PROCESS FLOWCHART OF ROTOR SPINNING

BLOW ROOM

The blowroom line is the variable concept for optimally opening and
cleaning fibers. This guarantees the highest level of yarn quality.
 CARDING

Carding is a mechanical process that disentangles, cleans and intermixes

fibers to produce a continuous web or sliver suitable for subsequent
processing. This is achieved by passing the fibers between differentially
moving surfaces covered with "card clothing", a firm flexible material
embedded with metal pins. It breaks up locks and unorganized clumps of
fiber and then aligns the individual fibers to be parallel with each other.
 DRAWING 1st PASSAGE

Drawing is one of the processes which comes after carding.

Doubling and Drafting actions are taken place in the draw frame process.
Improve the uniformity (linear density) of sliver up to optimum level.
Improve the fiber arrangement in the sliver and to make the fibers parallel to the sliver
length.
Straighten the hooked, curled and crimped fibers present in the sliver.
Draft the material and to reduce the weight per unit length of sliver.
Mix or blend the components of sliver to each other and to find homogeneous material
output.
Eliminate the dust and impurities present in the sliver.
 DRAWING 2nd PASSAGE

Feed material is breaker draw frame drawn sliver. During this process
6-8 breaker slivers are fed to this machine to produce more parallelized &
uniformed finisher sliver.
 ROTOR SPINNING

Sliver is fed into the machine and combed and individualized by the
opening roller. The fibers are then deposited into the rotor where air
current and centrifugal force deposits them along the groove of the rotor
where they are evenly distributed. The fibers are twisted together by the
spinning action of the rotor, and the yarn is continuously drawn from the
center of the rotor. The resultant yarn is cleared of any defects and
wound onto packages.
 OEPN END YARN

The Rotor Spinning process has completed and the result yarn in
Cheese form for Sale.