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SIPOS 5 Flash

Technical Data
Electric Rotary Actuators 2SA5

Contents Page

General data  Mounting position, duty classification, noise level, paint finish and 2-3
corrosion protection, lubrication, degree of protection, vibration
performance, ambient temperature, installation altitude

Mechanical data  Standard version Tripping torque, manual force, flange size, 4-5
output speed, revs/stroke
 Modulating duty Actuating torque, tripping torque, manual 6-7
force, flange size, output speed, revs/stroke
 Flange and output shaft dimensions 8
 Dimensional drawings 9-13
Electrical data  Power supply - Standard version 14-15
- Modulating duty 16
 Control and feedback signals 17-19
 Wiring diagrams - Direct connection 20-23
- Round plug 24-31

Issue 08.15 Y070.107/GB


Subject to changes without notice!
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

General data
SIPOS actuators are suitable for automatic and safe operation of industrial valves in accordance with EN 15714-2.

Mounting Position
The actuator can be mounted in any position. To make local operation easier, e.g. reading information on the display, a regular mounting is
recommended, i.e. the mounting flange of the valve should be positioned below the actuator.
The electronics unit of the actuator can be mounted separately (e.g. wall bracket) using our separate mounting kit (e.g. Order add-on S41).

Duty classifications
Standard actuator 2SA50..- Modulating actuator 2SA55..-
o ON-OFF duty, class A according to EN 15714-2 o Modulation, class C according to EN 15714-2
ON-OFF duty is ensured for the entire temperature range In modulating duty, the actuators can be operated for all torque
from –20 °C to +60 °C. and speed combinations for the entire temperature range from
–20°C to +60°C.
o Inching/positioning duty, class B according to EN 15714-2
o Intermittent duty S4/S5 min. 25% ED duty cycle,
o Short-time duty S2-15 min acc. DIN EN 60034 1200 c/h acc. DIN EN 60034
In S4 duty (without electr. braking) and S5 duty (with electr. braking)
with at least 25% relative on-time, 1,200 cycles per hour are ensured.

Noise Level
The noise level caused by the actuator (sound pressure level at 1 m distance) is < 70 dB (A)

Paint Finish and Corrosion Protection


All outside screws are exclusively made of stainless steel. Under normal atmospheric ambient conditions, the housing material consists of a
corrosion-resistant aluminum alloy. SIPOS 5 Flash rotary actuators can be used without coating but are painted with a 2K-PUR-single layer
coat (two-component polyurethane single layer coating) as standard.
The single layer coating is UV-resistant and decontaminable. It is applied with a minimum coating thickness of 80 m when dry in color similar to
RAL 7037 (silver-gray). Other RAL colors (add Y35 + number of RAL color to order) are available.
After roughening and cleaning the surfaces, the single layer coating can be painted with all common painting material. This includes epoxid
lacquers, nitrocellulose lacquers etc.
Protection against corrosion from outside is stipulated in corrosivity categories in accordance with EN15714-2 (EN ISO 12944-2):
Version Very high corrosion protection,
Standard version:
corrosivity category C5
Corrosivity category C5
with long protection time
Installation / - Industrial areas with high humidity and - Coastal and offshore areas with high salinity
Environmental condition aggressive atmosphere - Industrial areas with high humidity and
- Areas with almost permanent condensation and with aggressive atmosphere
high pollution - Areas with almost permanent condensation and with
high pollution
Order add-on --- L38

Page 2 Y070.107/GB
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Lubrication
The gears are filled with durable gear oil. They therefore require little maintenance. The maintenance intervals after commissioning must be ob-
served (refer to recommendations in operating manual). The bearings of output shaft type A are lubricated with grease.

Degree of Protection
The actuators meet the requirements of IP67 protection as standard (DIN EN 60529). IP 68 on request!
They are fully screen-protected (electrical voltage and moving parts) and protected against the ingress of foreign bodies (dust), and against harm-
ful quantities of water on submersion (max. 1 m under water for max. 30 min).

Vibration Performance
Electric rotary actuators 2SA5 are certified according to:
Acceleration Frequency range Throughput speed Test duration
KTA 3504, Item 10.3.4 0.75 g 5 ... 200 Hz 1 oktave/min 20 sweeps (10 cycles) / in 3 directions

Germanischer Lloyd 0.7 g 5 ... 200 Hz in the resonance frequencies min. 1.5 h / in 3 directions
EN 60068-2-6 2 g 5 ... 500 Hz 1 oktave/min 20 sweeps (10 cycles) / in 3 directions
Loads according to EN 60068-2-6 up to 5 g for separate mounting of electronics and gear unit on request.
The actuators can withstand a continuous load caused by plant-generated vibrations within a frequency range of 5 Hz – 200 Hz at up to 0.5 g.

Ambient Temperature
There are no functional restrictions for the temperature range of -20°C to + 60° C.

Installation altitude above sea level


The actuators are designed for an installation altitude up to 2,000 m above sea level.
Since the insulating properties of air decrease with increasing installation altitude, a voltage derating for the maximum permissible operating volt-
age has to be considered at installation altitudes above 2,000 m.

Voltage derating
Installation altitude Derating permissible [V AC] (Rated operating voltage 530 V AC = 460 V AC +15%)
above sea level [m] factor operating voltage
[V AC]
permissible operating voltage

530

2000 1 460 + 15% (530 + 0%) 460


3000 0.88 405 + 15% (465 + 0%)
400
380
4000 0.77 355 + 15% (410 + 0%)

2000 3000 4000 [m]


Installation altitude above sea level

When considering a limited permissible voltage tolerance, SIPOS actuators can be safely operated at installation altitudes of up to 4,000 m with 3-
phase 400 V AC (–15%/+0%).

Y070.107/GB Page 3
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Mechanical data – Standard version


1 2 3 4 5 6 7 - 8 9 10 11 12 13 14 15 16

2SA50 - -

Tripping torque

Adjustable tripping torque [Nm] Force for manual mode 2)


>> self-locking version (i = 40) <<
typical running torque > 50% max. torque (Mdmax) 1)
Weight Crank length /
≈ [kg] hand wheel dia. at max. torque
9 - 30 18 1 31 N
60 mm
18 - 60 20 2 63 N
37 - 125 3) 34 3 87 N
90 mm
75 - 250 37 4 174 N
150 - 500 67 5 125 N
300 - 1000 67 6 250 N
Ø 250 mm
600 – 2000 134 7 132 N
1200 - 4000 134 8 263 N

Adjustable tripping torque in steps of 10% from 30%-100% max. torque (Mdmax) Manual mode
Tripping torque Tripping torque setting at .. % of Mdmax [Nm] >> Switchover only when drive is at standstill! <<
30% Mdmax is range [Nm] Switchover takes place by pressing in the hand
default setting 30% 40% 50% 60% 70% 80% 90% 100%
crank/hand wheel, motor stops operating automati-
9 - 30 9 12 15 18 21 24 27 30 cally.
18 - 60 18 24 30 36 42 48 54 60 Electrical operation restarts automatically after
37 - 125 3) 37 50 62 75 87 100 112 125 releasing hand crank/hand wheel.
75 - 250 75 100 125 150 175 200 225 250
150 - 500 150 200 250 300 350 400 450 500 Direction of rotation: Turning hand crank/ hand
300 - 1000 300 400 500 600 700 800 900 1000 wheel clockwise results in clockwise rotation of
600 - 2000 600 800 1000 1200 1400 1600 1800 2000 output shaft
1200 - 4000 1200 1600 2000 2400 2800 3200 3600 4000 (Exception: 2SA507.- and 2SA508.-).
permitted tolerance: ± 10% of Mdmax Self-locking: The hand crank/hand wheel acts
directly on the motor shaft when turned by hand;
the self-locking function is thus retained for self-
locking actuators.

Gear ratio i
Self-locking actuators have a ratio of i=40.
Non-self-locking actuators have a ratio of i=20.

Flange size

Flange size Spindle


DIN ISO DIN opening
5210 3210 for tripping torque [Nm] [mm]
Dimensions to
F07 - 9-30 0 flanges and output
F10 G0 9-30 18-60 37-125 Dimensions for 1 shafts, see page 8
A shaft (d6),
F12 - 37-125 75-250 B1 shaft (d5) 2
F14 G1/2 37-125 75-250 150-500 and 3
C shaft (d11)
F16 G3 150-500 300-1000 4
F25 G4 600-2000 see page 8 5
F30 G5 1200-4000 6

1) Exception: 35% for adjustment/setting to highest output speed for the types 2SA501 -.E, 2SA502.-.E, 2SA506.-.C, 2SA506.-.D, 2SA508.-.A und 2SA508.-.B and
25 % for 2SA506.-.D and 2SA508.-.B for separate mounting >10 m.
2) non-self-locking actuators (refer to "Output speed“ column) have manual forces 30% higher
3) tripping torque range reduced to 37 – 112 Nm for 110 – 115 V connection voltage

Page 4 Y070.107/GB
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

1 2 3 4 5 6 7 - 8 9 10 11 12 13 14 15 16

2SA50 - -

Output speed

Output speed [rpm]


Speed range default
not self-locking
for tripping torque [Nm] setting

1.25 - 10 1200-4000 3.5 A


2.5 - 20 600-2000 1200-4000 7 B
5 - 20 1) 9-30 18-60 37-112
5 - 28 600-2000
5 - 40 9-30 18-60 37-125 75-250 150-500 300-1000 14 C
10 - 40 1) 9-30 18-60
10 - 80 9-30 18-60 37-125 75-250 150-500 300-1000 28 D
20 - 56 1) 9-30
20 - 80 1) 18-60
20 - 112 9-30 150-500
20 - 160 18-60 37-125 75-250 56 E

7-stage selectable speeds within selected speed range; step factor 1.4
Output speed set to stage... [rpm] Speed setting
Speed range
Speed stage 4 ECOTRON: Speed can be set on potentiometer
1 2 3 4 5 6 7 marked with 7 stages.
is default
setting 1.25 - 10 1.25 1.75 2.5 3.5 5 7 10
PROFITRON: Speed can be programmed using
2.5 - 20 2.5 3.5 5 7 10 14 20 external pushbuttons on local control station,
5 - 20 1) --- --- fieldbus or COM-SIPOS PC parameterizing
5 - 28 5 7 10 14 20 --- program.
28 Different speeds may be set for OPEN, CLOSE,
5 - 40 40
EMERGENCY OPEN and EMERGENCY
10 - 40 1) --- --- CLOSE.
10 14 20 28 40
10 - 80 56 80
20 - 56 1) --- --- ---
20 - 80 1) --- ---
20 28 40 56
20 - 112 80 ---
112
20 - 160 160

Setting for signaling gear


Adjusting the revs/stroke
Remove the cover from the signaling gear,
36 rsp. 9 adjust the slide wheel so that the gear rim faces the
setting for Revolutions per stroke (revs/stroke)
revs/stroke is required value on the scale.
signaling gear The adjusted value is  the value for the valve,
default setting
e.g. a stage of 93 must be adjusted for a valve
2SA501/2/3/4/5/6 0.8 2.1 5.5 14 36 93 240 610 1575 4020
with 40 revs/stroke.
2SA507/8 0.2 0.52 1.37 3.5 9 23.2 60 152 393 1005

Option „P41“ ("non-intrusive“ version - commissioning without opening the actuator) does not include a signaling gear.
The exact number of rotations for the travel (max. 353.000 rev./travel) are automatically determined and saved when approaching both end positions during
end position adjustment.

1) reduced speed range for 110 – 115 V connection voltage

Y070.107/GB Page 5
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Mechanical data – Modulating duty


1 2 3 4 5 6 7 - 8 9 10 11 12 13 14 15 16

2SA55 - -

Tripping torque
Max.
Adjustable tripping torque [Nm] Force for manual mode
act. torque
(torque in control Weight Crank length /
at max. torque
mode) ≈ [kg] hand wheel dia.

15 10 - 20 18 1 21 N
60 mm
30 20 - 40 20 2 42 N
60 40 - 80 34 3 56 N
90 mm
125 87 - 175 37 4 122N
250 175 - 350 67 5 88 N
500 350 - 700 67 6 175 N
Ø 250 mm
1000 700-1400 134 7 92 N
2000 1400-2800 134 8 184 N

Adjustable tripping torque in steps of 10% from 50%-100% max. torque (Mdmax) Manual mode
>> Switchover only when drive is at standstill! <<
Tripping torque Tripping torque setting at .. % of Mdmax [Nm]
50% Mdmax is Switchover takes place by pressing in the hand
range [Nm] 50% 60% 70% 80% 90% 100%
default setting crank/hand wheel, motor stops operating automati-
10 - 20 10 12 14 16 18 20 cally.
20 - 40 20 24 28 32 36 40 Electrical operation restarts automatically after
40 - 80 40 48 56 64 72 80 releasing hand crank/hand wheel.
87 - 175 87 105 122 140 157 175 Direction of rotation: Turning hand crank / hand
175 - 350 175 210 245 280 315 350 wheel clockwise results in clockwise rotation of
350 - 700 350 420 490 560 630 700 output shaft
840 (Exception: 2SA557.- and 2SA558.-).
700 - 1400 700 980 1120 1260 1400
1400 - 2800 1400 1680 1960 2240 2520 2800 Self-locking: The hand wheel acts directly on the
motor shaft when turned by hand; the self-locking
permitted tolerance: ± 10% of Mdmax function is thus retained for self-locking actuators.

Gear ratio i
Rotary actuators for modulating duty are
self-locking actuators.
The gear ratio is i=40.
Flange size

Flange size Spindle


DIN ISO DIN opening
5210 3210 for tripping torque [Nm] [mm]
Dimensions to
F07 - 10-20 0 flanges and output
F10 G0 10-20 20-40 40-80 Dimensions for 1 shafts, see page 8
A-shaft (d6),
F12 - 40-80 87-175 2
B1-shaft (d5)
F14 G1/2 40-80 87-175 175-350 and 3
F16 G3 175-350 350-700 C-shaft (d11) 4
F25 G4 700-1400 5
see page 8
F30 G5 1400-2800 6

Page 6 Y070.107/GB
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

1 2 3 4 5 6 7 - 8 9 10 11 12 13 14 15 16

2SA55 - -

Output speed

Output speed [rpm]


Speed range default
for tripping torque [Nm] setting

1.25 - 10 700-1400 1400-2800 3.5 A


5 - 20 1) 10-20 20-40 40-80
14
5 - 40 10-20 20-40 40-80 87-175 175-350 350-700 C
10 - 80 10-20 20-40 40-80 87-175 175-350 28 D

7-stage selectable speeds within selected speed range; step factor 1.4
Speed setting
Output speed set to stage ... [rpm] ECOTRON: Speed can be set on potentiometer
Speed range
Speed stage 4
1 2 3 4 5 6 7 marked with 7 stages.
is default
setting 1.25 - 10 1.25 1.75 2.5 3.5 5 7 10 PROFITRON: Speed can be programmed using
5 - 20 1) --- --- external pushbuttons on local control station,
5 7 10 14 20 fieldbus or COM-SIPOS PC parameterizing
5 - 40 28 40
program.
10 - 80 10 14 20 28 40 56 80 Different speeds may be set for OPEN, CLOSE,
EMERGENCY OPEN and EMERGENCY
CLOSE.

Setting for signaling gear


Adjusting the revs/stroke
Remove the cover from the signaling gear,
adjust the slide wheel so that the gear rim faces
setting for Revolutions per stroke (revs/stroke)
36 rsp. 9 the required value on the scale.
signaling gear The adjusted value is  the value for the valve,
revs/stroke is
default setting e.g. a stage of 93 must be adjusted for a valve
2SA551/2/3/4/5/6 0.8 2.1 5.5 14 36 93 240 610 1575 4020
with 40 revs/stroke.
2SA557/8 0.2 0.52 1.37 3.5 9 23.2 60 152 393 1005

Option „P41“ ("non-intrusive“ version - commissioning without opening the actuator) does not include a signaling gear.
The exact number of rotations for the travel (max. 353.000 rev./travel) are automatically determined and saved when approaching both end positions during
end position adjustment.

1) reduced speed range for 110 – 115 V connection voltage

Y070.107/GB Page 7
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Flange sizes

d4 Rotary actuator 2SA5 .  10 11 31 32 33 53 54 75 86


type 21 42 43 64
Flange size DIN ISO 5210 F07 F10  F10  F12 F14 F16 F25  F30 
h3

as per DIN 3210   0  0  1/2 3  4  5


z d1 90 125 125 8) 1508) 175 210 210 300 350
d2f8
h

d2 55 70 60 70 60 85 100 130 200 160 230 180


d3 d3 70 102 102 125 140 165 254 298 300
d4 M8 M10 M10 M12 M16 M20 M16 M20
d1 z 1) 4 4 4 4 4 4 8 8
h 3 3 3 3 4 5 5 5
h3 12 17 17 20 25 32 24 30

Output shaft dimensions


Hollow shaft with threaded bush form A as per DIN ISO 5210 and d6 max. 2) 26 32 48 48 52 4) 65 75 77 80 5)
form A as per DIN 3210
d5 32 34 55 55 55 80 80 80 92
h 38 48 86 86 62 108 77 126 155
d5 l 37 47 85 85 61 108 76 126 155
l2 175 173 267 267 243 347 316 691 782
l2

h
l

Thrust max. [kN] 7) 40 60 100 120 120 160 160 350 450
d6

Hollow shaft with insert bush form B1 as per DIN ISO 5210 and d7 28 42 42 50 60 80 100 120
form B as per DIN 3210
3)
d5 28 34 42 50 55 60 80 80 80
b1 8 12 12 14 18 22 28 32
d5 d7 H9 t1 31.3 45.3 45.3 53.8 64.4 85.4 106.4 127.4
l1 36 45 45 60 65 70 87 139 139
l2

h1 0 0 0 0 0 0 2 2
t1+0,2

l2 150 123 210 210 178 280 236 583 583


l1

h1

b1JS9

Bore with featherkey slot form B3 as per DIN ISO 5210 and d10 16 20 20 25 30 40 50 60
form E as per DIN 3210;
form B2/B4 (dy max.) dy max. 28 30 42 50 45 60 60 80 95
dy H8 dy max. 6)  50   60  70 100 
b4 5 6 6 8 8 12 14 18
d10 H8 t3 18.3 22.8 22.8 28.3 33.3 43.3 53.8 64.4
l1 36.5 45 52 60 65 70 80 139 139
h1 0 0 0 0 0 0 2 2
l1

b4JS9
t3+0,2
h1

Hollow shaft with claw coupling form C as per DIN 3338 and d12  42 42  60 80 100 120
form C as per DIN 3210 d11  28 28  38 47 64 75
b1  14 14  20 24 30 40
d12 h1  0 0  0 0 2 2
h11  9 9  10 12 11 13
H11

d11
l2  123 210  178 280 236 583 583
l2

b1
h1
h11

Free shaft end with featherkey form D as per DIN 3210 d8  20 20  30 40 50 60


l4  50 50  70 90 110 120
l5  55 55  76 97 117 127
b3h9
b3 h9 b3  6 6  8 12 14 18
t2  22.5 22.5  33.0 43.0 53.5 64.0
t2
t2
l5
l4

d8 g7

1) number of tapped holes d4 2) max. diameter for the spindle 3) max. diameter for the spindle, if spindle protection tube is necessary; see dimension d6max. (form A) 4) for version
with spindle protection tube max. 50 mm 5) max. ø77 for spindle stroke ≥ 541 mm for form A resp. ≥ 348 mm for form B1 (dimensions from connection flange) 6) with adaptation flange
(height on request) 7) only valid for standard actuators, for modulating actuators on request 8) 175 mm with output shaft form A

Page 8 Y070.107/GB
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Dimensional drawing 2SA501., 2SA502. R866701


2SA551., 2SA552.
261 302
80 46 265 3
M5 8 165
15

42 5
163 7
240

85
SIPOS
Mounting 40 44

446
431

220
distance

60
CLOSE

114
162
104

98
1
35

6
254 78

3
4

55
50
D

45°
20
Flange F10 / G0 4x M10
Output shaft B1, B2, B3, B4 / 102
B, C, D, E
101
96
M20x1.5 32
4x M20x1.5
M32x1.5 M25x1.5
2x M25x1.5
14

Flange F07 Flange F07 Flange F10 / G0


28 48

Output shaft B1, B2, B3, B4 Output shaft A Output shaft A


24 40

3 27

50
53

15
238

23 30
3
3

55 f8 4x M8
70 55 f8 4x M8 D 4x M10
35
70 102
12

91
Flange F10
Output shaft AF
213

117
105

F10 G0
D 70 f8 60 f8
3

70 f8
4x M10
102

1 Motor 4 Signaling gear 7 Field bus connection / Connection for


2 Basic gear 5 Local control station galvanically isolated analog signals
3 Electronics unit with converter 6 Hand crank 8 Direct-/ Plug connection
9 Spindle protection tube (for length, see catalog)

Y070.107/GB Page 9
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Dimensional drawing 2SA503., 2SA504.-.C R866702


2SA553., 2SA554.-.C

317 302
80 265 3
M5
63 8 165
15

73 5
163 7
240

116
SIPOS
Mounting 40 44
488

distance

237
503
9

90
CLOSE
146
104

219

138
6 1
50

285 104

4
4

76
70
100 f8
45°

Flange F14 / G1/2 30


Output shaft B1, B2, B3, B4 / 4x M16
B, C, D, E 140
131
96
32
M20x1.5
M32x1.5 M25x1.5 4x M20x1.5
Flange F10 / G0 Flange F10 / G0 Flange F12
14

2x M25x1.5
Output shaft A Output shaft B1, B2, B3, B4 / Output shaft A
28 48
24 40

B, C, D, E
326

3 32

15
89

89
55
50

23 30
4x M10 20
3

35 D 85 f8
D
102 4x M10 4x M12 125
102
12

122
234

173 Flange F12 Flange F14 / G1/2 Flange F14 / G1/2


Output shaft B1, B2, B3, B4 Output shaft A Output shaft AF
3 32

65

135

85 f8
4

125 4x M12
100f8
F10 G0 4x M16
140
D 70 f8 60 f8
4

100f8
4x M16 140

1 Motor 4 Signaling gear 7 Field bus connection / Connection for


2 Basic gear 5 Local control station galvanically isolated analog signals
3 Electronics unit with converter 6 Hand crank 8 Direct-/ Plug connection
9 Spindle protection tube (for length, see catalog)

Page 10 Y070.107/GB
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Dimensional drawing 2SA504.-.D, 2SA504.-.E R866703


2SA554.-.D

344
80 353 3
M5 316
15

8 216
63 5
88
205

7
318

SIPOS
Mounting 40 44
116
distance

579
564

274
9

90
CLOSE
146
104

219

138
6 1
50

285 104

4
4

76
70
100 f8
45°

Flange F14 / G1/2 30


Output shaft B1, B2, B3, B4 / 4x M16
131 140
B, C, D, E
96
M20x1.5 32
M32x1.5 M25x1.5
14

4x M20x1.5
28 48

Flange F12 Flange F12 Flange F14 / G1/2


24 40

2x M25x1.5
Output shaft A Output shaft B1, B2, B3, B4 Output shaft A
15
3 32

65
326

23 30
89

85 f8
4

125 4x M12
100f8
3

85 f8 140 4x M16
35 4x M12 125
12

144 Flange F14 / G1/2


Output shaft AF
234

173
135
4

100f8
4x M16 140

1 Motor 4 Signaling gear 7 Field bus connection / Connection for


2 Basic gear 5 Local control station galvanically isolated analog signals
3 Electronics unit with converter 6 Hand crank 8 Direct-/ Plug connection
9 Spindle protection tube (for length, see catalog)

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Technical Data

Dimensional drawing 2SA505., 2SA506. R866704


2SA555., 2SA556.
382
80 353 3
M5 93 316
15

8 216
84 5
205

7
318

360
SIPOS
9 40 44
112
Mounting
distance

672
657

366
6
104

250
2
193
247
181

140
315 145 1 4

5
97
90
130 f8
45°

175 Flange F16 / G3


96 Output shaft B1, B2, B3, B4 / 40 4x M20
32 B, C, D, E
165
M20x1.5
M32x1.5 M25x1.5
14

4x M20x1.5 Flange F14 / G1/2 Flange F14 / G1/2


Output shaft A Output shaft B1, B2, B3, B4 /
28 48
24 40

2x M25x1.5 B, C, D, E
400

44

15
111

23 30
4

76
70
45°
4

30
100f8
35 100f8
4x M16 140
4x M16 140
12

Flange F14 / G1/2 Flange F16 / G3 Flange F16 / G3


140 Output shaft AF Output shaft A Output shaft AF
80
334

245
165
197

130f8
4x M20 165
5

130f8
4

100f8 4x M20 165


4x M16 140

1 Motor 4 Signaling gear 7 Field bus connection / Connection for


2 Basic gear 5 Local control station galvanically isolated analog signals
3 Electronics unit with converter 6 Hand wheel 8 Direct-/ Plug connection
9 Spindle protection tube (for length, see catalog)

Page 12 Y070.107/GB
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Dimensional drawing 2SA507., 2SA508. R866705


2SA557., 2SA558.
382
80 353 3
M5 93 316
15

8 216
84 5
205

7
318

360
SIPOS
9 40 44
112
Mounting
distance

672
657

366
6
145
104

250
2
193
247
181

140
315 1 4

340
10
175

346
96
32

M20x1.5
30

M32x1.5 M25x1.5
14

4x M20x1.5
5
22,5°
28 48
24 40

2x M25x1.5
C
B
400

15
8x
45

23 30
°

D5
D1
35 Output shaft B1, B2, B3, B4 / D4
D2
B, C, D, E
D3
12

140 Output shaft A


2SA5.7. 2SA5.8.
F25 G4 F30 G5
334

ø D1 200 f8 160 f8 230 f8 180 f8


F

ø D2 254 298 300


245 ø D3 300 350
D4 8 x M16 8 x M20
5

ø D5 50 60
D1 B 110 120
D2 D4 C 117 127
F 130 199

1 Motor 5 Local control station 8 Direct-/ Plug connection


2 Basic gear 6 Hand wheel 9 Spindle protection tube (for length, see catalog)
3 Electronics unit with converter 7 Field bus connection / Connection for 10 Intermediate gear (supplied separately)
4 Signaling gear galvanically isolated analog signals

Y070.107/GB Page 13
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Electrical data – Power supply of standard version

Connection voltage UN 1-phase, 110 – 115 V AC (40 – 70 Hz)


1)
permissible voltage tolerance: -10% / +15% (-30% / +20% )

Current (110 V) 2) 3) Power PN 4) Motor Fuse


Type nmax. Mtmax. Nominal current IN 4) ≈ Imax. 5) power slow blowing
[rpm] [Nm] [ A] [ A] [kW] [kW] [ A]
-.CB 20 2.9 3.1 0.2
2SA501. -.DB 40 30 3.1 3.8 0.2
-.EB 56 4.6 5.6 0.3 small
-.CB 20 3.3 4.2 0.2 0.75 10 electronics-
2SA502. -.DB 40 60 4.8 6.5 0.3 unit
-.EB 80 7.1 9.6 0.4
2SA503. -.CB 20 112 6.1 7.9 0.4

Connection voltage UN 1-phase, 220 – 230 V AC (40 – 70 Hz)


1)
permissible voltage tolerance: -10% / +15% (-30% / +20% )

Current (230 V) 2) 3) Power PN 4) Motor Fuse


Type nmax. Mtmax. Nominal current IN 4) ≈ Imax. 5) power slow blowing
[rpm] [Nm] [ A] [ A] [kW] [kW] [ A]
-.CD 40 1.7 2.1 0.2
2SA501. -.DD 80 30 2.9 3.9 0.4
-.ED 112 2.7 3.6 0.4 small
-.CD 40 2.3 3.1 0.3 0.75 10 electronics-
2SA502. -.DD 80 60 4.1 5.4 0.5 unit
-.ED 160 6.0 10.0 0.7
2SA503. -.CD 40 125 4.5 6.3 0.6

Connection voltage UN 3-phase, 190 – 200 V AC (40 – 70 Hz)


1)
permissible voltage tolerance: -10% / +15% (-30% / +20% )

Current (200 V) 2) 3) Power PN 4) Motor Fuse


Type nmax. Mtmax. Nominal current IN 4) ≈ Imax. 5) power slow blowing
[rpm] [Nm] [ A] [ A] [kW] [kW] [ A]
-.CJ 40 1.2 1.5 0.2
2SA501. -.DJ 80 30 2.1 2.8 0.4
-.EJ 112 2.0 2.6 0.4 small
-.CJ 40 1.7 2.3 0.3 0.75 6 electronics-
2SA502. -.DJ 80 60 3.0 3.9 0.5 unit
-.EJ 160 4.4 7.3 0.7
2SA503. -.CJ 40 125 3.3 4.6 0.6

Connection voltage UN 3-phase, 380 – 460 V AC (40 – 70 Hz)


1)
permissible voltage tolerance: -10% / +15% (-30% / +20% )

Current (400 V) 2) 3) Power PN 4) Motor Fuse


Type nmax. Mtmax. Nominal current IN 4) ≈ Imax. 5) power slow blowing
[rpm] [Nm] [ A] [ A] [kW] [kW] [ A]
-.CE 40 0.6 0.7 0.2
2SA501. -.DE 80 30 1.0 1.2 0.4
-.EE 112 1.0 1.2 0.4
-.CE 40 1.2 1.8 0.3 0.75
2SA502. -.DE 80 60 1.4 1.8 0.5 small
6 electronics-
-.EE 160 1.9 2.6 0.7
unit
-.CE 40 1.4 1.8 0.6
2SA503. -.DE 80 125 2.4 3.1 1.0
-.EE 160 3.4 4.8 1.6 1.50
-.CE 40 1.9 2.9 0.9
2SA504. -.DE 80 250 4.1 5.4 1.8 3.00 10
-.EE 160 5.9 8.2 2.8 5.50 16
-.CE 40 3.7 5.0 1.7 3.00 10
2SA505. -.DE 80 500 7.5 10.0 3.7
-.EE 112 7.7 11.7 3.8 big
-.CE 40 5.6 10.8 2.6 electronics-
2SA506. 1000 unit
-.DE 80 9.4 12.8 4.7
5.50 16
-.BE 20 7.5 10.0 3.7
2SA507. 2000
-.CE 28 7.7 11.7 3.8
-.AE 10 5.6 10.8 2.6
2SA508. 4000
-.BE 20 9.4 12.8 4.7

1) full torque for voltage fluctuations between –30 % and +20 %


(in case of undervoltage from UN –30% to –10%, operation may be performed at reduced output speed n)
2) lower voltage increases the current, higher voltage reduces the current
3) starting current IA ≤ nominal current IN
4) at 35% of the maximum torque Mtmax.
5) maximum current Imax. is present for torque-dependent cut-off mode and for a running torque of 50% the maximum torque Mtmax.

Page 14 Y070.107/GB
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Motor operation
The frequency converter generates a frequency/amplitude adjustable 3-phase AC voltage for the motor from the single or 3-phase main voltage supply. Motor speed
and thus actuator output speed are internally adjusted via the frequency.

Motor protection
The motor has a thermistor-type motor protection against thermal damage. The winding temperature is monitored continuously by the microcontroller. The response
after exceeding the permitted winding temperature is programmable on the PROFITRON. On the ECOTRON the motor protection cannot be inhibited.

Motor space heater (programmable for PROFITRON, for ECOTRON only with option „M18“)
The microcontroller continuously monitors the current winding temperature by means of a temperature sensor integrated in the motor winding. When the motor space
heater is activated by the program, the motor winding is heated by a DC voltage via the frequency converter depending on the cooling characteristic of the motor
winding when the motor is switched off.

Y070.107/GB Page 15
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Electrical data – Power supply of modulating duty

Connection voltage UN 1-phase, 110 – 115 V AC (40 – 70 Hz)


permissible voltage tolerance: -10% / +15%

Current (110 V) 2) 3) Power PN 4) Motor Fuse


Type nmax. Mtmax. Nominal current IN 4) ≈ Imax. 5) power slow blowing
[rpm] [Nm] [ A] [ A] [kW] [kW] [ A] small
2SA551. -.CB 20 1.9 2.6 0.1 electronics-
2SA552. -.CB 20 40 2.4 3.8 0.2 0.75 10 unit
2SA553. -.CB 80 4.2 8.3 0.3

Connection voltage UN 1-phase, 220 – 230 V AC (40 – 70 Hz)


1)
permissible voltage tolerance: -10% / +15% (-30% / +20% )

Current (230 V) 2) 3) Power PN 4) Motor Fuse


Type nmax. Mtmax. Nominal current IN 4) ≈ Imax. 5) power slow blowing
[rpm] [Nm] [ A] [ A] [kW] [kW] [ A]
-.CD 40 1.3 1.9 0.2
2SA551. 20
-.DD 80 2.6 3.8 0.4 small
-.CD 40 1.7 2.8 0.2 0.75 10 electronics-
2SA552. 40 unit
-.DD 80 3.4 5.6 0.4
2SA553. -.CD 40 80 3.4 6.2 0.4

Connection voltage UN 3-phase, 190 – 200 V AC (40 – 70 Hz)


1)
permissible voltage tolerance: -10% / +15% (-30% / +20% )

Current (200 V) 2) 3) Power PN 4) Motor Fuse


Type nmax. Mtmax. Nominal current IN 4) ≈ Imax. 5) power slow blowing
[rpm] [Nm] [ A] [ A] [kW] [kW] [ A] small
2SA551. -.CJ 20 0.9 1.4 0.2 electronics-
2SA552. -.CJ 40 40 1.2 2.0 0.2 0.75 6 unit
2SA553. -.CJ 80 2.5 4.5 0.4

Connection voltage UN 3-phase, 380 – 460 V AC (40 – 70 Hz)


1)
permissible voltage tolerance: -10% / +15% (-30% / +20% )

Current (400 V) 2) 3) Power PN 4) Motor Fuse


Type nmax. Mtmax. Nominal current IN 4) ≈ Imax. 5) power slow blowing
[rpm] [Nm] [ A] [ A] [kW] [kW] [ A]
-.CE 40 0.5 0.7 0.2
2SA551. 20
-.DE 80 1.0 1.4 0.4
-.CE 40 0.9 1.7 0.2 0.75
2SA552. 40 6
-.DE 80 1.8 3.4 0.4 small
-.CE 40 1.2 1.8 0.5 electronics-
2SA553. 80 unit
-.DE 80 2.4 3.6 1.0
1.50
-.CE 40 1.6 3.0 0.7
2SA554. 175
-.DE 80 3.2 6.0 1.4 10
3.00
-.CE 40 3.0 5.0 1.3 big
2SA555. 350
-.DE 80 6.0 10.0 2.6 electronics-
5.50 16
2SA556. -.CE 40 700 5.1 9.5 2.3 unit
2SA557. -.AE 1400 3.0 5.0 1.3 3.00 10
10
2SA558. -.AE 2800 5.1 9.5 2.3 5.50 16

Motor operation
The frequency converter generates a frequency/amplitude adjustable 3-phase AC voltage for the motor from the single or 3-phase main voltage supply. Motor speed
and thus actuator output speed are internally adjusted via the frequency.

Motor protection
The motor has a thermistor-type motor protection against thermal damage. The winding temperature is monitored continuously by the microcontroller. The response
after exceeding the permitted winding temperature is programmable on the PROFITRON. On the ECOTRON the motor protection cannot be inhibited.

Motor space heater (programmable for PROFITRON, for ECOTRON only with option „M18“)
The microcontroller continuously monitors the current winding temperature by means of a temperature sensor integrated in the motor winding. When the motor space
heater is activated by the program, the motor winding is heated by a DC voltage via the frequency converter depending on the cooling characteristic of the motor
winding when the motor is switched off.

1) full torque for voltage fluctuations between –30 % and +20 %


(in case of undervoltage from UN –30% to –10%, operation may be performed at reduced output speed n)
2) lower voltage increases the current, higher voltage reduces the current
3) starting current IA ≤ nominal current IN
4) at 35% of the maximum torque Mtmax.
5) maximum current Imax. is present for torque-dependent cut-off mode and for a running torque of 70% the maximum torque Mtmax.

Page 16 Y070.107/GB
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Electrical data – Control and feedback signals


1 2 3 4 5 6 7 - 8 9 10 11 12 13 14 15 16

2SA5 - -

3 ECOTRON - 5/3 binary out-/inputs, analog actual position value for modulating duty
4 PROFITRON - 8/4 binary out-/inputs, analog actual position value
A electronics unit without hardware extension
B relay board - 5 outputs
C PROFIBUS DP 1 channel - with V1 and V2 services (V2 services only with PROFITRON)
D PROFIBUS DP 2 channel - with V1 and V2 services (only PROFITRON)
E MODBUS RTU 1 channel
F MODBUS RTU 2 channel (only PROFITRON)
J HART via analog output (OPEN, CLOSE / binary outputs)
K HART via analog output (OPEN, CLOSE / binary outputs) + relay board
A standard software-function
B positioner
C process controller
D travel dependent output speed adjustment
E positioner + travel dependent output speed adjustment
F external analog output speed setpoint
G positioner + external analog output speed setpoint
H positioner with proportional control /split-range functionality
J travel dependent freely adjustable positioning times
K positioner + travel dependent freely adjustable positioning times
L process controller + travel dependent freely adjustable positioning times
3 direct connection
4 round plug

Note: All set and programmed values are stored in non-volatile memories (EEPROM)!

Signal assignment for the binary outputs


- for ECOTRON (also refer to wiring diagrams, signals 1-5):

DIP-switches S4 and S5 (settings can be changed locally)


S4 = OFF S4 = ON S4 = OFF S4 = ON
S5 = OFF S5 = OFF S5 = ON S5 = ON
Output default setting optional sets with option „Y12“
Set 1 Set 2 Set 3 Set 4
1 travel OPEN NO end position OPEN NO end position OPEN NO travel OPEN NO
2 travel CLOSE NO end position CLOSE NO end position CLOSE NO travel CLOSE NO
3 torque OP or CL NC blinker NO fault NC ready+remote NO
4 ready+remote NO ready+remote NO local NO torque OPEN NC
5 motor temp.warn. NC motor temp.warn. NC motor temp.warn. NC torque CLOSE NC

NO = active high, NC = aktiv low

- for PROFITRON (also refer to wiring diagrams, signals 1-8):


Optional free assignment of
outputs
Output default setting with option „Y12“ with option „Y15“ with option „Y90“ NO/NC optional
(can be changed locally)
1 end position OPEN NO travel position OPEN NO travel position OPEN NO travel position OPEN NO end position CLOSE
2 end position CLOSE NO travel position CLOSE NO travel position CLOSE NO travel position CLOSE NO end position OPEN
3 torque OPEN NC ready+remote NO torque OPEN NO torque OPEN NO torque CLOSE
4 torque CLOSE NC torque OPEN NC torque CLOSE NO torque CLOSE NO torque OPEN
5 fault NC torque CLOSE NC ready+remote NO local NC torque OPEN/CLOSE
6 local NO local NO local NO fault NC fault
7 blinker NO motor temp.warning NO blinker NO non-active blinker
8 motor temp.warning NC ext. Volt fault NC motor temp.warning NO non-active ready
ready+remote
NO = aktiv high, NC = aktiv low local
travel position CLOSE
travel position OPEN
motor temp.fault
motor temp.warning
ext. Volt fault
maintenance
running ind. OPEN
running ind. CLOSE

Y070.107/GB Page 17
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Connections

- for direct connection (terminal assignment):

ECOTRON PROFITRON X2
Inputs and outputs Terminals
Standard version Modulating duty Standard version Modulating duty
Binary Inputs X3.1 4, 5 and 6; 4, 5, 6 and 7; X1 X3.2 X3.1
X3.2 19 19 and 20
Outputs X3.1 8, 9, 10, 11 and 12; 8, 9, 10, 11, 12 and 13;
X3.2 23, 24 23, 24, 25 and 26
Analog Inputs X3.2 --- 14 and 15 14, 15, 16 and
17
Outputs X3.1 1 and 2 1 and 2 1 and 2
Option „S21“
Relay outputs X2 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12
13, 14, 15, 16, 17, 18, 19 and 20 13, 14, 15, 16, 17, 18, 19 and 20
Voltage output X3.1 3; 3;
P24 int. X3.2 18, 21 and 22 18, 21 and 22
Auxiliary 24 VDC supply for X1 P24 and M P24 and M Pin assignment for the
electronic unit P24 ext. external direct connection

- for round plug (plug assignment):


XK
Inputs and outputs ECOTRON PROFITRON

10
9 39

11
Plug

8 38

12
7
Standard version Modulating duty Standard version Modulating duty

13
6

14
5
Binary Inputs XK 2, 3, 4 and 5 2, 3, 4, 5, 4

40
15
9 and 10 3 37 41
16
Outputs XK 16, 17, 19, 20, 21, 16, 17, 19, 20, 21, 22, 2 50 U2
22 and 23 23, 24, 25 and 26 U1 17
1 V1 42 18
Analog Inputs XK --- 11 and 12 11, 12,
13 and 14 36 V2 43 19
Outputs XK 7 and 8 7 and 8 7 and 8 35 49 W2 W1 20
34 48 44 21
Option „S21“ 22
Relay outputs 28, 29, 30, 31, 32, 33, 34, 35, 37, 28, 29, 30, 31, 32, 33, 34, 35, 37, 33

45 2
XK
29 47
28 46
32

23
40, 41, 42, 43, 44, 45, 46, 47, 48, 40, 41, 42, 43, 44, 45, 46, 47, 48,
31

24
49 and 50 49 and 50
30

26
27

5
external XK 27, 36 and W2 27, 36 and W2
COM-SIPOS interface Option „S38“ Option „S38“
Voltage output XK 1, 6, 1, 6, Plug assignment for the
P24 int. 15 and 18 15 and 18 external round plug connection
Auxiliary 24 VDC supply for XK 38 and 39 38 and 39
electronic unit P24 ext.

Position recording
The position is detected by a precision metal film potentiometer or a magnetic position sensor (option “P40”) at the signaling gear including the evaluation by
microcontroller.
The revolutions required for the travel are reduced by the signaling gear to the permissible swing angle of the precision metal film potentiometer or the contactless
magnetic position sensor.
For "non-intrusive version – commissioning without opening the actuator“ (option "P41“), the position is recorded without signaling gear and transmitted to the
microcontroller.

Positioner
Defining an analog position setpoint (0/4–20mA) for the positioner results in precise control of the position corresponding to this value.
The positioner works adaptively. This leads to a continuous automatic adaptation of the threshold value to the controlled system:
hysteresis 0.4% of the travel
response threshold (dead band) adjustable, default setting: 0.2 to 2.5 % of the travel
upward adaptation response threshold is enlarged by 0.1%, if an OPEN ==> CLOSE ==> OPEN command sequence occurs within 6 seconds
downward adaptation response threshold is reduced by 0.01%, when no control has taken place within 10.8 seconds

Page 18 Y070.107/GB
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Power and consumption values

Binary inputs and outputs


binary inputs - Control inputs OPEN, CLOSED, STOP and Emergency (Emergency only on PROFITRON)
binary outputs - 8 binary electronic outputs for signals on PROFITRON, 5 outputs on ECOTRON
All binary inputs and outputs are galvanically isolated and potential-free.
In addition, binary outputs are resistant to both short-circuits and overloads.
Input Output
Level L - potential (low -) [V DC] 0-4 0 - 2,5
H - potential (high -) [V DC] 18 - 30 (typically 24) 18 - 30 (typically 24)
Current (per input or output) [mA] 4-7 max. 100
Resistance [Ω] 6000 max. 10

Analog inputs and outputs


analog inputs - AI1: Positioner/process controller (0/4-20mA) for control via position setpoint (only PROFITRON) or
process setpoint (PROFITRON modulating duty only)
- AI2: Output speed setpoint (0/4-20mA) (only PROFITRON) or
process actual value (0/4-20mA) (PROFITRON modulating duty only)
analog output - AO1: Position actual value (0/4-20mA)
Analog inputs and the analog output refer to the electronics potential.
In addition, the analog output is resistant to both short-circuits and overloads.
Input Output
Current [mA] 0 - 20 (max. 24) 0 - 20 (max. 21)
Resistance / load [Ω] 50 max. 600
Ranges 0-20mA or 4-20mA with rising or falling level can be adjusted for PROFITRON; for ECOTRON, the curve is rising (4-20mA).
Galvanic isolation is available for round plug connection with option "C10“ (actual position value) or "C11“ (actual position value and position setpoint)
on an additional board within the connection housing.

Relay outputs
Relay outputs are galvanically isolated.
DC AC
for resistive load
max. switching capacity 150 W 1250 VA
max. switching voltage 30 V 125 V 250 V
max. switching current 5 A 0.2 A 5 A
Actuators with relay board have 5 signals (1 NC and 1 NO each) output via NO and NC relay contacts.

External 24 V power supply


During power failure, both actual position value and device state are still sent via the external 24V DC supply P24 ext. to the binary
signal outputs (signals 1-8) and communication via COM-SIPOS or fieldbus is available.
During mains operation, own supply via actuator.

External 24V power supply Current consumption


Input P24 ext. min. 20 V
typ. 24 V
(21 V with relay board)
Σ current standard version [mA] 95 85
additional load:
with Fieldbus, 1 channel [mA] +70 +60
with Fieldbus, 2 channel [mA] +125 +105
with HART [mA] +18 +21
with relay board [mA] +55 +65
with „non-intrusive“ [mA] +15 +15
with actual position value [mA] +20 +20
with Bluetooth [mA] +40 +35

Y070.107/GB Page 19
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Wiring diagram ECOTRON-Direct connection Y070.058

Connection control and feedback signals


Output Inputs Outputs
analog binary binary
max. 120mA

1)

1)

AO1 3)

G24 int. / G24

G24 int. / G24

P24 int. / P24


+ 4...20mA
Actuator internal

0…600

Output 1

Output 2

Output 3

Output 4

Output 5

G24 int.

G24 int.
P24 int.

P24 int.
Close

Open

Stop
-

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
X3.1 X3.2
Customer connection

Connection power supply


Actuator internal

G24 ext.

G24 ext.
P24 ext.

P24 ext.
L1

L1

L2

L3
N

P24 M N L1 P24 M L1 L2 L3
X1 X1
Customer connection

+ - + -

24V DC 2) N L PE 24V DC 2) L1 L2 L3 PE

220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input

Customer connection – wiring examples:


Wiring example I: „internal 24V supply“
(24V DC supply of the binary inputs and outputs internally from the electronics unit)
X3.1 1 2 3 4 5 6 8 9 10 11 12 X3.2 18 19 21 22 23 24

A
Position
actual value

Wiring example II: „external 24V supplies“


(binary inputs Close, Open, Stop (U1) and binary outputs (U3) are supplied via different,
galvanically isolated 24V DC sources additionally to the auxiliary 24V DC (P24 ext.) supply for the electronics unit)
X3.1 1 2 4 5 6 8 9 10 11 12 X3.2 19 23 24 X1 P24 M

A U3
+
-
+
-
Position
actual value (24V DC)
(24V DC) 2)
U1
+
-

(24V DC)

1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-5) Wire cross-section max.:
will continued to be signalled.) 2
- 2.5 mm Power supply motor up to 1.5 kW,
3) option "S21" for standard actuator 2S.50 4 mm2 Power supply motor from 3 kW
2
- 1.5 mm Control and feedback signals
The control/feedback wire must be shielded!

Page 20 Y070.107/GB
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Wiring diagram ECOTRON-Direct connection with relay board Y070.062

Connection control and feedback signals


Output Inputs Outputs
analog binary binary
max. 120mA

1)

1)

AO1 3)

G24 int. / G24

G24 int. / G24

P24 int. / P24


+ 4...20mA
Actuator internal

0…600

Output 1

Output 2

Output 3

Output 4

Output 5

G24 int.

G24 int.
P24 int.

P24 int.
Close

Open

Stop
-

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
X3.1 X3.2
Customer connection

Relay board
Output 1 Output 2 Output 3 Output 4 Output 5

Connection power supply 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20


X2
Actuator internal

G24 ext.

G24 ext.
P24 ext.

P24 ext.
L1

L1

L2

L3
N

P24 M N L1 P24 M L1 L2 L3
X1 X1
Customer connection

+ - + -

24V DC 2) N L PE 24V DC 2) L1 L2 L3 PE

220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input

Customer connection – wiring examples:


Wiring example I: „internal 24V supply“
(24V DC supply of the binary inputs and outputs internally from the electronics unit)
X3.1 1 2 3 4 5 6 8 9 10 11 12 X3.2 18 19 21 22 23 24

A
Position
actual value

Wiring example II: „external 24V supplies“


(binary inputs Close, Open, Stop (U1) and binary outputs (U3) are supplied via different,
galvanically isolated 24V DC sources additionally to the auxiliary 24V DC (P24 ext.) supply for the electronics unit)
X3.1 1 2 4 5 6 8 9 10 11 12 X3.2 19 23 24 X1 P24 M

A U3
+
-
+
-
Position
actual value (24V DC)
(24V DC) 2)
U1
+
-

(24V DC)

1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-5) Wire cross-section max.:
will continued to be signalled.) 2
- 2.5 mm Power supply motor up to 1.5 kW,
3) option "S21" for standard actuator 2S.50 4 mm2 Power supply motor from 3 kW
2
- 1.5 mm Control and feedback signals
The control/feedback wire must be shielded!

Y070.107/GB Page 21
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Wiring diagram PROFITRON-Direct connection Y070.059

Connection control and feedback signals


Output Inputs Outputs Inputs Outputs
analog binary binary analog binary
max. 120mA

1)

1)

1)
1) COM-SIPOS
wireless 4)
AO1 AI1 3) AI2 3)

5
G24 int. / G24

G24 int. / G24


+ max. 24mA

+ max. 24mA

P24 int. / P24


+ 0/4...20mA

Emergency -
X9
Actuator internal

0…600

Emerg. +

Output 1

Output 2

Output 3

Output 4

Output 5

Output 6

Output 7

Output 8
G24 int.

G24 int.
P24 int.

P24 int.
50

50
Close

Open

Stop
-

-
Bluetooth

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
X3.1 X3.2
Customer connection

Connection power supply


Actuator internal

G24 ext.

G24 ext.
P24 ext.

P24 ext.
L1

L1

L2

L3
N

P24 M N L1 P24 M L1 L2 L3
X1 X1
Customer connection

+ - + -

24V DC 2) N L PE 24V DC 2) L1 L2 L3 PE

220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input

Customer connection – wiring examples:


Wiring example I: „internal 24V supply“
(24V DC supply of the binary inputs and outputs internally from the electronics unit)
X3.1 1 2 3 4 5 6 7 8 9 10 11 12 13 X3.2 14 15 16 17 18 19 20 21 22 23 24 25 26

A
Position Position Speed /
actual value setpoint process value

Wiring example II: „external 24V supplies“


(binary inputs Close, Open, Stop (U1) as well as Emergency (U2) and binary outputs (U3) are supplied via different,
galvanically isolated 24V DC sources additionally to the auxiliary 24V DC (P24 ext.) supply for the electronics unit)
X3.1 1 2 4 5 6 7 8 9 10 11 12 13 X3.2 14 15 16 17 19 20 23 24 25 26 X1 P24 M

A U3
+
-
+
-
Position Position Speed /
actual value U2 setpoint process value (24V DC)
+
- (24V DC) 2)
U1
+
-
(24V DC)

(24V DC)

1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-8)
will continued to be signalled. Wire cross-section max.:
Communication via COM-SIPOS – changes of parameters resp. download of actuator data – is possible.) 2
- 2.5 mm Power supply motor up to 1.5 kW,
3) option 4 mm2 Power supply motor from 3 kW
2
4) Bluetooth interface only with option "C50" - 1.5 mm Control and feedback signals
The control/feedback wire must be shielded!

Page 22 Y070.107/GB
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Wiring diagram PROFITRON-Direct connection with relay board Y070.063

Connection control and feedback signals


Output Inputs Outputs Inputs Outputs
analog binary binary analog binary
max. 120mA

1)

1)

1)
1) COM-SIPOS
wireless 4)
AO1 AI1 3) AI2 3)

5
G24 int. / G24

G24 int. / G24


+ max. 24mA

+ max. 24mA

P24 int. / P24


+ 0/4...20mA

Emergency -
X9
Actuator internal

0…600

Emerg. +

Output 1

Output 2

Output 3

Output 4

Output 5

Output 6

Output 7

Output 8
G24 int.

G24 int.
P24 int.

P24 int.
50

50
Close

Open

Stop
-

-
Bluetooth

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
X3.1 X3.2
Customer connection

Relay board
Output 1 Output 2 Output 3 Output 4 Output 5

Connection power supply 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20


X2
Actuator internal

G24 ext.

G24 ext.
P24 ext.

P24 ext.
L1

L1

L2

L3
N

P24 M N L1 P24 M L1 L2 L3
X1 X1
Customer connection

+ - + -

24V DC 2) N L PE 24V DC 2) L1 L2 L3 PE

220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input

Customer connection – wiring examples:


Wiring example I: „internal 24V supply“
(24V DC supply of the binary inputs and outputs internally from the electronics unit)
X3.1 1 2 3 4 5 6 7 8 9 10 11 12 13 X3.2 14 15 16 17 18 19 20 21 22 23 24 25 26

A
Position Position Speed /
actual value setpoint process value

Wiring example II: „external 24V supplies“


(binary inputs Close, Open, Stop (U1) as well as Emergency (U2) and binary outputs (U3) are supplied via different,
galvanically isolated 24V DC sources additionally to the auxiliary 24V DC (P24 ext.) supply for the electronics unit)
X3.1 1 2 4 5 6 7 8 9 10 11 12 13 X3.2 14 15 16 17 19 20 23 24 25 26 X1 P24 M

A U3
+
-
+
-
Position Position Speed /
actual value U2 setpoint process value (24V DC)
+
- (24V DC) 2)
U1
+
-
(24V DC)

(24V DC)

1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-8)
will continued to be signalled. Wire cross-section max.:
Communication via COM-SIPOS – changes of parameters resp. download of actuator data – is possible.) 2
- 2.5 mm Power supply motor up to 1.5 kW,
3) option 4 mm2 Power supply motor from 3 kW
2
4) Bluetooth interface only with option "C50" - 1.5 mm Control and feedback signals
The control/feedback wire must be shielded!

Y070.107/GB Page 23
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Wiring diagram ECOTRON-Round plug Y070.056

Connection control and feedback signals


Outputs
Inputs
max. 120mA

binary analog binary

1) AO1 4) 1)
G24 int. / G24

G24 int. / G24


P24 int. / P24
+ 4...20mA
Actuator internal

0…600

Output 1

Output 2

Output 3

Output 4

Output 5

G24 ext.
P24 ext.
G24 int.

G24 int.
P24 int.

P24 int.
Close

Open

Stop

2) 2)

1 2 3 4 5 6 7 8 15 18 16 17 19 20 21 22 23 38 39
XK
Customer connection

+ -
galvanical isolation 5)

(PCB in connection hood) 24V DC 3)

COM-SIPOS
+ - external connection 6)
2

2) 2)
1 2
X1
27 36 W2
XK
Connection power supply
Actuator internal

RS232
PE

PE
L1

L1

L2

L3
N

round plug coupling

U2 V2 U1 V1 W1
XK XK
Customer connection

L N PE L1 L2 L3 PE

220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input

Customer connection – wiring examples:


Plug assignment XK
Wiring example I: „internal 24V supply“
(24V DC supply of the binary inputs and outputs internally from the electronics unit)
10
9 39

11
8 38

12

7 8) 8 8) 15 18 16 17 19 20 21 22 23
7

1 2 3 4 5 6
13
6

14
5

4
40

15
A 3 37 41 16
Position
2 5 U2
actual value
0 U1 17
1 V1 42 18
Wiring example II: „external 24V supplies“
(binary inputs Close, Open, Stop (U1) and binary outputs (U3) are supplied via different, 36 V2 43 19
galvanically isolated 24V DC sources additionally to the auxiliary 24V DC (P24 ext.) supply for the electronics unit) 35 49 W2 W1 20
2 3 4 5 7 8) 8 8) 16 17 19 20 21 22 23 38 39
34 48 44 21
22
33
45 2
29 4 7
28 46
32

23

U1 A U3
31

24

+ + +
- - -
30

Position
26
27

actual value
(24V DC) (24V DC) (24V DC) 3)

1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) gold plated contacts
3) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-5) will continued to be signalled.
Communication via COM-SIPOS – changes of parameters resp. download of actuator data – is possible.)
4) option "S21" for standard actuator 2S.50
5) only with option "C10" (terminal X1)
6) only with option "S38"; PC cable (Sub-D9 RS232): order no. "2SX5100-3PC06"
Wire cross-section max.:
- 6 mm2 Power supply
8) with galvanical isolation: connection 1 and 2 on terminal X1
- 2.5 mm2 Control and feedback signals
The control/feedback wire must be shielded!

Page 24 Y070.107/GB
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Wiring diagram ECOTRON-Round plug with relay board Y070.060

Connection control and feedback signals


Inputs Outputs
max. 120mA

binary analog binary

1) AO1 4) 1)

Relay board
G24 int. / G24

G24 int. / G24


P24 int. / P24
Output 1 Output 2
+ 4...20mA
Actuator internal

0…600

Output 1

Output 2

Output 3

Output 4

Output 5

G24 ext.
P24 ext.
G24 int.

G24 int.
P24 int.

P24 int.
Close

Open

Stop

2) 2)

1 2 3 4 5 6 7 8 15 18 16 17 19 20 21 22 23 38 39 28 29 30 31 32 33 34 35
XK
Customer connection

+ -
galvanical isolation 5)

(PCB in connection hood) 24V DC 3)

Output 3 Output 4 Output 5


COM-SIPOS
+ - external connection 6)
2

5
2) 2)
1 2
X1
40 41 42 43 44 45 46 47 48 49 50 37
27 36 W2
XK
Connection power supply
Actuator internal

RS232
PE

PE
L1

L1

L2

L3
N

round plug coupling

U2 V2 U1 V1 W1
XK XK
Customer connection

L N PE L1 L2 L3 PE

220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input

Customer connection – wiring examples:


Plug assignment XK
Wiring example I: „internal 24V supply“
(24V DC supply of the binary inputs and outputs internally from the electronics unit)
10
9 39

11
8 38

7 8) 8 8) 15 18 16 17 19 20 21 22 23
7

1 2 3 4 5 6
40 1
13
6

14
5

4 15
A 3 37 16 41
Position
2 5 U2
actual value
0 U1 17
1 V1 42 18
Wiring example II: „external 24V supplies“
(binary inputs Close, Open, Stop (U1) and binary outputs (U3) are supplied via different, 36 V2 43 19
galvanically isolated 24V DC sources additionally to the auxiliary 24V DC (P24 ext.) supply for the electronics unit) 35 49 W2 W1 20
2 3 4 5 7 8) 8 8) 16 17 19 20 21 22 23 38 39
34 48 44 21
22
33
45 2
29 4 7
28 46
32

23

U1 A U3
31

24

+ + +
- - -
30

Position
26
27

actual value
(24V DC) (24V DC) (24V DC) 3)

1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) gold plated contacts
3) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-5) will continued to be signalled.
Communication via COM-SIPOS – changes of parameters resp. download of actuator data – is possible.)
4) option "S21" for standard actuators 2S.50
5) only with option "C10" (terminal X1)
6) only with option "S38"; PC cable (Sub-D9 RS232): order no. "2SX5100-3PC06"
Wire cross-section max.:
- 6 mm2 Power supply
8) with galvanical isolation: connection 1 and 2 on terminal X1
- 2.5 mm2 Control and feedback signals
The control/feedback wire must be shielded!

Y070.107/GB Page 25
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Wiring diagram ECOTRON-Round plug with Fieldbus Y070.182

Connection control and feedback signals


Inputs Outputs
max. 120mA

binary analog binary

1) AO1 4) 1)

PROFIBUS / MODBUS
G24 int. / G24

G24 int. / G24


Channel 1

P24 int. / P24


+ 4...20mA
Actuator internal

0…600

Output 1

Output 2

Output 3

Output 4

Output 5

G24 ext.
P24 ext.
G24 int.

G24 int.
P24 int.

P24 int.
Close

Open

Stop

5V

0V
1A

1B
-

2) 2) 2) 2) 2) 2)

1 2 3 4 5 6 7 8 15 18 16 17 19 20 21 22 23 38 39 28 29 30 31
XK
Customer connection

Fieldbus
(PCB in connection hood)

COM-SIPOS
ON
external connection 6)
OFF
2

2) 2)

P24 1 M P24 1 M
27 36 W2
XK
Connection power supply
Actuator internal

1A 1B 2A 2B
RS232
PE

PE

+ -
L1

L1

L2

L3
N

round plug coupling


24V DC 3) 5)
Channel 1
U2 V2 U1 V1 W1
XK XK
Customer connection

L N PE L1 L2 L3 PE

220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input

Customer connection – wiring examples:


Plug assignment XK
Wiring example I: „internal 24V supply“
(24V DC supply of the binary inputs and outputs internally from the electronics unit)
10
9 39

11
8 38

12
7

1 2 3 4 5 6 7 8 15 18 16 17 19 20 21 22 23
13
6

14
5

4
40

15
A 3 37 41 16
Position
2 5 U2
actual value
0 U1 17
1 V1 42 18
Wiring example II: „external 24V supplies“
(binary inputs Close, Open, Stop (U1) and binary outputs (U3) are supplied via different, 36 V2 43 19
galvanically isolated 24V DC sources additionally to the auxiliary 24V DC (P24 ext.) supply for the electronics unit) 35 49 W2 W1 20
2 3 4 5 7 8 16 17 19 20 21 22 23 38 39
34 48 44 21
22
33
45 2
29 4 7
28 46
32

23

U1 A U3
31

24

+ + +
- - -
30

Position
26
27

actual value
(24V DC) (24V DC) (24V DC) 3)

1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) gold plated contacts
3) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-5) will continued to be signalled.
Communication via COM-SIPOS or fieldbus – changes of parameters resp. download of actuator data – is possible.)
4) option "S21" for standard actuator 2S.50
5) up to 2 connectors P24 and M on the fieldbus connection PCB
6) only with option „S38"; PC cable (Sub-D9 RS232): order no. "2SX5100-3PC06"
Wire cross-section max.:
- 6 mm2 Power supply
- 2.5 mm2 Control and feedback signals
The control/feedback wire must be shielded!

Page 26 Y070.107/GB
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Wiring diagram ECOTRON-Round plug with Fieldbus and FO Y070.064

Connection control and feedback signals


Inputs Outputs
max. 120mA

binary analog binary

1) AO1 4) 1)

PROFIBUS / MODBUS
G24 int. / G24

G24 int. / G24


Channel 1

P24 int. / P24


+ 4...20mA
Actuator internal

0…600

Output 1

Output 2

Output 3

Output 4

Output 5

G24 ext.
P24 ext.
G24 int.

G24 int.
P24 int.

P24 int.
Close

Open

Stop

5V

0V
1A

1B
-

2) 2) 2) 2) 2) 2)

1 2 3 4 5 6 7 8 15 18 16 17 19 20 21 22 23 28 29 30 31 38 39
XK
Customer connection

8) 8) 8) 8) 5) 8) 5) 8)

FO coupler
(PCB in connection hood)
8) 8)
5)
COM-SIPOS Fieldbus (not redundant) 5)

external connection 6) Device n


+ -
IN 1 OUT 1 IN 2 OUT 2
2

5
2) 2)
24V DC 3)

27 36 W2
XK
Connection power supply
Actuator internal

Device n-1 Device n+1


RS232
PE

PE
L1

L1

L2

L3
N

round plug coupling

U2 V2 U1 V1 W1
XK XK
Customer connection

L N PE L1 L2 L3 PE

220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input

Customer connection – wiring examples:


Plug assignment XK
Wiring example I: „internal 24V supply“
(24V DC supply of the binary inputs and outputs internally from the electronics unit)
10
9 39

11
8 38

2
7

1 2 3 4 5 6 7 8 15 18 16 17 19 20 21 22 23
40 1
13
6

14
5

4 15
A 3 37 16 41
Position
2 5 U2
actual value
0 U1 17
1 V1 42 18
Wiring example II: „external 24V supplies“
(binary inputs Close, Open, Stop (U1) and binary outputs (U3) are supplied via different, 36 V2 43 19
galvanically isolated 24V DC sources additionally to the auxiliary 24V DC (P24 ext.) supply for the electronics unit) 35 49 W2 W1 20
2 3 4 5 7 8 16 17 19 20 21 22 23 38 39
34 48 44 21
22
33
45 2
29 4 7
28 46
32

23

U1 A U3
31

24

+ + +
- - -
30

Position
26
27

actual value
(24V DC) (24V DC) (24V DC) 3)

1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) gold plated contacts
3) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-5) will continued to be signalled.
Communication via COM-SIPOS or fieldbus – changes of parameters resp. download of actuator data – is possible.)
4) option "S21" for standard actuator 2S.50
5) connecting cable from XK to FO coupler only with option „C15" (FO in linear or star topology)
6) only with option "S38"; PC cable (Sub-D9 RS232): order no. "2SX5100-3PC06"
Wire cross-section max.:
- 6 mm2 Power supply
8) connecting cable from XK to FO coupler only with option „C16" (PROFIBUS, FO in ring topology)
- 2.5 mm2 Control and feedback signals
The control/feedback wire must be shielded!

Y070.107/GB Page 27
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Wiring diagram PROFITRON-Round plug Y070.057

Connection control and feedback signals


Inputs Outputs
max. 120mA

binary analog analog binary

1) 1) AI2 4) AI1 4) AO1 1)


G24 int. / G24

G24 int. / G24


+ max. 24mA

+ max. 24mA

P24 int. / P24


+ 0/4...20mA
Emergency +

Emergency -

50

50
Actuator internal

0…600

Output 1

Output 2

Output 3

Output 4

Output 5

Output 6

Output 7

Output 8

G24 ext.
P24 ext.
G24 int.

G24 int.
P24 int.

P24 int.
Close

Open

Stop

2) 2) 2) 2) 2) 2)

1 2 3 4 5 6 9 10 13 14 11 12 7 8 15 18 16 17 19 20 21 22 23 24 25 26 38 39
XK
Customer connection

+ -
galvanical isolation 5)

(PCB in connection hood) 24V DC 3)

COM-SIPOS
+ - + - external connection 6)
2

2) 2)
1 2 1 2
X2 X1
27 36 W2
XK
Connection power supply
Actuator internal

RS232
PE

PE
L1

L1

L2

L3
N

round plug coupling

U2 V2 U1 V1 W1 wireless 7)
XK XK
Customer connection

L N PE L1 L2 L3 PE
X9
220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input Bluetooth

Customer connection – wiring examples:


Plug assignment XK
Wiring example I: „internal 24V supply“
(24V DC supply of the binary inputs and outputs internally from the electronics unit)
10
9 39

11
8 38

12

10 13 14 11 8) 12 8) 7 8) 8 8) 15 18 16 17 19 20 21 22 23 24 25 26
7

1 2 3 4 5 6 9
13
6

14
5

4
40

15
A 3 37 41 16
Speed / Position Position
2 5 U2
process value setpoint actual value
0 U1 17
1 V1 42 18
Wiring example II: „external 24V supplies“
(binary inputs Close, Open, Stop (U1) as well as Emergency (U2) and binary outputs (U3) are supplied via different, 36 V2 43 19
galvanically isolated 24V DC sources additionally to the auxiliary 24V DC (P24 ext.) supply for the electronics unit) 35 49 W2 W1 20
2 3 4 5 9 10 13 14 11 8) 12 8) 7 8) 8 8) 16 17 19 20 21 22 23 24 25 26 38 39
34 48 44 21
22
33
45 2
29 4 7
28 46
32

23

U1 U2 A U3
31

24

+ + + +
- - - -
30

Speed / Position Position


26
27

process value setpoint actual value


(24V DC) (24V DC) (24V DC) (24V DC) 3)

1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) gold plated contacts
3) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-8) will continued to be signalled.
Communication via COM-SIPOS – changes of parameters resp. download of actuator data – is possible.)
4) option
5) only with option "C10" (terminal X1) or "C11" (terminals X1 and X2)
6) only with option „S38"; PC cable (Sub-D9 RS232): order no. "2SX5100-3PC06"
7) Bluetooth interface only with option "C50" Wire cross-section max.:
- 6 mm2 Power supply
8) with galvanical isolation: connection 1 and 2 on terminal X1 resp. connection 1 and 2 on terminal X2
- 2.5 mm2 Control and feedback signals
The control/feedback wire must be shielded!

Page 28 Y070.107/GB
Customer connection Actuator internal Customer connection Actuator internal

L1 P24 int. max. 120mA

N Close

Y070.107/GB
Technical Data

PE Open

Stop Wiring diagram


G24 int. / G24

G24 int.

Emergency +

Emergency -
L1
+ max. 24mA
L2
50
-
L3
+ max. 24mA
PE
50
-

+ 0/4...20mA
0…600
-

P24 int.
Electric Rotary Actuators 2SA5

G24 int.

P24 int. / P24

G24 int. /G24

Output 1

Output 2
2 2 2
Output 3
3 1 3
Output 4
5 5 5
Output 5

Output 6

Output 7

Output 8
PROFITRON-Round plug with relay board

P24 ext.

G24 ext.

3
4

33
32 5

37
31 6

34 48
7
30
8 38
29 4 7 9 39
28 46 27
26 10
45 2 11
5 40 1
2

44
41
13
24
14
23

22
15

21
16
Y070.061

Page 29
SIPOS 5 Flash
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Wiring diagram PROFITRON-Round plug with Fieldbus Y070.183

Connection control and feedback signals


Inputs Outputs
max. 120mA

binary analog analog binary

1) 1) AI2 4) AI1 4) AO1 1)

PROFIBUS / MODBUS
G24 int. / G24

G24 int. / G24


+ max. 24mA

+ max. 24mA

Channel 1 Channel 2

P24 int. / P24


+ 0/4...20mA
Emergency +

Emergency -

50

50
Actuator internal

0…600

Output 1

Output 2

Output 3

Output 4

Output 5

Output 6

Output 7

Output 8

G24 ext.
P24 ext.
G24 int.

G24 int.
P24 int.

P24 int.
Close

Open

Stop

5V

0V

5V

0V
1A

1B

3A

3B
-

2) 2) 2) 2) 2) 2) 2) 2) 2) 2) 2) 2) 2) 2)

1 2 3 4 5 6 9 10 13 14 11 12 7 8 15 18 16 17 19 20 21 22 23 24 25 26 38 39 28 29 30 31 32 33 34 35
XK
Customer connection

Fieldbus
(PCB in connection hood)

COM-SIPOS
ON ON
external connection 6)
OFF OFF
2

2) 2)

P24 1 M P24 1 M P24 2 M P24 2 M


27 36 W2
XK
Connection power supply
Actuator internal

1A 1B 2A 2B 3A 3B 4A 4B

RS232
PE

PE

+ -
L1

L1

L2

L3
N

round plug coupling


24V DC 3) 5)
Channel 1 Channel 2
U2 V2 U1 V1 W1 wireless 7)
XK XK
Customer connection

L N PE L1 L2 L3 PE
X9
220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input Bluetooth

Customer connection – wiring examples:


Plug assignment XK
Wiring example I: „internal 24V supply“
(24V DC supply of the binary inputs and outputs internally from the electronics unit)
10
9 39

40 1 1
8 38

2
1
7

1 2 3 4 5 6 9 10 13 14 11 12 7 8 15 18 16 17 19 20 21 22 23 24 25 26
13
6

14
5

4 15
A 3 37 16 41
Speed / Position Position
2 5 U2
process value setpoint actual value
0 U1 17
1 V1 42 18
Wiring example II: „external 24V supplies“
(binary inputs Close, Open, Stop (U1) as well as Emergency (U2) and binary outputs (U3) are supplied via different, 36 V2 43 19
galvanically isolated 24V DC sources additionally to the auxiliary 24V DC (P24 ext.) supply for the electronics unit)
35 49 W2 W1 20
2 3 4 5 9 10 13 14 11 12 7 8 16 17 19 20 21 22 23 24 25 26 38 39
34 48 44 21
22
33
45 2
29 4 7
28 46
32

23

U1 U2 A U3
31

24

+ + + +
- - - -
30

Speed / Position Position


26
27

process value setpoint actual value


(24V DC) (24V DC) (24V DC) (24V DC) 3)

1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) gold plated contacts
3) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-8) will continued to be signalled.
Communication via COM-SIPOS or fieldbus – changes of parameters resp. download of actuator data – is possible.)
4) option
5) up to 4 connectors P24 and M on the fieldbus connection PCB
6) only with option „S38"; PC cable (Sub-D9 RS232): order no. "2SX5100-3PC06"
7) Bluetooth interface only with option "C50" Wire cross-section max.:
- 6 mm2 Power supply
- 2.5 mm2 Control and feedback signals
The control/feedback wire must be shielded!

Page 30 Y070.107/GB
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Wiring diagram PROFITRON-Round plug with Fieldbus and FO Y070.065

Connection control and feedback signals


Inputs Outputs
max. 120mA

binary analog analog binary

1) 1) AI2 4) AI1 4) AO1 1)

PROFIBUS / MODBUS
G24 int. / G24

G24 int. / G24


+ max. 24mA

+ max. 24mA

Channel 1

P24 int. / P24


+ 0/4...20mA
Emergency +

Emergency -

50

50
Actuator internal

0…600

Output 1

Output 2

Output 3

Output 4

Output 5

Output 6

Output 7

Output 8

G24 ext.
P24 ext.
G24 int.

G24 int.
P24 int.

P24 int.
Close

Open

Stop

5V

0V
1A

1B
-

2) 2) 2) 2) 2) 2) 2) 2) 2) 2)

1 2 3 4 5 6 9 10 13 14 11 12 7 8 15 18 16 17 19 20 21 22 23 24 25 26 28 29 30 31 38 39
XK
Customer connection

8) 8) 8) 8) 5) 8) 5) 8)

FO coupler
(PCB in connection hood)
8) 8)
5)
COM-SIPOS Fieldbus (not redundant) 5)

external connection 6) Device n


+ -
IN 1 OUT 1 IN 2 OUT 2
2

5
2) 2)
24V DC 3)

27 36 W2
XK
Connection power supply
Actuator internal

Device n-1 Device n+1


RS232
PE

PE
L1

L1

L2

L3
N

round plug coupling

U2 V2 U1 V1 W1 wireless 7)
XK XK
Customer connection

L N PE L1 L2 L3 PE
X9
220-230V AC / 380-460V AC /
110-115V AC 190-200V AC
1 phase input 3 phase input Bluetooth

Customer connection – wiring examples:


Plug assignment XK
Wiring example I: „internal 24V supply“
(24V DC supply of the binary inputs and outputs internally from the electronics unit)
10
9 39

11
8 38

2
7

1 2 3 4 5 6 9 10 13 14 11 12 7 8 15 18 16 17 19 20 21 22 23 24 25 26
40 1
13
6

14
5

4 15
A 3 37 16 41
Speed / Position Position
2 5 U2
process value setpoint actual value
0 U1 17
1 V1 42 18
Wiring example II: „external 24V supplies“
(binary inputs Close, Open, Stop (U1) as well as Emergency (U2) and binary outputs (U3) are supplied via different, 36 V2 43 19
galvanically isolated 24V DC sources additionally to the auxiliary 24V DC (P24 ext.) supply for the electronics unit)
35 49 W2 W1 20
2 3 4 5 9 10 13 14 11 12 7 8 16 17 19 20 21 22 23 24 25 26 38 39
34 48 44 21
22
33
45 2
29 4 7
28 46
32

23

U1 U2 A U3
31

24

+ + + +
- - - -
30

Speed / Position Position


26
27

process value setpoint actual value


(24V DC) (24V DC) (24V DC) (24V DC) 3)

1) galvanically isolated areas: can be supplied from different sources with 24V DC
2) gold plated contacts
3) auxiliary 24V DC supply for electronics unit (if required)
(In case of mains failure both actual position value and actuator status (binary outputs 1-8) will continued to be signalled.
Communication via COM-SIPOS or fieldbus – changes of parameters resp. download of actuator data – is possible.)
4) option
5) connecting cable from XK to FO coupler only with option „C15" (FO in linear or star topology)
6) only with option „S38"; PC cable (Sub-D9 RS232): order no. "2SX5100-3PC06"
7) Bluetooth interface only with option "C50" Wire cross-section max.:
- 6 mm2 Power supply
8) connecting cable from XK to FO coupler only with option „C16" (PROFIBUS, FO in ring topology)
- 2.5 mm2 Control and feedback signals
The control/feedback wire must be shielded!

Y070.107/GB Page 31
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Issue 08.15 © SIPOS Aktorik GmbH Y070.107/GB


Subject to changes without notice! Im Erlet 2 • D-90518 Altdorf
www.sipos.de

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