POLYCAB INDIA LTD.

- UH3
TYPE TEST CERTIFICATE
Customer: POLYCAB INDIA LTD. - UH3 Date: 28-Dec-19
Project: - So No: 18190028983
P.O. NO: - Drum No: 1928DFG-129919
Size: 4 CORE X 6.0 SQ.MM
Voltage Grade: 1100 VOLTS
Description: POLYCAB MAKE 1100V STRANDED ROUND NON COMPACTED (CLASS 2) BARE COPPER CONDUCTOR, XLPE INSULATED, INSULATED CORES LAYING
FOR LAID UP,EXTRUDED ST2 PVC I/SH, SINGLE LAYER GALVANISED STEEL ROUND WIRE ARMOURED AND EXTRUDED ST2 FR-LSH PVC OUTE R
SHEATHED LV POWER CABLE AS PER IS 7098 PART 1

SR. NO. DESCRIPTION UNITS REQUIREMENTS OBSERVATIONS

Red Yellow Blue Black
1.0 Test On Conductor Plain Annealed Stranded Copper As Per Class-2 - Circular
a. No Of Strands Nos. 7 7
b. Annealing Test % Min. 18 25.00 26.00 25.00 27.00
c. Conductor resistance at 20 ° C ohm/km Max. 3.08 2.968 2.959 2.981 2.977
2.0 Test On Insulation Extruded XLPE
a. Thickness mm Nom. 0.7 0.72 0.74 0.78 0.75
mm Min. 0.53 0.68 0.65 0.66 0.68
b. Hot set test (200 ± 3 ⁰C for 15 Minutes ) % Max. 175 40.6 45.2 46.2 48.5
c. Permanent set % Max. 15 1.5 2.5 2 2.5
2.1 Before Ageing
a. Tensile Strength N/Sq.mm Min. 12.5 15.35 15.95 15.8 15.4
b. Elongation At Break % Min. 200 425 465 425 450
2.2 After Ageing in Air Oven (135 ± 3 ° C For 168 hrs)
a. Tensile Strength N/Sq.mm Min. - 15.12 15.6 15.32 15.2
b. Elongation At Break % Min. - 410 430 418 422
c. Variation in Tensile strength % Max. ± 25 1.50 2.19 3.04 1.30
d. Variation in Elongation % Max. ± 25 3.53 7.53 1.65 6.22
2.3 Shrinkage test (130 ± 3 ° C For 1 hour) % Max. 4 2.5 1.5 1.5 1.0
2.4 Water absorbtion ( 85 ± 2° C For 14 Days) Mg/cm² Max. 1 0.535 0.51 0.54 0.518
2.5 Volume Resistivity
a. At 27 ⁰C Ohm-cm Min. 1 X 10¹⁴ 134.6X1014 140.5X1014 142.84X1014 140.9X1014
b. At 90 ⁰C Ohm-cm Min. 1 X 10¹² 75.12X1012 78.72X1012 74.56X1012 76.21X1012
3.0 Test On Inner Sheath Extruded PVC Type ST2
a. Color Black Black
b. Thickness mm Min. 0.3 0.42
4.0 Test On Armour Galvanised Steel Round Wire Armour
a. Dimensions mm 1.40 ± 0.040 1.396
b. Uniformity of Zinc Coating Dips No Red Deposits No Red Deposits
c. Mass of Zinc Coating g/m² Min. 85.5 118
d. Tensile Test Mpa 250-580 474
e. Elongation % Min. 6 18
f. Resistivity of Armour at 20oC Ω-cm Max.14.5 x 10 -6 12.28 X 10 -6
g. Torsion Test Nos. Min 43 54
5.0 Test On Outer Sheath FR-LSH Extruded PVC Type ST2
a. Colour Black Black
b. Thickness mm Min 1.24 1.42
5.1 Without Ageing
a. Tensile Strength N/Sq.mm Min. 12.5 14.7
b. Elongation at Break % Min. 150 240
5.2 After Ageing In Air Oven (100 ± 2 ° C For 168 hrs)
a. Tensile Strength N/Sq.mm Min. 12.5 13.6
b. Elongation at Break % Min. 150 235
c. Variation in T.S. % Max. ± 25 7.48
d. Variation in Elong. % Max. ± 25 2.08
5.3 Hot Deformation Test(80 ± 2 ° C For 06 hrs) % Max. 50 16.2
5.4 Heat Shock Test (150 ± 2 ° C For 01 hrs) No cracks No cracks
5.5 Shrinkage test (150 ± 2 ° C For 15 Minute) % Max. 4 1.5
5.6 Thermal stability test (200 ± 0.5 ° C) Minutes. Min. 80 >100
5.7 Cold Impact Test ( -5 ± 2 ° C) No Signs Of Cracks Or Scales No Signs Of Cracks Or Scales
5.8 Loss Of Mass test (100 ± 2 ° C For 07 days) Mg/Cm2 Max. 2 1
6.0 Overall Diameter (OD) mm 17.0 ± 2 17.5
7.0 High Voltage Test kV 3 KV for 5 minute WITHSTOOD
8.0 Flammability Test Seconds Period of burning after
4
removal of flame:60 Max.
mm Uneffected length
389
50 Min.
9.0 FR-LSH Test on Outersheath
a. Oxygen Index Test % Min. 29 33.3
b. Temperature Index Test @ 21 % O₂ °C Min. 250 310
c. Smoke Density Test % Max. 60 46
d. HCL Gas Emmission (IEC - 754 - I) % Max. 20 13.2
e. Swedish Chimmney (SS 424 1475) mm Uneffected length from
425
the top 300 mm Min.
f. Flammability Test (IEC-332 Part 3-22)
Charred or affected portion should not Charred or affected portion max. 0.75 mtr from the
reach exceeding 2.5 mtrs tip of the burner
Note: The Cable has been tested for above tests and found meeting the requirements as per IS 7098 Part 1/88,IS 8130,IS 5831,IS 3975 & Aprooved Data Sheets And
QAP

Tested By:Ketan Valand Prepared & Reviwed By: Sonal Patel Approved By:

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