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550 kVA Gen-set specification.

Model;-

550kVA Prime power 3 phase 400/230V 50Hz @ 1500 rpm with 0.8 power factor.

Prime power = There is no limitation to the annual hours of operation and this model can supply 10% overload
power for 1 hour in any 12 hour period.

600kVA power is available under Stand-by conditions only.

Stand-by power = Suitable for supplying continuous electrical power (at variable load) in the event of a utility
power failure. No overload is permitted for stand-by ratings.

Engine;-

DC 16-44 A 16ltr V8 four stroke turbo charged diesel complete with the following equipment-

• Tropical capacity cooling system with engine driven fan

• 24 volt starter motor
• Heavy duty dry charged lead acid type battery complete with cables
• Battery charging alternator 24 volt
• Electronic speed governor in accordance with ISO 8528 G2
• Heavy duty dry air cleaner with replaceable element.
• Full flow lube oil & fuel filters with replaceable elements
• Engine protection for low oil pressure and high engine temperature
• Exhaust silencer connector

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Alternator;-

Newage Stamford, brushless self exciting, self regulating screen protection and drip proof.

• Class H insulation with severe environmental protection

• 2/3 pitch winding
• IP 23 enclosure protection
• Tropical protected with impregnated windings
• Single bearing and close coupled
• Automatic voltage regulator SX440 +/- 1.0 %, incorporating voltage adjustment potentiometer and under
frequency protection.

Newage Stamford alternator meet the requirements of BS EN 60034, and the relevant section of
other international standards, BS 5000, VDE 0530, NEMA MG1-32, IEC 34, CSA C22.2.100, AS 1359.

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Radiator;-

Tropicalized air blast radiator.

Baseframe;-

Heavy duty steel baseframe with anti vibration mounts located between the engine / alternator
feet and the frame. This reduces the level of vibration transmitted to the baseframe. 4 lifting eyes
are fitted to the base frame.

Sound Attenuated Enclosure (Option for Canopied set);-

Low air velocity, fully waterproof sound attenuated enclosure of compact design with complete
service access by four vertically hinged, generous sized lockable doors. The enclosure is
manufactured from galvanised sheet steel suitable treated with polyester powder coated paint for
additional durability. An emergency stop button is mounted on the canopy exterior.
A residential class, absorptive/reactive silencer is mounted internally for operator safety.

Silencer System;-

An industrial class silencers and stainless steel bellows are provided. (Loose)

Fuel Tank;-

A 1000 litre base fuel tank is incorporated into the baseframe of the machine.

Wiring;-

DC and AC wiring looms utilising multi-pin connectors, thus permitting fast fault finding diagnosis.

Circuit Breaker;-

A suitable 3 pole circuit breaker mounted in a sheet steel box with adequate access for out going
cables.

Manuals;-

English - one complete set of operation manuals.

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InSight3200 Control Panel

Description;-

The InSight3200™ is a microcontroller based generator control unit that is used to start and stop
the gen-set manually, or via a remote start signal, when in automatic mode. The device is
designed to run and monitor system parameters to ensure fail-safe gen-set operation. The
InSight3200™ provides an indication of operational status and fault conditions via its display.

Examples of Insight information displays;-

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Insight3200™ Functions
• Manual and automatic engine starting and stopping
• True RMS voltage and current measurements
• kVA measurement
• Generator and engine protection features
• Engine pre-glow control
• Engine hour measurement and maintenance call
• Engine temperature and oil pressure measurement
• Adjustable operating modes
• Digital bar graph displays of engine temperature and oil pressure
• Adjustable measurement calibrations
• CAN bus interface for electronic engine compatibility and ECU diagnostics.
• Recording of last 119 alarm failures

Input/Outputs
• 3 phase generator voltage inputs
• 3 phase generator current inputs
• 12 or 24V battery power supply input
• Oil pressure and coolant temperature analogue inputs
• Cranking relay output
• Fuel solenoid relay output
• Engine block heater relay output
• Alarm output
• 1 programmable binary output
• 1 programmable binary input

Alarms
• Under/Over voltage alarm
• Engine start/stop failure
• Low coolant temperature
• Battery under/over voltage failure
• High temperature failure
• Emergency stop
• Low oil pressure failure
• Maintenance alarm
• Binary input Warning/Shutdown (configurable)
• Oil pressure sender failure
• Water temperature sender failure
• Under frequency
• ECU alarm

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Testing;-

Each set is individually load tested, and all protection device and control functions are simulated
and checked prior to despatch.

Applicable standards;-

BS 4999, BS 5000, IEC 34, VDE 0530, NEMA MG 1-22, ISO 3046, BS 5514.

Standard Reference Conditions;-

25degC Air inlet temperature, 152.4 metres ASL and a relative humidity of 60%

Warranty;-

All equipment is guaranteed for a period of 12 months from the date of commissioning or 18
months from shipment whichever occurs first, and is dependant on the nature of use. For example
if a stand-by power rated set is used as a prime power set then the warranty is void.

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Canopied gen-set;-

Dimensions;-

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Weights;-

Sound emittance;-

General detail;-

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Open gen-set;-

Dimensions;-

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Weights;-

General detail;-

Note;-

Fuel consumption figures as stated above are based on operation in the following conditions –
a) Air inlet temperature at 25 deg C (77 deg F).
b) Height above sea level is 152 meters (500 feet).
c) Humidity at 60% relative.
d) Fuel used having a specific gravity of 0.85 and conforming to BS 2869: 1998 class A2.

Karl Johnson. Scania South East Asia.