Parts Manual

Parts Manual

3304 Engine
S/n 48V1 & Up

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF

CATERPILLAR OR IT’S SUCCESSORS. CATERPILLAR AND IT’S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

CT-P-ENG 3304
 FORM UEH08265
REPLACES
FORM UEH0133S

CONTENTS
ALPHABETICAL !NDEX OF GROUPS __ 3
CONVERSION EQUIVALENT
QUICK
TABLES INSIDE BACK COVER
ORDERING PARTS~ ______________ 2
REfERENCE GUIDE
QUICK REFERENCE
CHART INSIDE FRONT COVER TO AJOR SECTIONS
USING THE PARTS BOOK __________ 2

CENTRAL STRUCTURE

UPPER STRUCTURE

FRONT STRUCTURE

REAR STRUCTURE.

LOWER STRUCTURE
PARTS BOOK
LUBRICATION SYSTEM

COO~ING SYSTEM
ENGINE
INTAKE & EXHAUST SYSTEM

FUEL SYSTEM & GOVERNOR

SERIAL NUMBER
48Vl-UP ELECTRICAL SYSTEM

GASKET KITS
REVISION PUBLISHED MAY 1976
CATERPILLAR TRACTOR CO.
PUBLICATIONS DIV.-SERVICE G.O.
PEORIA. Ill. U.S.A.
COMPILED BY PEGGY JOHf\lS
 VEHICLE USAGE CHART SHOWN ON PAGE I ~
ENGINE ARRANGEMENTS ARE LISTED STARTING
Name Page
Flywhee! Housing
Name Page
Balancer 0 • • • • • • 0 • • • • • • • • • • • 0 25
Camshaft ................... 25
Connecting Rod & Piston ...... 24 lower
Crankshaft ........... 0 0 0 • • • 0 21 (Page )
Crankshaft Bearings ........... 22 Oil Level Gauge . . . . . . . . . . . . .. 5 i
Crankshaft Seal .............. 23 Oil Pan ..................... 49
Cylinder Block ........... 0 • •• 18 Oil Pan Fastener. . . . . . . . . . . . .. 50
Cylinder Block Cover ... 0 • • • •• 20

System
)
Breather ......... 0 • • • • 0 • • • •• 59
nder ead ............. 0

Fumes sposal ............... 59

Cylinder Fastener ....... 28
Oil Filler .................... 57
Lifting Eye ............... o. 30 0

Oil Filter .................... 56

Valve Meehan ............ .
Lines 53
Valve
Oil Pump .................... 56

Crankshaft HUb. . . . . . . . . . . . . 42 (Page

Fan Drive ................. 44 Engine Oil Cooler ............ 67
Front Gear-Timing ......... 33 Housing & Regulator . . . . . . . . .. 64-
Front Housing . . . . . .. . . . . . . . 30 Transmission Oil Cooler .... 67
31
0 • ••

Front Housing ........

Front Housing Fastener ...... 33 Water Li nes ........ 0 • • • • • • • 0 6!
Pulley ............. , ..... . Water nes ~ EI ......... 68
Support .... , ............ . Water ......... 68
Trunnion . . . . . . . . . . . . . . . . . . 34 Water Pump ................ .
Vee Belt ................. .

r
 Name Page Name;
Air Compressor Lines ......... 85 Governor Cover ......... " 1
Air Lines .................... 77 Governor & Fuel
Exhaust Manifold ............. 69 Injection Pump ........... .
Exha'ust Manifold Fastener. . . . .. 70 Primary Fuel Filter. . . . . . . . . .. 89
Service Meter ............. .
Exhaust Pipe ................. 70 Service Meter Drive ........ .
Turbocharger ................ 72 Tachometer Drive .......... 8SA
Turbocharger Oil Lines ........ 75 Torque Control ............ 114

Electrical System
Fuel System and Governor (Page 116)
(Pcuje 861 Glow Plug .... ' ... " ......... ! 16

Accessory Drive .............. 86

Fuel Filter ................... 90
Fuel Injection Lines ............ I 10 Gasket
Fuel Priming Pump ............ 92 (Page 117)
Fuel Transfer Pump ........... 94 Gasket Kits .................. I 17

,
INDEX ALPHABETIQUE
lES UTIUSAnONS SUR V~HICUlES DE CE MOTEUR
PAGE II.

lES VERSIONS FOURNIES PAR LES USINES SONT INDIQU~ES

Ensemble centred Designation PllIge

Culasse .................... .
DesKjnation Page Culasse (boulonnerie) .......... 28
Arbre a cames ............... 25 Soupapes (couvercle) .......... 29
Bielles et pistons . . . . . . . . . . . . .. 24- Soupapes et train de
Bloc-cylindres ................ 18 commande
Bloc-cylindres (couvercles) ...... 20
Coussinets de vilebrequin :..... 22
Equilibreur dynamique .. . . . . . .. 25 sem
Joint de vilebrequin . . . . . . . . . .. 23 (_ ... "'u"'"
Vilebrequin .................. 21 Carter avant ................ .
Carter avant (boulonnen 33
Carter avant (couvercle) ... .., 3 I
Ensemble supe ur Engrenage de
( ) distribution avant . . . . . . . . .. 33
Bride de levage ........... " 30 Moyeu de vilebrequin ........ .
 CATERPillAR 3304 ENGINE 11
.

LISTED BELOW ARE MODELS USING 3304 ENGINE SERIAL NUMBER 48V1-UP
AND VEHICLE SERIAL NUMBER RANGES WITH BASIC ENGINE ARRANGE-
I MENT NUMBER INSTALLED ON EACH MODEL.

MODEL VEHICLE BASIC ENGINE LISTED ON

SERIAL NO. ARRANGEMENT NO. PAGE NO.

59J1281 to 59J1765 2P6775 or 6A5543 12 .& 13

59J1766-Up 6A7357 16B & 16C
7R508 to 7R723 2P6775 or 6A5543 12 & 13
D4D 7R724-Up 6A7357 16B & 16C
TRACTOR 6OJ3270 to 60J4065 2P6778 or 6A5542 14 & 15
60J4066-Up 6A7356 16B & 16C
61J518 to 61J641 2P6778 or 6A5542 14 & 15
61J642-Up 6A7356 16B & 16C
44H760 to 44H1121 2P6781 or 6A5544 14 & 15
44H1122-Up 6A7358 16B & 16C

941B 70H2942 to 70H4093 2P6776 or 6A5541 12 & 13

TRAXCAVATOR 70H4094-Up 6A7355 16B & 16C
70H4264-Up *5C1595 16H & 17

951C 69H2520 to 69H3508 2P6779 or 6A5546 14 & 15

TRAXCAVATOR 69H3509-Up 6A8666 160 & 16E
69H3703-Up *5C1596 16H & 17

955L 64J5183 to 64J7350 2P6783 or 6A5545 16 & 16A

TRAXCAVATOR 64J7351-Up 6A7359 160 & 16E

41J2577 to 41J4370 2P6777 or 6A4615 12 & 13

920 41J2577 to 41J4370 *5C3508 16H & 17
WHEEL LOADER 41J4371-Up 6A7360 160 & 16E
41J4371-Up *5C785 17A

79J2224 to 79J3732 2P6782 or 6A4616 16 & 16A

930 79J2224 to 79J3732 *5C3509 16H & 17
WHEEL LOADER 79J3733-Up 6A7361 160 & 16E
79J3733-Up *5C790 17A

950 43J4064 to 43J6267 2P6785 or 6A461 7 16 & 16A

WHEEL LOADER 43J6268-Up 6A7362 16F & 16G

225
EXCAVATOR 76U1-Up 6A6501 16 & 16A

*Engine Arrangements for machines with spectator sound suppression included

in this book.
12 CATERPILLAR 3304 ENGINE

2P6775 2P6776 2P6777

or or or
ENGI NE ARRANGEMENT ................... 6A5543 6A5541 6A4615
48V1- 48V1- 48V1-
10235 11033 14491

Installed on Model ......................... D4D 941B 920

(See Page 11 for vehicle 59J,7R 70H 41J
Serial Number Range) ..................... .

Consists of: Page Page Page

CENTRAL STRUCTURE
Cylinder Block ............................ . 18 18 18
Cylinder Block Cover ...................... . 20 20 20
Crankshaft ................................ . 21 21 21
Crankshaft Seal ........................... . 23 23 23
Connecting Rod and Piston ................ . 24 24 24
Camshaft ................................. . 25 25 25
Balancer .................................. . 25 25 25
UPPER STRUCTURE

Cylinder Head .................... ',' ....... . 26 26 26

Cylinder Head Fastener .................... . 28 28 28
Valve Mechanism .......................... . 29 29 29
Valve Mechanism Cover .................... . 29 29 29
Lifting Eye ................................ . 30A 30A 30A
FRONT STRUCTURE

Front Housing ............................ . 30 30 30

Front Housing Cover ...................... . 31 32 32
Front Housing Fastener .................... . 33 33 33
Front Gear ................................ . 33 33 33
Trunnion .................................. . 34 34 34
Pulley .................................... . 35 36 37
Crankshaft Hub ........................... . 42 42 42
Support .... , .............................. . 42 42 43
Fan Drive ................................. . 44 44 45
REAR STRUCTURE

Flywheel Housing ......................... . 46 46 46

Flywheel ... , .............................. . 47 47 48
LOWER STRUCTURE

Oil Pan ................................... . 49 49 50

Oil Pan Fastener .......................... . 50 50 51
Oi I Level Gauge ........................... . 51 52 51
LUBRICATION SYSTEM

Oil Lines ............................ : .... . 53 53 54

Oil Pump ................................. . 56 56 56
Oil Filter ................................. . 56 56 57
Oil Filler ................................. . 57 58 57
Breather .................................. . 59 59 59
Fumes Disposal ........................... . 59 60 60
(Continued on Page 13)

ENGINE ARRANGEMENTS
NOTE: WHEN ORDERING PARTS GWE ARRANGEMENT NUMBER
AND SERIAL -NUMBER