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For a long time, Enercon has been the only large successful rating of the converter and the available power from the wind.
wind turbine manufacturer producing direct-drive generators. Systems with a converter also produce time harmonics.
However, as can be seen in Table I, also other large wind For grid faults, there are three issues: fault detection, fault
turbine manufacturers have started producing direct drive ride-through and recovery after a fault.
wind turbines. When the contribution of wind turbines to the electricity
generation was limited, wind turbines could simply be
III. CHANGING REQUIREMENTS FOR GENERATOR SYSTEMS disconnected in case of a grid fault and reconnected after the
fault had been cleared. However, nowadays wind turbines
A. Qualitative comparison of generator systems must stay connected in case of a disturbance to enable large-
Table II gives an overview of the strengths and weaknesses scale application of wind energy without compromising power
of the four different generator systems [3], [4]. This section system stability. They must – similar to conventional power
discusses the top part of the list, the next section deals with plants – supply active and reactive power for frequency and
the power quality and grid fault issues of this list. voltage recovery immediately after the fault has been cleared
Until recently, constant speed systems were considered to [17]-[19].
have the lowest cost, size and weight, while direct-drive Therefore, grid operators require voltage-dip ride-through
systems were mostly considered as expensive, large and capability, especially in places where wind turbines provide
heavy. However, Siemens and Enercon show that modern for a significant part of the total power supply. Examples are
optimized direct drive turbines have a weight comparable to Denmark [20] and parts of Northern Germany [21], [22]. The
geared systems. requirements concerning immunity to voltage dips as
Generator systems with a full converter make it possible to prescribed by E.On Netz are shown in Fig. 5. Only when the
use the same wind turbine both in a 50 and a 60 Hz grid, grid voltage drops below the curve (in duration or voltage
which is not possible for wind turbines with generators that level), the turbine is allowed to disconnect. When the voltage
are directly connected to the grid. is in the shaded area the turbine should also supply reactive
The noise of wind turbines is mainly audible at low wind power to the grid in order to support grid restoration.
speeds, and it is determined by the tip speed of the blades. Grid faults are normally detected from large fault currents.
Variable speed systems enable reducing this tip speed. Constant speed generator systems produce large fault currents,
The energy yield of a wind turbine is influenced by but generator systems with a converter cannot produce a
different factors. Variable speed makes it possible to operate current larger than rated. Therefore, detecting faults may
at a maximum power coefficient. A direct-drive system avoids become problematic in power systems with many generator
the losses in a gearbox, which are mainly important in part systems with a converter.
load. A high-speed generator is slightly more efficient than a Constant speed generator systems can stay connected to the
low speed direct-drive generator. A generator system without grid during a grid fault and produce high fault currents
a converter also avoids the losses in a converter, and a partial because the stator currents can be much larger than rated for a
converter has lower losses than a full converter. short time. However, control of reactive power for voltage
Also reliability and maintenance are influenced by many recovery after a fault is not possible because the system is
factors. Doubly-fed induction generators and electrical excited completely passive; actually these systems draw a lot of
direct-drive generators have brushes that need to be replaced reactive power instead of controlling it.
regularly. Gearboxes fail more often than desired, and if they
fail, it is not so easy to repair the turbine. Variable speed and
pitch control enable load reductions, while constant speed stall TABLE II
COMPARISON OF FOUR WIND TURBINE GENERATOR CONCEPTS,
controlled wind turbines may have significant overshoots in
+: STRENGTH, - WEAKNESS.
power and load. Simple systems with few components are CS DFIG GFC DD
generally more reliable than complex systems. Cost, size and weight + +/- +/- -
Suitability for 50 and 60 Hz grid - - + +
B. Changing grid requirements Audible noise from blades - + + +
Wind turbines are mostly connected to a 50 or 60 Hz grid. Energy yield Variable speed - + + +
Gearbox - - - +
This is also true for offshore wind turbines, although there is a Generator + + + -
lot of discussion about DC connection of offshore wind farms. Converter + +/- - -
Power quality requirements include aspects as flicker, Reliability and Brushes + - + - (PM: +)
contribution to voltage and frequency control in the grid and maintenance Gearbox - - - +
Mechanical loads - + + +
harmonics. Constant speed systems have problems with Complexity + - - -
flicker because there is a dip in the power every time a blade Power quality ‘Flicker’ - + + +
passes the tower. This is not the case in variable speed V&f control possible - + + +
Harmonics + - - -
systems because this dip in the aerodynamic power is buffered Grid faults Fault currents + - - -
by the energy stored in the rotating mass of the rotor. Fault ride-through + +/- + +
Generator systems with a full converter can contribute to Restoring voltage - +/- + +
voltage and frequency control within the limits imposed by the
4
The 7.5 MW Enercon generator with a diameter in the order mainly because these permanent magnets are also used in
of 12 m is made in segments that can be transported electric and hybrid vehicles. As a result, magnet prices are
separately. increasing.
Transverse flux permanent magnet machines (TFPM) are On the long term, the availability does not seem to be an
known as machines with a very high torque density and an issue because there are more places on earth where rare earth
extremely simple winding [36]. Therefore, they are an materials are found [45]. However, for the moment, there is a
interesting generator type for direct-drive wind turbines [33], lot of uncertainty. Therefore, it is good to know that the wind
[37] and groups at different universities have investigated the industry does not depend on permanent-magnet machines, as
application of this type of machine [33], [41]-[44]. However, can be seen from the large variation in available generator
TFPM machines have a number of significant disadvantages, systems for wind turbines (Table I).
such as a three-dimensional flux path, a low power factor and
E. Reliability
a decreasing power density for increasing air gaps. They
probably are the reason that commercial application in large As indicated earlier, wind turbines and wind farms are more
wind turbines has not yet happened. often installed offshore and at other remote locations where
access for maintenance is difficult and time consuming. If an
offshore wind turbine stops because of a failure, it may take
weeks before it can be repaired. As a consequence, the
availability of wind turbines is significantly lower than
desired. Therefore, manufacturers pay a lot of attention to
increasing the availability and to reducing the maintenance
cost of offshore wind farms.
A useful first step towards improving the availability of
wind turbines is by obtaining insight into the probability of
failures. Tavner, Van Bussel, Hahn and others [46]-[53].
published failure rates of wind turbines and their
subassemblies and obtained results as shown in fig. 11. The
Fig. 8. Sketch of a cross-section of two poles of an electrically excited
synchronous machine. databases they used mainly contain information about onshore
wind turbines. There are some difficulties with this statistical
information. For some subassemblies, it is not so clear what is
meant. However, some conclusions can be drawn.
The reported average failure rate of wind turbines varies
from about 1 to 4 failures per year. The added failure rates of
the electrical subassemblies (electrical system, electrical
control and generator) vary from about 0.25 to 1 failures per
Fig. 9. Sketch of a cross-section of four poles of a permanent magnet
year. This is far too high for wind farms at remote locations
synchronous machine with full pitch winding.
that should get not more than one regular maintenance visit
per year. The failure rate of gearboxes is rather low and lower
than the failure rate of gearboxes in industrial applications.
However, the MTTR (hours lost per failure) for gearbox
failures is high. Apparently, it is difficult to repair gearboxes.
A detailed comparison of the reliability of direct-drive and
geared wind turbines [50] did not prove one to be more
Fig. 10. Sketch of a cross-section of eight poles of a permanent-magnet
reliable than the other.
synchronous machine with a cheap fractional pitch winding.
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VII. BIOGRAPHIES
Louis, MO 12-15 October 1998, pp. 174-178, vol.1.
[41] D. Bang, “Design of transverse flux permanent magnet machines for Henk Polinder (M’97) received the MSc degree in
large direct-drive wind turbines”, PhD-thesis Delft University of electrical engineering and PhD degree from Delft
Technology, Delft, The Netherlands, 2010. University of Technology, Delft, The Netherlands, in
[42] J. Schüttler, H. Groke, M. Siatkowski, J. Adler, B. Orlik, “Power- 1992 and 1998, respectively.
optimized symmetrizing current control with a 8.7 kNm-Transverse Flux From 1996 to 2003, he was an assistant professor and
Generator”, Proc. 12th International Conference on Optimization of since 2003, he has been an associate professor in the
Electrical and Electronic Equipment, pp. 352-357. Electrical Power Processing Group of Delft
[43] D. Svechkarenko, A. Cosic, J. Soulard, C. Sadarangani, “Transverse University of Technology. He worked part-time at
Flux Machines for Sustainable Development - Road Transportation and Lagerwey in Barneveld in 1998/1999, at Philips
Power Generation”, Proc. 7th International Conference on Power Applied Technologies in Eindhoven in 2002 and at
Electronics and Drive Systems, 2007, pp. 1108-1114.
ABB Corporate Research in Vasteras in 2008. He was a visiting professor at
[44] J. Hystad, “Transverse flux generators in direct-driven wind energy
the University of Newcastle-upon-Tyne in 2002, at Laval University, Quebec
converters,” PhD-thesis Norwegian University of Science and
in 2004 and at the University of Edinburgh in 2006. He is author or coauthor
Technology, Trondheim, Norway, 2000
[45] E. de Vries, “Permanent solution?”, Renewable Energy World, March- of over 100 papers. His research interests include design aspects of electrical
April 2010, pp. 37-42. machines for various applications.
[46] P.J. Tavner, J. Xiang, F. Spinato, “Reliability Analysis for Wind
Turbines,” in Wind Energy, 2007 (vol. 10), pp. 1-18.