STANDARD UKG - COTTON PROCESS

Date : 22-Nov-22
RFs. 17.00
Kgs./Day 2022.94

Department Mixing Blow room Carding PCD SLF RLF Comber Drawing Simplex Spinning Auto Coner
Waste % - 2.50 7.50 0.10 0.25 0.25 19.00 0.80 0.10 1.70 0.60
YR % ( For UKG Calculation only ) 100.00 97.50 90.19 90.10 89.87 89.65 72.61 72.03 71.96 70.74 70.31
Wm 1.422 1.387 1.283 1.281 1.278 1.275 1.033 1.024 1.023 1.006 1.000

Process Parameters UKG

No.of Total Kgs Motor Units / Units / UKG
Department Count MPM Eff % Kgs / Hr Utili % Kgs/ Day HP
Delivery per Day Eff % Hour Day Individual Overall
Pre Opener - - - 500.00 95.00 11400.00 1 11400.00 5.00 50.00 2.50 57.00 0.0071
Blow Room 0.00120 13.00 90.00 345.53 95.00 7878.06 1 7878.06 37.00 58.00 21.46 489.29 0.0861
Carding 0.130 60.000 75.000 12.27 95.00 279.69 1 279.69 11.50 70.00 8.05 183.54 0.8417
Drawing 0.130 180.00 80.00 39.26 95.00 895.02 2 1790.04 15.00 42.00 6.30 143.64 0.1028
Super Lap Former 0.01230 50.00 75.00 108.05 95.00 2463.43 1 2463.43 7.00 50.00 3.50 79.80 0.0414
1.7586
Ribbon Lap Former 0.01230 50.00 75.00 108.05 95.00 2463.43 1 2463.43 7.00 50.00 3.50 79.80 0.0413
Comber 0.130 25.00 90.00 6.13 95.00 139.85 2 279.69 8.00 55.00 4.40 100.32 0.3704
Drawing (Breaker) 0.150 500.00 90.00 106.32 95.00 2424.02 1 2424.02 9.50 44.00 4.18 95.30 0.0403
Drawing (Finisher) 0.16 600.00 85.00 112.96 95.00 2575.52 1 2575.52 9.50 44.00 4.18 95.30 0.0379
Simplex 1.80 19.00 85.00 0.318 95.00 7.25 138 1000.45 12.50 65.00 8.13 185.25 0.1895
Spinning - Main 55.01 - - - 90.00 119.00 - - - - 9.30 200.80 1.6976
- Pneumafil - - - - - - - - 4.83 52.00 2.51 54.30 0.4563 2.3423

- OHTC - - - - - - - - 1.30 80.00 1.04 22.42 0.1884

Post Spinning - Main 55.03 941.94 80.00 0.485 95.00 11.06 77.50 857.45 24.19 60.00 14.52 330.97 0.3860
0.4241
- OHTC - - - - - - - - 2.39 60.00 1.43 32.66 0.0381
Air Compressor - - - - - - - - - - - 380.00 0.1878
FOG system - - - - - - - - - - - 100.00 0.0494
Exhaust - - - - - - - - - - - 180.00 0.0890
Buffing - - - - - - - - - - - 50.00 0.0583
0.5329
Clearer roll clearer - - - - - - - - - - - 3.00 0.0015
Lighting - - - - - - - - - - - 225.00 0.1112
Well Motor - - - - - - - - - - - 22.00 0.0109
Quarters - - - - - - - - - - - 50.00 0.0247
Total - - - - - - - - - - - - - 5.0578
 PREPARATORY DATAS
Department Machine Nos. Hank MPM
1 1 0.00120 13.00

Blow room

Overall 1 0.00120 13.00

1 1 0.130 60.00
2 1 0.130 60.00
Carding 3 1 0.130 60.00

Overall 1 0.13000 60.00

1 2 0.130 180.00

PCD

Overall 2 0.130 180.00

1 1 0.01230 50.00

SLF

Overall 1 0.012 50.00

1 1 0.01230 50.00

RLF

Overall 1 0.0123 50.00

1 2 0.13000 25.00

Comber

Overall 2 0.130 25.00

1 1 0.150 500.00

Drawing RSB Breaker

Drawing RSB Breaker

Overall 1 0.150 500.00

1 1 0.160 600.00

Drawing RSB Finisher

Overall 1 0.160 600.00

1 138 1.800 19.00

Simplex

Overall 138 1.800 19.00

AS
Efficiency % HP Motor Eff %
90.00 37.00 58.00

90.00 37.00 58.00

75.00 11.50 70.00

75.00 11.50 70.00
75.00 11.50 70.00

75.00 11.50 70.00

80.00 15.00 42.00

80.00 15.00 42.00

75.00 7.00 50.00

75.00 7.00 50.00

75.00 7.00 50.00

75.00 7.00 50.00

90.00 8.00 55.00

90.00 8.00 55.00

90.00 9.50 44.00

90.00 9.50 44.00

85.00 9.50 44.00

85.00 9.50 44.00

85.00 12.50 65.00

85.00 12.50 65.00

 Spinning Modernisation Factor

Date : 22-Nov-22

Main Type of ABS Pulley Spl. wharve Ring Tube Ring

Motor Drive Dia in " Dia in " Ht. in mm Dia in mm

R.F.No. Make MF
Std = 0.00 V/T Belt = 0.00 10.00 25.40 210.00 42.00

EE = 3.00% Flat = 3.00% 1 Inch = 2.00% 1 MM = 1.00% 10 MM = 1.00% 1 MM = 2.00%

3.00 3.00 2.00 1.00 1.00 2.00

1 DJ50 0.00 3.00 11.00 18.50 180.00 38.00 0.6910

2 " 0.00 3.00 11.00 18.50 180.00 38.00 0.6910

3 " 0.00 3.00 11.00 18.50 180.00 38.00 0.6910

4 " 0.00 3.00 11.00 18.50 180.00 38.00 0.6910

5 " 0.00 3.00 11.00 18.50 180.00 38.00 0.6910

6 " 0.00 3.00 11.00 18.50 180.00 38.00 0.6910

7 " 0.00 3.00 11.00 18.50 180.00 38.00 0.6910

8 " 0.00 3.00 11.00 18.50 180.00 38.00 0.6910

9 " 0.00 3.00 11.00 18.50 180.00 38.00 0.6910

10 " 0.00 3.00 11.00 18.50 180.00 38.00 0.6910

11 " 0.00 3.00 11.00 18.50 180.00 38.00 0.6910

12 " 0.00 3.00 11.00 18.50 180.00 38.00 0.6910

13 " 0.00 3.00 11.00 18.50 180.00 38.00 0.6910

14 LR60A 3.00 3.00 11.00 18.50 180.00 38.00 0.6610

15 LR60A 3.00 3.00 11.00 18.50 180.00 38.00 0.6610

16 Rieter G5/1 0.00 0.00 11.00 21.00 180.00 38.00 0.7460

17 Rieter G5/1 0.00 0.00 11.00 21.00 180.00 38.00 0.7460

** This working is based on SITRA ' Ring spindle power consumption in watts formula' but consideing modernisation level **
 SPINNING DATAS

Date : ###

Ring Frame

RF No. RFs. Spls. Count S.Speed TPI Eff Gms / Spl MF Pne. HP OHTC

1 1 440 56.00 14782 25.40 96.00 71.83 0.691 3.00 3.15

2 1 440 56.00 14845 25.40 96.00 72.14 0.691 3.00

3 1 440 56.00 15382 25.40 96.00 74.75 0.691 3.00

4 1 440 56.00 15306 25.40 96.00 74.38 0.691 3.00

5 1 440 56.00 14794 25.40 96.00 71.89 0.691 3.00

6 1 440 56.00 15380 25.40 96.00 74.74 0.691 3.00

7 1 440 56.00 15387 25.40 96.00 74.77 0.691 3.00 3.15

8 1 440 56.00 15427 25.40 96.00 74.97 0.691 3.00

9 1 440 56.00 15491 25.40 96.00 75.28 0.691 3.00

10 1 440 56.00 14968 25.40 96.00 72.74 0.691 3.00

11 1 440 56.00 14903 25.40 96.00 72.42 0.691 3.00 3.50

12 1 440 56.00 15283 25.40 96.00 74.27 0.691 3.00

13 1 440 56.00 15000 25.40 96.00 72.89 0.691 3.00

14 1 1008 56.00 17888 25.11 96.00 87.93 0.661 7.50 2.00

15 1 1008 56.00 17739 25.11 96.00 87.20 0.661 7.50 3.15

16 1 960 51.00 14300 24.86 96.00 77.96 0.746 7.50

17 1 960 51.00 14320 24.27 96.00 79.97 0.746 7.50 3.15

Overall 17 568.00 55.01 15538.97 25.17 96.00 77.59 0.70 4.83 1.30

9656
 Auto Coner / Winding

Machine Nos. Drums Count MPM

AC 1 1 70 56.00 1600

AC 2 1 60 56.00 1000

AC 3 1 60 51.00 1000

CW 1 1 120 56.00 500

OVERALL 4 77.50 55.03 941.94

 HP OHTC

30.00 2.00

40.00 2.00

30.00 2.00

10.00 3.00

24.19 2.39