Safety Trigger Score

Daily Operation Safety Check Date:-

Inspection Total
# Guide to inspect Risk Rating Corrective Action/ Guidance
Requirement Score
Normal - Safe to Operate Weightage 1 Can be run without additional controls. Refer section 1

Check Line Planned Abnormality - Need Additional Controls Weightage 2 Refer section 2 guideline
Guide

Operation
Condition Unplanned Abnormality - Need Additional Controls 3 Refer section 3 guideline
Weightage

All employees are competent(Knowledgable, Trained, Experienced) in line operation(more than 3 Yes=0, No=5 5 1. If the total score is zero, line can run without any additional controls. Machine is in normal
months where task specific hazards present) condition
All safe working infrastructure (Fans, lights, water fountains etc) are fully functional and machines are Yes=0, No=5 0 2. If the total score is greater than 0, machine is not in normal condition. Identify the deviated
fully functional (No out of order machines) section (Planned or Unplanned)
Identified unsafe conditions/ unsafe acts are adequately controlled and preventive actions are taken Yes=0, No=5 0 3. Check the Section 2 & 3 to identify whether any other issues are triggering as well
Section 1

Normal operation
guideline :- All tools and equipments necessary for the operation are available (PPE, cleaning equipments etc) Yes=0, No=5 0 5 4. Consult supervisor to take actions to control the identified issues (In absence of supervisor,
Examples line manager must take the actions to control the risk)
Waste is properly segregated and stored. Housekeeping is not creating any unsafe conditions (fire exits, Yes=0, No=5 0
walkways are not obstructed) 5. If the total score <=30, supervisor need to assess the risk and control the risk as low as
reasonably practicable
Other issues/ hazards/ unsafe conditions are not present at the site Yes=0, No=5 0
6. If , 30 < total score < = 60, supervisor must consult the line manager to take actions to
control the identified issues
New workers are deployed without relavant competency(Knowledge, Training, Experience). Disable Yes=20, 20
employees deployed in line with controls etc No=0 7. If, 60 < total score <= 90, plant manager must sign off the operation continuity with
additional controls and should bring the total score below 60 within 6 hours
Special cleaning program is planned etc Yes=10, 0 8. If, total score < 90, it should be reduced below 90 immediately or else line should be
No=0 stopped with the consultation of plant manager
Section 2

Planned
abnormality :- Preventive maintenance is planned for the day Yes=20, 0 20
Examples No=0
Other planned machine works, Utility down times, planned trainings, meetings causing no of workers Yes=20, 0
reduction for operations ( Machine setting, Rack loading, supervisor training etc) or any other work No=0

Any of above planned works found violating Ansell safety procedures/ rules or requirements (work Yes=90, 0
without JSA, work permit, disable worker without adequate assistance etc) No=0

Lights not working, Floor contamination due to a loss of containment (water, chemical etc), removal of Yes=30, 0
machine guards, employee absenteeism etc No=0
Section 3

Un-planned
abnormality :- Sudden issues such as Machine breakdown, Rack jam, malfunction of sensors, power failure etc Yes=30, 30 30
Examples No=0
Material movement process disturbance (Warehouse transport delay, waste disposal delay etc) Yes=30, 0
No=0
Any other risk that has a potential to injure workers, damage properties or disturb business continuity Yes=30, 0
No=0 Trigger
TS = 0 - line can run without any additional controls. Machine is in normal condition

0 < TS <= 30 - Consult supervisor to take actions to control the identified issues

30 < TS <= 60 - supervisor need to assess the risk and control the risk as low as
Total Score (TS) 55 reasonably practicable
60 < TS <= 90 - plant manager must sign off the operation continuity with additional
controls and should bring the total score below 60 within 6 hours
90 > TS - It should be reduced below 90 immediately or else line should be stopped
with the consultation of plant manager