I,

I-,e `+`,/inning Force 13uRMA

?=z=!?:C:mmission:`n--iiide:---::::

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durmE]zlE]r`
Durmaz:Jar c;omrriisstioring Gulide DURMA

1. Durmazlar Commissioning Guide

1.1 Backup with Ghost

I The Desktop >SERVICE CENTER BACKUP-RESTORE is

opened
I The program will restartthe pcu and the program
initialization screen (shown below) should be waited until
it appears

+----:i

Process of backup with GHOST is selected by selecting DISK

STORE.

Backup with Ghost to be performed is selected by selecting

SELECT SOURCE.
I The folderto be backed upwith GHOSTis selected

(EIMAGE folder must be selected)

-I,Jb 1.1
DurmazJar c.ommisstioring Gulide DU R MA

- Backup with GHOSTto be performed is selected and OPEN

tab is clicked.
• 1:2: D: SYSTEM should be selected fromTabof

DESTINATloN PARTITION

I Processofbackupwith GHOSTwill be started byclicking

tab of RESTORE

rffw6|rlrirv.rjri
 D`rmazJar comrriisstioriing Gutide DU R MA

I Screen of Backup with GHOSTwill appearand we should

wait till installation process finishes

I Clickon REBOOTtab ,once process ofbackupwith GHOST

1 is done

1.2 BAcl(UP
I PressMENUSELECT>SETUP>RIGHTARROwtomove

right then SETUP ARCHIVE> READ IN SETUP ARCHIVE is

selected and click on OK tab

- IfBACKUptobeperformed islocated in USB,open USB

folder and activate NC, PLC, DP respectively

1T==€=7.`,'-.30 1.3

J
DurmazJar comrriisstiorinB Gutide DUR MA

FIgure 1-04

1.3 Setting and Operating of Cooling System

I Fan direction control must be performed when the cooler

is first started

2/I ]TF>|rJii N .I ro
 =.=T\az:Jar comrriissirorin8 Gulide DUF. MA

I The KV-labeled contactor must be manually pulled to

rotate the fan impeller and it should be checked whether

the fan turns clockwise
- lfthe fan is operating in reverse, the cooler phase

directions must be changed.

_,
_, - The coolertemperature set points should be as shown in
_\
the above picture (Picture 1-07) in rack machine. These set
_, values must be 24 a C and 23 a C for linear machines.
_, - Chillers have 2 water pressure indicators. It is
_, recommended that Chiller, which feeds the resonator from
_, these indicators, should be between 1.8 and 2.3 bar.

_, Chiller feeding optics can be between 3 bar and 5 bar..

_, - The pressure indicatorofNo.1 isthe pressure indicatorof

t the Chiller that feeds the resonator, the pressure indicator

of No. 2 is the pressure indicator of the Chiller that feeds
the Optic.
I When the first energy is supplied, the cooleropens in sleep

mode. To exit sleep mode, the button shown in Figure 1-07

==3 =T `.'.=0 1.5

Durmaz:)ar comrhisstoriing Gulide DU R M A

with red arrow should be pressed until cooler pump is

activated.

1.4Setting and Operating of Laser Configurations

• Enter into MENU SELECT>SETUP >SYSTEM DATA >CYCLES

> MANUFACTURER CYCLES >LASER CONFIGURATION and

make the necessary arrangements according to the

required specifications.

20/04/2016
1 4:03 Firi

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rm dch
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data
Compbe cpeles
Cpefes
E] Lha cysles 14/04/2816 06:44:48 pin
llanLrfarfuer cysles 10/Ou/201B 08:16:59 Ou

t= S- eycles 2®/84/2016 ca2i:22 on

20/84/2016 09:21:23 all
DeflTtftlons
NC actbe data 2o/04/2oi6 82:e3:37 Pin
Part programs ig/04/2oi8 075o:52 in
Subprograns I]i/Oi/1994 12:14:36 fin
u®rkpiece8 2e/e4/2Oi6 ei:4e:19 pri
Comments 2O/84/2I]i 6 e9:22:47 nri
apm hard disk

HC/OEM pe]es Free: 5e8.O KB

Figure 1-09

Machine serial number and work order must be written.

File should be customized according to the work order of
machine.

2:OT6|Ov|V.flo 1.6
I,

3urmaz)ar comrrus§ioriing Gulide DUR MA

~,

I
_,

20/04/2016
~, 14:04 PM

_,

; Shodtill]e: 4/10/0513: 28 Sq
; southor: lJYI Sfl
pmc LasE ii_coilFIGumTloNfl
-,,
;sERmL NUHBER: 8235i047i // 8442fl
1
-_,
1
-0 ; ..... GEilERflL mci+INE coilFIGumTloN ."..fl
BEVEL_OuTTING=O ; BEVEL HinD yEs (1) OR NO (0)u
-,
TUBE_CUTTING=O ; TiiBE OUTTING TEs (1) on No (a)fl
DRIVE_SYSTEh=O ; mcK&plilloN=o, LINmR I)RluE=ii
cumNG_H[nD=3 ; pREclTEc=i, msERIIEcil=2, pRocuTTER=3fl
OuOLFOcosf=1 ; nuTo_Focus (1) oR HouiifiL HEnD (a)fl
seep_cOHVEyoRs=i NONE=8. "REE SIDE CONVEYORS=1U
PcOCESSJOwlTOR=O pROBEss HONITOR INSTnLLED vEs (1) oR No (a)u
mpTlvEulmoRs=8 ; ilo flDnpTIUE MIRROR=o, 1 nDAiiTlvE rllRROR=i. 2 nm
PTIVE llIRRORS=2q
simow_onErsi=6 ; flrouNT oF sucTloM onmsfl
pfiLLET_enouGEFi=i ; PALLET CII"6ER INSTOLLEI) YES (1) OR NO (0)U
LenEFLunLoaeERd ; LonDElviiilLonl)[R YES (1) oil Ilo (a)fl

L=s-Jre1-1o

-
- Once the file has been correctlycreated, selectthe LASER

CONFIGURATION file and upload it to the NC.

r= I Selectthe AUTo button over MCp and pressthe CYCLE

-
=+
~
•
START key.
lfthe file runs correctly, the message PLEASE MAKE NCK

RESETwill be displayed.
-lf warning LENSCONFIGURATOR NOTFOUNDappears

instead of previous warning , it is necessary to have the

LENS taken reference again.
I This is done by pressingJOG*EF POINT>LENSE>(+) over

the MCP.
I LASER CONFIGURATloN file is run again after having LENS

taken as reference.
• After havingthe warning PLEASE MAKE NCK RESET, The

file is executed by performing NCK RESET.

I =S I?. `''.cO 1.7

DurmazJar comrriisstioriing Gulide DU R MA

1.5 Setting and Operating of Shuttle Table

Figiire 1-11 Figure 1-12

By moving the table up and down, it is checked whether

the switches are in the correct position.
It is extremely important for the shuttle table to activate
the deceleration switches before the stop switches.
-The height of the table must be adjusted byaltering the

switch positions after it has been leveled.

- The change levelsofthe upperand lowertables are tested

by driving the cars into the machine.

-` I Switch positions are shown in the picture above.
Figurel-13

1.6Adjustment of operation limits

I Pressing menu select->Start up-> Machine Data->Axis MD

buttons allows opening the above screen.

I Theaxistobesetisselected
- The pointwheretheaxisisfound inthatmomentis

written to 36100.

2:OT6|CI] N .Oil 1.8

_,

rfurmazJar comwiisstioriing Guiide DUF\ MA

_,

~,

E]

•,,

-,

-C
-C
-0
-,

-,

-C
-C
-,

-,

-C
-C

I SetMD34210:ENC REFP STATEasl.

I Selectthe axisyou have setvia the MCpand pressthe

RESET button.
I SwitchtoJOG/REFmode.
- SetFeedRateas%0
I Press+buttononMCP.
I MD34210: swithestosituation2.

-_--|-5!CJilN.cO
1.9

J
Dur mazJar c.omrrnsstrorin8 Gulide DU R MA

20/04/2016
14:02 PM

34093[11 Srlfl_REFP I)lsT

3-4fo6[-5i elm_REFp_SFT_pOs
giv8rii iEE5E_i_F=i=__Hoji=
34"0[21 SMn_REFp_SET_pOs
34|Oa_I_3_I Siifi_jfEii.=SEti'_0_§ _
5iifi__ Di,eat
SMquEFF]_svNe_ENcs
selection
5itFT - 5riii:jiEFp_pERirDi-fi_i5LLOuLip
341 1 a ismLREFp_cycLLm
3420uro] Set ro
5T2ifiTj SMflJENC_REFP_I10DE active (cf)
34210[0] Sllfl_ENC_F!EFP_S"TE
34210[11 Sl"_EHC_REFP_S"TE
34228(o] lsrm_Eve_ figs_TURNITDIT[5
3422Oii| :Smjilc _res_iiiRils_iioDULO 4896
34238[0] |SMA_ENC_SENIALOuMBER 5t655Eijii

S:ffiELl§EL±i=¥-B####T5isT
34sOO[1]
5i5iji5r
ro_ENc_REFp_mfiKEN_D|H
mLEIIc_MmKER_iNc
iiEii 5,2ln.in
34318[1]
34320[0]
fldiusqpend
rm_ENc_MnRKEiLINc
|SMRE«CJNVIP§
ri§i;jril-riTn-€-a-diF
- ___JE l'c

Corful Unit hrfeed

peraneter peramgiv
FIgure 1-15

1.7Activation of External control

• When energized, the resonator is opened from the first

switch, and then the switch is put into test mode.

I lt is connected by pressing DURMA HMl"ACHINE

SCREEN*EZONATOR button.
• CONTROLtab in opened resonator page is moved to

position of EXTERNAL CONTROL SON.

I Afterthese processesare done, the key istaken to the

robot part.

2:oT6|orN.fro 1.10
FnrTTiazlar comrriisstioriing Gulide DUR MA

P-I (kw)
Net Connection : OK
Temperature (oC)
IE La§e' ON
• L8sei ready
• La§e. mamjng

0.00 23.5 • La5ei error

I -ut`rer (li`0 -a Cfumanl r56) EE ®Jed

Emission ON

=:!5:
I

Re=e' I
5-.aseTs l®aer program

Ntmb®,
__ ____ ®
n„'`,I

• Piogran actma
• End ol pegram
• Piogram is imer7uplod

=±W-hr-
=E-Tt i- 16

1.8Nozzle Center Setting

lt must be adjusted so that light doesn't hit and disperse

while passing through the last nozzle.
DURMA HMl>MACHINE SCREENasHOT ENABLE is turned

On

NOZZLE TIP TOUCH warning is resetted via MCP by

applying a tape to the tip of nozzle.
• The shot is made by pressingthe SHOT button on the MCP.
• Accordingto the shot on the tape, the nozzle should be set

as described in the following illustration.

===5 =7.V.00
Durmazlar Commissioning Guide
DURNIA

Fig. as C;ommiedoning: LEiser beam -beam podion\t tecSL&ing tens

1 .idju5tingsE", A 3 AIlenkey I:si=!4}

2 AdjtjrfuB sesw, a 4 Naele DEp[noEz]EElectode:I

Figure 1-17

1.9Control of Lazer Pilot light (Pointer)

I Cuttinghead ismovedtothe upperposition.
I The distance between the nozzle and the paper is created
by placing a clean A4 paper on table.
I Thelightprojectiononthepapershould be 15-20mm in

diameter. If there is not enough light diameter, the tray

can be removed and the paper can be lowered.
- A sample figure taken from a cutting head with clean

optics is shown on the left.

2!f Nf,lou rv .I yr] 1.12

~,

r*»Tnazlar comrriisstiorwhB Giulde Dun MA

_,

_, 1.10Setting Options
~, 1.10.Nozzle Cleaning Setting
- The cutting head is broughttothe desired area on the

nozzle cleaning brush.

-EJ I Thezaxisisloweredontothe brushinsuchawaythatthe

nozzle can enter the brush and clean the tip.

_,
• X, Yand z coordinateson MACHINE in this position,must
-,,

be taken and written the following address.

-,

I NOZZLE_CLEAN_X, Y,Zcoordinates in MENU

•,
sELECT>pARAMETER>usERVARiABLEacLOBALGUDacuD
-,
SELECTION>MGUD should be written in each row.

-,

20/84/2016
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LEE 14:00 Prl

I FT ffl I Iiser uaria bles |lEllll

UGUD
-, DElavBEVILcurinG --- L____ 310
^i

TieE -crfuG 0 MGUD I

cun[fLunLofll)ER + ImavELsisTin- 00

scfm coNIrmRSM yh ^ 1
SCUD
I . I L`',I I '''
0

sucTioNrfuA§] i 6
I 1' 1

1_ 3T5i
TOOL_LE-N-G-Tl1- -
trfu-.-anGLF 45
rfu-=5ffi~F
I-cL_I-an-
LIRE_eLEou_v
. JJ I , „
-47
-137

TueE R±zEco r------------i " --------- ---o~

TueEjH _ 0
TUBEizEcO )aI_.__0

Ill .]IILllJI'JEL
<<Bk

ItllIll
¥ Tfiostof inz] :Of I I [HH# R.I... ill¥g
=i==e 1-19

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1.13
Durmaz)ar comrriisstioring Gulide DUR MA

1.10.2 Calibration Setting

• The cutting head is broughttothe desired area on the

calibration plate.
- The z-axis is lowered on the plate until the NOZZLETIP

TOUCH is delivered.
• The x, Ycoordinates on the MACHINE in this position are

noted exactly the same, The Z axis is written 10 mm above

the position where it is located.
CALIB_X, Y,Z coordinates in MENU

sELECT>pARAMETERavsERVARiABLE*LOBALGUDacuD
SELECTloN>MGUD should be written in each row.

LEE
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JOG
20/04/2016
14:01 PM

IHmiTnll or 'Iaria I,|'N |lflll'

UGUD
F_lmx_ GRT[4] 11 1^

rmlLN OZZLE.DIsl"CE 0.7

°ZrezreEEch#NCE
Mflx_NflNLcouPoenoN ) 20_5100
rlGUD

-u[NDowjw" (
piNG PONG IN posmoii D[s"NCE I o o5
SCUD
CUT_llEfl)_SPEED 38000
5it==OFFSET 0
cnLiB x 232i
CRAIB Y -46
CRAIB Z -120
KP 1

Kl 1
DEL" 3
8EVELOuTTING
TUBE_CUTTING
LO0
•"'
1'1
11
1`1
, `
I.'=
.I.

muvLs-vsTEii---- \--:
SCFlon_coil-v~Eife~^~m 1
j]V
I
- I I I, ,
a
.I-I
- Ill: : I 0
«
I- - - - _
fiRE Tfi¥I imz] ::# I
.1111111111== I |H±# R.[„
>-ae

E¥g
Fi8u,`e 1-20

1.llControl and adjustment of cutting gases

- The following table showsthe tolerancevaluesofthegas

pressure required to perform the appropriate cut.

Tf JIB/Or rv .Of I
I-arJar comrrNsstioriing Giulde DU FI MA

Set De8e'i Tolerans (+/-)

C5=i3
0 -2 Bar 0,05 Bar

2 -5 Bar 0.1 Bar

5 - 15 Bar 0.2 Bar

15 -20 Bar 0.5 Bar

Tab 1-01

I Accordingto the values in the table, the value ofthegas

coming out is checked by connecting the cutting gas to

PROCUITER application.

If there is a difference between the value received and the

value required, the pressure is increased or decreased
from the potentiometers in the LANNY proportional valve.

Pl low pressure setting (oxygen), P2 gas sensor zero point

setting, P3 high pressure (nitrogen) setting, P4 main screen
image adjustment
I Thescreendisplayinthe HMl issetbyincreasingor

decreasing the parameter shown below.

I MENU SELECT>DIAGNOSTIC>NC/PLC VARIABLE

='= =5 ==J`''.cO 1.15

Durmaz)ar commisstioriing Gutide DU R MA

Figure 1-23

1.12Performing and measurement of cutting test

The drawing on the left side is cut from lmm stainless

8 steel sheet. As shown in the drawing, the control of the
o o a a . . 3 i g 8 8°
measurement is provided with a tolerance of ± 0.05 mm.
ca c5>

o o
-
loEXplo 858 5£5
The drawing below is prepared so that the lengths of Al
and A2 are 100mm. It is cut from lmm stainless steel
sheet. The lenght of Al and A2 should be within ±
0.02mm.
RIuiii= E
Figure 1-24

rf)L6|rJnN.fjf)
DurmazJar comrriisstiorinB Gutide DU R MA

Figure 1-25

a,5" low 2rm 3KW 4KW 6KW

'.rj Steel 6mm 8mm 12mm 16mm 20mm 25mm

S:et nless Steel 2mm 3mm 6mm 8mm 10mm 12mm

=_Jrlinum 2mm 3mm 6mm 8mm 12mm 16mm

• Parametersettings are made by cuttingthe border

thicknesses and other thicknesses shown in the above

table.

1.13 BACKUP

I Press MENU SELECT>SETUP >RIGHTARROwto move

right then SETUP ARCHIVE> READ IN SETUP ARCHIVE is

selected and click on OK tab.

==St=?-A.'.cO 1.17
DurmazJar comrriisstiorinB Gulide DUF. MA

Figure 1-26

• The BACKUpto be imported is selected. Comments can be

written in COMMENT part. Name can be written to

CREATED BY..

rf ll6|rJrl N .I ]r)
1.18
-,
_®
-_, =.nazlar comrriis.stioriing Gulide DU R MA
_,
-,
_~, 2 option(s) is/are acfuatBd that are mt lic8nsnd by the beama kag

__,
.=H fufrol cortyonents
E=H
.=H I LJith rmpensaha dch Ecompde eycles
EPLC data
I__,
_J EZDrfue drfu

-)
_,
o nex tond (bburn
EMm th
®rsc« format

es
_, B
_,
_,
1o
_, Cqnl-I-glint

Creaul by

-L Li-
`-+ eense8

==-Te 1-27

- BACKUps taken atthe factoryare saved with USB and sent

with the machine to prevent future problems.

`coi6|Ov |V .cO
1.19
Dur mazJar comrriisstori`ng Gutide DU R MA

1.14Setting Password Level

I The areas in factoryworking site where accessofcustomer

is not accepted are encrypted.

- Click on arrowtab by selecting MENU SELECT>SETUP >

PASSWORD > PASSWORD DELETE and operation is

performed..

Figurel-28

2!ory6/or |v .ryro 1.20

=`jrmazJar comrri\sstiorwh8 Gulide DUF\ MA

figure 1-29

2:oi6|ovNJro 1.21
DurmazJar c;ommissjionin8 Gutide DU R MA

rf)r6|orN.in