ee SECTION || Commissioning 1) 2) 3) 4 5) 5) 10 Following the Transformer installation in accordance with Section |, the transformer is ready for PreCommissioning Checks, ‘The sequence of Pra.Cammiasioning checks ie a2 par Annexure f DO NOT CONDUCT HIGH VOLTAGE TEST on the Transformer unless permitted by us, After tha pre-comminsioning tests and results: are satisfactory, the Dry Type Transformer is ready for commissioning, ‘The transformer shell be put under observation at No Load, for any abnormality. During this period cheok the WTI readings every one hour, Also observe the HY and the LV voltages. through the meters on the HV & LV switchgears. The protective relays on the HV ‘swhitchgear are also to be observed for 24 hours. The transformer can be gradually loaded after this period. in case of any abnormal behavior the same has to be reported and the help of our service team will be taken. Voltamp commissioning Engineer can be present during Commissioning only, itis underthe scope of contract. Voltamp Transformers Limitedmos SECTION III 10 | a CAUTION od 20 | MAINTENANCE OF DRY TYPE TRANSFORMERS Maintenance \VOLTAMP Dry Type Transformer requires only @ nominal maintenance during service. Following is the recunmranied achedules After switching off the transformer, itis nacessary to ground the HV and the LV coils terminals using an insulated discharged pole connected to ground with a safe distance maintained. 18) Take proper care ofthe Dry Transformer for trouble free aperation. b) Maintain records logbook ofthe test results for the transformer for future comparison of the results )__Anyabnormalty observed isto be recorded, and informed to us. @) Since te enrsuriner is dry type the insulation convfton has tobe ‘maintained in good condition ©} Avoid overloads beyond the queranteed KVA ratings and agreed ver loading 4] Maintain proper circulation ofthe arin the place where the dry anaformers are installed. Please refer the Ventilation requirements given in the Annexure -I 4) Please ensure that the ventilation louvers and the perforated sheets behind the louvers and at the top and the botzom of the enclosures are clean and not blocked by dust/fibers/cobwebs et. 1] Please folow the safety requirements during the maintenance. De-engergize the transformer: Isolate the HV supply & rack-out the HV breakers and the LV breakers, In case there is no HV breaker isolate the Drop aut fuses on the pole; Soidly earth the HV and the LY terminations, raver attempt to work an the energized transformer, as this is dangerous. i} incase the transformer is switchedtoff for langner duration and itis outof service, carry out necessary checks and pre-commissioning teats before charging i) Ploace read the manual carefull, and follow the correct procedure. in case of any clanfications, kindly contact our branch or HO, Violation of the above instructions may lead to fatal accident to persons working on the DRY TRANSFORMERS. Schedule of Maintenance Monthly |] Remove dust from the external surface, ofthe enclosure. Ifthe doors / covers ofthe transformer are to be opened, the transformer and the ascociated circuit has to be switched, I.3.0 breakers need to be switched off & racked oul Please follow the discharge procedure for removing ancl groundig the HV and LV ‘termination described above, il) Check up winding temperatures (when indicator is provided) Half Yearly (With transformer de-energised) i) Clean the enils and remove any deposits within the ventilation passage through which cooling air lows. i) Glreck Ut connections and clamping blocks are ght, If ata particular location, pollution is high, the frequency of maintenance may have to be suitably increased. Replacement of IIV Coil at site Incase itis required the HV coils can be replaced at site and the same has to be carried out by skilled and trained technicians, Inthe event of an occurrence of a sustained external fault or an untoward incidence of HV coil failing the came has to be reported and ew HV coil wll be supplied and replaced at site by our factory trained technician. Iis advisable to take the help of our technician for this work. The procedure for replacing the HV coil can be furnished on request: Annexure Annexure -1 Pre-Commissioning Tasts A) Measurement of the IR value (Insulation Resistance Value). Ploase use 2.5 kV MEGGER for the test. Do not use S KV MEGGER for LV coils, HV to Earth | LV to Earth | Between HV & LV 4 Minute IR values required > 100 Mohms| >20Mohms | > 100M ohms Inv Gas Uw values are lower due to humidity, the transformer has to be cleaned and dried using Halogen lamps / space heaters in the cubicle, B) Vector Group Test : The example of the vector group Dyn 7 is giver beluve, Fur ulnar vector groups please follow the standards or contact us, 42 Voltamp Transformers LimitedGonnect mein lead 1U to 2u and give 433 V, 3 ph. 50 Hz AC ‘supply to HT, main terminals ie. 1U, 1¥, 1W and measure relevant voltage epplicable for the vector group in subject. This should fulfil the requirement of the particular vector group. ‘typical example is gven below. eg. For Dyn 11 Vector Group three canditions to be met are Volts Volts Requirements 1 avew=. | Avew. avew = 1vev Wen, qwev=___| Twews1wev AueN=. 4VveN=_____ | 1U1V=. 1U2N + VEN = 1U1V C) Voltage Ratio Test (by Voltmeter) / Ratio Meter : ‘The ratio of tho voltage measured is to be compared ‘with the desired votage rato ofthe transformer. tog For 11/0498 Rv, Dyn the watage rao atthe rated tp is o1000/SaRT (43a//3}= 11000/250 = 44 mae HV Votes wets wives Ne aur [enw [wr = Se, Sra [eran (=awrie at | | BES a 1 2 3 4 L Preferably use digital multi meter of reputed make. in case the transformer is with higher number of taps, please extend the table as required. Magnetic Balance Test : “This toat is to be conchictad by applying the low voltage to the HV coils, (D0 NOT APPLY VOLTAGE TO LV TERMINALS. THIS WOULD INDUCE HIGH VOLTAGE ON THE HV COILS/ TERMINALS), Please use 290/710 volts, SO Hz. AC source for the magnetic balance test. Masai Vege vats) EW wis av a 2VaN. avi ov. wan ae ‘Baa | aan Voltamp Transformers LimiE)_ Megnetising Current Measurement Apply 4334, 3 ph. 50 6/s, AC supply to HV Main leads and | ‘measure input current with LT open, at Min, Normal, Max. Tap, Meoaure the following currents using @ suilabik Uiyial ull welar Top Link] Voltage Applied to HV Winding | Magnetsing Curent Drawn by | Poaition ti Vos) HY Winding Gn il amp) [ auiv | avaw | awa | UPhese [vPhae |W Phose Minimum Normal : Maximum : Annexure Ventilation Requirement: for the enom where the dry type ‘transformers are installed Colculatiunss fur 1000 KVA Dry Transformer: FORMULAE Rating 1000 | KVA, ‘Sb 018*P. uM = 11.55 | KW. vu } a 1.200311 Mt Sto = 11xSb M S= | 1920342 |e __| MO = Px456 Me e 7) min, [LW 52.566 |M/min Nomenclature : Sb = Area of bottom air inlet in MP t= Area of top air outlet in M? P= Total transformer losses in KW H-= Height iff. between top & bottom openings in meters {assumed as 3 meters) AQ= Temperature difference in bebween outlet & inlet air (Assumed as 10° C} \V/t= AIR VOLUME PER UNIT OF TIME in M°/ minute Assumed air temperature = Average air ambient of 40°C & Altitucle upto 1000 meters, 14 Voltamp Transformers Limiteda 8) 0) eg A g) 4) ‘Annexure - Il Check List for Dry Transformers | ge Lifting hooks (with latch) / 'D’ shackles and proper slings to liftthe T/R. Please ensure that the lifting hooks are ot appropriate size as per the weight ofthe transformer: The ‘weight ofthe transformer is given in the GA drawing and also on the Reting & Diagram plate fixed on the transformer, Use only those iting lugs, which are meant for lifting complete T/R. Do not use the émall eye bolts on the four corners of the enciusure canopy. Provide adequate and strong fencing around T/A & Danger Boards at proper locations, in case its without enclasure. Never store T/Ftin open te sky fit is without enciosure. Check & ensure that the enough electrical clearances are maintained between HV//LV live terminals & from enclosure, while connecting the cables. Cheok & ensure that the primary & secondary supply voltages on the system & name plate of the T/R are same. Check and ensure the correct temperature setting of WT! ‘Alarm & Tip contact ‘The WTI wil read the final Temperature. For site ambient temp. of ‘50°C, F- class insulation & permissible temperature rise ‘of 90°C, the maximum allowable temperature will be = 50+90+15 = 155°C. The factory settings forthe WTI are 140° C (Trip) & 130" C (Alar). Check the tap changing link for all the three phases are at proper position, according to the system voltage. Also, check that, tap links of all the three HV windings are et same positions ‘and are properly tightened. Do not try to uver tighten the links it may damage the threads of the herdware and particularly the rnuts in the casted coils. Check the Winding Temperature Indicatar (WTI) by ging 220 / 240 Volts AC; 1 Phase; SOH2 or Ure required DC cupply #8 per the WTI aux. voltage given in the specific job drawings as supplied, Ensure that the Alarm and Trip cantadts of WTI are properly ‘connected to HV/LY eirvuil breaker having shunt trip cai Voltamp Transformers LimiteJ) K) Q M) N) 9 7 Q) 18 Check the T/A enclosure ventilation perforated sheet, for cobwebs / dust for free circulation of air & effective cooling or 1/R, Glrevk envuyl ciruulatint of (rest ai; for proper cooing of T/ Incase the T/R is installed in closed room, any deviation can ‘cause overheating of T/A & the same shall be damaged. Use blower or soft nonfibrous cloth for cleaning of T/R surface, Ghock whether all the electrical connections ar light! before charging the T/R, Check provision of proper capacity circuit breeker on HV/LV side of T/A, having shunt trip arrangement. Check the Marshalling Box & Secondary of CT (if CT is provided) are nat open, IFthe transformers are to be operated parallely, check whether all the conditions of parallel operation are satisfied ae per IS 2026; the impedances, vector group, LV. voltage should math. ‘fOLTCis provided on the transformers to be paralleled, the OLTC/RTCC panels should be with 2 masterfollower arrangement. (Cheok the connected load an T/A is within the permissible limit Overloading of T/A may cause failure & permanent damage. Check all the pre-cornmissioning tests are dane & found Ok. ‘At any time during th use if the circuit breaker has tripped on HV/LY of the T/A, please check the transformer and conduct re-commissioning tests (Mager & Magnetic Balance tests) before charging the same. Voltamp Transformers LimitedAnnexure -1V ‘Trouble Shooting Sella [Complaint | Check Poines High Vibrations | Check whethor enclosure doors are tightly bolted, ‘whether tranoformar ie put on level plinth nr packing required, @ [high Humming | Ghesk the tightness of the core bolts and the yoke Noise bolts on the frame of the active part | chontthathe support blacks / Insulators forthe HV and the LV col re tight and intact Check the tie rods / the flvch plates provided on the core frame for the three limbs are tight LUneck that the HY vollaye value and the topo of the transformer are matching, Please refer to the HV voltage values given on the Rating & Diagram Plate of the transformer Chuck that the all doors and covers of the tenclosure are tightly closed 3 [Wilnot showing | Chack ifthe power supply is connected as per the! ‘the temperature | wiring diagram. @_ |Wilreading are | Check the sensor wire connections on the terminal erratic. strip & tighten where required. If the probier persists please contact us © [Wil showing high) Check that the cooling ducts on the coils and the ‘temp, and giving | ventilation louvers and the perforated sheet are "ALARM et low | not blocked. If required the same should be cleane loads. hack that the transformer is installed or Rollers ‘as per GA Drawing 6 [LV voltage very | Check the incoming HV voltage and do tap high or low agjustrrent by changing the tap positions. 7 |WTisettings | ALARM TRIP F cles insulation | 140°C 155°C 90°C Temp, Rise H class insulation | 165°C 180°C 115°C Temp, Fise| For any other temp. risa the same TRIP temp. can be calculated as= ‘Mex Winding temp risetmax. site ambient temp. +15°C. “The ALAFIM temp is to be kept lower than tne TRIP tarp, by alaut 10"