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SIPOS Profitron 5
SIPOS Profitron 5
Technical Data
Electric Rotary Actuators 2SA5
Contents Page
General data Mounting position, duty classification, noise level, paint finish and 2-3
corrosion protection, lubrication, degree of protection, vibration
performance, ambient temperature, installation altitude
Mechanical data Standard version Tripping torque, manual force, flange size, 4-5
output speed, revs/stroke
Modulating duty Actuating torque, tripping torque, manual 6-7
force, flange size, output speed, revs/stroke
Flange and output shaft dimensions 8
Dimensional drawings 9-13
Electrical data Power supply - Standard version 14-15
- Modulating duty 16
Control and feedback signals 17-19
Wiring diagrams - Direct connection 20-23
- Round plug 24-31
Technical Data
General data
SIPOS actuators are suitable for automatic and safe operation of industrial valves in accordance with EN 15714-2.
Mounting Position
The actuator can be mounted in any position. To make local operation easier, e.g. reading information on the display, a regular mounting is
recommended, i.e. the mounting flange of the valve should be positioned below the actuator.
The electronics unit of the actuator can be mounted separately (e.g. wall bracket) using our separate mounting kit (e.g. Order add-on S41).
Duty classifications
Standard actuator 2SA50..- Modulating actuator 2SA55..-
o ON-OFF duty, class A according to EN 15714-2 o Modulation, class C according to EN 15714-2
ON-OFF duty is ensured for the entire temperature range In modulating duty, the actuators can be operated for all torque
from –20 °C to +60 °C. and speed combinations for the entire temperature range from
–20°C to +60°C.
o Inching/positioning duty, class B according to EN 15714-2
o Intermittent duty S4/S5 min. 25% ED duty cycle,
o Short-time duty S2-15 min acc. DIN EN 60034 1200 c/h acc. DIN EN 60034
In S4 duty (without electr. braking) and S5 duty (with electr. braking)
with at least 25% relative on-time, 1,200 cycles per hour are ensured.
Noise Level
The noise level caused by the actuator (sound pressure level at 1 m distance) is < 70 dB (A)
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Electric Rotary Actuators 2SA5 SIPOS 5 Flash
Technical Data
Lubrication
The gears are filled with durable gear oil. They therefore require little maintenance. The maintenance intervals after commissioning must be ob-
served (refer to recommendations in operating manual). The bearings of output shaft type A are lubricated with grease.
Degree of Protection
The actuators meet the requirements of IP67 protection as standard (DIN EN 60529). IP 68 on request!
They are fully screen-protected (electrical voltage and moving parts) and protected against the ingress of foreign bodies (dust), and against harm-
ful quantities of water on submersion (max. 1 m under water for max. 30 min).
Vibration Performance
Electric rotary actuators 2SA5 are certified according to:
Acceleration Frequency range Throughput speed Test duration
KTA 3504, Item 10.3.4 0.75 g 5 ... 200 Hz 1 oktave/min 20 sweeps (10 cycles) / in 3 directions
Germanischer Lloyd 0.7 g 5 ... 200 Hz in the resonance frequencies min. 1.5 h / in 3 directions
EN 60068-2-6 2 g 5 ... 500 Hz 1 oktave/min 20 sweeps (10 cycles) / in 3 directions
Loads according to EN 60068-2-6 up to 5 g for separate mounting of electronics and gear unit on request.
The actuators can withstand a continuous load caused by plant-generated vibrations within a frequency range of 5 Hz – 200 Hz at up to 0.5 g.
Ambient Temperature
There are no functional restrictions for the temperature range of -20°C to + 60° C.
Voltage derating
Installation altitude Derating permissible [V AC] (Rated operating voltage 530 V AC = 460 V AC +15%)
above sea level [m] factor operating voltage
[V AC]
permissible operating voltage
530
When considering a limited permissible voltage tolerance, SIPOS actuators can be safely operated at installation altitudes of up to 4,000 m with 3-
phase 400 V AC (–15%/+0%).
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Technical Data
2SA50 - -
Tripping torque
Adjustable tripping torque in steps of 10% from 30%-100% max. torque (Mdmax) Manual mode
Tripping torque Tripping torque setting at .. % of Mdmax [Nm] >> Switchover only when drive is at standstill! <<
30% Mdmax is range [Nm] Switchover takes place by pressing in the hand
default setting 30% 40% 50% 60% 70% 80% 90% 100%
crank/hand wheel, motor stops operating automati-
9 - 30 9 12 15 18 21 24 27 30 cally.
18 - 60 18 24 30 36 42 48 54 60 Electrical operation restarts automatically after
37 - 125 3) 37 50 62 75 87 100 112 125 releasing hand crank/hand wheel.
75 - 250 75 100 125 150 175 200 225 250
150 - 500 150 200 250 300 350 400 450 500 Direction of rotation: Turning hand crank/ hand
300 - 1000 300 400 500 600 700 800 900 1000 wheel clockwise results in clockwise rotation of
600 - 2000 600 800 1000 1200 1400 1600 1800 2000 output shaft
1200 - 4000 1200 1600 2000 2400 2800 3200 3600 4000 (Exception: 2SA507.- and 2SA508.-).
permitted tolerance: ± 10% of Mdmax Self-locking: The hand crank/hand wheel acts
directly on the motor shaft when turned by hand;
the self-locking function is thus retained for self-
locking actuators.
Gear ratio i
Self-locking actuators have a ratio of i=40.
Non-self-locking actuators have a ratio of i=20.
Flange size
1) Exception: 35% for adjustment/setting to highest output speed for the types 2SA501 -.E, 2SA502.-.E, 2SA506.-.C, 2SA506.-.D, 2SA508.-.A und 2SA508.-.B and
25 % for 2SA506.-.D and 2SA508.-.B for separate mounting >10 m.
2) non-self-locking actuators (refer to "Output speed“ column) have manual forces 30% higher
3) tripping torque range reduced to 37 – 112 Nm for 110 – 115 V connection voltage
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Technical Data
1 2 3 4 5 6 7 - 8 9 10 11 12 13 14 15 16
2SA50 - -
Output speed
7-stage selectable speeds within selected speed range; step factor 1.4
Output speed set to stage... [rpm] Speed setting
Speed range
Speed stage 4 ECOTRON: Speed can be set on potentiometer
1 2 3 4 5 6 7 marked with 7 stages.
is default
setting 1.25 - 10 1.25 1.75 2.5 3.5 5 7 10
PROFITRON: Speed can be programmed using
2.5 - 20 2.5 3.5 5 7 10 14 20 external pushbuttons on local control station,
5 - 20 1) --- --- fieldbus or COM-SIPOS PC parameterizing
5 - 28 5 7 10 14 20 --- program.
28 Different speeds may be set for OPEN, CLOSE,
5 - 40 40
EMERGENCY OPEN and EMERGENCY
10 - 40 1) --- --- CLOSE.
10 14 20 28 40
10 - 80 56 80
20 - 56 1) --- --- ---
20 - 80 1) --- ---
20 28 40 56
20 - 112 80 ---
112
20 - 160 160
Option „P41“ ("non-intrusive“ version - commissioning without opening the actuator) does not include a signaling gear.
The exact number of rotations for the travel (max. 353.000 rev./travel) are automatically determined and saved when approaching both end positions during
end position adjustment.
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Technical Data
2SA55 - -
Tripping torque
Max.
Adjustable tripping torque [Nm] Force for manual mode
act. torque
(torque in control Weight Crank length /
at max. torque
mode) ≈ [kg] hand wheel dia.
15 10 - 20 18 1 21 N
60 mm
30 20 - 40 20 2 42 N
60 40 - 80 34 3 56 N
90 mm
125 87 - 175 37 4 122N
250 175 - 350 67 5 88 N
500 350 - 700 67 6 175 N
Ø 250 mm
1000 700-1400 134 7 92 N
2000 1400-2800 134 8 184 N
Adjustable tripping torque in steps of 10% from 50%-100% max. torque (Mdmax) Manual mode
>> Switchover only when drive is at standstill! <<
Tripping torque Tripping torque setting at .. % of Mdmax [Nm]
50% Mdmax is Switchover takes place by pressing in the hand
range [Nm] 50% 60% 70% 80% 90% 100%
default setting crank/hand wheel, motor stops operating automati-
10 - 20 10 12 14 16 18 20 cally.
20 - 40 20 24 28 32 36 40 Electrical operation restarts automatically after
40 - 80 40 48 56 64 72 80 releasing hand crank/hand wheel.
87 - 175 87 105 122 140 157 175 Direction of rotation: Turning hand crank / hand
175 - 350 175 210 245 280 315 350 wheel clockwise results in clockwise rotation of
350 - 700 350 420 490 560 630 700 output shaft
840 (Exception: 2SA557.- and 2SA558.-).
700 - 1400 700 980 1120 1260 1400
1400 - 2800 1400 1680 1960 2240 2520 2800 Self-locking: The hand wheel acts directly on the
motor shaft when turned by hand; the self-locking
permitted tolerance: ± 10% of Mdmax function is thus retained for self-locking actuators.
Gear ratio i
Rotary actuators for modulating duty are
self-locking actuators.
The gear ratio is i=40.
Flange size
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Technical Data
1 2 3 4 5 6 7 - 8 9 10 11 12 13 14 15 16
2SA55 - -
Output speed
7-stage selectable speeds within selected speed range; step factor 1.4
Speed setting
Output speed set to stage ... [rpm] ECOTRON: Speed can be set on potentiometer
Speed range
Speed stage 4
1 2 3 4 5 6 7 marked with 7 stages.
is default
setting 1.25 - 10 1.25 1.75 2.5 3.5 5 7 10 PROFITRON: Speed can be programmed using
5 - 20 1) --- --- external pushbuttons on local control station,
5 7 10 14 20 fieldbus or COM-SIPOS PC parameterizing
5 - 40 28 40
program.
10 - 80 10 14 20 28 40 56 80 Different speeds may be set for OPEN, CLOSE,
EMERGENCY OPEN and EMERGENCY
CLOSE.
Option „P41“ ("non-intrusive“ version - commissioning without opening the actuator) does not include a signaling gear.
The exact number of rotations for the travel (max. 353.000 rev./travel) are automatically determined and saved when approaching both end positions during
end position adjustment.
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Technical Data
Flange sizes
h
l
Thrust max. [kN] 7) 40 60 100 120 120 160 160 350 450
d6
Hollow shaft with insert bush form B1 as per DIN ISO 5210 and d7 28 42 42 50 60 80 100 120
form B as per DIN 3210
3)
d5 28 34 42 50 55 60 80 80 80
b1 8 12 12 14 18 22 28 32
d5 d7 H9 t1 31.3 45.3 45.3 53.8 64.4 85.4 106.4 127.4
l1 36 45 45 60 65 70 87 139 139
l2
h1 0 0 0 0 0 0 2 2
t1+0,2
h1
b1JS9
Bore with featherkey slot form B3 as per DIN ISO 5210 and d10 16 20 20 25 30 40 50 60
form E as per DIN 3210;
form B2/B4 (dy max.) dy max. 28 30 42 50 45 60 60 80 95
dy H8 dy max. 6) 50 60 70 100
b4 5 6 6 8 8 12 14 18
d10 H8 t3 18.3 22.8 22.8 28.3 33.3 43.3 53.8 64.4
l1 36.5 45 52 60 65 70 80 139 139
h1 0 0 0 0 0 0 2 2
l1
b4JS9
t3+0,2
h1
Hollow shaft with claw coupling form C as per DIN 3338 and d12 42 42 60 80 100 120
form C as per DIN 3210 d11 28 28 38 47 64 75
b1 14 14 20 24 30 40
d12 h1 0 0 0 0 2 2
h11 9 9 10 12 11 13
H11
d11
l2 123 210 178 280 236 583 583
l2
b1
h1
h11
d8 g7
1) number of tapped holes d4 2) max. diameter for the spindle 3) max. diameter for the spindle, if spindle protection tube is necessary; see dimension d6max. (form A) 4) for version
with spindle protection tube max. 50 mm 5) max. ø77 for spindle stroke ≥ 541 mm for form A resp. ≥ 348 mm for form B1 (dimensions from connection flange) 6) with adaptation flange
(height on request) 7) only valid for standard actuators, for modulating actuators on request 8) 175 mm with output shaft form A
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Technical Data
42 5
163 7
240
85
SIPOS
Mounting 40 44
446
431
220
distance
60
CLOSE
114
162
104
98
1
35
6
254 78
3
4
55
50
D
45°
20
Flange F10 / G0 4x M10
Output shaft B1, B2, B3, B4 / 102
B, C, D, E
101
96
M20x1.5 32
4x M20x1.5
M32x1.5 M25x1.5
2x M25x1.5
14
3 27
50
53
15
238
23 30
3
3
55 f8 4x M8
70 55 f8 4x M8 D 4x M10
35
70 102
12
91
Flange F10
Output shaft AF
213
117
105
F10 G0
D 70 f8 60 f8
3
70 f8
4x M10
102
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Technical Data
317 302
80 265 3
M5
63 8 165
15
73 5
163 7
240
116
SIPOS
Mounting 40 44
488
distance
237
503
9
90
CLOSE
146
104
219
138
6 1
50
285 104
4
4
76
70
100 f8
45°
2x M25x1.5
Output shaft A Output shaft B1, B2, B3, B4 / Output shaft A
28 48
24 40
B, C, D, E
326
3 32
15
89
89
55
50
23 30
4x M10 20
3
35 D 85 f8
D
102 4x M10 4x M12 125
102
12
122
234
65
135
85 f8
4
125 4x M12
100f8
F10 G0 4x M16
140
D 70 f8 60 f8
4
100f8
4x M16 140
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Electric Rotary Actuators 2SA5 SIPOS 5 Flash
Technical Data
344
80 353 3
M5 316
15
8 216
63 5
88
205
7
318
SIPOS
Mounting 40 44
116
distance
579
564
274
9
90
CLOSE
146
104
219
138
6 1
50
285 104
4
4
76
70
100 f8
45°
4x M20x1.5
28 48
2x M25x1.5
Output shaft A Output shaft B1, B2, B3, B4 Output shaft A
15
3 32
65
326
23 30
89
85 f8
4
125 4x M12
100f8
3
85 f8 140 4x M16
35 4x M12 125
12
173
135
4
100f8
4x M16 140
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Electric Rotary Actuators 2SA5 SIPOS 5 Flash
Technical Data
8 216
84 5
205
7
318
360
SIPOS
9 40 44
112
Mounting
distance
672
657
366
6
104
250
2
193
247
181
140
315 145 1 4
5
97
90
130 f8
45°
2x M25x1.5 B, C, D, E
400
44
15
111
23 30
4
76
70
45°
4
30
100f8
35 100f8
4x M16 140
4x M16 140
12
245
165
197
130f8
4x M20 165
5
130f8
4
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Electric Rotary Actuators 2SA5 SIPOS 5 Flash
Technical Data
8 216
84 5
205
7
318
360
SIPOS
9 40 44
112
Mounting
distance
672
657
366
6
145
104
250
2
193
247
181
140
315 1 4
340
10
175
346
96
32
M20x1.5
30
M32x1.5 M25x1.5
14
4x M20x1.5
5
22,5°
28 48
24 40
2x M25x1.5
C
B
400
15
8x
45
23 30
°
D5
D1
35 Output shaft B1, B2, B3, B4 / D4
D2
B, C, D, E
D3
12
ø D5 50 60
D1 B 110 120
D2 D4 C 117 127
F 130 199
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Technical Data
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Technical Data
Motor operation
The frequency converter generates a frequency/amplitude adjustable 3-phase AC voltage for the motor from the single or 3-phase main voltage supply. Motor speed
and thus actuator output speed are internally adjusted via the frequency.
Motor protection
The motor has a thermistor-type motor protection against thermal damage. The winding temperature is monitored continuously by the microcontroller. The response
after exceeding the permitted winding temperature is programmable on the PROFITRON. On the ECOTRON the motor protection cannot be inhibited.
Motor space heater (programmable for PROFITRON, for ECOTRON only with option „M18“)
The microcontroller continuously monitors the current winding temperature by means of a temperature sensor integrated in the motor winding. When the motor space
heater is activated by the program, the motor winding is heated by a DC voltage via the frequency converter depending on the cooling characteristic of the motor
winding when the motor is switched off.
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Electric Rotary Actuators 2SA5 SIPOS 5 Flash
Technical Data
Motor operation
The frequency converter generates a frequency/amplitude adjustable 3-phase AC voltage for the motor from the single or 3-phase main voltage supply. Motor speed
and thus actuator output speed are internally adjusted via the frequency.
Motor protection
The motor has a thermistor-type motor protection against thermal damage. The winding temperature is monitored continuously by the microcontroller. The response
after exceeding the permitted winding temperature is programmable on the PROFITRON. On the ECOTRON the motor protection cannot be inhibited.
Motor space heater (programmable for PROFITRON, for ECOTRON only with option „M18“)
The microcontroller continuously monitors the current winding temperature by means of a temperature sensor integrated in the motor winding. When the motor space
heater is activated by the program, the motor winding is heated by a DC voltage via the frequency converter depending on the cooling characteristic of the motor
winding when the motor is switched off.
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Technical Data
2SA5 - -
3 ECOTRON - 5/3 binary out-/inputs, analog actual position value for modulating duty
4 PROFITRON - 8/4 binary out-/inputs, analog actual position value
A electronics unit without hardware extension
B relay board - 5 outputs
C PROFIBUS DP 1 channel - with V1 and V2 services (V2 services only with PROFITRON)
D PROFIBUS DP 2 channel - with V1 and V2 services (only PROFITRON)
E MODBUS RTU 1 channel
F MODBUS RTU 2 channel (only PROFITRON)
J HART via analog output (OPEN, CLOSE / binary outputs)
K HART via analog output (OPEN, CLOSE / binary outputs) + relay board
A standard software-function
B positioner
C process controller
D travel dependent output speed adjustment
E positioner + travel dependent output speed adjustment
F external analog output speed setpoint
G positioner + external analog output speed setpoint
H positioner with proportional control /split-range functionality
J travel dependent freely adjustable positioning times
K positioner + travel dependent freely adjustable positioning times
L process controller + travel dependent freely adjustable positioning times
3 direct connection
4 round plug
Note: All set and programmed values are stored in non-volatile memories (EEPROM)!
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Electric Rotary Actuators 2SA5 SIPOS 5 Flash
Technical Data
Connections
ECOTRON PROFITRON X2
Inputs and outputs Terminals
Standard version Modulating duty Standard version Modulating duty
Binary Inputs X3.1 4, 5 and 6; 4, 5, 6 and 7; X1 X3.2 X3.1
X3.2 19 19 and 20
Outputs X3.1 8, 9, 10, 11 and 12; 8, 9, 10, 11, 12 and 13;
X3.2 23, 24 23, 24, 25 and 26
Analog Inputs X3.2 --- 14 and 15 14, 15, 16 and
17
Outputs X3.1 1 and 2 1 and 2 1 and 2
Option „S21“
Relay outputs X2 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12
13, 14, 15, 16, 17, 18, 19 and 20 13, 14, 15, 16, 17, 18, 19 and 20
Voltage output X3.1 3; 3;
P24 int. X3.2 18, 21 and 22 18, 21 and 22
Auxiliary 24 VDC supply for X1 P24 and M P24 and M Pin assignment for the
electronic unit P24 ext. external direct connection
10
9 39
11
Plug
8 38
12
7
Standard version Modulating duty Standard version Modulating duty
13
6
14
5
Binary Inputs XK 2, 3, 4 and 5 2, 3, 4, 5, 4
40
15
9 and 10 3 37 41
16
Outputs XK 16, 17, 19, 20, 21, 16, 17, 19, 20, 21, 22, 2 50 U2
22 and 23 23, 24, 25 and 26 U1 17
1 V1 42 18
Analog Inputs XK --- 11 and 12 11, 12,
13 and 14 36 V2 43 19
Outputs XK 7 and 8 7 and 8 7 and 8 35 49 W2 W1 20
34 48 44 21
Option „S21“ 22
Relay outputs 28, 29, 30, 31, 32, 33, 34, 35, 37, 28, 29, 30, 31, 32, 33, 34, 35, 37, 33
45 2
XK
29 47
28 46
32
23
40, 41, 42, 43, 44, 45, 46, 47, 48, 40, 41, 42, 43, 44, 45, 46, 47, 48,
31
24
49 and 50 49 and 50
30
26
27
5
external XK 27, 36 and W2 27, 36 and W2
COM-SIPOS interface Option „S38“ Option „S38“
Voltage output XK 1, 6, 1, 6, Plug assignment for the
P24 int. 15 and 18 15 and 18 external round plug connection
Auxiliary 24 VDC supply for XK 38 and 39 38 and 39
electronic unit P24 ext.
Position recording
The position is detected by a precision metal film potentiometer or a magnetic position sensor (option “P40”) at the signaling gear including the evaluation by
microcontroller.
The revolutions required for the travel are reduced by the signaling gear to the permissible swing angle of the precision metal film potentiometer or the contactless
magnetic position sensor.
For "non-intrusive version – commissioning without opening the actuator“ (option "P41“), the position is recorded without signaling gear and transmitted to the
microcontroller.
Positioner
Defining an analog position setpoint (0/4–20mA) for the positioner results in precise control of the position corresponding to this value.
The positioner works adaptively. This leads to a continuous automatic adaptation of the threshold value to the controlled system:
hysteresis 0.4% of the travel
response threshold (dead band) adjustable, default setting: 0.2 to 2.5 % of the travel
upward adaptation response threshold is enlarged by 0.1%, if an OPEN ==> CLOSE ==> OPEN command sequence occurs within 6 seconds
downward adaptation response threshold is reduced by 0.01%, when no control has taken place within 10.8 seconds
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Electric Rotary Actuators 2SA5 SIPOS 5 Flash
Technical Data
Relay outputs
Relay outputs are galvanically isolated.
DC AC
for resistive load
max. switching capacity 150 W 1250 VA
max. switching voltage 30 V 125 V 250 V
max. switching current 5 A 0.2 A 5 A
Actuators with relay board have 5 signals (1 NC and 1 NO each) output via NO and NC relay contacts.
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Electric Rotary Actuators 2SA5 SIPOS 5 Flash
Technical Data
1)
1)
AO1 3)
0…600
Output 1
Output 2
Output 3
Output 4
Output 5
G24 int.
G24 int.
P24 int.
P24 int.
Close
Open
Stop
-
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
X3.1 X3.2
Customer connection
G24 ext.
G24 ext.
P24 ext.
P24 ext.
L1
L1
L2
L3
N
P24 M N L1 P24 M L1 L2 L3
X1 X1
Customer connection
+ - + -
24V DC 2) N L PE 24V DC 2) L1 L2 L3 PE
220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input
A
Position
actual value
A U3
+
-
+
-
Position
actual value (24V DC)
(24V DC) 2)
U1
+
-
(24V DC)
1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-5) Wire cross-section max.:
will continued to be signalled.) 2
- 2.5 mm Power supply motor up to 1.5 kW,
3) option "S21" for standard actuator 2S.50 4 mm2 Power supply motor from 3 kW
2
- 1.5 mm Control and feedback signals
The control/feedback wire must be shielded!
Page 20 Y070.107/GB
Electric Rotary Actuators 2SA5 SIPOS 5 Flash
Technical Data
1)
1)
AO1 3)
0…600
Output 1
Output 2
Output 3
Output 4
Output 5
G24 int.
G24 int.
P24 int.
P24 int.
Close
Open
Stop
-
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
X3.1 X3.2
Customer connection
Relay board
Output 1 Output 2 Output 3 Output 4 Output 5
G24 ext.
G24 ext.
P24 ext.
P24 ext.
L1
L1
L2
L3
N
P24 M N L1 P24 M L1 L2 L3
X1 X1
Customer connection
+ - + -
24V DC 2) N L PE 24V DC 2) L1 L2 L3 PE
220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input
A
Position
actual value
A U3
+
-
+
-
Position
actual value (24V DC)
(24V DC) 2)
U1
+
-
(24V DC)
1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-5) Wire cross-section max.:
will continued to be signalled.) 2
- 2.5 mm Power supply motor up to 1.5 kW,
3) option "S21" for standard actuator 2S.50 4 mm2 Power supply motor from 3 kW
2
- 1.5 mm Control and feedback signals
The control/feedback wire must be shielded!
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Electric Rotary Actuators 2SA5 SIPOS 5 Flash
Technical Data
1)
1)
1)
1) COM-SIPOS
wireless 4)
AO1 AI1 3) AI2 3)
5
G24 int. / G24
+ max. 24mA
Emergency -
X9
Actuator internal
0…600
Emerg. +
Output 1
Output 2
Output 3
Output 4
Output 5
Output 6
Output 7
Output 8
G24 int.
G24 int.
P24 int.
P24 int.
50
50
Close
Open
Stop
-
-
Bluetooth
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
X3.1 X3.2
Customer connection
G24 ext.
G24 ext.
P24 ext.
P24 ext.
L1
L1
L2
L3
N
P24 M N L1 P24 M L1 L2 L3
X1 X1
Customer connection
+ - + -
24V DC 2) N L PE 24V DC 2) L1 L2 L3 PE
220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input
A
Position Position Speed /
actual value setpoint process value
A U3
+
-
+
-
Position Position Speed /
actual value U2 setpoint process value (24V DC)
+
- (24V DC) 2)
U1
+
-
(24V DC)
(24V DC)
1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-8)
will continued to be signalled. Wire cross-section max.:
Communication via COM-SIPOS – changes of parameters resp. download of actuator data – is possible.) 2
- 2.5 mm Power supply motor up to 1.5 kW,
3) option 4 mm2 Power supply motor from 3 kW
2
4) Bluetooth interface only with option "C50" - 1.5 mm Control and feedback signals
The control/feedback wire must be shielded!
Page 22 Y070.107/GB
Electric Rotary Actuators 2SA5 SIPOS 5 Flash
Technical Data
1)
1)
1)
1) COM-SIPOS
wireless 4)
AO1 AI1 3) AI2 3)
5
G24 int. / G24
+ max. 24mA
Emergency -
X9
Actuator internal
0…600
Emerg. +
Output 1
Output 2
Output 3
Output 4
Output 5
Output 6
Output 7
Output 8
G24 int.
G24 int.
P24 int.
P24 int.
50
50
Close
Open
Stop
-
-
Bluetooth
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
X3.1 X3.2
Customer connection
Relay board
Output 1 Output 2 Output 3 Output 4 Output 5
G24 ext.
G24 ext.
P24 ext.
P24 ext.
L1
L1
L2
L3
N
P24 M N L1 P24 M L1 L2 L3
X1 X1
Customer connection
+ - + -
24V DC 2) N L PE 24V DC 2) L1 L2 L3 PE
220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input
A
Position Position Speed /
actual value setpoint process value
A U3
+
-
+
-
Position Position Speed /
actual value U2 setpoint process value (24V DC)
+
- (24V DC) 2)
U1
+
-
(24V DC)
(24V DC)
1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-8)
will continued to be signalled. Wire cross-section max.:
Communication via COM-SIPOS – changes of parameters resp. download of actuator data – is possible.) 2
- 2.5 mm Power supply motor up to 1.5 kW,
3) option 4 mm2 Power supply motor from 3 kW
2
4) Bluetooth interface only with option "C50" - 1.5 mm Control and feedback signals
The control/feedback wire must be shielded!
Y070.107/GB Page 23
Electric Rotary Actuators 2SA5 SIPOS 5 Flash
Technical Data
1) AO1 4) 1)
G24 int. / G24
0…600
Output 1
Output 2
Output 3
Output 4
Output 5
G24 ext.
P24 ext.
G24 int.
G24 int.
P24 int.
P24 int.
Close
Open
Stop
2) 2)
1 2 3 4 5 6 7 8 15 18 16 17 19 20 21 22 23 38 39
XK
Customer connection
+ -
galvanical isolation 5)
COM-SIPOS
+ - external connection 6)
2
2) 2)
1 2
X1
27 36 W2
XK
Connection power supply
Actuator internal
RS232
PE
PE
L1
L1
L2
L3
N
U2 V2 U1 V1 W1
XK XK
Customer connection
L N PE L1 L2 L3 PE
220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input
11
8 38
12
7 8) 8 8) 15 18 16 17 19 20 21 22 23
7
1 2 3 4 5 6
13
6
14
5
4
40
15
A 3 37 41 16
Position
2 5 U2
actual value
0 U1 17
1 V1 42 18
Wiring example II: „external 24V supplies“
(binary inputs Close, Open, Stop (U1) and binary outputs (U3) are supplied via different, 36 V2 43 19
galvanically isolated 24V DC sources additionally to the auxiliary 24V DC (P24 ext.) supply for the electronics unit) 35 49 W2 W1 20
2 3 4 5 7 8) 8 8) 16 17 19 20 21 22 23 38 39
34 48 44 21
22
33
45 2
29 4 7
28 46
32
23
U1 A U3
31
24
+ + +
- - -
30
Position
26
27
actual value
(24V DC) (24V DC) (24V DC) 3)
1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) gold plated contacts
3) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-5) will continued to be signalled.
Communication via COM-SIPOS – changes of parameters resp. download of actuator data – is possible.)
4) option "S21" for standard actuator 2S.50
5) only with option "C10" (terminal X1)
6) only with option "S38"; PC cable (Sub-D9 RS232): order no. "2SX5100-3PC06"
Wire cross-section max.:
- 6 mm2 Power supply
8) with galvanical isolation: connection 1 and 2 on terminal X1
- 2.5 mm2 Control and feedback signals
The control/feedback wire must be shielded!
Page 24 Y070.107/GB
Electric Rotary Actuators 2SA5 SIPOS 5 Flash
Technical Data
1) AO1 4) 1)
Relay board
G24 int. / G24
0…600
Output 1
Output 2
Output 3
Output 4
Output 5
G24 ext.
P24 ext.
G24 int.
G24 int.
P24 int.
P24 int.
Close
Open
Stop
2) 2)
1 2 3 4 5 6 7 8 15 18 16 17 19 20 21 22 23 38 39 28 29 30 31 32 33 34 35
XK
Customer connection
+ -
galvanical isolation 5)
5
2) 2)
1 2
X1
40 41 42 43 44 45 46 47 48 49 50 37
27 36 W2
XK
Connection power supply
Actuator internal
RS232
PE
PE
L1
L1
L2
L3
N
U2 V2 U1 V1 W1
XK XK
Customer connection
L N PE L1 L2 L3 PE
220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input
11
8 38
7 8) 8 8) 15 18 16 17 19 20 21 22 23
7
1 2 3 4 5 6
40 1
13
6
14
5
4 15
A 3 37 16 41
Position
2 5 U2
actual value
0 U1 17
1 V1 42 18
Wiring example II: „external 24V supplies“
(binary inputs Close, Open, Stop (U1) and binary outputs (U3) are supplied via different, 36 V2 43 19
galvanically isolated 24V DC sources additionally to the auxiliary 24V DC (P24 ext.) supply for the electronics unit) 35 49 W2 W1 20
2 3 4 5 7 8) 8 8) 16 17 19 20 21 22 23 38 39
34 48 44 21
22
33
45 2
29 4 7
28 46
32
23
U1 A U3
31
24
+ + +
- - -
30
Position
26
27
actual value
(24V DC) (24V DC) (24V DC) 3)
1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) gold plated contacts
3) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-5) will continued to be signalled.
Communication via COM-SIPOS – changes of parameters resp. download of actuator data – is possible.)
4) option "S21" for standard actuators 2S.50
5) only with option "C10" (terminal X1)
6) only with option "S38"; PC cable (Sub-D9 RS232): order no. "2SX5100-3PC06"
Wire cross-section max.:
- 6 mm2 Power supply
8) with galvanical isolation: connection 1 and 2 on terminal X1
- 2.5 mm2 Control and feedback signals
The control/feedback wire must be shielded!
Y070.107/GB Page 25
Electric Rotary Actuators 2SA5 SIPOS 5 Flash
Technical Data
1) AO1 4) 1)
PROFIBUS / MODBUS
G24 int. / G24
0…600
Output 1
Output 2
Output 3
Output 4
Output 5
G24 ext.
P24 ext.
G24 int.
G24 int.
P24 int.
P24 int.
Close
Open
Stop
5V
0V
1A
1B
-
2) 2) 2) 2) 2) 2)
1 2 3 4 5 6 7 8 15 18 16 17 19 20 21 22 23 38 39 28 29 30 31
XK
Customer connection
Fieldbus
(PCB in connection hood)
COM-SIPOS
ON
external connection 6)
OFF
2
2) 2)
P24 1 M P24 1 M
27 36 W2
XK
Connection power supply
Actuator internal
1A 1B 2A 2B
RS232
PE
PE
+ -
L1
L1
L2
L3
N
L N PE L1 L2 L3 PE
220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input
11
8 38
12
7
1 2 3 4 5 6 7 8 15 18 16 17 19 20 21 22 23
13
6
14
5
4
40
15
A 3 37 41 16
Position
2 5 U2
actual value
0 U1 17
1 V1 42 18
Wiring example II: „external 24V supplies“
(binary inputs Close, Open, Stop (U1) and binary outputs (U3) are supplied via different, 36 V2 43 19
galvanically isolated 24V DC sources additionally to the auxiliary 24V DC (P24 ext.) supply for the electronics unit) 35 49 W2 W1 20
2 3 4 5 7 8 16 17 19 20 21 22 23 38 39
34 48 44 21
22
33
45 2
29 4 7
28 46
32
23
U1 A U3
31
24
+ + +
- - -
30
Position
26
27
actual value
(24V DC) (24V DC) (24V DC) 3)
1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) gold plated contacts
3) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-5) will continued to be signalled.
Communication via COM-SIPOS or fieldbus – changes of parameters resp. download of actuator data – is possible.)
4) option "S21" for standard actuator 2S.50
5) up to 2 connectors P24 and M on the fieldbus connection PCB
6) only with option „S38"; PC cable (Sub-D9 RS232): order no. "2SX5100-3PC06"
Wire cross-section max.:
- 6 mm2 Power supply
- 2.5 mm2 Control and feedback signals
The control/feedback wire must be shielded!
Page 26 Y070.107/GB
Electric Rotary Actuators 2SA5 SIPOS 5 Flash
Technical Data
1) AO1 4) 1)
PROFIBUS / MODBUS
G24 int. / G24
0…600
Output 1
Output 2
Output 3
Output 4
Output 5
G24 ext.
P24 ext.
G24 int.
G24 int.
P24 int.
P24 int.
Close
Open
Stop
5V
0V
1A
1B
-
2) 2) 2) 2) 2) 2)
1 2 3 4 5 6 7 8 15 18 16 17 19 20 21 22 23 28 29 30 31 38 39
XK
Customer connection
8) 8) 8) 8) 5) 8) 5) 8)
FO coupler
(PCB in connection hood)
8) 8)
5)
COM-SIPOS Fieldbus (not redundant) 5)
5
2) 2)
24V DC 3)
27 36 W2
XK
Connection power supply
Actuator internal
PE
L1
L1
L2
L3
N
U2 V2 U1 V1 W1
XK XK
Customer connection
L N PE L1 L2 L3 PE
220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input
11
8 38
2
7
1 2 3 4 5 6 7 8 15 18 16 17 19 20 21 22 23
40 1
13
6
14
5
4 15
A 3 37 16 41
Position
2 5 U2
actual value
0 U1 17
1 V1 42 18
Wiring example II: „external 24V supplies“
(binary inputs Close, Open, Stop (U1) and binary outputs (U3) are supplied via different, 36 V2 43 19
galvanically isolated 24V DC sources additionally to the auxiliary 24V DC (P24 ext.) supply for the electronics unit) 35 49 W2 W1 20
2 3 4 5 7 8 16 17 19 20 21 22 23 38 39
34 48 44 21
22
33
45 2
29 4 7
28 46
32
23
U1 A U3
31
24
+ + +
- - -
30
Position
26
27
actual value
(24V DC) (24V DC) (24V DC) 3)
1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) gold plated contacts
3) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-5) will continued to be signalled.
Communication via COM-SIPOS or fieldbus – changes of parameters resp. download of actuator data – is possible.)
4) option "S21" for standard actuator 2S.50
5) connecting cable from XK to FO coupler only with option „C15" (FO in linear or star topology)
6) only with option "S38"; PC cable (Sub-D9 RS232): order no. "2SX5100-3PC06"
Wire cross-section max.:
- 6 mm2 Power supply
8) connecting cable from XK to FO coupler only with option „C16" (PROFIBUS, FO in ring topology)
- 2.5 mm2 Control and feedback signals
The control/feedback wire must be shielded!
Y070.107/GB Page 27
Electric Rotary Actuators 2SA5 SIPOS 5 Flash
Technical Data
+ max. 24mA
Emergency -
50
50
Actuator internal
0…600
Output 1
Output 2
Output 3
Output 4
Output 5
Output 6
Output 7
Output 8
G24 ext.
P24 ext.
G24 int.
G24 int.
P24 int.
P24 int.
Close
Open
Stop
2) 2) 2) 2) 2) 2)
1 2 3 4 5 6 9 10 13 14 11 12 7 8 15 18 16 17 19 20 21 22 23 24 25 26 38 39
XK
Customer connection
+ -
galvanical isolation 5)
COM-SIPOS
+ - + - external connection 6)
2
2) 2)
1 2 1 2
X2 X1
27 36 W2
XK
Connection power supply
Actuator internal
RS232
PE
PE
L1
L1
L2
L3
N
U2 V2 U1 V1 W1 wireless 7)
XK XK
Customer connection
L N PE L1 L2 L3 PE
X9
220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input Bluetooth
11
8 38
12
10 13 14 11 8) 12 8) 7 8) 8 8) 15 18 16 17 19 20 21 22 23 24 25 26
7
1 2 3 4 5 6 9
13
6
14
5
4
40
15
A 3 37 41 16
Speed / Position Position
2 5 U2
process value setpoint actual value
0 U1 17
1 V1 42 18
Wiring example II: „external 24V supplies“
(binary inputs Close, Open, Stop (U1) as well as Emergency (U2) and binary outputs (U3) are supplied via different, 36 V2 43 19
galvanically isolated 24V DC sources additionally to the auxiliary 24V DC (P24 ext.) supply for the electronics unit) 35 49 W2 W1 20
2 3 4 5 9 10 13 14 11 8) 12 8) 7 8) 8 8) 16 17 19 20 21 22 23 24 25 26 38 39
34 48 44 21
22
33
45 2
29 4 7
28 46
32
23
U1 U2 A U3
31
24
+ + + +
- - - -
30
1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) gold plated contacts
3) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-8) will continued to be signalled.
Communication via COM-SIPOS – changes of parameters resp. download of actuator data – is possible.)
4) option
5) only with option "C10" (terminal X1) or "C11" (terminals X1 and X2)
6) only with option „S38"; PC cable (Sub-D9 RS232): order no. "2SX5100-3PC06"
7) Bluetooth interface only with option "C50" Wire cross-section max.:
- 6 mm2 Power supply
8) with galvanical isolation: connection 1 and 2 on terminal X1 resp. connection 1 and 2 on terminal X2
- 2.5 mm2 Control and feedback signals
The control/feedback wire must be shielded!
Page 28 Y070.107/GB
Customer connection Actuator internal Customer connection Actuator internal
N Close
Y070.107/GB
Technical Data
PE Open
G24 int.
Emergency +
Emergency -
L1
+ max. 24mA
L2
50
-
L3
+ max. 24mA
PE
50
-
+ 0/4...20mA
0…600
-
P24 int.
Electric Rotary Actuators 2SA5
G24 int.
Output 1
Output 2
2 2 2
Output 3
3 1 3
Output 4
5 5 5
Output 5
Output 6
Output 7
Output 8
PROFITRON-Round plug with relay board
P24 ext.
G24 ext.
3
4
33
32 5
37
31 6
34 48
7
30
8 38
29 4 7 9 39
28 46 27
26 10
45 2 11
5 40 1
2
44
41
13
24
14
23
22
15
21
16
Y070.061
Page 29
SIPOS 5 Flash
Electric Rotary Actuators 2SA5 SIPOS 5 Flash
Technical Data
PROFIBUS / MODBUS
G24 int. / G24
+ max. 24mA
Channel 1 Channel 2
Emergency -
50
50
Actuator internal
0…600
Output 1
Output 2
Output 3
Output 4
Output 5
Output 6
Output 7
Output 8
G24 ext.
P24 ext.
G24 int.
G24 int.
P24 int.
P24 int.
Close
Open
Stop
5V
0V
5V
0V
1A
1B
3A
3B
-
2) 2) 2) 2) 2) 2) 2) 2) 2) 2) 2) 2) 2) 2)
1 2 3 4 5 6 9 10 13 14 11 12 7 8 15 18 16 17 19 20 21 22 23 24 25 26 38 39 28 29 30 31 32 33 34 35
XK
Customer connection
Fieldbus
(PCB in connection hood)
COM-SIPOS
ON ON
external connection 6)
OFF OFF
2
2) 2)
1A 1B 2A 2B 3A 3B 4A 4B
RS232
PE
PE
+ -
L1
L1
L2
L3
N
L N PE L1 L2 L3 PE
X9
220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input Bluetooth
40 1 1
8 38
2
1
7
1 2 3 4 5 6 9 10 13 14 11 12 7 8 15 18 16 17 19 20 21 22 23 24 25 26
13
6
14
5
4 15
A 3 37 16 41
Speed / Position Position
2 5 U2
process value setpoint actual value
0 U1 17
1 V1 42 18
Wiring example II: „external 24V supplies“
(binary inputs Close, Open, Stop (U1) as well as Emergency (U2) and binary outputs (U3) are supplied via different, 36 V2 43 19
galvanically isolated 24V DC sources additionally to the auxiliary 24V DC (P24 ext.) supply for the electronics unit)
35 49 W2 W1 20
2 3 4 5 9 10 13 14 11 12 7 8 16 17 19 20 21 22 23 24 25 26 38 39
34 48 44 21
22
33
45 2
29 4 7
28 46
32
23
U1 U2 A U3
31
24
+ + + +
- - - -
30
1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) gold plated contacts
3) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-8) will continued to be signalled.
Communication via COM-SIPOS or fieldbus – changes of parameters resp. download of actuator data – is possible.)
4) option
5) up to 4 connectors P24 and M on the fieldbus connection PCB
6) only with option „S38"; PC cable (Sub-D9 RS232): order no. "2SX5100-3PC06"
7) Bluetooth interface only with option "C50" Wire cross-section max.:
- 6 mm2 Power supply
- 2.5 mm2 Control and feedback signals
The control/feedback wire must be shielded!
Page 30 Y070.107/GB
Electric Rotary Actuators 2SA5 SIPOS 5 Flash
Technical Data
PROFIBUS / MODBUS
G24 int. / G24
+ max. 24mA
Channel 1
Emergency -
50
50
Actuator internal
0…600
Output 1
Output 2
Output 3
Output 4
Output 5
Output 6
Output 7
Output 8
G24 ext.
P24 ext.
G24 int.
G24 int.
P24 int.
P24 int.
Close
Open
Stop
5V
0V
1A
1B
-
2) 2) 2) 2) 2) 2) 2) 2) 2) 2)
1 2 3 4 5 6 9 10 13 14 11 12 7 8 15 18 16 17 19 20 21 22 23 24 25 26 28 29 30 31 38 39
XK
Customer connection
8) 8) 8) 8) 5) 8) 5) 8)
FO coupler
(PCB in connection hood)
8) 8)
5)
COM-SIPOS Fieldbus (not redundant) 5)
5
2) 2)
24V DC 3)
27 36 W2
XK
Connection power supply
Actuator internal
PE
L1
L1
L2
L3
N
U2 V2 U1 V1 W1 wireless 7)
XK XK
Customer connection
L N PE L1 L2 L3 PE
X9
220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input Bluetooth
11
8 38
2
7
1 2 3 4 5 6 9 10 13 14 11 12 7 8 15 18 16 17 19 20 21 22 23 24 25 26
40 1
13
6
14
5
4 15
A 3 37 16 41
Speed / Position Position
2 5 U2
process value setpoint actual value
0 U1 17
1 V1 42 18
Wiring example II: „external 24V supplies“
(binary inputs Close, Open, Stop (U1) as well as Emergency (U2) and binary outputs (U3) are supplied via different, 36 V2 43 19
galvanically isolated 24V DC sources additionally to the auxiliary 24V DC (P24 ext.) supply for the electronics unit)
35 49 W2 W1 20
2 3 4 5 9 10 13 14 11 12 7 8 16 17 19 20 21 22 23 24 25 26 38 39
34 48 44 21
22
33
45 2
29 4 7
28 46
32
23
U1 U2 A U3
31
24
+ + + +
- - - -
30
1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) gold plated contacts
3) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-8) will continued to be signalled.
Communication via COM-SIPOS or fieldbus – changes of parameters resp. download of actuator data – is possible.)
4) option
5) connecting cable from XK to FO coupler only with option „C15" (FO in linear or star topology)
6) only with option „S38"; PC cable (Sub-D9 RS232): order no. "2SX5100-3PC06"
7) Bluetooth interface only with option "C50" Wire cross-section max.:
- 6 mm2 Power supply
8) connecting cable from XK to FO coupler only with option „C16" (PROFIBUS, FO in ring topology)
- 2.5 mm2 Control and feedback signals
The control/feedback wire must be shielded!
Y070.107/GB Page 31
Electric Rotary Actuators 2SA5 SIPOS 5 Flash
Technical Data