Professional Documents
Culture Documents
TEGT3722
By
S.H Shaanika
sshaanika@unam.na
JEDS Campus
CHAPTER FIVE
FORECASTING
Outline
▶ What Is Forecasting?
▶ The Strategic Importance of Forecasting
▶ Seven Steps in the Forecasting System
▶ Forecasting Approaches
Outline - Continued
▶ Time-Series Forecasting
▶ Associative Forecasting Methods:
Regression and Correlation Analysis
▶ Monitoring and Controlling Forecasts
▶ Forecasting in the Service Sector
Learning Objectives
When you complete this chapter you
should be able to :
1. Understand the three time horizons and which models
apply for each use
► Process of predicting a
future event
► Underlying basis
of all business ??
decisions
► Production
► Inventory
► Personnel
► Facilities
Forecasting Time Horizons
1. Short-range forecast
► Up to 1 year, generally less than 3 months
► Purchasing, job scheduling, workforce levels,
job assignments, production levels
2. Medium-range forecast
► 3 months to 3 years
► Sales and production planning, budgeting
3. Long-range forecast
► 3+ years
► New product planning, facility location,
research and development
Distinguishing Differences
Sales
3D printers
Figure 2.5
Product Life Cycle
Introduction Growth Maturity Decline
Product design and Forecasting critical Standardization Little product
development Product and Fewer product differentiation
critical process reliability changes, more Cost
Frequent product Competitive minor changes minimization
and process
OM Strategy/Issues
Figure 2.5
Types of Forecasts
1. Economic forecasts
► Address business cycle – inflation rate, money supply,
housing starts, etc.
2. Technological forecasts
► Predict rate of technological progress
► Impacts development of new products
3. Demand forecasts
► Predict sales of existing products and services
Strategic Importance of Forecasting
1. Naive approach
2. Moving averages
Time-series
3. Exponential models
smoothing
4. Trend projection
Associative
5. Linear regression model
Time-Series Forecasting
► Set of evenly spaced numerical data
Obtained by observing response variable at regular time
periods
Trend Cyclical
Seasonal Random
Components of Demand
Trend
component
Actual demand
line
Average demand
over 4 years
Random variation
| | | |
1 2 3 4
Time (years)
Figure 4.1
Trend Component
► Short duration
M T W T F
and nonrepeating
Naive Approach
Moving average =
å demand in previous n periods
n
Moving Average Example
MONTH ACTUAL SHED SALES 3-MONTH MOVING AVERAGE
January 10
February 12
10
March 13 12
April 16 13
May 19 (10 + 12 + 13)/3 = 11 2/3
(( )(
Weighted å Weight for period n Demand in period n
moving =
))
average å Weights
Weighted Moving Average
MONTH ACTUAL SHED SALES 3-MONTH WEIGHTED MOVING AVERAGE
January 10
10
February 12 12
March 13 13
April 16 [(3 x 13) + (2 x 12) + (10)]/6 = 12 1/6
May 19
June WEIGHTS
23 APPLIED PERIOD
July 26 3 Last month
August 30 2 Two months ago
September 28 1 Three months ago
Sales demand 25 –
20 –
15 – Actual sales
10 – Moving average
5–
| | | | | | | | | | | |
J F M A M J J A S O N D
Month
Ft = Ft – 1 + (At – 1 - Ft – 1)
225 –
Actual = .5
demand
200 –
Demand
175 –
= .1
150 – | | | | | | | | |
1 2 3 4 5 6 7 8 9
Quarter
Impact of Different
225 –
Actual = .5
► Chose
200 – high of
values
demand
when underlying average
Demand
is likely to change
► Choose low values of
175 –
MAD =
å Actual - Forecast
n
Determining the MAD
ACTUAL
TONNAGE FORECAST WITH
QUARTER UNLOADED FORECAST WITH = .10 = .50
1 180 175 175
Σ|Deviations|
MAD = 10.31 12.33
n
Common Measures of Error
å (Forecast errors)
2
MSE =
n
Determining the MSE
ACTUAL
TONNAGE FORECAST FOR
QUARTER UNLOADED = .10 (ERROR)2
1 180 175 52 = 25
2 168 175.50 (–7.5)2 = 56.25
3 159 174.75 (–15.75)2 = 248.06
4 175 173.18 (1.82)2 = 3.31
5 190 173.36 (16.64)2 = 276.89
6 205 175.02 (29.98)2 = 898.80
7 180 178.02 (1.98)2 = 3.92
8 182 178.22 (3.78)2 = 14.29
Sum of errors squared = 1,526.52
å (Forecast errors)
2
MAPE =
å absolute percent error 44.75%
= = 5.59%
n 8
Comparison of Forecast Error
Quarter Unloaded
n
with
a = .10
for
a = .10
with
= .50
for
= .50
1 For 180
= .10 175 5.00 175 5.00
2 168 175.5 7.50 177.50 9.50
3 = 1,526.54/8
159 174.75 = 190.82
15.75 172.75 13.75
4 175 173.18 1.82 165.88 9.12
5 For 190
= .50 173.36 16.64 170.44 19.56
6 205 175.02
= 1,561.91/8 = 29.98
195.24 180.22 24.78
7 180 178.02 1.98 192.61 12.61
8 182 178.22 3.78 186.30 4.30
82.45 98.62
MAD 10.31 12.33
Comparison of Forecast Error
n
∑100|deviation
Rounded i|/actualRounded
Absolute i Absolute
=Actuali = 1
MAPE Tonnage Forecast
with
Deviation
for
Forecast
with
Deviation
for
Quarter Unloaded a = .10 n a = .10 a = .50 = .50
1 For
180= .10 175 5.00 175 5.00
2 168 175.5 7.50 177.50 9.50
3 159 = 44.75/8
174.75 =15.75
5.59% 172.75 13.75
4 175 173.18 1.82 165.88 9.12
5 For
190= .50 173.36 16.64 170.44 19.56
6 205 175.02
= 54.05/8 =29.98
6.76% 180.22 24.78
7 180 178.02 1.98 192.61 12.61
8 182 178.22 3.78 186.30 4.30
82.45 98.62
MAD 10.31 12.33
MSE 190.82 195.24
Comparison of Forecast Error
Rounded Absolute Rounded Absolute
Actual Forecast Deviation Forecast Deviation
Tonnage with for with for
Quarter Unloaded = .10 = .10 = .50 = .50
1 180 175 5.00 175 5.00
2 168 175.5 7.50 177.50 9.50
3 159 174.75 15.75 172.75 13.75
4 175 173.18 1.82 165.88 9.12
5 190 173.36 16.64 170.44 19.56
6 205 175.02 29.98 180.22 24.78
7 180 178.02 1.98 192.61 12.61
8 182 178.22 3.78 186.30 4.30
82.45 98.62
MAD 10.31 12.33
MSE 190.82 195.24
MAPE 5.59% 6.76%
Exponential Smoothing with Trend
Adjustment
Ft = (At - 1) + (1 - )(Ft - 1 + Tt - 1)
Tt = b(Ft - Ft - 1) + (1 - b)Tt - 1
where Ft = exponentially smoothed forecast average
Tt = exponentially smoothed trend
At = actual demand
= smoothing constant for average (0 ≤ ≤ 1)
b = smoothing constant for trend (0 ≤ b ≤ 1)
Exponential Smoothing with Trend
Adjustment
Step 1: Compute Ft
Step 2: Compute Tt
Step 3: Calculate the forecast FITt = Ft + Tt
Exponential Smoothing with
Trend Adjustment Example
MONTH (t) ACTUAL DEMAND (At) MONTH (t) ACTUAL DEMAND (At)
1 12 6 21
2 17 7 31
3 20 8 28
4 19 9 36
5 24 10 ?
= .2 b = .4
Exponential Smoothing with Trend
Adjustment Example
TABLE 4.1 Forecast with - .2 and b = .4
SMOOTHED FORECAST
FORECAST SMOOTHED INCLUDING TREND,
MONTH ACTUAL DEMAND AVERAGE, Ft TREND, Tt FITt
1 12 11 2 13.00
2 17 12.80
3 20
4 19
Step 1: Average for Month 2
5 24
6 21 F2 = A1 + (1 – )(F1 + T1)
7 31
8 28 F2 = (.2)(12) + (1 – .2)(11 + 2)
9 36 = 2.4 + (.8)(13) = 2.4 + 10.4
10 —
= 12.8 units
Exponential Smoothing with Trend
Adjustment Example
TABLE 4.1 Forecast with - .2 and b = .4
SMOOTHED FORECAST
FORECAST SMOOTHED INCLUDING TREND,
MONTH ACTUAL DEMAND AVERAGE, Ft TREND, Tt FITt
1 12 11 2 13.00
2 17 12.80 1.92
3 20
4 19
5 24 Step 2: Trend for Month 2
6 21
7 31 T2 = b(F2 - F1) + (1 - b)T1
8 28
T2 = (.4)(12.8 - 11) + (1 - .4)(2)
9 36
10 — = .72 + 1.2 = 1.92 units
Exponential Smoothing with Trend
Adjustment Example
TABLE 4.1 Forecast with - .2 and b = .4
SMOOTHED FORECAST
FORECAST SMOOTHED INCLUDING TREND,
MONTH ACTUAL DEMAND AVERAGE, Ft TREND, Tt FITt
1 12 11 2 13.00
2 17 12.80 1.92 14.72
3 20
4 19
5 24 Step 3: Calculate FIT for Month 2
6 21
7 31 FIT2 = F2 + T2
8 28
FIT2 = 12.8 + 1.92
9 36
10 — = 14.72 units
Exponential Smoothing with Trend
Adjustment Example
TABLE 4.1 Forecast with - .2 and b = .4
SMOOTHED FORECAST
FORECAST SMOOTHED INCLUDING TREND,
MONTH ACTUAL DEMAND AVERAGE, Ft TREND, Tt FITt
1 12 11 2 13.00
2 17 12.80 1.92 14.72
3 20 15.18 2.10 17.28
4 19 17.82 2.32 20.14
5 24 19.91 2.23 22.14
6 21 22.51 2.38 24.89
7 31 24.11 2.07 26.18
8 28 27.14 2.45 29.59
9 36 29.28 2.32 31.60
10 — 32.48 2.68 35.16
Exponential Smoothing with Trend
Adjustment Example
40 –
35 – Actual demand (At)
30 –
Product demand
25 –
20 –
15 –
10 – Forecast including trend (FITt)
5 – with = .2 and b = .4
0 –
| | | | | | | | |
1 2 3 4 5 6 7 8 9
Time (months)
Trend Projections
Fitting a trend line to historical data points to
project into the medium to long-range
Linear trends can be found using the least
squares technique
y^ = a + bx
where y^ = computed value of the variable to be predicted
(dependent variable)
a = y-axis intercept
b = slope of the regression line
x = the independent variable
Least Squares Method
Deviation5 Deviation6
Deviation3
Least squares method minimizes the
sum of Deviation
the squared
4
errors (deviations)
Deviation1
(error) Deviation2
Trend line, y^ = a + bx
| | | | | | |
1 2 3 4 5 6 7
Figure 4.4
Time period
© 2014 Pearson Education, Inc. 4 - 75
Least Squares Method
ŷ = a + bx
b=
å xy - nxy
å x - nx
2 2
a = y - bx
© 2014 Pearson Education, Inc. 4 - 76
Least Squares Example
ELECTRICAL ELECTRICAL
YEAR POWER DEMAND YEAR POWER DEMAND
1 74 5 105
2 79 6 142
3 80 7 122
4 90
Least Squares Example
ELECTRICAL POWER
YEAR (x) DEMAND (y) x2 xy
1 74 1 74
2 79 4 158
3 80 9 240
4 90 16 360
5 105 25 525
6 142 36 852
7 122 49 854
Σx = 28 Σy = 692 Σx2 = 140 Σxy = 3,063
x=
å x 28
= =4 y=
å y 692
= = 98.86
n 7 n 7
Least Squares Example
å xy - nxy 3,063 - ( 7) ( 4) (98.86) 295
b= = POWER = = 10.54
å x - nxDEMAND (y)140 - (7) ( 4 ) x 28
ELECTRICAL
2 2 2 2
YEAR (x) xy
1 74 1 74
()
2 79 4 158
3
a = y - bx = 98.8680
-10.54 4 = 56.70 9 240
4 90 16 360
5 105 ŷ = 56.70 +10.54x25
Thus, 525
6 142 36 852
7 122 49 854
Σx = 28 Σy = 692 Σx2 = 140 Σxy = 3,063
x=
å
Demandx in
= =4 y=
å
28year 8 = 56.70 y+ 10.54(8)
=
692
= 98.86
n 7 = 141.02,
n or 141
7 megawatts
Least Squares Example
Trend line,
160 – y^ = 56.70 + 10.54x
150 –
Power demand (megawatts)
140 –
130 –
120 –
110 –
100 –
90 –
80 –
70 –
60 –
50 –
| | | | | | | | |
1 2 3 4 5 6 7 8 9
Year Figure 4.5
Least Squares Requirements
110 –
100 –
90 –
80 –
70 –
| | | | | | | | | | | |
J F M A M J J A S O N D
Time
San Diego Hospital
Trend Data
10,200 –
10,000 –
Inpatient Days
9,800 – 9745
9702
9616 9659
9573 9766
9,600 – 9530 9680 9724
9594 9637
9,400 – 9551
9,200 –
9,000 – | | | | | | | | | | | |
Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec
67 68 69 70 71 72 73 74 75 76 77 78
Month
© 2014 Pearson Education, Inc. 4 - 90
San Diego Hospital
1.06 –
1.04 1.04
Index for Inpatient Days
1.04 – 1.03
1.02
1.02 – 1.01
1.00
1.00 – 0.99
0.98
0.98 – 0.99
0.96 – 0.97 0.97
0.96
0.94 –
0.92 – | | | | | | | | | | | |
Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec
67 68 69 70 71 72 73 74 75 76 77 78
Month
© 2014 Pearson Education, Inc. 4 - 92
San Diego Hospital
Period 67 68 69 70 71 72
10,200 –
10068
10,000 – 9911 9949
Inpatient Days
9,000 – | | | | | | | | | | | |
Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec
67 68 69 70 71 72 73 74 75 76 77 78
Month
© 2014 Pearson Education, Inc. 4 - 94
Adjusting Trend Data
y^ = a + bx
4.0 –
Nodel’s sales
(in$ millions)
3.0 –
2.0 –
1.0 –
| | | | | | |
0 1 2 3 4 5 6 7
Area payroll (in $ billions)
Associative Forecasting Example
SALES, y PAYROLL, x x2 xy
2.0 1 1 2.0
3.0 3 9 9.0
2.5 4 16 10.0
2.0 2 4 4.0
2.0 1 1 2.0
3.5 7 49 24.5
Σy = 15.0 Σx = 18 Σx2 = 80 Σxy = 51.5
x=
å x 18
= =3 y=
å y 15
= = 2.5
6 6 6 6
b=
å xy - nxy 51.5 - (6)(3)(2.5)
= = .25 a = y - bx = 2.5 - (.25)(3) = 1.75
å x - nx
2 2
80 - (6)(3 ) 2
Associative Forecasting Example
SALES, y PAYROLL, x x2 xy
2.0 1 1 2.0
3.0 3
ŷ = 1.75
9
+ .25x 9.0
2.5 4 16 10.0
2.0 2 Sales = 1.75
4 + .25(payroll)
4.0
2.0 1 1 2.0
3.5 7 49 24.5
Σy = 15.0 Σx = 18 Σx2 = 80 Σxy = 51.5
x=
å x 18
= =3 y=
å y 15
= = 2.5
6 6 6 6
b=
å xy - nxy 51.5 - (6)(3)(2.5)
= = .25 a = y - bx = 2.5 - (.25)(3) = 1.75
å x - nx
2 2
80 - (6)(3 ) 2
Associative Forecasting Example
SALES, y PAYROLL, x x2 xy
2.0 1 1 2.0
4.0 –
3.0 3
ŷ = 1.75
9
+ .25x 9.0
Nodel’s sales
(in$ millions)
2.5 3.0 – 4 16 10.0
2.0 2 Sales = 1.75
4 + .25(payroll)
4.0
2.0 2.0 – 1 1 2.0
3.5 7 49 24.5
1.0 –
Σy = 15.0 Σx = 18 Σx2 = 80 Σxy = 51.5
| | | | | | |
x=
0å x 1 18 2
= =3
3 å
4 y 5 15 6
y =(in $ billions)
= = 2.5
7
Area payroll
6 6 6 6
b=
å xy - nxy 51.5 - (6)(3)(2.5)
= = .25 a = y - bx = 2.5 - (.25)(3) = 1.75
å x - nx
2
80 - (6)(3 )
2 2
Associative Forecasting Example
Sales = $3,250,000
Associative Forecasting Example
If payroll4.0
next
– year is estimated to be $6 billion,
then: 3.25
Nodel’s sales
(in$ millions)
3.0 –
2.0 –
Sales (in$ millions) = 1.75 + .25(6)
1.0 –
= 1.75 + 1.5 = 3.25
| | | | | | |
0 1 2 3 4 5 6 7
Sales = $3,250,000
Area payroll (in $ billions)
Standard Error of the Estimate
► A forecast is just a
point estimate of a
future value 4.0 –
3.25
Nodel’s sales
3.0 –
(in$ millions)
► This point is Regression line,
ŷ =1.75+.25x
actually the mean 2.0 –
of probability 1.0 –
distribution | | | | | | |
0 1 2 3 4 5 6 7
Area payroll (in $ billions)
Standard Error of the Estimate
S y,x =
å ( y - y c
) 2
n-2
S y,x =
å - aå y - bå xy
y 2
n-2
S y,x =
å - aå y - bå xy
y 2
=
39.5 -1.75(15.0) - .25(51.5)
n-2 6-2
= .09375
= .306 (in $ millions)
4.0 –
3.25
Nodel’s sales
3.0 –
(in$ millions)
The standard error 2.0 –
of the estimate is
1.0 –
$306,000 in sales
| | | | | | |
0 1 2 3 4 5 6 7
Area payroll (in $ billions)
Correlation
nå xy - å xå y
r=
é ùé ù
êënå x - ( )
å x úûêënå y - ( )
å y úû
2 2
2 2
Correlation Coefficient
Figure 4.10
y y
x x
(a) Perfect negative (e) Perfect positive
correlation y y correlation
y
x x
(b) Negative correlation (d) Positive correlation
x
(c) No correlation
–1.0 –0.8 –0.6 –0.4 –0.2 0 0.2 0.4 0.6 0.8 1.0
Correlation coefficient values
Correlation Coefficient
y x x2 xy y2
2.0 1 1 2.0 4.0
3.0 3 9 9.0 9.0
2.5 4 16 10.0 6.25
2.0 2 4 4.0 4.0
2.0 1 1 2.0 4.0
3.5 7 49 24.5 12.25
Σy = 15.0 Σx = 18 Σx2 = 80 Σxy = 51.5 Σy2 = 39.5
(6)(51.5) – (18)(15.0)
r=
é(6)(80) – (18)2 ùé(16)(39.5) – (15.0)2 ù
ë ûë û
309 - 270 39 39
= = = = .901
(156)(12) 1,872 43.3
Correlation
ŷ = a + b1x1 + b2 x2
=
å (Actual demand in period i -Forecast demand in period i)
å Actual -Forecast
n
Tracking Signal
Figure 4.11
Signal exceeding limit
Tracking signal
Upper control limit
+
0 MADs Acceptable
range
–
Lower control limit
Time
Tracking Signal Example
ABSOLUTE CUM ABS TRACKING
ACTUAL FORECAST CUM FORECAST FORECAST SIGNAL (CUM
QTR DEMAND DEMAND ERROR ERROR ERROR ERROR MAD ERROR/MAD)
1 90 100 –10 –10 10 10 10.0 –10/10 = –1
15% –
10% –
5% –
10% –
8% –
6% –
4% –
2% –
0% –
2 4 6 8 10 12 2 4 6 8 10 12
A.M. P.M.
Hour of day
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