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Shell and Tube Heat Exchanger Specification Sheet
Shell and Tube Heat Exchanger Specification Sheet
PIP VEDST003
Shell and Tube Heat Exchanger Specification Sheet
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES
In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these technical
requirements into a single set of Practices, administrative, application, and engineering
costs to both the purchaser and the manufacturer should be reduced. While this Practice
is expected to incorporate the majority of requirements of most users, individual
applications may involve requirements that will be appended to and take precedence over
this Practice. Determinations concerning fitness for purpose and particular matters or
application of the Practice to particular project or engineering situations should not be
made solely on information contained in these materials. The use of trade names from
time to time should not be viewed as an expression of preference but rather recognized
as normal usage in the trade. Other brands having the same specifications are equally
correct and may be substituted for those named. All practices or guidelines are intended
to be consistent with applicable laws and regulations including OSHA requirements. To
the extent these practices or guidelines should conflict with OSHA or other applicable
laws or regulations, such laws or regulations must be followed. Consult an appropriate
professional before applying or acting on any material contained in or suggested by the
Practice.
PIP VEDST003
Shell and Tube Heat Exchanger Specification Sheet
Table of Contents
1. Introduction ..................................2 Appendix A
1.1 Purpose ..............................................2 Data Format and Description
1.2 Scope .................................................2
Appendix B
2. References....................................2 Sample Specification Sheet (Page 1)
1. Introduction
1.1 Purpose
The purpose of this Practice is to provide instruction and/or direction to designers for
preparation of the Shell and Tube Heat Exchanger Specification Sheet (hereafter
referred to as the Specification Sheet). The Specification Sheet, prepared in
conjunction with PIP VECV1001 and PIP VESV1002 completes a specification
suitable for obtaining comprehensive bids and subsequent purchase of shell and tube
heat exchangers. Note that PIP VEDV1003, Vessel Drawing/Data Sheet and
Instructions, does not apply to shell and tube heat exchangers.
1.2 Scope
This Practice identifies information to be placed on the PIP Shell and Tube Heat
Exchanger Specification Sheet.
2. References
Applicable requirements in the latest edition (or the edition indicated) of the following industry
standards and references shall be considered an integral part of this Practice. Short titles will
be used herein when appropriate.
Additional information that may be required, but does not have a preprinted
description line, should be added in the Remarks area of the Specification Sheet.
Line Data No. Specification Sheet Description Data Data Units Typical
No. On Line Input Item Width Type Comments
Line Data No. Specification Sheet Description Data Data Units Typical
No. On Line Input Item Width Type Comments
11 1,2,3,4, Vapor (MW) Shell side inlet and outlet vapor mass flow (except steam) 14,7 N,N lb/hr,
5,6,7,8 followed by molecular weight in “( )”, kg/hr
Tube side inlet and outlet vapor mass flow (except steam)
followed by molecular weight in “( )”
12 1,2,3,4 Liquid Shell side inlet and outlet liquid mass flow (except water), 14 N lb/hr,
Tube side inlet and outlet liquid mass flow (except water) kg/hr
13 1,2,3,4 Steam Shell side inlet and outlet steam mass flow, 14 N lb/hr,
Tube side inlet and outlet steam mass flow kg/hr
14 1,2,3,4 Water Shell side inlet and outlet water mass flow, 14 N lb/hr,
Tube side inlet and outlet water mass flow kg/hr
15 1,2,3,4, Noncondensable Shell side inlet and outlet noncondensable mass flow 14,7 N,N lb/hr,
5,6,7,8 (MW) followed by the molecular weight in “( )”, kg/hr
Tube side inlet and outlet noncondensable mass flow
followed by the molecular weight in “( )”
16 1,2,3,4 Temperature Shell side inlet and outlet fluid temperature, 10 N °F,°C
Tube side inlet and outlet fluid temperature
17 1,2,3,4, Density Shell side inlet and outlet fluid density for vapor and/or 10 N lb/ft3,
5,6,7,8 (Vapor/Liquid) liquid if present,
kg/m3
Tube side inlet and outlet fluid density for vapor and/or
liquid if present
18 1,2,3,4, Viscosity Shell side inlet and outlet fluid viscosity for vapor and/or 10 N cP
5,6,7,8 (Vapor/Liquid) liquid if present,
Tube side inlet and outlet fluid viscosity for vapor and/or
liquid if present
Line Data No. Specification Sheet Description Data Data Units Typical
No. On Line Input Item Width Type Comments
19 1,2,3,4, Specific Heat Shell side inlet and outlet fluid specific heat for vapor 10 N Btu/lb-°F,
5,6,7,8 (Vapor/Liquid) and/or liquid if present, kJ/kg-°C,
Tube side inlet and outlet fluid specific heat for vapor kcal/kg-°C
and/or liquid if present
20 1,2,3,4, Thermal Conductivity Shell side inlet and outlet fluid thermal conductivity for 10 N Btu/hr-ft-°F,
5,6,7,8 (Vapor/Liquid) vapor and/or liquid if present, W/m-°C,
Tube side inlet and outlet fluid thermal conductivity for kcal/m-hr-°C
vapor and/or liquid if present
21 1,2,3,4 Latent Heat Shell side fluid latent heat of vaporization at the stated 10 N Btu/lb, kJ/kg,
temperature when boiling/condensing conditions are kcal/kg
present,
Tube side fluid latent heat of vaporization at the stated
temperature when boiling/condensing conditions are
present
22 1,2 Inlet Pressure Shell side fluid pressure at the inlet nozzle, 10 N psig, bar g,
Tube side fluid pressure at the inlet nozzle kg/cm²g
23 1,2 Velocity Shell side and tube side fluid average velocity. Velocity is 7 N ft/s, m/s
based on nominal crossflow area and average fluid
conditions.
24 1,2,3,4 Pressure Drop Shell side and tube side allowable and/or calculated 5 N psi, bar,
(Allowable/ pressure drop through the exchanger including nozzles kg/cm²
Calculated) and static head when present
25 1,2 Fouling Resistance Shell side and tube side design value for resistance to 10 N hr-ft²-°F/Btu,
heat transfer due to fouling. Value is based on the surface m²-°C/W,
with which the fluid is in contact. hr-m²-°C/kca
l
Line Data No. Specification Sheet Description Data Data Units Typical
No. On Line Input Item Width Type Comments
26 1,2 Avg. Film Coefficient Average heat transfer coefficient between the shell side 6 N Btu/hr-ft²-°F,
and tube side fluid and the tube. Value is based on the W/m²-°C,
surface with which the fluid is in contact. kcal/hr-m²-°
C
27 1 Heat Exchanged Total energy exchanged between the shell side and tube 12 N Btu/hr, MW,
side fluids kcal/hr
27 2 MTD Logarithmic mean temperature difference corrected for 7 N °F,°C
(Corrected/Weighted) the exchanger pass arrangement and weighted according
to the heat release curve
28 1,2,3 Transfer Rate Overall heat transfer coefficient required for the duty, 7 N Btu/hr-ft²-°F,
(Required/Fouled/ surface area, and MTD and actual values under fouled W/m²-°C,
Clean) and clean conditions kcal/hr-m²-°
C
29 1,2,3 rV² Momentum fluxes in the inlet nozzle, at the entrance to 5 N lb/ft-sec²,
Inlet Nozzle the bundle, and at the exit of the bundle kg/m-sec²
Bundle Entrance
Bundle Exit
31 1 Tube No. Number of tubes per shell; for the case of “U” tube type 5 I
exchangers, the Tube No. shall be stated as the number
of “U” tubes
31 2 OD Outer diameter of the tubes 5 N in, mm
32 1,2 Thickness (Min/Avg) Tube wall thickness and whether the minimum or average 7 N in, mm,
value is specified BWG
33 1 Pitch Distance from tube centerline to tube centerline 5 N in, mm
33 2 Flow Angle Angle at which the flow meets the tube bundle
Line Data No. Specification Sheet Description Data Data Units Typical
No. On Line Input Item Width Type Comments
33 3,4 Inlet Shell side and tube side Inlet Nozzle Number, Size, and 30 C
Rating
34 1 Length Overall tube length from end to end required for the 6 N ft, mm
exchanger type selected; for the case of “U” tube type
exchangers, the tube length shall be from the tube end to
the tangent line where the tube bend begins
34 2 Type Type of tube 20 C Straight,
U-tube,
Bare,
Finned
34 3,4 Outlet Shell side and tube side Outlet Nozzle Number, Size, and 30 C
Rating
35 1 Tube-Tubesheet Type of tube-to-tubesheet joint 45 C Rolled,
Joint Expanded,
Hydraulic
expanded,
Seal
Welded
Strength
Welded
35 2,3 Intermediate Shell side and tube side Intermediate Nozzle Number, 30 C
Size, and Rating
36 1,2 Shell Diameter Shell diameter and whether the inner or outer diameter is 4 N in, mm ID for rolled
(ID/OD) specified shells.
NPS for
pipe shells.
Line Data No. Specification Sheet Description Data Data Units Typical
No. On Line Input Item Width Type Comments
36 3,4 Vent Shell side and tube side vent nozzle number, size, and 30 C
rating
37 1 Cross Baffle Type Type of baffling 16 C Segmental,
Double
Segmental,
Triple
Segmental,
NTIW, Disk
and Donut
37 2,3 Drain Shell side and tube side drain nozzle number, size, and 30 C
rating
38 1 Spacing: c/c Distance from centerline to centerline of adjacent baffles 6 N in, mm
38 2 Inlet Distance from the tubesheet nearest the shell inlet to the 6 N in, mm
first baffle
39 1,2 %Cut (Dia./Area) Percentage of the shell ID or inside cross-sectional area 4 N %
out of which the baffle is cut
40 1 Tube Support Type of supports for the tube bundle 40 C Full support
@ U-bend
40 2,3 Design Pressure Design pressure for mechanical design; when required 20 C 150/FV
“FV” (full vacuum) shall also be specified at a specified @200°F
temperature
41 1 Long Baffle Seal Type of seal for the longitudinal baffle 20 C Welded,
Type leaf,
packed,
tongue and
groove
Line Data No. Specification Sheet Description Data Data Units Typical
No. On Line Input Item Width Type Comments
41 2,3,4,5 Design Temp. Maximum Design Temperature and Minimum Design 10 N °F,°C
(Max/MDMT) Metal Temperature for mechanical design
42 1 By-Pass Seal Type Dummy tubes, seal strips, rods 20 C
42 2,3 No. of Passes per 1 for “E” shells, 2 for “F” type, Kettle, Divided, Split, Cross: 10 C
Shell for tube side specify the number of passes, i.e.: 1,2,3,...
43 1 Impingement Type of impingement protection 20 C Impact
Protection plate,impac
t rods
43 2,3 Corrosion Allowance Corrosion allowance for design of the pressure 10 C
components of the shell side and tube side channels
45 1 Tubes Materials of construction for the tubes 20 C
46 1 Shell Materials of construction for the shell 20 C
46 2 Shell Side Materials of construction for the shell side gaskets 40 C
47 1 Shell Cover Materials of construction for the shell cover 20 C
47 2 Tube Side Materials of construction for the tube side gaskets 40 C
48 1 Channel or Bonnet Materials of construction for the channel or bonnet 20 C
48 2 Floating Head Materials of construction for the floating head gaskets 40 C
49 1 Channel Cover Materials of construction for the channel cover 20 C
49 2 Spare Sets Req’d. Number of spare sets of gaskets required or “See 25 C
Purchasing Documents”
50 1 Floating Heat Materials of construction for the floating head’s cover and 20 C
Cover/Bolts bolting components
Line Data No. Specification Sheet Description Data Data Units Typical
No. On Line Input Item Width Type Comments
50 2 Test Ring Req’d. Whether or not a test ring is required for the exchanger 3 C Y,N
(Y/N) bundle
51 1 Tubesheets Materials of construction for the tubesheets 20 C
51 2 Insulation: Shell Shell insulation material and thickness 20 C
52 1 Baffles & Support Materials of construction for the baffles and support plates 20 C
Plates
52 2,3 Channel Inlet/Exit Insulation material and thickness for the inlet and outlet 20 C
channels
53 1 Expansion Joint Type Type of expansion joint, if required 20 C Bellows,
Flued,
Flanged
and Flued
53 2 Expansion Joint Materials of construction for the expansion joint 20 C
Material
54 1 Code Requirements Applicable Codes which must be applied to the design of 36 C ASME Sect.
the heat exchanger VIII D1,
Sect. I,
Lethal, etc.
54 2 Calc. MAWP (Y/N) Whether or not the maximum allowable working pressure 1 C Y,N
must be calculated
54 3 TEMA Class The TEMA Class specifying the requirements for the 1 C R,C,B
design of the heat exchanger
55,56, 1 REMARKS: Further remarks, comments, and notes about the heat 1000 C
57,58 exchanger
Line Data No. Specification Sheet Description Data Data Units Typical
No. On Line Input Item Width Type Comments
59 1,2 Originator/Check: Initials of the originator and checker of the heat exchanger 3 C
design
59 3 Approved: Initials of the approver of the final heat exchanger design 3 C
59 4 Issue Date Date of issue of the heat exchanger design 9 D
59 5 Issue No. Issue/revision number of the heat exchanger design. 3 C