ZYS113/ME/ME 全智能三臂凿岩台车

操作手册
ZYS113/ME/ME Computeriezd
3-boom drilling jumbo operation
manual

中国铁建重工集团有限公司
CRCHI
 简介
Brief Introductions
ZYS113/ME 全智能三臂凿岩台车是中国铁建重工集团有限公司根据隧道机
械化、信息化、数字化施工要求生产的隧道施工设备，具有智能定位、自动钻孔、
3D 轮廓扫描、地质钻探与分析、远程监测、故障诊断等功能，操作简便，维修
方便，钻孔精确控制，对于提升钻爆法机械化施工有着重要的意义。主要功能特
点如下：
ZYS113/ME/ME computeriezd 3-boom drilling jumbo is a tunnel construction equipment

produced by CRCHI，according to the requirements of tunnel mechanization, informatization and

digital construction. It has such functions as intelligent positioning, automatic drilling, 3D contour

scanning, geological drilling and analysis, remote monitoring, fault diagnosis, etc. It is easy to

operate, easy to maintain, and precise control of drilling. The main features are as follows:

1、 钻孔效率高，三个钻臂独立工作，钻孔速度快；
1. High drilling efficiency, three drilling arms work independently, and fast
drilling speed;
2、 钻孔全过程自动控制，定位、领孔、全速推进均能做到全自动控制，
并具备自动防卡钻、钻孔后自动吹渣等功能，大大降低了工人的劳动强
度，且钻孔质量高，能够严格控制超欠挖量；
2. The whole process of drilling automatic control, positioning, collar hole, full
speed advance can be fully automatic control, and has automatic anti-jamming
drilling, automatic slag blowing after drilling and other functions, greatly
reduces the labor intensity of workers, and drilling quality is high, and can also
strictly control the amount of over-under-excavation;
3、 信息化程度高，能够根据隧道的规划路线、轮廓等生成空间的几何
坐标数据，通过实时监控钻孔过程的参数，生成地质分析云图，便于后
期钻爆方案的优化及地质数据库的建立；
3. With a high degree of informatization, it can generate geometric coordinate

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 data of space according to the planned route and contour of the tunnel, and
generate geological analysis cloud map by real-time monitoring the parameters
of the drilling process, so as to facilitate the optimization of the later drilling and
blasting plan and the establishment of geological database;
4、 功能多样化，全智能凿岩台车功能齐全，可钻锚杆孔、注浆孔、管
棚孔，并可以进行超前钻探，基本可以满足隧道内超前探测、超前支护、
掌子面爆破钻孔、锚杆支护等施工需求；
4. Diversified functions, computeriezd drilling jumbo has complete functions,

which can drill bolt hole, grouting hole, pipe and booth hole, and can carry out
advanced drilling, which can basically meet the construction requirements of
advanced detection, advanced support, hole blasting in the tunnel, bolt support,
etc.;
5、 安全性高，全封闭式驾驶室，远离施工掌子面，大大保证了操作人
员的安全；
5. High safety, fully enclosed cab, away from the construction palm, greatly
ensure the safety of operators;
6、 工作范围大，整机工作覆盖范围为+11.3~-1.35m×16.6m。
6. The working range of the whole machine is +11.3~-1.35m×16.6m.
操作本设备必须是经过专业培训，身体健康的专业人员，操作前需仔细阅读
本操作规范书和操作使用说明书。只有完全熟悉设备和施工工况后，才能避免发
生安全事故和损坏设备的现象。
The operation of the equipment must be a professional who has received professional

training and is in good health. Please read the operation specification book and operation manual

carefully before operation. Only after fully familiar with the equipment and construction

conditions, then the occurrence of safety accidents and damage to the equipment could be

avoided.

注：
Note:

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1、 本操作规范需结合实际施工，吸取现场经验作为操作指导，有不足之处，
请根据现场情况进行修正，并反馈给我们进行完善。
1. This operation specification shall be combined with the actual construction
and take the site experience as the operation guidance. If there are any
deficiencies, please correct them according to the site conditions and give us
feedback for improvement.
2、 本操作规范意在指导凿岩台车现场操作，详细内容参见说明书。
2. This operation specification is intended to guide the on-site operation of rock
drill trolley. Please refer to the instruction for details.
3、 由于技术改进或升级，可能资料内容有变更，恕不另行通知。
3. Due to technical improvements or upgrades, the information may be subject
to change without prior notice.

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 第一章 准备工作

Chapter I Preparatory work

1.1 启机

1.1 Start the machine

一、开启“蓄电池开关”，拨动“24VDC 钥匙开关”以连接蓄电池。
I. Open "battery switch", dial "24VDC key switch" to connect the battery.

二、按下“臂架”、“电脑” 、“扫描仪”、“激光”，待电脑正常启动
后，进行下一步。
II.Press "arm", "computer", "scanner", "laser", and proceed to the next step after
the computer starts normally.
臂架 电脑 扫描仪 激光

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1.2 收臂架

1.2 Fold up the arms

为了保证整机行走过程的稳定性，需将臂架收拢，且需要根据隧道的轮廓面
进行调整。收拢后需尽量保证中钻臂与吊篮臂居中，左右钻臂对称，臂架间最小
距离大于 10cm。操作如下：
In order to ensure the stability of the whole machine, the boom should be closed and

adjusted according to the profile of the tunnel. After the closure, the middle drill arm and basket

arm should be centered as far as possible, the left and right drill arms should be symmetrical, and

the minimum distance between booms should be more than 10cm. The operation is as follows:

一、使用“发动机钥匙开关”启动设备发动机，按下驾驶操作台上的“PTO”
与“RPM”（新手不建议启动 RPM）；
I. Use the "engine key switch" to start the engine of the equipment, and press the "PTO" and

"RPM" on the operating table (it is not recommended to start the RPM if you are not familiar

with the operation);

二、将设备的臂架收拢，尽量放低（需保证行走时油管不拖地），调整为行
走的状态。
II.Pull the arm frame of the equipment and lower it as low as possible (ensure that the oil

pipe does not mop the ground when the machine runs), and adjust it to the state of walking.

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1.3 收支腿

1.3 Revenue and expenditure leg

先按下驾驶操作台上的两个“后支腿升”按钮，再按下使能键，待收至一半
行程时，松开；之后按下驾驶操作台上的两个“前支腿升”按钮，再按下使能键，
待收至一半行程时，松开；重复上述操作，待支腿完全缩回到位。按下两个“前
支腿缩”按钮与使能键，待缩回到位。
First press the two "rear leg lift" buttons on the driving platform, then press the enable button,

and release when you are halfway to the drive. Then press the two "front leg lift" buttons on the

driving platform, then press the enable button, and release when you are halfway through the

journey. Repeat until the leg is fully retracted. Press the two "front leg retract" buttons and

enable keys until retract in place.

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 第二章 行驶操作规范

Chapter II Driving operation specifications

2.1 司机标准

2.1 The driver standard

驾驶 ZYS113/ME 全智能三臂凿岩台车的司机必须是由经过铁建重工技术培
训，且认定合格后方能驾驶。
The driver of the ZYS113/ME computeriezd 3-boom drilling jumbo must be trained and

certified as qualified by CRCHI.

2.2 档位控制

2.2 Gear control

一、启动发动机，踩下脚刹，解除手刹(亮绿灯)。
I. Start the engine, apply the foot brake and release the hand brake.

二、根据台车位置，拨动驾驶开关（F-前进挡，R-后退档）。若路途较为宽
敞平坦可选择加档，加油门提速后再拨一下二挡，再拨一下三挡，前进后退档切
换时需待设备停稳后进行，减档需先减速。
II. According to the position of the trolley, flip the driving switch (F- forward gear, R- back

gear). If the road is relatively spacious and flat can choose to gear up, after the refueling door

speed up and then dial the second gear, and then dial the third gear, forward and backward gear

switching need to wait for the equipment to stop, gear reduction needs to slow down first.

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2.3 上坡与下坡

2.3 Uphill and downhill

由于设备较重，控制较为困难，工作环境视野差，因此上下坡应特别注意，
以免出现事故。
Due to heavy equipment, difficult control, poor vision of the working environment, so the

slope should be paid special attention to avoid accidents.

一、上坡必须采用一档，以免发动机及变速箱负荷过大，造成设备损坏；
1. gear must be used on the slope to avoid excessive load of the engine and gearbox, causing

damage to the equipment;

二、上坡时不可将油门踩到底不放，这样会造成散热困难，甚至导致发动机
自动停机；
2. Do not press the accelerator pedal to the bottom when going uphill, which will cause heat

dissipation difficulties and even cause the engine to stop automatically;

三、下坡时必须使用发动机行驶，不可空档滑行。
3.Downhill must use the engine to run, not idle taxi.

2.4 行驶注意事项

2.4 Driving precautions

由于设备整体尺寸较长，且隧道内视野较差，因此驾驶设备时至少需两个人
相互协作，一人驾驶设备，一人观察行驶状况。
Due to the overall size of the equipment is long and the field of vision in the
tunnel is poor, at least two people should cooperate with each other when driving
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the equipment, one person should drive the equipment and the other person should
observe the driving condition.
一、行驶前，观察臂架是否与设备车身平行；
1. Before driving, observe whether the arm is parallel to the body of the equipment;

二、行驶至洞口时，观察吊篮与驾驶室高度是否合适（避免与洞内障碍物干
涉），微调臂架位置（未伸支腿时，微调臂架会出现报警，若需大幅度调整必须
降下支腿保证整机平稳性）；拨动“驾驶室拨动开关”与使能键，降至合适位置；
驾驶室升降时，注意检查驾驶室下面的安全球阀是否处于开启状态。
2. When driving to the mouth of the cave, observe whether the hanging basket and the

height of the cab are appropriate (avoid interference with obstacles in the hole), and adjust the

position of the boom (if the supporting leg is not extended, the adjusting boom will give an alarm,

and the supporting leg must be lowered to ensure the stability of the whole machine); dial the

"wheelhouse toggle switch" and the enable button to descend to the appropriate position; When

the cab is lifting, please check whether the safety ball valve under the cab is in the open state.

二、行驶时需常开警示灯，会车时鸣喇叭，尽量在宽敞直线处会车。
3. Driving must always open warning lights, when meeting the horn, as far as possible in a

wide straight line meeting.

四、转弯时，可停车微调臂架位置，不允许大幅度摆臂导致重心不稳的现象。
4. When turning, can stop to fine-tune the boom position, do not allow a large swing arm to

cause the center of gravity instability.

五、驾驶设备在隧道前进过程中，须注意隧道两边的障碍物与顶部风管等设
施。
5.In the process of tunnel advance, the obstacles on both sides of the tunnel and the top

duct shall be paid attention to.

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 特别提醒：未伸支腿时，操作臂架，可能引起凿岩台车倾翻、损坏及人身
安全。
Special reminder: when the legs are not extended, the operation of the boom
may cause the drilling jumbo to tip over, damage and endanger personal safety.

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 第三章 施工准备工序

Chapter III Construction preparation procedure

3.1 隧道参数导入

3.1 Tunnel parameter import

1.水平方向参数
1.Horizontal parameter

水平方向（单位：米）
Horizontal direction (unit: m)

缓和曲线
里程 北坐标（X） 终止半径 曲线长度
序 号 东坐标（Y） 起始半径 (回旋参数)
Mileage North coordinates Termination of curve
No. East coordinate (Y) Initial radius Easement curve
(X) the radius length
(cyclotron parameter)

注：
Note:

1、隧道所需数据为隧道每个变化点处此点坐标数据。

1. The data required by the tunnel is the coordinate data of this point at each change
point of the tunnel.

2、缓和曲线和曲线长度只填任意一列。

2. Fill in only one column of the relaxation curve and the length of the curve.

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2. 垂直方向参数
2.Vertical direction parameters

垂直方向（单位：米）
Vertical direction (in meters)

序号 里程 高程 半径

No. Mmileage Elevation Radius

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3. 掌子面轮廓参数
3.Tunnel face contour parameter

掌子面轮廓（单位：米）
Tunnel face contour (in meters)

序号 右坐标 高程 半径

No. Right coordinates Elevation Radius

注：
Note:

1、隧道中心线为轮廓图的原点（0，0，0）。

1. The center line of the tunnel is the origin of the contour map
(0,0,0).

2、轮廓线定义中的第一个点（点 0）必须是左下角的点，并按顺时

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 针方向依次排列。
2. The first point (point 0) in the definition of the contour line must be
the point in the lower left corner and arranged in a clockwise
direction.

3、该点半径为该点到下一点的圆半径。如该点到下一点为直线则

该点半径为 0。

3. The radius of this point is the radius of the circle from this point to
the next point. If the point is a line from the next point the radius of
the point is 0.

3.2 设计炮孔图

3.2 Design hole plan

根据开挖隧道的设计轮廓、支护方式、围岩等级等设计合理的炮孔图，并将
其同步到设备电脑中。操作人员注意与测绘人员沟通，对于围岩情况出现变化的

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岩层，应提前准备好轮廓图与炮眼图，并及时修改钻爆方案。
According to the design outline of excavation tunnel, support method,
surrounding rock grade, etc. The operator should pay attention to communicate with
the surveying and mapping personnel. For the rock strata with changing surrounding
rock conditions, the contour map and hole map should be prepared in advance, and
the drilling and blasting plan should be modified in time.

3.3 定位准备

3.3 Positioning preparation

1、安装预埋件。
1. Install embedded parts.

首先需在拱墙上安装 3 个预埋件（喷浆时注意保护预埋件），每个预埋件的
间距约为 15m，预埋件离台车最远距离不得大于 45m。

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 First of all, three embedded parts should be installed on the arch wall (pay attention to

protect the embedded parts when spraying). The spacing of each embedded part is about 15m,

and the maximum distance from the embedded parts to the trolley should not be greater than

45m.

2、待预埋件稳固后，安装标靶。
2. After the embedded parts are stable, install the target.

3、测量员使用全站仪测量三个标靶的坐标。
3. The surveyor USES the total station to measure the coordinates of the three targets.

3.4 停车到位

3.4 Parking in place

台车将到掌子面时，应尽量位于隧道中心线，待台车开至钻臂末端离掌子面
约 1.5-2m 处时，放下支腿，轻微动作臂架，观察整机的摇晃程度，调整前后支
腿的高度。
When the jumbo reaches the palm surface, it should be located in the center line of the

tunnel as far as possible. When the jumbo reaches the point where the end of the drilling arm is

about 1.5-2m from the palm surface, lower the supporting leg and slightly move the arm frame

to observe the shaking degree of the whole machine and adjust the height of the supporting leg

before and after.

特别提醒：台车停放地面须坚实平整。
Special reminder: the parking ground must be firm and level.

3.5 外接水电

3.5 External water and electricity

由于设备配备的水管、电缆长度有限，随着施工进度的推进，需协调相关人
员将外接水管、电源接至合适位置，既能满足设备施工使用，又能避免配电柜、
水管等设施被爆破过程中的飞石毁坏。
Due to the limited length of water pipes and cables equipped with the equipment, with the
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progress of the construction, it is necessary to coordinate relevant personnel to connect the

external water pipes and power supply to the appropriate location, which can not only meet the

requirements of the equipment construction, but also avoid the power distribution cabinet,

water pipes and other facilities being destroyed by flying stones in the process of blasting.

1、现场供电配置
1. On-site power supply configuration

设备总装机功率为 325kw，自带 100 米 3×240 mm2+3×50 mm2 的国标铜

电缆。设备正常工作电压范围为 340-420VAC。
The total installed power of the equipment is of 325kw, with 100 meters 3×240 mm2+3×

50 mm2 national standard copper cable. The normal operating voltage range of the equipment is

340-420vac.

如图所示为能保证设备正常运行所需客户配置的变压器、电缆、电气柜参数。
As shown in the figure, the parameters of transformer, cable and electric cabinet configured

by customers to ensure the normal operation of the equipment are as follows.

1）发电机或者变压器配置
1. Generator or transformer configuration

发电机或者变压器输出电压应为 380VAC，且其容量需≥500kVA。为保证设
备电气器件能正常工作，请用变压器供电。

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 The output voltage of the generator or transformer shall be 380VAC, and its capacity shall be

≥500kVA. In order to ensure that the electrical components of the equipment can work normally,

please use transformer power supply.

2）客户电缆配置
2. Customer cable configuration

除了设备用电外，考虑洞内可能会接入其他负载且铝线容易发热，客户从洞
外接入洞内的电缆应使用大于 240 mm2 的铜电缆（3 相+1 接地）。推荐使用 3x300
mm2+1 x150mm2 的国标铜线。
In addition to the equipment electricity, considering that the hole may be connected to

other loads and the aluminum wire is easy to heat, the customer should use copper cable

(3-phase +1 ground) larger than 240 mm2 to connect the cable from outside the hole to the hole.

3x300 mm2+1 x150mm2 national standard copper wire is recommended.

注：如果变压器距设备超过 500m 时则需移动变压器，以保证供电电压稳定。

Note: if the transformer is more than 500m away from the equipment, the
transformer should be moved to ensure the stable supply voltage.
3）客户配电柜配置
3. Customer distribution cabinet configuration

设备电缆接线的配电柜需配备 630A 或以上断路器，以方便设备接线和供电

保护。
630A or above circuit breakers shall be provided for the distribution cabinet connected by

the cables of the equipment to facilitate the connection of the equipment and the protection of

power supply.

注：如断路器过小，设备接线鼻子则无法接入断路器。
Note: if the circuit breaker is too small, the device wiring nose cannot be connected to the

circuit breaker.

2、现场供水配置
2. On-site water supply configuration

设备自带 100m 水管，进水水压 1-10bar（设备进水口），考虑管路损失，

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洞口水压为 4-10bar、流量为 300L/min 较适宜。考虑斜井或有高处水源，可参照
如图所示两种方案：
The equipment is equipped with 100m water pipe, and the inlet water pressure is 1-10bar

(the inlet of the equipment). Considering the loss of pipeline, it is better to have the inlet water

pressure of 4-10bar and the flow rate of 300L/min. Considering the inclined well or the high

water source, two schemes can be referred to as shown in the figure:

1）高处水源
1. High water source

高处水源供水往往引自几百米以上蓄水池，在保证流量满足情况下，水源高
度＞100m 时，一般都压力较高，为保证设备正常使用压力，需在设备进水口配
置进水减压阀，从而限定进入设备的水压＜10bar。
The water supply from the upper water source is usually from a reservoir several hundred

meters above. When the water source is at the height of > 100m and the flow is guaranteed, the

pressure is generally high. In order to ensure the normal pressure of the equipment, the inlet of

the equipment needs to be equipped with an inlet pressure reducing valve to limit the water

pressure of the equipment to < 10bar.

2）水箱供水
2. Water supply from water tank

水箱容积需至少满足一个班的用水量，按设备钻孔两小时计算，根据水源供
水流量，一般需 24-36 方的水箱，具体视工地情况而定。供水管道口径建议至少

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为 DN100，以避免设备进洞较深时影响水流量。在高压水管与设备连接处安装与
设备管路相匹配的 2 寸手动球阀及相应 2 寸接头，设备配有快速接头（内螺纹）。
The volume of the water tank shall meet the water consumption of at least one shift. It shall

be calculated according to the equipment drilling for two hours. According to the water supply

flow of the water source, the water tank of 24-36 square meters is generally needed. The

diameter of water supply pipe is recommended to be at least DN100 to avoid the influence of

water flow when the equipment enters the hole deep. Install 2-inch manual ball valve and

corresponding 2-inch joint matching with the equipment pipeline at the connection of

high-pressure water pipe and equipment. The equipment is equipped with quick joint (internal

thread).

增压泵选择与隧道的情况有很大关系，按隧道是斜井、主洞以及横洞进行具
体考虑：
The choice of booster pump has a great relationship with the tunnel, according to the tunnel

is the inclined well, the main hole and the transverse hole for specific consideration:

1）斜井隧道情况，设备施工面会和供水位置有落差，这种情况下，只需保
证设备使用前期水压保证在 1bar 以上，随着施工距离的深入，往下的落差会弥
补管路压降。
1. In the case of inclined tunnel, there will be a drop between the equipment construction

surface and the water supply position. In this case, only the water pressure in the early stage of

the equipment should be above 1bar. With the deepening of the construction distance, the drop

down will make up for the pipeline pressure drop.

2）主洞和横洞隧道情况，隧道如果坡度较小，则可以增加扬程为 50-100m
功率为 15-22kw 的增压水泵。如果隧道坡度较大，后期随着施工距离的深入，在
隧道内适当位置设置小型水箱和增压水泵进行接力，以满足现场的供水需求。
2.Main and transverse tunnel. If the slope of the tunnel is small, a pressurized water pump

with a lift of 50-100m and a power of 15-22kw can be added. If the slope of the tunnel is large,

small water tank and pressurized water pump should be set in the appropriate position in the

tunnel to meet the demand of water supply.

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 除以上内容之外，设备对水质有一定的要求。在设计水箱时，出水口除保证
口径大小为 DN100 外，还需离水箱底部约 300mm 的位置，以保证不会吸入水箱
沉淀。如果水质过差则需过滤处理。水箱底部要预留排污口，便于定期清理。
In addition to the above, the equipment has certain requirements for water quality. In the

design of the water tank, in addition to ensuring that the diameter of the outlet is DN100, it

should be about 300mm away from the bottom of the tank to ensure that the tank will not be

inhaled precipitation. If the water quality is too bad, it should be filtered. The bottom of the tank

should be reserved for sewage outlet to facilitate regular cleaning.

3、水电准备工作。
3. Water and electricity preparation

为了使设备正常有效的工作，在初到工地时应检查隧道内水源的水质与压
力，水质差应协调工地增加过滤装置，水压低应要求施工单位加大水泵功率，水
压过高则应在外接水处加减压阀。设备整机装机功率较大，施工单位应准备好外
接大电的电缆和配电柜，且安装稳固，做好防水措施。
In order to make the equipment normal and effective work, when the first to the site should

check the water quality and pressure of the water source in the tunnel, water quality difference

should coordinate the site to increase the filtration device, water pressure should require the

construction unit to increase the power of the water pump, water pressure should be too high in

the external water should add a reducing valve. The installed power of the whole machine is

large. The construction unit should prepare cables and distribution cabinets for external

connection of large power, and make sure the installation is stable and waterproof measures are

taken.

4、收放水管电缆。
4. Take off and release water pipes and cables

当设备开至外接水电处时，使用吊带将水管捆扎在外接水源出口附近，将电
缆用吊带捆扎在外接配电柜附近，设备缓慢前进，整个过程中设备操作手与指挥
人员必须使用对讲机实时沟通，协调隧道施工相关人员将水管、电缆放在隧道侧
面，防止来往车辆倾轧，待设备行驶至指定位置后，松开吊带接好水电。
When the device open to external water and electricity, use the harness will pipe strapping
22
near the external water outlet, to use the cable strap strapping near the external power

distribution cabinets, equipment slowly forward, the whole process of equipment operator and

the commander must use the interphone real-time communication, coordination of the tunnel

construction related people put conduit, cable tunnel profile, prevent traffic relations, after being

driving device to the specified location, loosen the condole belt connected hydropower.

特别提醒：切忌设备未到指定位置便接好水电，以免电缆、水管收放不及
时拉倒配电柜和外接水管，造成安全事故。
Special reminder: do not connect the water and electricity to the designated location of the

equipment, so as to avoid the cable, water pipes not timely put down the distribution cabinet

and external water pipes, resulting in safety accidents.

5、试用水电。
5. Try water and electricity

观察大电是否存在相序错误，观察外接水压力表压力是否适合。
Observe whether there is a phase sequence error in the large electricity, and observe

whether the pressure of the external water pressure gauge is suitable.

3.6 定位

3.6 Positioning
待停车到位后，启动电脑采用扫描仪两点定位法定位。
After the parking is in place, start the computer to use the scanner to locate the legal

position at two points.

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3.6.1 两点定位

3.6.1 Two point Install and position the target at the three targets close to the
equipment. The target installation should be firmly fastened. Pay attention to
observe whether the bottom surface of the target installation screw is closely
attached to the embedded part. Try to use the same specification of embedded parts
and installation screws, if not consistent, should remember the installation order.
1、安放标靶。
1. Set the target.

在靠近设备的三个靶点安装定位标靶，标靶安装应紧固牢靠，注意观察靶标
安装螺钉底面是否紧贴预埋件。尽量使用同一种规格的预埋件与安装螺钉，若不
一致，应记好安装顺序。
Install and position the target at the three targets close to the equipment. The target

installation should be firmly fastened. Pay attention to observe whether the bottom surface of

the target installation screw is closely attached to the embedded part. Try to use the same

specification of embedded parts and installation screws, if not consistent, should remember the

installation order.

2、定位。
2. Positioning

1.进入 bever plan 界面，点击“CF1：工作面”或者直接点击“F1：下一步”。

1. Enter the bever plan interface, click "CF1: working face" or directly click "F1: next".

24
再点击 F3 的小方框，定位方式里选“profiler”，点击出现的“F12 应用”，然
后点击下一步直到最后，如果是 profiler 则无需更改。
Then click the box in F3, select "profiler" in the positioning mode, click "F12 application" that

appears, and then click next until the end.

2.在 bever plan 里选择“CF12”，弹出屏幕中选择“F4 扫描仪”，到扫描仪的界

面
2. Select "CF12" in bever plan, and select "F4 scanner" in the popup screen to enter

25
the scanner interface

点击“F21：掌子面”或者“F1：下一步”。
Click "F21: palm noodles" or "F1: next step".

在掌子面的定位方式里选择“扫描仪-两个已知点”，出现“F12 应用”并点击，
如果已经是二个已知点了则无需更改，点击“下一步”进入定位界面。
Select "scanner - two known points" in the positioning mode of the palm surface,
appear "F12 application" and click, if there are already two known points, there is no

26
need to change, click "next" to enter the positioning interface.

如果没有已知点，必须新建已知点并应用它，点击“F11：操作”，出现如下图，
新建时需要输入其坐标（北纬-X；东经-Y；高程-Z），点击 F12 应用。
If there is no known point, you must create a new known point and apply it. Click "F11:

operation", and the following figure will appear. Tokyo - Y; Elevation -Z), click F12 to apply.

然后在前已知点和后已知点里选择你自己新建的点。点击移至前已知点，操作手
柄将激光射到对应的标靶上，接受前已知点，点击移至后已知点，操作手柄将激
光射到对应的标靶上，接受后已知点。完成后点击 F1 进入下一步，点击“F5：

27
到检测位置”，并接受检测点，接受两次，直至上面两个框中都打勾。在点击下
一步至最后。
Then select your own new point between the previous known point and the next known

point. Click to move to the previous known point, the operation handle will fire the laser to the

corresponding target, accept the previous known point, click to move to the latter known point,

the operation handle will fire the laser to the corresponding target, accept the latter known point.

Click F1 to go to the next step, click "F5: to the detection location", and accept the detection

point, accept twice, until the above two boxes are checked. Click next to last.

3. 回到最开始的扫描仪界面，跳转回 bever plan

3. Return to the original scanner interface and jump back to bever plan

28
点击下一步，再下一步，等待扫描仪就绪，点击“F3：定位”，下一步
Click Next, then Next, wait for the scanner to be ready, click "F3: Positioning", Next

4. 先将你所需的臂架顶至掌子面上，接触部位为选择的参考面，并将其作为基
准面。然后选择钻臂。下一步。
First push the arm you need to the tunnel face, the contact position is the selected
reference surface. Then select the drilling arm. Next step.

29
5. 选择本次钻孔所需的钻孔图，F12 应用。下一步
Select the drilling pattern required for this drilling, F12 application. Next step

6. 点击下一步完成，并切换至 “F3：钻进”
Click Next to finish, and switch to "F3: Drilling"

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 3、确定钻孔起始里程 Determine the starting hole length
上述定位步骤中的，步骤 4 所定基准面的里程即为本循环钻孔的起始里程。
In the above positioning step, the length of the reference plane set in step 4 is the
starting length of the drilling cycle.

第四章 钻孔作业

Chapter IV Drilling

4.1 参数设定

4.1 Parameter setting

在钻孔前需要明确钻孔的类型，在钻孔界面，对于不同的钻臂可以配置不同的
参数。在钻孔数据窗口中按下 F4~F6 按钮对不同的钻臂参数进行设置。如下图所示

Before drilling, it is necessary to clarify the type of drilling. On the drilling

interface, different parameters can be configured for different drill arms. Press the F4
~ F6 buttons in the drilling data window to set different drill arm parameters. As
shown below:

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 点击 F6,选择钻
头类型
Click F6 and
点击选择操作，
select the drill
选 择 孔 类 型
type
Click to select
operation, select
hole type

长孔 Long hole

锚杆孔 Anchor hole

注浆孔 Grouting hole

正常孔 Normal hole

根据钻头的类型，选择不同的钻头，如下图所示：
According to the type of drill bit, choose a different drill bit, as shown below:

32
 钻头类型
Drilling
Bit type

然后根据炮孔设计要求输入设计的钻孔深度，台车会根据里程定位结果自动
设定基准面。对于其余的参数，如推进压力，冲击压力等，应提前咨询铁建重工
专业的技术人员并获得许可后方可调整，以免影响钻孔质量。
Then entering the designed drilling depth according to the design requirements
of the blast hole, and the trolley will automatically set the reference plane according
to the mileage positioning result. For the remaining parameters, such as propulsion
pressure, percussion pressure, etc., you should consult the technical staff of CRCHI in
advance and obtain the permission before adjustment in order to affect the quality
of drilling.

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4.1.1 凿岩机参数设定

4.1.1 Driller parameter setting

1、通过 F27 凿岩机控制视图中更改阀的开度来调节旋转压力，推进压力，

推进速度，冲击压力，可以通过 F7，F8，F9 修改对应个参数。
Adjust the rotation pressure, propulsion pressure, propulsion speed, and
percussion pressure by changing the valve opening in the F27 driller control view. You
can modify the corresponding parameters through F7, F8, and F9.

2、进入显示/修改系统参数中，选择 F2 钻孔参数
Enter display / modify system parameters, select F2 drilling parameters

34
 3、打开 F11 的系统锁，选择 F27，关上锁。
Open the F11 system lock, select F27, and close the lock.

4.1.2 钻孔深度设定

4.1.2 Drilling depth setting

钻孔过程中选择基准的问题 The problem of choosing datum during drilling

1、如选择 F1，则为选择定位时选择的对应参考面为基准，并根据炮眼图中
设置的孔深开始钻进，一般情况下各臂都点击 F1 即可正常工作。
If F1 is selected, the corresponding reference surface selected during positioning
is selected as the reference, and drilling is started according to the hole depth set in
the blasthole diagram. Generally, all arms click F1 to work normally.

35
 2、如没有选 F1 与 F2，在个别孔不想依据钻孔图上的设置进行钻孔时，此
时可点击 F3，F4，F5 中进行设置。如下图，如选的是左臂使用 F5 中的设置时，
在更改设置时,有 F1，F2 两个选项，F1， F2 中又各有两个框，
If F1 and F2 are not selected, when individual holes do not want to be drilled
according to the settings on the drilling map, you can click F3, F4, and F5 to set them.
As shown in the figure below, if the left arm uses the settings in F5, there are two
options F1 and F2 when changing the settings, and there are two boxes in F1 and F2,

F1 的左框是设置以开孔位置为基准往前钻的深度，右框是设置以定位时的
参考面为基准往前钻的深度。
The left frame of F1 is to set the depth of forward drilling based on the opening
position, and the right frame is to set the depth of forward drilling based on the
reference surface during positioning.

36
4.2 对孔及钻孔

4.2 Align hole and drilling

1、选择钻臂及对孔。
1. Select drill arm and align hole
在操作台上切换至需要控制的钻臂，根据炮孔图，先将推进梁顶至掌子面上，
调整钻臂的位置，尽量与炮孔图相应的孔的首尾两端完全吻合。若是不好挂眼的
孔，可以沿轮廓线稍微偏一点打孔，控制好误差。
Switch to the drill arm that needs to be controlled on the operating platform.
According to the blast hole diagram, first push the propelling beam to the tunnel face,
adjust the position of the drill arm, and try to completely match the head and tail of
the corresponding hole of the blast hole diagram. If the hole is not good for
37
eye-catching, you can punch a little along the contour line to control the deviation.
2、领孔及钻孔
2. Taking hole and drilling
开孔速度调整。开孔速度是指臂架顶盘顶住掌子面，开始钻孔之后，钻头到
达掌子面的速度。若速度过快，钻头顶到掌子面后，钻杆容易弯曲，因此此速度
不宜过快，可以通过下图红色圈所示的黄色旋钮进行调节。以钻头到达掌子面，
钻杆不弯曲变形为宜。
Adjustment of opening speed. The opening speed refers to the speed at which
the top of the boom supports the tunnel face and the drill bit reaches the tunnel face
after drilling starts. If the speed is too fast, after the drill bit reaches the tunnel face,
the drill rod is easy to bend, so this speed should not be too fast, and can be adjusted
by the yellow rotary knob shown in the red circle below. It is advisable that the drill
bit reaches the tunnel face and the drill rod does not bend or deform.

模式一：自动模式
Mode 1: Automatic mode
按下“↑”按钮，激活指定钻臂的钻孔功能，然后按下右操作手柄的“F1”
按钮，即可完成领孔、钻孔、回退功能。
Press the "↑" button to activate the drilling function of the designated drill arm,
and then press the "F1" button of the right operating handle to complete the
functions of taking hole, drilling and retraction.

38
 模式二：手动模式
Mode 2: Manual mode
按下“↑”按钮，激活指定钻臂的钻孔功能，将指定钻臂的“推进手柄”推
到底，则进入领孔模式；待钻至 30-40cm 时，再往前推到底，则进入正常钻进（全
速钻进）模式。如果需将正常钻进模式转换为领孔模式，则往前推一点，并保持
半秒；若需切换为停止，则往后拉一点，保持半秒；若需退回，往后拉到底。钻
到设定深度时，也会自动回退至钻孔前的状态。
Press the "↑" button to activate the drilling function of the designated drill arm,
push the "advance handle" of the designated drill arm to the end, then enter the
taking hole mode; when drilling to 30-40cm, push it forward to the end, then enter
Normal drilling (full speed drilling) mode. If you need to switch from normal drilling
mode to taking hole mode, push forward a little and hold it for half a second; if you
need to switch to stop, pull back a little and hold for half a second; if you need to go
back, pull it back to the end. When drilling to the set depth, it will automatically
return to the state before drilling
3、钻孔顺序。
3. Drilling sequence
为了保证最好的钻进效率，在钻孔前操作手需对每个钻臂负责的钻孔区域进
行规划，并对钻臂的摆动顺序进行设计，既保证钻孔时钻臂之间互不干涉，又能
保证最快的钻孔速度。
In order to ensure the best drilling efficiency, the operator must plan the drilling
area responsible for each drill arm before drilling, and design the swing order of the
39
drill arm to ensure that the drill arms are not Interference, and ensure the fastest
drilling speed.

4.3 钻孔后的工作

4.3 Work after drilling

1、其他钻孔作业。
1. Other drilling operations
若施工方需要进行锚杆支护，可在钻孔完毕后打锚杆孔，由于打锚杆孔时臂
架摆动幅度较大，应避免碰到拱壁与其他钻臂。为了后期的水管安装等，每个循
环钻孔结束后最好在拱壁上钻孔方便安装。
If the construction party needs to support the anchor, the anchor hole can be
drilled after the drilling is completed. Since the boom swing is large when the anchor
hole is drilled, it should avoid touching the arch wall and other drill arms. For later
water pipe installation, etc., it is best to drill holes in the arch wall for easy
installation after each cycle of drilling
2.尽量收拢臂架，保持臂架与台车车身的平行。
2. Try to fold the boom, keep the boom parallel to the body of the trolley
3、收支腿
3. Retract leg
先收后支腿至一半行程左右，再收前支腿至一半行程左右，然后将后支腿全
部收回，再将前支腿收回，最后将前扩展油缸收回到位。
First retract the rear legs to about half of the stroke, then retract the front legs
to about half of the stroke, then retract all the rear legs, then retract the front legs,
and finally retract the front expansion cylinder into place.
4、收水管电缆。
4.Collecting cable
先拆卸外接水电的连接处，操作手按下驾驶室内水管电缆收回按钮，再边行
走边收水管卷筒，操作手应小心慢速驾驶设备，整个过程中操作手与指挥人员必

40
须使用对讲机实时沟通，提醒操作手注意避让障碍物，防止由于车速过快导致设
备后车轮倾轧水管电缆，尽量避免电缆在地上拖行。
Dismantle the connection point of the external water and electricity first, the
operator presses the water pipe cable retract button in the cab, and then collects the
water pipe reel while walking. The operator should be careful to drive the equipment
at a slow speed. To remind the operator to avoid obstacles, to prevent the wheels of
the equipment from rolling the water pipe cable due to the excessive speed, try to
avoid the cable dragging
5、将凿岩台车开出洞外。
5. Drive drilling jumbo out of the hole

41
4.4 长孔作业流程

4.5 Long hole operation process

1、控制界面操作步骤
Operation steps of control interface
首先设置炮眼图类型，点击 F30 选择操作
First set the type of blasthole, click F30 to select the operation

选择 F4 超前探
Choose F4 to advance prediction

42
 2、参数调节
Parameter adjustment
F6 选择钻头，截面有设置四个钻孔参数的选项，具体设置根据具体情况而
定。一般情况下选完钻头后，数据已经设置好，操作人员可以沿用之前参数，无
需更改。
F6 selects the drill bit. The section has the option of setting four drilling
parameters. The specific setting depends on the specific situation. Under normal
circumstances, after selecting the drill bit, the data has been set, and the operator
can use the previous parameters without changing.

调整推进压力直到旋转压力达到 115-120bar，可在钻孔界面观测旋转压力。
Adjust the propulsion pressure until the rotation pressure reaches 115-120bar,
and the rotation pressure can be observed at the drilling interface

43
 3、长孔钻进顺序（手动夹杆模式下操作流程）
Long hole drilling sequence (operation process in manual clamp mode)
1 钻进.第一根钻杆（0~5.2m）
Drilling. The first drill pipe (0 ~ 5.2m)
1.1 领孔模式至少钻进两米，再全速钻到 5.2 米；
Drilingl at least two meters intaking hole mode, then drill to 5.2 meters at full
speed;
1.2 通过凿岩机冲击使钻杆和钎尾脱开；
Disengage the drill rod and drill tail by driller percussion
1.3 锁紧前端夹钎器，逆向旋转和后退凿岩机使钎尾完全脱离连接套；
Lock the front end clamp, reverse rotation and retreat the driller to completely
remove the joint from the connecting sleeve
1.4 凿岩机退至起始位置；
Driller back to the starting position
1.5 接杆机构夹紧臂抓取钻杆，接杆机构马达旋转 270°，夹紧臂伸出钻杆，

44
使钻杆处于钎尾同轴线上；
The clamping arm of the connecting rod mechanism grabs the drill rod, the
motor of the connecting rod mechanism rotates 270 °, the clamping arm extends
out of the drill rod, and the drill rod is on the coaxial line
1.6 通过凿岩机正转和向前推进使钎尾套入钻杆螺纹内；
The driller is inserted into the thread of the drill rod by the driller forward
1.7 松开前端夹钎器和接杆机构夹紧臂；
Loosen the clamping arm of the front end clamp and post mechanism
1.8 缩回夹紧臂，接杆机构马达旋转 270°，使接杆机构回位；
Retract the clamping arm, and the motor of the post mechanism rotates 270 °
to return the post mechanism
1.9 凿岩机后退 15cm，领孔模式 10cm，全速钻进。
driller back 15cm, taking hole mode 10cm, full speed drilling
1.10 同时夹紧臂前推，抓取下一根钻杆。
Simultaneously push the clamping arm forward to grab the next drill rod
2.钻进第 2~5 根杆 Drill the 2nd to 5th rod
2.1 手动操作凿岩机冲击使钻杆和钎尾脱开；
Manual operation of driller impacts to disengage drill pipe and drill tail
2.2 锁紧前端夹钎器，逆向旋转和后退凿岩机使钎尾完全脱离连接套；
Lock the front end clamp, reverse rotation and retreat the driller to completely
remove the joint from the connecting sleeve
2.3 凿岩机退至起始位置；driller back to the starting position
2.4 接杆机构夹紧臂抓取钻杆，接杆机构马达旋转 270°，夹紧臂伸出钻杆，
使钻杆处于钎尾同轴线上；
The clamping arm of the connecting rod mechanism grabs the drill rod, the
motor of the connecting rod mechanism rotates 270 °, the clamping arm extends
out of the drill rod, and the drill rod is on the coaxial line
2.5 通过凿岩机正转和向前推进使钎尾套入钻杆螺纹内；
The driller is inserted into the thread of the drill rod by the driller forward

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 2.6 松开前端夹钎器和接杆机构夹紧臂；
Loosen the clamping arm of the front end clamp and post mechanism
2.7 缩回夹紧臂，接杆机构马达旋转 270°，使接杆机构回位；
Retract the clamping arm, and the motor of the post mechanism rotates 270 °
to return the post mechanism
2.8 凿岩机后退 15cm，领孔模式 10cm，全速钻进。
driller back 15cm, taking hole mode 10cm, full speed drilling
2.9 当达到需要深度时，需要清洗孔。保持冲水和压缩空气 5 秒钟，同时凿
岩机前进或后退，重复操作持续 60 秒。
When the required depth is reached, the hole needs to be cleaned. Hold the
flushing water and compressed air for 5 seconds while the driller goes forward or
backward, repeat the operation for 60 seconds
3.取出第 5 根杆 Remove the fifth rod
3.1 增大冲击；
Increase percussion
3.2 锁紧前端夹钎器；
Lock front clamp
3.3 拧紧钎尾螺纹；
Tighten the screw thread
3.4 松开前端夹钎器；
Loosen the front clamp
3.5 凿岩机向后退至起始位置
driller back to the starting position
3.6 再向前移动到钻杆移除位置
Then move forward to the drill pipe removal position
3.7 锁紧前端夹钎器；
Lock front clamp
3.8 夹紧臂旋转、伸出，锁紧；
Clamp arm rotates, extends, locks

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 3.9 稍松开夹紧臂；
Slightly loosen the clamping arm
3.10 松开前端螺纹；
Loosen the front thread
3.11 锁紧夹紧臂；
Clamping arm
3.12 松开后端螺纹；
Loosen the rear thread
3.13 缩回、旋转夹紧臂；
Retract, rotate clamping arm
3.14 凿岩机快速前进至连接上一根钻杆位置；
driller quickly advances to the position where the last drill pipe is connected
3.15 夹紧臂前进，松开夹紧臂，夹紧臂后退，放下第五根钻杆。
Clamp arm advances, release clamp arm, clamp arm retracts, lower fifth drill rod
3.16 凿岩机到达连接第四根钻杆位置，与第四根钻杆拧紧，松开前端夹钎器。
The driller reaches the position of connecting the fourth drill rod, tighten with
the fourth drill rod, loosen the front end clamp
4.取出第 4~2 根钻杆
Remove the 4th ~ 2th drill pipe
4.1 凿岩机向后退至起始位置
driller back to the starting position
4.2 再向前移动至钻杆移除位置
Then move forward to the drill pipe removal position
4.3 锁紧前端夹钎器；
Lock front clamp
4.4 夹紧臂旋转、伸出，锁紧；
Clamp arm rotates, extends, locks
4.5 稍松开夹紧臂爪子；
Slightly loosen the clamping arm claws

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 4.6 松开前端螺纹；
Loosen the front thread
4.7 锁紧夹紧臂；
Clamping arm
4.8 松开后端螺纹；
Loosen the rear thread
4.9 缩回、旋转夹紧臂；
Retract, rotate clamping arm
4.10 凿岩机快速前进到连接上一根钻杆位置；
driller quickly advances to the position where a drill rod is connected
4.11 拧紧钎尾螺纹；
Tighten the screw thread
4.12 打开前端夹钎器；
Open the front clamp
4.13 重复以上动作，直到第一根钻杆退出
Repeat the above actions until the first drill pipe exits

4.5 自动钻孔作业流程
4.5 Automatic drilling process
1.系统开机后显示以下界面
The system displays the following interface after booting

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 2. 选择 F30~F32 分别进入 1、2、3 臂钻孔模式设置界面，如下：
Select F30 ~ F32 to enter the 1, 2 and 3 arm drilling mode setting interface as
follows:

图示各按钮功能如下：
The functions of the buttons shown in the figure are as follows:
F12:关闭菜单
F12: Close the menu
F20:手动模式
F20: Manual mode

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 F21:半自动模式，每个孔需要确认
F21: Semi-automatic mode, each hole needs confirmation
F22:自动模式，不需要确认
F22: Automatic mode, no confirmation required
F31:- F38:移动顺序光标
F31:-F38: Move sequence cursor
F25:为钻臂按顺序加孔
F25: Add holes in order for the drill arm
F26:按 drillplan 设计的孔顺序添加下 5 个孔
F26: Add the next 5 holes in the hole order designed by drillplan
F27:删除顺序中的第一个孔
F27: Delete the first hole in the sequence
F28:删除顺序中最后一个孔
F28: Delete the last hole in the sequence
选择 F22 为自动钻孔模式，使用 F31~F38 移动光标到不同孔上，F25 为钻臂
添加自动钻孔的孔，最终需要自动钻孔的孔连成一条线，如下图：
Select F22 as the automatic drilling mode, use F31 ~ F38 to move the cursor to
different holes, F25 adds the automatic drilling holes for the drill arm, and finally the
holes that need to be automatically drilled are connected into a line, as shown
below:

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3. 按下左手柄 F4 按钮 ，臂架则按连线顺序开始自动钻孔。
Press the F4 button of the left handle, and the boom starts to drill automatically
according to the connection sequence.

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