 1 Drive belt

2 Cover plate of drive belt 2 Fastening screws, brush motor
 Loosen the fastening screws of the brush motor.
 Rotate the lock of the wiper flap.  Replace the drive belts.
 Swivel the wiping flap out of the way.
1 Screws  Tension the drive belt.

2 Covering plate  Tighten the fastening screws of the brush motor.
 Unscrew the fastening screws of the cover plate. The drive belt is tensioned by lifting the brush motor (e.g.
 Remove the covering plate. with a screwdriver through the elongated hole below the
brush motor).
Note
After tensioning the drive belt, it must not deflect more than
5 mm.
 Repeat process on the opposite side.
78 English 5.906-496.0 Rev. 01 (03/14)

6.8.3 Replacing the brush drive
1 Wiping flap
2 Cover plate of drive belt
 Rotate the lock of the wiper flap.  Unscrew the fastening screws (arrows) of the brush
 Swivel the wiping flap out of the way. drive.
1 Screws 1 Brush motor

2 Covering plate 2 Skid
 Unscrew the fastening screws of the cover plate.  Pull the brush drive out of the cleaning head.
 Remove the covering plate.  Disconnect the connecting cable of the brush motor.
Note
The skid prevents the floor from getting damaged if the
brush is worn off too much.
English 5.906-496.0 Rev. 01 (03/14) 79

6.8.4 Check brush rollers for foreign objects
If there are foreign objects on the brush roller, this can im-
pair the cleaning effect.
 Remove the brush rollers (see chapter "Replacing the

brush rollers").
 Clean the brush rollers.
 Install the brush rollers.
6.8.5 Check/set the brush mirror.
1 Guide rod
2 Rating nut
3 Counter-nut
Adjust the parallelity of the brush mirror and the adjust-

ment nut on the guide bar.
 Loosen counter-nut.
 Adjust the parallelity of the brush mirror and the adjust-
ment nut on the guide bar.
 Secure the setting using locknuts.
1 Brush mirror of rear brush roller

2 Brush mirror of front brush roller
Note
The brush mirror should be tested using new brush rollers.
 Mark a plane, insensitive surface with chalk and drive

the appliance across it.
 Close the water supply shutoff valve (see Chapter
"Cleaning/replacing the filter sieve in the water filter").
 Switch on the cleaning programme with water supply.
 Press the accelerator slightly so that the cleaning head
is lowered without the appliance moving forward.
 Let the brush rollers run on the floor for approx. 3 sec-
onds.
 Raise the cleaning head in a programme and drive the 1 Elongated hole to adjust the brush mirror.
appliance backwards. 2 Motor support
 Check brush level.
If the brush print is odd, the brush mirrors must be adjusted
The brush mirrors of both brush rollers must be equally as follows.
wide and parallel to one another.  Remove the cleaning head (refer to "Removing the
cleaning head" and park on a flat surface.
Note  Loosen the screws from the brush drive (see "Replace
After checking the brush mirror, open the shutoff valve for brush drive").
the water supply.  Align the cleaning head horizontally and tighten the
screws on the brush drive.
 Install cleaning head.
80 English 5.906-496.0 Rev. 01 (03/14)

6.8.6 Dismantling the cleaning head 6.8.7 Adjust the BR cleaning head
1 Lock pin 1 Pulley

2 Cleaning head 2 Rating nut
3 Fastening clip 3 Lifting motor
4 Guide rod
 Lift the cleaning head.
 Lower the cleaning head.  Loosen the adjustment screws.
 Switch the appliance off and remove the central plug  Adjust the height of the cleaning head.
(X1).  Tighten the adjustment nuts.
 Unclip the fastening clips.
 Lift out the guide bars. The height is set correctly if the lever of the cleaning head
 Turn lock pin and remove it. is almost touching the floor plate.
Note
The lifting motor setting is fixed via a microswitch.
1 Socket plug connection

2 Connection plug
 Disconnect the connector for the water connection.

 Pull out the electrical connecting plug.
 Lift the cleaning head.
 Pull the cleaning head out to the side.
English 5.906-496.0 Rev. 01 (03/14) 81

6.8.8 Check the lifting motor for BR cleaning head
Note
range), or 6 (vacuuming), the cleaning head will be lifted
up again.
age.
process.
1 Terminal block 2
The cleaning head lifting motor must be tested in the pro-

intensity) or 7 (apply detergent).
The test must take place during the lowering of the clean-
ing head.
Note

tioned positions.
voltage during the lowering of the cleaning head.
82 English 5.906-496.0 Rev. 01 (03/14)

6.8.9 Replacing the water distribution bar 6.8.10 Check the solenoid valve for water inlet
1 Brush roller 1 Water filter

2 Water outlet 2 Solenoid valve for water inlet
3 Water distribution bar
The solenoid valve of the water supply will be supplied with
 Pull the water distribution bar out of the cleaning head. voltage together with a brush motor.
 Press in the new water distribution bar. It opens as soon as the drive motor is running and a clean-
ing programme with water supply has been set up.
Note
The water distribution bar can also be replaced while the  Turn the programme selector switch to a cleaning pro-
cleaning head is installed. gramme
 Check the voltage supply directly on the solenoid valve
for water inlet.
 Drive the appliance.
voltage.
English 5.906-496.0 Rev. 01 (03/14) 83

6.9 Fresh water tank and waste water reservoir
6.9.1 Dismantling the waste water reservoir
If the waste water reservoir is damaged, it must be disman-
tled as follows:

2 Frame
1 Cover dirt water reservoir
 Remove the wastewater bag with its frame.
 Remove the cover from the waste water reservoir.
1 Filter sieve
2 Suction air tube  Check the filter sieve for damages and occlusions.
3 Screw
 Loosen the mounting screws of the suction air tube and
pull out the suction air tube from the branch.
1 Screw
 Loosen the red fastening screw.
84 English 5.906-496.0 Rev. 01 (03/14)

6.10 Water pump
6.10.1 Check the water pump
Note
In the programme selector switch positions 3 (light clean-
ing intensity) and 4 (medium cleaning intensity), the water
pump is actuated in a pulsed manner.
The voltage supply is repeatedly interrupted during this
process.
Also, the current pickup of the water pumpt can be meas-
ured on the connecting cables.
Flow rate of water pump

The flow rate of the water pump depends on the selected
cleaning programme and the installed cleaning head.
The following flow rates result from the programme set-
tings:
– Light cleaning intensity (eco) approx. 0.9 l/

min
– Medium cleaning intensity approx. 2.7 l/
min
– High cleaning intensity approx. 4.4 l/
min
– Apply detergent solution approx. 4.4 l/
min
1 Terminal block 2
2 Connecting cable water pump
3 Connecting cable water pump
The water pump must be tested in the programme selec-

tion switch positions 5 (high cleaning intensity) or 7 (apply
detergent).
In these two switch positions, the water pump runs contin-
uously.
Note

tioned positions.
 Check the voltage supply of the water pump on the two
voltage.
English 5.906-496.0 Rev. 01 (03/14) 85

6.10.2 Dismantling the water pump
If there is a fault in the water pump, it can be dismantled
from the device as follows:
 Dismantle tank (refer to "Dismantling the tank").
1 Hose clip
2 Water pump
3 Water pipes
4 Screw
 Loosen the hose clips and pull out the water hoses from
the water pump.
 Disconnect all the connecting cables of the water
pump.
Install the new water pump in the reverse order.
86 English 5.906-496.0 Rev. 01 (03/14)

6.11 Water filter
6.11.1 Cleaning/replacing the filter sieve in the
water filter
If the filter sieve in the water filter is dirty, it must be
cleaned or replaced if necessary.
1 Filter inlay
2 Filter pot
3 Water filter
4 Locking valve
 Close locking tap.

 Unscrew the filter cup.
 Clean/replace the filter insert.
 Place the cleaned or new filter insert in the filter cup and
tighten the screws of the filter cup.
 Open locking tap.
English 5.906-496.0 Rev. 01 (03/14) 87

6.12 Drive motor
6.12.1 Removing the device cover at the front 6.12.2 Dismantling the drive motor
to get to the drive motor, one must remove the front device If the drive motor is defective, it must be removed as fol-
cover lows:
 Remove the front appliance cover (see "Removing the

front appliance cover")
1 Screw
2 Device cover, front
 Unscrew the screws. 1 Mounting screws of the drive motor

2 Electromagnetic brake
3 Fastening screw of the electro-magnetic brake
4 Drive motor
 Loosen the mounting screws of the electromagnetic

brake.
 Take out the electromagnetic brake from the drive mo-
tor.
 Loosen the mounting screws, hold the drive motor in a
fixed position and prevent it from falling.
 Pull out the drive motor from the gear pickup.
 Disconnect all the connecting cables of the drive motor.
Install the new drive motor in reverse order.
1 Device cover, front

2 Fastening screws (4x), sideways, front device cover
 loosen the mounting screws.

 Remove device cover from the rear
88 English 5.906-496.0 Rev. 01 (03/14)

6.12.3 Replacing the carbon brushes in the
drive motor
If the carbon brushes in the drive motor are worn out, they
must be replaced.
 Dismantling drive motor (refer to "Dismantling the drive

motor").
 The replacement is the same as with the disc brush mo-
tors (refer to "Replacing carbon brushes in the disc
brush motor").
 Place the removed motor housing on the motor cover.
 Remove the motor housing from the motor cover.
 Remove the tension spring from the abrasive coal.
 Pull out the carbon brush from the carbon brush hous-
ing.
 Pull out the connecting plug.
Install the new carbon brush in reverse order.
English 5.906-496.0 Rev. 01 (03/14) 89

6.13 Gear
6.13.1 Checking / maintaining the gear
To undertake maintenance jobs or checks on the gear,
please proceed as follows:
1 Gear cover
2 Drive motor
3 Screw
 Loosen the mounting screws of the gear cover.

 Remove the gear cover.
1 Gear box (with grease filling)

2 Sealing tape
 Remove the sealing tape.
Note
A new sealing tape must be placed between the gear cov-
er and the gear box before sealing the gear.
Note
The following grease is used for grease filling in the gear
box:
Manufacturer: Sunoco
Class:Ultra Prestige 2 EP
Type: NGLI grade 2
90 English 5.906-496.0 Rev. 01 (03/14)

6.14 Electromagnetic brake
6.14.1 Replacing the micro switch 6.14.2 Dismantling the electromagnetic brake
If the micro switch is defective, it must be replaced as fol- Dismantle the electromagnetic brake as described in "Dis-
lows: mantling the drive motor").
1 Screw
2 Micro switch
3 Unlocking lever
 Loosen the screw.

 Remove the micro switch and disconnect the connect-
ing cable at the corresponding connecting plug.
Note
While installing the new microswitch, please ensure that
the microswitch is fixed with the fastening screw such that
on actuating the unlocking lever of the indexing pin, the
control arm presses against the actuating plate with suffi-
cient force and actuates it.
If the actuating plate is not pressed, the safety shutoff is no
longer warranted if the brake is opened manually.
The following adjustments of the unlocking lever are cor-

rect:
– Unlocking lever horizontal
Brake closed for drive operation
– Unlocking lever tilted toward the bottom
Brake open for pushing operation
English 5.906-496.0 Rev. 01 (03/14) 91

6.15 Steering
6.15.1 Dismantling the steering wheel 6.15.2 Dismantling the upper steering bar
1 Steering wheel
2 Cover
 Lift the cover of the steering wheel with a screw driver.
1 Upper steering bar

2 Screw
3 Universal joint

 Pull the upper steering bar out of the cardan joint in the
upward direction.
1 Nut
 Unscrew the nut.

 Remove the steering wheel upward.
92 English 5.906-496.0 Rev. 01 (03/14)

6.15.3 Dismantling the cardan joint 6.15.4 Dismantling the lower steering bar
 Dismantle tank (refer to "Dismantling the tank").  Dismantle tank (refer to "Dismantling the tank").
 Dismantle the upper steering bar (refer to "Dismantling  Dismantle the upper steering bar (refer to "Dismantling
upper steering bar"). upper steering bar").
 Dismantle the cardan joint (refer to Chapter "Disman-
tling the cardan joint").
1 Universal joint
2 Screw

 Pull the cardan joint upward.
Installation in reverse order 1 Safety ring

2 Lower steering bar
3 Bracket
 Remove the locking ring with a suitable tool.
1 Lower steering bar

2 Chain pinion
3 Chain
4 Screw
5 Steering bar bearing

 Pull out the lower steering bar upwards from the steer-
ing bar bearing and remove the chain from the chain
pinion.
 Take out the steering bar bearing.
 Take out the lower steering bar from the holder in the
downward direction.
English 5.906-496.0 Rev. 01 (03/14) 93

6.15.5 Replacing the chain
1 Chain lock 5 Chain

2 Fastening screw of stop sleeve 6 Steering bar bearing
3 Fastening screw, large chain pinion 7 Chain pinion on steering bar
4 Large chain pinion on steering head 8 Lower steering bar
If there is a defect on the chain, the chain must be replaced

as follows:
1 Chain lock
2 Spring clip
1 Chain pinion  Pull out spring clip on the chain.

2 Chain
3 Screw
 Loosen the mounting screws of the steering bar bear-

ing so that the chain is no longer tensioned.
94 English 5.906-496.0 Rev. 01 (03/14)

6.15.6 Stretching the chain
Note
Before stretching the chain, please ensure that the front
wheel is in the drive direction, the stop sleeve in positioned
in the forward direction and the steering wheel is in its
home position. This is the only way of guaranteeing that af-
ter the chain tensioning, the steering angle is equal on both
sides and an exact straight run is executed when the steer-
ing wheel is aligned straight.
1 Spring clip
2 Chain
3 Chain lock
 Remove the chain lock from the chain units.

 Take out chain pinion and from chain pinion to steering
head.
 Install the new chain in the reverse order.
 Stretch the chain (refer to "Stretching the chain")

2 Chain
3 Hammer shank
4 Screw
 Loosen the screws.

 Press the steering bar bearing in the rear direction with
a hammer shank till the chain is stretched.
Note
While the mounting screws are tightened, the steering bar
bearing must be pressed backwards..
 Tighten the fastening screws.
English 5.906-496.0 Rev. 01 (03/14) 95

6.15.7 Replacing the chain pinion on the steering head
 Dismantle tank (refer to "Dismantling the tank"). ter the chain tensioning, the steering angle is equal on both
 Loosen the mounting screws of the steering bar bear- sides and an exact straight run is executed when the steer-
ing so that the chain is no longer tensioned (refer to ing wheel is aligned straight.
"Stretching the chain").
1 Screw
2 Chain pinion
3 Nut
4 Stop sleeve
5 Chain
6 Steering head axle
 Loosen the screw.

 Pull out chain pinion from the steering head axle in the
upward direction.
 Remove the chain from the pinion.
 Install the new chain pinion in the reverse order.
 Stretch the chain (refer to "Stretching the chain")
Note
Before stretching the chain, please ensure that the front
wheel is in the drive direction, the stop sleeve in positioned
in the forward direction and the steering wheel is in its
home position. This is the only way of guaranteeing that af-
96 English 5.906-496.0 Rev. 01 (03/14)

6.16 Operator platform
6.16.1 Overview of standing area 6.16.2 Removing the floor plate of the standing
area
If the contact switch (S12) and the accelerator potentiom-
eter (S10) on the platform are to be checked or replaced,
the floor plate must be removed as follows.
1 Drive pedal
2 Standing area for operator
1 Floor plate of standing area

2 Fastening screws (5x), floor plate
3 Screw for fixing the springs
 Fold the standing area upwards.

 Remove the floor plate.
Note
One spring falls from the platform when the floor plate is re-
moved. This spring is part of the accelerator pedal and
pushes the pedal out of the top of the platform. The seat of
the spring is described on the next page.
 Install the floor plate in the reverse order.
Note
While installing the floor plate, please ensure that the
spring is placed correctly in the platform.
If this is not the case, the pedal falls on to the platform and
1 Standing area for operator actuates the accelerator potentiometer.
2 Control knob, contact switch (S12) standing area Hence, the safe operation of the device is no longer guar-
3 Rubber buffer anteed.
4 Stop pin, control knob, contact switch (S12), standing
area 6.16.3 Replacing the rubber buffer
The rubber buffer is compressed after some time in such a
way that it loses its buffer effect and must then be re-
placed.
English 5.906-496.0 Rev. 01 (03/14) 97

6.16.4 Standing area from below (floor plate removed)
1 Contact switch (S12), standing area 5 Accelerator potentiometer (S10)

2 Standing area for operator, opened 6 Driver pin
3 Drive pedal 7 Driver with elongated hole
4 Spring
The platform includes the safety switch (S12) and an ac-

celerator potentiometer (S10).
The accelerator potentiometer is actuated via the driver;
you can affect the driving speed with it.
The contact switch of the platform is used for safety rea-
sons.
Note
All functions of the appliance can only be taken into oper-
ation, if the safety switch (S12) is activated.
98 English 5.906-496.0 Rev. 01 (03/14)

6.16.5 Check the contact switch of the platform 6.16.6 Replacing the contact switch of the
 Remove operating panel. standing area
 Remote the floor plate of the platform (refer to "Remov-
ing the floor plate of the platform")
1 Contact switch (S12), standing area

2 Fastening nut
3 Connecting cable
 Pull out the connecting cable of the contact switch.

 Loosen the mounting nuts.
1 Terminal block 1  Take out the contact switch.
2 Connecting cable
3 Connecting cable Installation in reverse order
 Disconnect the connecting cable of the contact switch

from the terminal block 1.
 Switch the resistance measuring device between the
connecting cables.
 Check the contact switch by means of the following
measuring values.
Contact switch is inactive Contact switch actuated

> 1 mohm < 1 ohm
English 5.906-496.0 Rev. 01 (03/14) 99

6.16.7 Check the accelerator potentiometer 6.16.8 Replace accelerator potentiometer
 Remove operating panel. Note
The device slows down considerably if the accelerator po-
tentiometer is faulty.
The accelerator potentiometer must be checked, cleaned
and replaced if necessary.

1 Terminal block 1 1 Fastening nut

2 Connecting cable 2 Drive pedal
3 Connecting cable 3 Set screw
4 Connecting cable 4 Towing arm
5 Connecting cable
 Disconnect the connecting cable of the accelerator po- 6 Accelerator potentiometer (S10)
tentiometer from the terminal block 1. 7 Bracket
 Switch the resistance measuring device between the
connecting cables.  Pull out the connecting cable of the accelerator poten-
 Check the accelerator potentiometer by means of the tiometer.
following measuring values.  Loosen the threaded screws and take out the driver
from the accelerator potentiometer.
 Loosen the mounting nuts
Measurement between Accelerator Accelerator  Remove the accelerator potentiometer from the holder.
inactive activated
Brown Orange 2 ohm 1 kohm
Brown Green 1 kohm 2 ohm
100 English 5.906-496.0 Rev. 01 (03/14)

6.16.9 Adjust the accelerator potentiometer
 Loosen fastening nut.
Note
The accelerator potentiometer must indicate the following
set values in the installed condition:
 Widerstandsmessgerät an braunem und grünem Kabel

anklemmen.
 The accelerator potentiometer must be placed in the
top end position of the drive pedal such that the display
of the resistance measuring device shows app. 2 ohm.
This is the case if the accelerator potentiometer is
turned in the clockwise direction up to the stop and is
installed in this state in the top end position of the drive
pedal.
 When the drive pedal is stepped on fully, the display of
the resistance measuring device should show app. 1
kohm.
This value appears automatically if the installation of
the accelerator potentiometer in the top end position
was undertaken correctly.
 Tighten the mounting nut in this position.
Note
This setting can also be checked on terminal block 1
(check accelerator potentiometer).
English 5.906-496.0 Rev. 01 (03/14) 101

7 Troubleshooting
7.1 Troubleshooting without display
Fault Remedy
Appliance cannot be started Electromagnetic brake deactivated / pull unlocking lever upwards. Y1
Insert / check / replace battery plug. X1
Check / charge / replace battery. G1
Check fuses / replace defective fuse. F1 - F3
Check/replace the emergency stop switch.
Check/replace key switch. S0
Check / replace contact switch of the standing area. S12
Check / replace rocker key travel direction setting. S7
Check / replace the accelerator potentiometer. S10
Check/replace drive motor. M4
No or insufficient water supply Fill up fresh water reservoir.
Open locking tap.
Check and clean the water filter.
Check the water hoses to the cleaning head / remove obstruction / bend
location.
The fuse of the brush driver has been triggered; brush motor not working / M2, M3
check / replace.
Check the brushes for wear and tear, replace if necessary.
Direction of rotation of brush motors is wrong / check / correct. M2, M3
Wrong cleaning programme selected. S3
Check the function of the water supply solenoid valve / replace if neces- Y2
sary.
Check/replace the water pump. M7
Clean the water distributor lip.
Check the fuse for the brush drive.
Check cable connections / remove defect.
Suction is too low Check / correct the seat of the waste water tank cover.
Check / clean / replace the sealing of the waste water tank cover.
Clean / turn / replace the vacuum lips on the vacuum bar.
Check the correct positioning of the fresh water tank cover.
Cover on wastewater drain hose not closed.
Cover on fresh water drain hose not closed.
Check / replace suction hose.
Check / adjust the vacuum bar setting.
Check/adjust/replace lifting motor. M5
Suction turbine does not run Vacuum bar raised.
Check/replace the fuse. F4
Check/replace the suction turbine. M1
102 English 5.906-496.0 Rev. 01 (03/14)

Fault Remedy
Suction turbine does not switch Check/adjust/replace end switch of the lifting motor for the vacuum bar. M5
off after trailing time
Check/replace Trio control. A1
Vacuum bar cannot be raised / Check/replace the fuse. F4
lowered.
Lifting mechanism is blocked.
Bowden cable is defective / replace.
Check/adjust/replace end switch of the lifting motor for the vacuum bar. M5
Cleaning head cannot be raised Check / replace fuse of lifting motor.
/ lowered.
Lifting mechanism is blocked.
Check/adjust/replace microswitch. S14,
S15
The brush motors do not run Check/replace the fuse. F1
Brush is blocked.
Check/replace the brush motor. M2, M3
Bad brake effect Check / replace electromagnetic brake. Y1
Unsatisfactory cleaning result Suction power is too low.
No water supply or water supply too weak.
Check/set the brush contact pressure.
Check / replace the brushes.
Wrong cleaning programme selected.
English 5.906-496.0 Rev. 01 (03/14) 103

7.2 Troubleshooting with display
A blinking battery display indicates the following faults. The
number of blinking segments indicates the type of fault.
Blinking segments Fault
1 Battery discharged.
Battery cable damaged or disconnected.
2 Cable, connections between the Trio control and the propulsion motor discon-
nected/damaged or loose.
3 Cable, connections between the Trio control and the brush drive disconnected/
damaged or loose.
4 Accessory fault.
1 flashing signal: Lifting motor of the cleaning head is not correctly connected
with Aux 1.
Wiring is possibly disconnected or short circuited.
2 flashing signals: Lifting motor of the vacuum bar is not correctly connected with
Aux 2.
Wiring is possibly disconnected or short circuited.
5 Cable between the Trio control and suction turbine is damaged or disconnected.
6 Control faulty/blocked. Error only occurs if the appliance is equipped with an on-
board charger. Depending on the programming, the drive function is possibly
blocked.
7 Fault in drive pedal.
1 flashing signal: Short circuit on the accelerator pedal. The accelerator pedal
must be in the idle position prior to switching on the appliance. Wiring to the ac-
celerator pedal is disconnected or short circuited. Check potentiometer, nominal
value 5 kohm.
2 flashing signals: Check input signals on X1 (suction operation), X2 (brush
speed) and X3 (driving speed) of the control. If full load output is set on the con-
trol element for the relevant assembly, 5 V must be applied at the associated in-
put.
3 flashing signals: Freewheel. On input X15 of the control the reference voltage
for HIGH is applied (the same voltage as on X16) or the brake is unlocked man-
ually. Check input voltage on X15. Check cables between switch and control.
The error is triggered if the appliance is pushed while the key switch is on "1".
8 Control faulty. Short circuit in the control. Check all cables to the control. Possi-
ble programming error. Error code 9000 possible. Check fuse of brush drive F3
(on the control panel). Check current consumption of the brush drive. Prevent
operation without brush drive by pushing the emergency stop pushbutton. The
error occurs if the minimum current consumption of the brush drive is not
reached.
If the current consumption of the brush drive does not reach the minimum value,
the control lowers the cleaning head. If the bottom microswitch on the hoist drive
switches before the current consumption increases because of the rising contact
pressure of the brush, this is interpreted as a disturbance and indicated with 8
flashing segments. Adjust the lower microswitch, so that it switches not until the
cleaning head is lowered further.
9 Parking brake fault.
1 flashing signal: Malfunction operating hours counter. Check cable to the oper-
ating hours counter. Check input signal. Check resistance 10 kohm parallel to
the operating hours counter.
2 flashing signals: Reverse alarm output malfunction.
3 flashing signals: Check connection of the water pump and the solenoid valve
water inlet with the control (Aux 3).
4 flashing signals: Reset circuit.
5 flashing signals: Check electromagnetic brake and supply lines.
10 Battery voltage too high.
104 English 5.906-496.0 Rev. 01 (03/14)

8 Technical specifications
B 95 RS BD 60/95 RS
Bp / Bp Pack Bp / Bp Pack
Dimensions (L x W x H) mm 1,330 x 690 x 1,330 x 800 x
1,285 1,285
Work width of brushes / pad mm 550 / 650 / 750 610
Working width for vacuuming mm 770 / 850 840
Fresh/wastewater tank l 95 / 95 95 / 95
Area performance, theoretically m²/h 3.330 - 4.500 3.330
Brush speed rpm 500 / 800 / 1.300 300
Under-pressure mbar 117 117
Brush contact pressure g/cm² 140 40
Battery V/Ah 36 / 105 36 / 105
Dimensions of battery compartment mm 533 / 406 / 432 533 / 406 / 432
Intake performance W 2.250 1.800
Drive motor W 560 560
Suction turbine W 470 470
Brush motor W 2 x 600 2 x 190
Weight with/without batteries kg 255 / 370 275 / 390
Economical for areas from - to m² 1.500 - 3.500 1.500 - 3.500
Maximum speed km/h 5,6 5,6
Turning radius m 1,4 1,4
Climbing capacity % 10 10
Sound pressure level (EN 60704-1) dB(A) 68 63
Flow volume of suction turbine
Light cleaning intensity l/sec > 13
Medium cleaning intensity l/sec > 18
High cleaning intensity l/sec > 20
Vacuum pressure of suction turbine
Light cleaning intensity MPa > 0,006
Medium cleaning intensity MPa > 0,010
High cleaning intensity MPa > 0,012
Speed of brush motor without load, with high cleaning intensity
BR cleaning head 1/min 1 350 - 1 550 -
BD cleaning head 1/min 260 - 300D
Water flow volume water pump I/min > 4,5
Power consumption
Drive motor at max. speed on even surface
Forward A 11 - 15
Reverse A 5-9
Drive motor at max. speed with 10% incline
Forward A 30 - 34
Reverse A 11 - 15
Suction turbine
Light cleaning intensity A 8 - 12
Medium cleaning intensity A 10 - 14
High cleaning intensity A 11 - 15
Lift motor suction bar A 0,3 - 0,7
Lift motor cleaning head A 0,8 - 1,2
Brush motor, without load, with high cleaning intensity
Total A 5-9
For each brush motor A 2,5 - 4,5
Water pump with high cleaning intensity (max. water volume) A 1-2
English 5.906-496.0 Rev. 01 (03/14) 105

Part no.:
BTA B 95 RS Bp, BD 60/95 RS Bp 5.963-573.0
Service manual B 95 RS Bp 5.906-497.0
Inspection check BR/D-RideOn/l.-Grob 5.950-627.0
Inspection check-BR/D-RideOn/l.-Fein 5.950-628.0
ETL B 95 RS Bp / BD 60/95 RS Bp 5.971-046.0
Declaration of Conformity BR/BD 60/95 5.957-872.0
RS
Maintanance log BR/BD 60/95 RS Bp / 5.950-607.0
Bp Pack
Safety instructions 5.956-251.0
9 Special tools
Description Part no.:

Inner hexagon wrench (inch) 6.815-032.0
Tool box (inch) 6.816-079.0
Molex pliers 6.816-086.0
Clip-on ammeter / multimeter 6.803-022.0
Puller tool for steering wheel 2.860-166.0
106 English 5.906-496.0 Rev. 01 (03/14)

10 Circuit diagram
10.1 Circuit diagram for operating panel
70,71-BLK
BRUSH R
BRUSH L
VACUUM
30-GRY
FROM E 69-RED
PIN 1 - 22-BRN 62-WHT 65-WHT
PIN 2 - 23-BLU 67-GRN
D B C 38-YEL
PIN 3 - 24-WHT
PIN 4 - 25-YEL
PIN 5 - 26-GRN
PIN 6 - 27-ORG
LOAD
LINE
PIN 7 - 28-VIO R-BRUSH 31-BLK 66-YEL

PIN C - 29-PNK 36 BLU
32-GRY
L-BRUSH PROPEL 19-PUR
HORN
HORN
PF
73-BLU
PF
TB POT
72-BRN
13-BRN AUX3 POT
14-BLU AUX3 WIPE
15-WHT AUX2 B-SW
16-YEL AUX2 B-SW
17-GRN AUX1 CHRG
18-ORG AUX1
64-BLU
3- BLU BRAKE
4- BLU BRAKE TB1
SW1
63-BRN
61-WHT
37-WHT
62-WHT
60-WHT
MOLEX
MOLEX
59-BLU
1 5 9
2 6 10 13 RELAY JUMPERS
3 7
K2 11 14 PIN 6 K1-PIN 6 K2
20-
PN PIN 8 K1-PIN 4 K2
K 8 12 4
58- PIN 9 K1-PIN 1 K2
BR PIN 4 K1-PIN 8 K2
N
35-B 1 5 9 PIN 10 K1-PIN 10 K2
RN PIN 12 K1-PIN 12 K2
2 6 10 13 PIN 13 K1-PIN 13 K2
K1 PIN 14 K1-PIN 9 K2
3 7 11 14
PIN 11 K2-PIN 14 K2
8 12 4
+ -
SWITCH SW1
TERMINAL CONNECTOR - E CONNECTOR - F
BLOCK 1
20 11 14 8
S1 - PIN 9 K1 / 51-WHT
TERMINAL 67-GRN 9 S2 - OPEN
14-BLK 10 1 PIN 1 1 PIN 1
BLOCK 2 73-BLU 7
3 6 S3 - S4 / 56-BLK
13-ORG
15-YEL BLU 60-WHT - K1 2 5 S4 - PIN 5 K1 / 50-BLU
13-BRN PIN 1 - 22-BRN
14-BLU 16-BLK RED 72-BRN PIN 2 - 23-BLU
PIN 1 - 19-VIO
4
S5 - PIN 7 K2 / 55-VIO
PLATFORM PIN 2 - 20-PNK 1
15-WHT 21-WHT/ORG GRN 33-PNK - C PIN 3 - 24-WHT S6 - PIN 14 K2 / 53-GRN
HARNESS PIN 3 - 16-TEL 8
16-YEL 22-WHT/BLK ORG 39A-GRN - C PIN 5 - 25-YEL S8 - PIN 4 K2 / 54-ORG
PIN 4 - 18-ORN S9 - PIN 4 K1 / 52-YEL
17-GRN 17-WHT/YEL BRN 58-BRN - K1 PIN 6 - 30-GRY
PIN 8 - 13-BRN
18-ORG 18-BLU 6-BRN 59-BLU - K1 PIN 7 - 31-BLK
PIN 9 - 14-BLU
19-WHT PIN 8 - 32-GRY
3- BLU 6B-BRN 34-VIO - C PIN 9 - 33-PNK
PIN 10 - 15-WHT
4- BLU 20-BLK OPEN 39C-ORG - C PIN 11 - 17-GRN
PIN 10 - 34-VIO
PIN 11 - 26-GRN
PIN 12 - 27-ORG
PIN 13 - 35-BRN
PIN 14 - 39B-ORG
PANEL PANEL PIN 15 - 28-VIO
HARNESS FROM MAIN HARNESS HARNESS PIN 16 - 29-PNK
PIN 17 - 36-BLU
PIN 18 - 37-WHT
PIN 19 - 38-YEL
PIN 20 - 39-GRN
English 5.906-496.0 Rev. 01 (03/14) 107

10.2 Circuit diagram of drive motor
108 English 5.906-496.0 Rev. 01 (03/14)

10.3 Circuit diagram main cable string
DIAGRAM A
HORN TERMINAL
13 ORG
BLOCK 1
14 BLK
TERMINAL
67-GRN
BLOCK 2 14-BLK
19 WHT 73-BLU
13-ORG
BRAKE 15-YEL 60-WHT - K1
20 BLK 13-BRN BLU
2 DRIVE
14-BLU 16-BLK
21-WHT/ORG PLATFORM
RED
GRN
72-BRN
33-PNK - C
6 BRN 15-WHT HARNESS
MOTOR 16-YEL 22-WHT/BLK ORG 39A-GRN - C
6 BRN 17-GRN 17-WHT/YEL BRN 58-BRN - K1
18-ORG 18-BLU 6-BRN 59-BLU - K1
3- BLU 19-WHT 6B-BRN 34-VIO - C
SOLENOID 4- BLU 20-BLK OPEN 39C-ORG - C
VALVE
11 RED
15 YLW
10 BLK
16 BLK
PANEL PANEL
HARNESS FROM MAIN HARNESS HARNESS
RIGHT
LEFT
BRUSH BRUSH DIAGRAM B
MOTOR MOTOR
PUMP
12 RED
3 1
9 BLK
17 LT BLU
18 WHT/YLW
SCRUB LIFT
ACTUATOR
DIAGRAM C
4
VAC 11 RED
MOTOR
D 10 BLK
A
B
C
DIAGRAM D
21 WHT/ORG
A
22 WHT/BLK
10 BLK
11 RED
SQUEEGEE LIFT
ACTUATOR
OPTIONAL
WARNING LIGHTS
English 5.906-496.0 Rev. 01 (03/14) 109

10.4 Circuit diagram of platform
8 BLU
9 RED
DIAGRAM A
5 GRN
7 BRN
6 ORG
110 English 5.906-496.0 Rev. 01 (03/14)

+Ubatt /
AUXsupplyPIN1
19/VIO
-ESTOP
KSI-18
63/BRN
61/WHT
OPTIONAL
OPTIONAL -KSI
10.5 Circuit diagram of disc brush
72/BRN
45/BRN
-PLATFORM
60/WHT
46/BRN
-K2 -K2 -K1 -K1 -FLASHER POWER -FLASHER GND

-FLASHER -K1. -K2.
43/BRN
41/BRN
48/BRN
47/BRN
-REV(K2)
53/GRN
42/BRN
52/YEL 54/ORG -FLASHER UNIT
-REV -K2
51/WHT
-LED1 -LED2
FWR REV
-FWR -K1
55/VIO
-FRONT FLASHER
-FWRSW
50/BLU
-REAR FLASHER
-TO AUX4
-GND /
English 5.906-496.0 Rev. 01 (03/14)

111
B+
CONNECTOR C
-F1.6A
XPORT SINGLE OPTIONAL
THROTTLE KEY E-STOP REV HOURS CHARGER REVERSE ALARM
DOUBLE LOW HIGH LOW MID HIGH VAC
& HORN
112 English 5.906-496.0 Rev. 01 (03/14)

-X20 -X10 -X9 -X18 -X8 -X13 -X16 -X7 -X19 -X14 -X15 -X1 -X2 -X3 -X5 -X11 -X12 -X6 -X17
34/VIO
39/GRN 33/PNK 37/WHT 32/GRY 35/BRN 29/PNK 31/BLK 38/YEL 39B/ORG 28/VIO 22/BRN 23/BLU 24/WHT 25/YEL 26/GRN 27/ORG 30/GRY 36/BLU
6B/BRN
-BRAKE/SW
6/BRN -K1
59/BLU
INHIBIT
44/BRN
TC
-KEY -10K -HM
-K1 -K2
-ESTOP
ROTARY
40/BRN
66/YEL
-HORN/SW
62/WHT
58/BRN 61/WHT
67/GRN
65/WHT
70,71/BLK
-R1/5KPOT
73/BLU -HORN
30/GRY
LED
/
+Ubatt
B+
-U4
CONNECTOR B
AUX1 AUX2 AUX3 AUX4
-X12 -X14 -X11 -X4 -X10 -X3 -X8 -X9 -X1 -X2 B-
-18A
-BRUSHR
M
-18A
-BRUSHL
M M M
-VACUUM -TRACTION -BRAKE -WATER

M M M
TRACTION/SOLENOID
-DECK -SQUEGEE -SOLUTION 24V FOR RELAYS
English 5.906-496.0 Rev. 01 (03/14)

113
+Ubatt /
AUXsupplyPIN1
114 English 5.906-496.0 Rev. 01 (03/14)

-ESTOP KSI-18
OPTIONAL
OPTIONAL -KSI
10.6 Circuit diagram of brush rollers
-PLATFORM
-K2 -K2 -K1 -K1 -FLASHER POWER -FLASHER GND

-FLASHER -K1. -K2.
-REV(K2)
-FLASHER UNIT
-REV -K2
-LED1 -LED2
FWR REV
-FWR -K1
-FRONT FLASHER
-FWRSW
-REAR FLASHER
-TO AUX4
-GND /
B+
CONNECTOR C
-F1.6A XPORT SINGLE OPTIONAL

THROTTLE KEY E-STOP REV HOURS CHARGER REVERSE ALARM
DOUBLE LOW HIGH LOW MID HIGH VAC
& HORN
-X20 -X10 -X9 -X18 -X8 -X13 -X16 -X7 -X19 -X14 -X15 -X1 -X2 -X3 -X5 -X11 -X12 -X6 -X17
38/YEL
-BRAKE/SW
-K1
INHIBIT
-KEY TC
-10K -HM
-K1 -K2
-ESTOP
ROTARY
-HORN/SW
67/GRN
-R1/5KPOT -HORN
LED
English 5.906-496.0 Rev. 01 (03/14)

115
/
+Ubatt
B+
-U4
CONNECTOR B
AUX1 AUX2 AUX3 AUX4
-X12 -X14 -X11 -X4 -X10 -X3 -X8 -X9 -X1 -X2 B-
116 English 5.906-496.0 Rev. 01 (03/14)

-18A
-BRUSHR
M
-18A
-BRUSHL
M M M
-VACUUM -TRACTION -BRAKE

M M M
-DECK -SQUEGEE -SOLUTION 24V FOR RELAYS
-WATER
/
-GND

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B 95 RS

English 5.906-496.0 Rev. 01 (03/14) 1

2 English 5.906-496.0 Rev. 01 (03/14)

English 5.906-496.0 Rev. 01 (03/14) 3

4 English 5.906-496.0 Rev. 01 (03/14)

English 5.906-496.0 Rev. 01 (03/14) 5

6 English 5.906-496.0 Rev. 01 (03/14)

4.4 Cleaning operations

4.4.1 Brushing rollers

4.4.2 Disk brushes

4.4.3 Aqua-Mizer water saving system

English 5.906-496.0 Rev. 01 (03/14) 7

1 Cover dirt water reservoir 9 Cleaning head

8 English 5.906-496.0 Rev. 01 (03/14)

1 Steering wheel 7 Drive pedal

English 5.906-496.0 Rev. 01 (03/14) 9

1 Micro switch (S10, S12) connecting cable 6 Battery plug (X1)

10 English 5.906-496.0 Rev. 01 (03/14)

1 Upper steering bar 7 Chain pinion on steering head

English 5.906-496.0 Rev. 01 (03/14) 11

The following speed are reached with the different clean-

Cleaning programme Speed

During reverse drive, a speed of ~ 2.4 km/h is reached with

12 English 5.906-496.0 Rev. 01 (03/14)

1 Control panel, inside

English 5.906-496.0 Rev. 01 (03/14) 13

14 English 5.906-496.0 Rev. 01 (03/14)

Blinking segments Fault

English 5.906-496.0 Rev. 01 (03/14) 15

16 English 5.906-496.0 Rev. 01 (03/14)

1 Scraper roller (2x) 8 Rear vacuum lip mounting plate

English 5.906-496.0 Rev. 01 (03/14) 17

18 English 5.906-496.0 Rev. 01 (03/14)

1 Vacuum bar pick-up

The protective cover prevents the Bowden cable from get-

1 Lifting motor (M5), suction bar

English 5.906-496.0 Rev. 01 (03/14) 19

1 Vacuum bar 4 Suction hose

20 English 5.906-496.0 Rev. 01 (03/14)

English 5.906-496.0 Rev. 01 (03/14) 21

1 Fastening screws (4x), suction turbine

22 English 5.906-496.0 Rev. 01 (03/14)

Intakes, side brush cover

 Loosen the fastening screws of the intakes with a

English 5.906-496.0 Rev. 01 (03/14) 23

24 English 5.906-496.0 Rev. 01 (03/14)

English 5.906-496.0 Rev. 01 (03/14) 25

1 Disc brush 1 Lock, open

26 English 5.906-496.0 Rev. 01 (03/14)

1 Cleaning head 5 Scraper roller

1 Wiping flap 1 Scraper roller

English 5.906-496.0 Rev. 01 (03/14) 27

1 Brush motor of front brush roller

Brush roller speed

– Light cleaning intensity (eco) n 500 1/min

The speeds are fixed and cannot be changed.

28 English 5.906-496.0 Rev. 01 (03/14)

1 Fresh water reservoir filler neck 1 Rough dirt filter

1 Waste water reservoir

English 5.906-496.0 Rev. 01 (03/14) 29

1 Dirt water drain hose

30 English 5.906-496.0 Rev. 01 (03/14)

1 Fresh water reservoir filler neck 9 T-piece, fresh water distribution