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WIRING DIAGRAM MANUAL

Split System Air Conditioner


(C/H/T)SA6

Safety Labeling and Signal Words


DANGER, WARNING, CAUTION, and
NOTE Signal Words in Manuals
The signal words DANGER, WARNING, CAU- The signal word WARNING is used throughout this
TION, and NOTE are used to identify levels of haz- manual in the following manner:
ard seriousness. The signal word DANGER is only
used on product labels to signify an immediate haz-
! WARNING
WARNING
ard. The signal words WARNING, CAUTION, and
NOTE will be used on product labels and through- The signal word CAUTION is used throughout this
out this manual and other manuals that may apply manual in the following manner:
to the product.
DANGER − Immediate hazards which will result in
! CAUTION
severe personal injury or death.
WARNING − Hazards or unsafe practices which Signal Words on Product Labeling
could result in severe personal injury or death. Signal words are used in combination with colors
CAUTION − Hazards or unsafe practices which and/or pictures on product labels.
may result in minor personal injury or product or
property damage.
NOTE − Used to highlight suggestions which will
result in enhanced installation, reliability, or opera-
tion.

TABLE OF CONTENTS
338440−101 Wiring Diagram (C,H,T)SA6(18−60)GKA . . . . . 2 ! WARNING
345082−101 Wiring Diagram (C,H,T)SA660GKB . . . . . . . . . . 3 DEATH, PERSONAL INJURY, AND/OR PROPERTY
DAMAGE HAZARD
MODELS
Failure to carefully read and follow this warning
could result in equipment malfunction, property
208/230−1−60
damage, personal injury and/or death.
CSA6
Installation or repairs made by unqualified per-
HSA6
sons could result in equipment malfunction, prop-
TSA6 erty damage, personal injury and/or death.
The information contained in this manual is in-
tended for use by a qualified service technician fa-
miliar with safety procedures and equipped with
the proper tools and test instruments.
Installation must conform with local building
codes and with the National Electrical Code
NFPA70 current edition or Canadian Electrical
Code Part 1 CSA C.22.1.

Specifications subject to change without notice. 421 03 1600 00 Jun/2019


WIRING DIAGRAM MANUAL Split System Horizontal Air Conditioner

338440−101 — (C,H,T)SA6(18−60)GKA

2 Specifications subject to change without notice. 421 03 1600 00


WIRING DIAGRAM MANUAL Split System Horizontal Air Conditioner

345082−101 — (C,H,T)SA660GKB
CONNECTION DIAGRAM SCHEMATIC DIAGRAM (LADDER FORM)
BLU CAP BLU L1 CONT COMP L2
R
*SR BRN YEL C CONT
*ST +t
2 1 *SC H YEL 11 21
EQUIP S
5 * SR 23 23
(NOTE #8) BLK C GND
BLK BLU 5 2 *SC
BLK F * CHS CAP
or BLK S +t°
RED BLK
C
* CH 1 H
*CH *CHS COMP R
* ST
RED or BLK CONT C
ECM F
L1 11 21
208/230 1Ø YEL
POWER L2 23 23
SUPPLY C C
EQUIP GND YEL O
BLK YEL
W2
YEL / BLU
BRN / YEL

ECM BRN / YEL BLU R


GRN / YEL LS VS ODFR
YEL VR
YEL/PNK BLU/PNK LLSR
PL4 PL3 PL2 YEL/PNK BLU/PNK Y L
BLU / YEL O
CC HPS LPS VS VR ODF G ODFR
LPS I

OUTPUT
* HPS C

INPUT
1 3 1 2 1 2
* LPS NOTE
4 OCT THIS DEFROST CONTROL OAT
HP 3 1 BRN BOARD CONTAINS A FIVE SEE NOTE #12 LLSR
C 2 DEFROST 2 OCT MINUTE SHORT CYCLE
BRN K4
PL5

RVS TIME 3 PROTECTOR. A FIVE OCT


4 OAT MINUTE DELAY WILL CB
CONT
5 BLK OCCUR BETWEEN
COMM STATUS * HPS K4
OPTIONAL QUIET COMPRESSOR OFF/ON C
BLK CYCLES.
NON-COMMUNICATING AS PROVIDED UTIL SHIFT
CONTROL BY MANUFACTURER
P1

SEE NOTE #13 OAT


SEE NOTE #12 CONDENSING UNIT CHARGING INSTRUCTIONS
DX+ DX- C R For use with units using R-410A refrigerant
R C Y LS W2 O FORCED COOLING ONLY
REQUIRED LIQUID LINE TEMPERATURE
R C Y LS W2 O
DEFROST CHARGING PROCEDURE
Liquid CB
Required Subcooling 1. Only use subcooling charging method
YEL

RED
GRN

WHT

Pressure when OD ambient is greater than 70ºF


at Service Temperature (ºF)
TO INDOOR UNIT Valve (psig) 6 8 10 12 14 16 and less than 100ºF, indoor temp is
greater than 70ºF and less than 80ºF,
LEGEND 251 78 76 74 72 70 68 and line set is less than 80 ft.
2. Operate unit a minimum of 15 minutes
259 80 78 76 74 72 70
FACTORY POWER WIRING CONT CONTACTOR 266 82 80 78 76 74 72 before checking the charge.
FACTORY CONTROL WIRING ECM ELECTRONICALLY COMMUTATED MOTOR 274 84 82 80 78 76 74 3. Measure liquid service valve pressure
*HPS HIGH PRESSURE SWITCH 283 86 84 82 80 78 76 by attaching an accurate gauge to the
FIELD CONTROL WIRING service port.
*LPS LOW PRESSURE SWITCH 291 88 86 84 82 80 78
FIELD POWER WIRING 299 90 88 86 84 82 80 4. Measure the liquid line temperature by
LLSR LIQUID LINE SOLENOID RELAY 308 92 90 88 86 84 82 attaching an accurate thermistor type
CONDUCTOR ON CIRCUIT BOARD
OAT OUTDOOR AIR THERMISTOR or electronic thermometer to the
COMPONENT CONNECTION 317 94 92 90 88 86 84
OCT OUTDOOR COIL THERMISTOR 326 96 94 92 90 88 86 liquid line near the outdoor coil.
FIELD SPLICE ODFR OUTDOOR FAN RELAY 335 98 96 94 92 90 88 5. Refer to unit rating plate for required
JUNCTION ODF OUTDOOR FAN 345 100 98 96 94 92 90 subcooling temperature.
*SC 354 102 100 98 96 94 92 6. Find the point where the required
PLUG RECEPTACLE RELAY START CAPACITOR
364 104 102 100 98 96 94 subcooling temperature intersects the
*SR START RELAY measured liquid service valve pressure.
CAP CAPACITOR (DUAL RUN)
*ST START THERMISTOR
374 106 104 102 100 98 96
CIRCUIT BOARD 384 108 106 104 102 100 98 7. To obtain the required sub-cooling
CB
temperature at specific liquid line
*CHS CRANKCASE HEATER SWITCH 395 110 108 106 104 102 100 pressure, add refrigerant if liquid line
COMP COMPRESSOR 406 112 110 108 106 104 102
416 114 112 110 108 106 104 temperature is higher than indicated.
*CH CRANKCASE HEATER 427 116 114 112 110 108 106 When adding refrigerant, charge in
* MAY BE FACTORY OR FIELD INSTALLED liquid form using a flow restricting
439 118 116 114 112 110 108
device into suction service port.
450 120 118 116 114 112 110
462 122 120 118 116 114 112 Recover refrigerant if temperature is
474 124 122 120 118 116 114 lower. Allow a tolerance of +/- 3ºF.
FLASH FAULT DEFINITION FLASH FAULT DEFINITION
CODE CODE
On, No Flash Standby 55 Coil Temp Sensor
1, Pause Normal Operation 56 Thermistor Range Error
16 System Communications Failure 72 Thermal Cutout
31 High Pressure Switch 73 Contactor Shorted
32 Low Pressure Switch 74 No 230V at Compressor
45 Control Fault 82 Thermal lockout
46 Brown out (24V) 83 Low pressure lockout
NOTES: 53 Outside Temp Sensor 84 High pressure lockout
1. Compressor and fan motor furnished with inherent thermal protection.
2. To be wired in accordance with National Electric Code (N.E.C.) and local codes. CAUTION
3. N.E.C. Class 2, 24 V circuit, min. 40 VA required, 60VA on units installed with LLS. 1. Compressor damage may occur if system is over charged.
4. Use copper conductors only from disconnect to units suitable for at least 75ºC (167ºF). 2. This unit is factory charged with R-410A in accordance with the amount shown on
5. Must use thermostat and sub-base as stated in pre-sale literature. the rating plate. The charge is adequate for most systems using matched coils
6. If indoor section has a transformer with a grounded secondary, connect the Grounded and tubing not over 15 feet long. Check refrigerant charge for maximum efficiency.
side to "C" on the circuit board.
7. If any of the original wire, as supplied, must be replaced, use the same or equivalent wire.
See Product Data Literature for required Indoor air Flow Rates and for use of line
8. Check all electrical connections inside control box for tightness. lengths over 15 feet.
9. Do not attempt to operate unit until service valves have been opened. 3. Relieve pressure and recover all refrigerant before system repair or final disposal.
10. Symbols are electrical representation only. Use all service ports and open all flow-control devices, including solenoid valves.
11. When start relay and start capacitor are installed, start thermistor is not used. 4. Never vent refrigerant to atmosphere.
12. For communicating control only. Use approved recovery equipment.
13. In case of non-communicating Indoor system, disconnect factory provided wires from DX+, DX-, C and
R terminals. Using factory provided wires connect to R, C, Y, W2, and O terminals as required by
Installation Instructions. Connect field 24V wires to factory provided wires, cap or remove unused 345082-1 0 1 R E V . A
factory provided wires.

Specifications subject to change without notice.


421 03 1600 00 3
WIRING DIAGRAM MANUAL Split System Horizontal Air Conditioner

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TRAINING
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Copyright 2019 International Comfort Products


Lewisburg, Tennessee 37091 USA
4 Specifications subject to change without notice. 421 03 1600 00

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