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Nano Energy 105 (2023) 107997

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Nano Energy
journal homepage: www.elsevier.com/locate/nanoen

Triboelectric nanogenerator with enhanced output and durability based on


Si-DLC films
Mang Gao a, Soo-Bin Kim a, Yahui Li b, c, Shreeharsha H. Ramaswamy a, Junho Choi a, *
a
Department of Mechanical Engineering, The University of Tokyo, Tokyo 113-8656, Japan
b
National Key Laboratory of Science and Technology on Micro/Nano Fabrication, School of Electronic Information and Electrical Engineering, Shanghai Jiao Tong
University, Shanghai 200240, China
c
Department of Micro/Nano Electronics, School of Electronic Information and Electrical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China

A R T I C L E I N F O A B S T R A C T

Keywords: As one of the working modes of triboelectric nanogenerators (TENGs), the sliding-mode TENG has a higher
Si-DLC films charge-transfer efficiency than the contact-separation mode. However, the durability and stability of these de­
Sliding-TENG vices remain challenging for practical applications because most dielectric materials for TENGs are organic
Water lubrication
polymers. This study used Si-incorporated diamond-like carbon (Si-DLC) films as non-polymer dielectric mate­
Durability
Friction coefficient
rials for sliding-TENGs to improve output and durability. Si-DLC films with varying Si contents were prepared
using plasma-based ion implantation and deposition, and their triboelectric and tribological properties were
investigated. The Si-DLC film with a higher Si content exhibited a higher triboelectric output under dry condi­
tions owing to its stronger electron-donating ability. Furthermore, it was found that the output and durability of
the Si-DLC-based sliding-TENG can be further enhanced under unsubmerged water-lubricated conditions
compared with those under dry conditions. This enhanced output is attributed to the more electropositive nature
of water compared with that of the Si-DLC films. Moreover, the enhanced durability and stability of the Si-DLC-
based TENG under water-lubricated conditions are attributed to the anti-abrasion properties of the Si-DLC films,
which prevent the formation of a transferred PTFE layer on the Si-DLC surface. This research proposed an in­
tegrated strategy to enhance output and durability simultaneously, showing great potential for designing durable
self-driving sensing systems in machinery.

1. Introduction materials with robust mechanical durability and stability, such as


diamond-like carbon (DLC) films [18,19]. The use of liquid lubricants on
The development of Internet of Things (IoT) electronics has the sliding interface can also reduce surface wear and extend the lifetime
increased the demand for improved power supply units. Traditional of sliding-mode TENGs [17,20]. Lastly, durability can be improved by
battery-based IoT electronics suffer from many environmental and changing the working modes, such as the noncontact mode [21–23] and
economic drawbacks because they are unsustainable and require the conjunction of the working modes [24–26]. Ramaswamy et al. re­
recharging or replacement [1]. Since their development in 2012, ported that DLC films are promising dielectric materials for sliding
triboelectric nanogenerators (TENGs) have attracted significant atten­ TENG [18]. This study provides a valuable introduction towards the
tion owing to their self-powering ability, sustainability, low cost, and understanding of the triboelectric behavior of DLC films. It aims to
easy fabrication [2]. The application of TENG has spurred a wide range significantly contribute to the design of a highly durable, efficient,
of applications, such as different self-powered sensors [3–6], blue en­ low-friction, and cost-effective sliding-mode TENG. Although DLC films
ergy [7–10], and wearable devices [11–13]. have been proven to be promising dielectric materials for TENG [18],
Although significant progress has been made over the past decade, their durability and electrical output still require improvement. Wu et al.
the durability of sliding-mode TENG is still unsatisfactory [14], despite proposed a method for improving the durability of TENG by applying
its high charge transfer efficiency [15–17]. Three strategies are most liquid lubricants [20]. The experimental results showed that liquid lu­
commonly used to overcome this limitation. The first involves the use of bricants could prevent the formation of a transfer film and enhance the

* Corresponding author.
E-mail address: choi@mech.t.u-tokyo.ac.jp (J. Choi).

https://doi.org/10.1016/j.nanoen.2022.107997
Received 6 September 2022; Received in revised form 23 October 2022; Accepted 6 November 2022
Available online 9 November 2022
2211-2855/© 2022 Elsevier Ltd. All rights reserved.
M. Gao et al. Nano Energy 105 (2023) 107997

effective solid-solid contact area by squeezing out the air at the inter­ Table 1
face, thus increasing the triboelectric output. Additionally, sliding-mode The parameters of deposited Si-DLC and H-DLC films.
TENG often suffers from output degradation caused by abrasion and Sample Toluene TMS TMS Deposition Si Film
interfacial heat loss [27]. Li et al. [24] developed a device that could name (sccm) (sccm) Ratio time (min.) contents thickness
significantly improve the robustness and lifetime of TENGs through an (at%) (μm)
automatic transition between the contact and noncontact working H-DLC 10 0 0 76 0 1.05
states. Despite noncontact mode TENG having high durability and TMS 2 8 2 20% 90 9.0 1.13
almost 100% theoretical conversion efficiency, the rapid reduction of TMS 4 6 4 40% 96 15.0 1.06
TMS 6 4 6 60% 103 17.8 1.08
pre-existing charge results in very low output, thus hindering its appli­ TMS 8 2 8 80% 114 26.1 1.15
cability [22,25,27,28].
Si-incorporated DLC (Si-DLC) films are promising protective coating
materials owing to their excellent tribological and anticorrosion prop­ chain structures, while the D band is attributed to the breathing modes
erties [29–34]. In particular, Si-DLC films exhibit a remarkably low of the sp2 rings [44]. The intensity ratio of the D and G peaks (ID/IG) is
friction coefficient in the air [31,34]. It is thought that the water mol­ proportional to the sp2/sp3 bond ratio [45]. The measured Raman re­
ecules adsorbed on the silanol (Si-OH) groups on the surface of the sults of the Si-DLC films are shown in Fig. 1a,b. It can be seen that both
Si-DLC film contribute to the low friction of the Si-DLC films [35,36]. It the ID/IG ratio and G-peak position decrease with increasing Si content.
has also been reported that the friction coefficients of Si-DLC films under Si incorporation results in the opening of sp2 rings and a reduction in the
water-lubricated conditions are very low [37,38]. This has been attrib­ sp2 cluster size because Si cannot form π bonds, leading to a decrease in
uted to the formation of a SiOx(OH)y gel layer on the films, which acts as the ID/IG ratio with increasing Si content [42]. These behaviors indicate
a thin lubricant film. Furthermore, because the thickness of DLC films is an increase in sp3 bonds with increasing Si content in the Si-DLC film
on the order of less than a few micrometers, they are suitable for ap­ [42,46]. The dielectric constants obtained by a spectroscopic ellips­
plications as monitoring sensors or power sources without the need for ometer also show an increasing trend with increasing Si content (Note
changing the original structures of mechanical systems. Besides, S1 and Table S2) [35]. Generally, a high permittivity of contact mate­
water-solid triboelectric nanogenerators draw a lot of attention due to rials is known to enhance the output performance of TENG owing to the
the environment-friendly lubrication using water [39], the insensitivity increase in charge density [47] and stronger electron-donating capa­
to ambient humidity, and the easy accessibility of water [40,41]. bility [20,48].
Additionally, the excellent adhesion of Si-DLC films to steel surfaces The full width at half-maximum of the G peak (FWHM(G)) indicates
further improves their applicability in these systems. In summary, structural disorder resulting from bond angle and bond length distor­
research on Si-DLC films as dielectric materials for TENG could be an tions in the DLC film [46], which increases as the disorder increases [49,
essential milestone to enhance the durability of sliding-TENGs further 50]. Fig. 1b shows that TMS 6 and TMS 8 exhibit the higher FWHM(G), i.
and extend their engineering applications in real mechanical systems. e., the higher disorder. As the disorder increases in the film, the sp2
In this study, we report Si-DLC films as an abrasion-resistant and cluster size decreases, and the sp2 rings become sparser and more dis­
high-output dielectric material for sliding-TENGs, which is promising torted until they begin to open [51]. Choi et al.[42] reported that Si
for fabricating sensors for mechanical systems. The optimal Si-DLC with addition to DLC films can generate a large number of dangling bonds,
the highest output was obtained by investigating the triboelectric and indicating an increase in the number of possible electron-donating sites,
tribological properties of Si-DLC films with various Si contents. To which is beneficial for TENG charge accumulation [52,53]. Therefore,
further explore the superiority of the optimal Si-DLC film and under­ TMS 6 and TMS 8 are expected to have relatively high electron-donating
stand its performance, experiments were performed under different abilities and high TENG outputs.
water-lubricated conditions. The mechanism behind durability and The work function reflects the surface electronic polarity of a ma­
output enhancement under water-lubricated conditions was also terial. A lower work function indicates a stronger electron-donating
explored. ability, and a higher work function indicates a stronger electron-
withdrawing ability [15]. From the aforementioned Raman analysis,
2. Results and discussion TMS 6 and TMS 8 are more likely to have higher electron-donating
abilities. To further compare the electron-donating capabilities of TMS
2.1. Physical and tribological properties of Si-DLC films 6, TMS 8, and H-DLC, the work function and surface potential were
measured by Kelvin probe force microscopy (KPFM). As shown in
Si-DLC films were deposited on pure Al and Si substrates using Fig. 1c,d, the work functions of TMS 6 and TMS 8 are lower than that of
bipolar-type plasma-based ion implantation and deposition (PBII&D) H-DLC (Fig. S2). In contrast, the surface potential shows an opposite
[18,42], and a schematic outline of PBII&D is shown in Fig. S1. A gas trend. The work function of TMS 8 is the lowest, indicating that TMS 8
mixture of tetramethylsilane (TMS, Si(CH3)4) and toluene (C6H5CH3) has the strongest electron-donating ability. Ahmed et al. noted that Si
was used as the source gas for the deposition of Si-DLC films. As Si incorporation into DLC films lowered the barrier for electron emission,
content has a significant influence on the physical and tribological resulting in a lower work function [54]. Based on the Raman analysis
properties of Si-DLC films [42,43], Si-DLC films with various Si contents results in Fig. 1a,b, it can be inferred that a highly disordered structure
by changing the TMS ratio of the precursor gas were deposited. The contributes to higher electron emission, resulting in the lower work
specific deposition parameters for the Si-DLC are presented in Table S1. function as observed for TMS 8.
For comparison, hydrogenated DLC (H-DLC) films were also deposited The friction properties of the prepared Si-DLC and H-DLC films were
using toluene as a precursor gas. For simplicity, the deposited Si-DLC evaluated using a ball-on-disc tribometer (Fig. S3). The specific details
films with different TMS ratios were named TMS 2, TMS 4, TMS 6, related to the friction experiment were illustrated in Note S2. The co­
and TMS 8, as shown in Table 1. The thicknesses and Si contents of the efficients of friction (COF) of the TMS 8 and H-DLC films and wear scars
prepared DLC films are also listed in Table 1. A higher TMS ratio in the of the PTFE balls are shown in Fig. 1e,h, respectively. It was found that
source gas equates to a higher Si content in the Si-DLC films. The Si the COF of TMS 8 was the lowest among the DLC films. The wear scars of
content gradually increased with the mixing ratio of TMS, and the film the PTFE balls sliding against TMS 8 were smaller and smoother than
thickness was almost constant at 1.1 µm. those of H-DLC. The COF and specific wear rates are shown in Fig. 1f,g
Raman spectroscopy was employed to analyze the microstructures of (The calculation method of specific wear rates is given in Note S2). The
the Si-DLC films. In the Raman spectrum of the DLC film, the G band is COFs of the DLC films were obtained by averaging the values of the last
attributed to the bond stretching of sp2 sites existing in both ring and 600 s in Fig. 1e, and the wear rates were calculated according to the

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Fig. 1. (a) Raman spectra of Si-DLC and H-DLC films. (b) ID/IG ratio, G-peak position, and FWHM(G) obtained from the Raman spectra. (c) Work function and (d)
surface potential of H-DLC, TMS 6, and TMS 8. (e) Coefficients of friction obtained from ball-on-disc tribotests. (f) COF and (g) wear rate of Si-DLC films. (h) Wear
scar of PTFE balls after the tribotests.

equations in Note S2. Both the COF and wear rate decreased as the TMS introduction of the working principle is provided in Note S3). Aiming to
ratio increased. It is apparent that TMS 8 exhibited the best tribological study the working mechanism of TENG based on TMS 8, the COMSOL
properties among the prepared DLC films. simulation software was used for finite element analysis of the potential
distribution during a complete working cycle, as shown in Fig. 2e.
As displayed in Fig. 3a-c, both VOC and ISC increase with load. The
2.2. Improved output of TENG based on Si-DLC films increase of output with load is because the contact area enlarges with
the increase of load. As shown in Fig. 3d-f, VOC shows an almost constant
A series of triboelectric experiments were conducted to investigate value with increasing working frequency, and ISC increases linearly with
the performance of Si-DLC-based TENGs under dry conditions. The the working frequency. This is because that VOC is only related to the
freestanding mode as shown in Fig. S4 was used for the experiments, and number of transferred charges, whereas ISC reflects the speed of charge
PTFE was used as the counter dielectric pair. The experimental results transfer so that ISC shows a larger value at a higher frequency.
under an applied load of 3 N, working frequency of 1 Hz, and the stroke The power density of the Si-DLC-based (TMS 8) TENG was obtained
of reciprocating motion of 20 mm are shown in Fig. 2a-c. The short- by measuring the output voltage and current with external loads ranging
circuit current (ISC), open-circuit voltage (VOC), and short-circuit trans­ from 0.01 to 1000 MΩ. The results are shown in Fig. 3g,h. The output
ferred charge (Q) increased with the increasing TMS ratio. The VOC of voltage increased with the increasing resistance, whereas the current
TMS 8 was approximately twice those of H-DLC. TMS 8 showed the best density decreased from 10 MΩ. As a result, the maximum power density
performance when compared with other DLC films, and a possible reached 0.773 mW⋅m− 2 at an external load of 400 MΩ, as presented in
reason for this result is that TMS 8 has a stronger electron-donating Fig. 3h.
ability compared to other DLC films, as indicated by the Raman anal­
ysis and KPFM measurements.
The triboelectric properties of TMS 8 were further investigated under 2.3. Enhanced output of Si-DLC-based TENG under water-lubricated
various working frequencies and loads. The experimental setup is the conditions
same as shown in Fig. S4, and the basic working principle is displayed in
Fig. 2d, which is working in freestanding mode (The detailed Several studies have explored water as a promising triboelectric layer

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Fig. 2. Electrical characteristics of the DLC films: (a) Open-circuit voltage, (b) short-circuit current, and (c) short-circuit transferred charge measured at an applied
load of 3 N and a working frequency of 1 Hz. (d) Working principle of TMS 8-based TENG in free-standing mode. (e) Simulated potential distribution of TMS 8-based
TENG during the reciprocating motion.

to scavenge abundant, clean, and renewable water-based energy 8 has a stronger electron-donating capability than H-DLC, TMS 8 can
[55–59]. Chung et al. [57] reported that water becomes charged when it produce a higher output for solid-solid contact. Meanwhile, the effect of
comes into contact with the air or water pipe, and the maximum charge the liquid-solid contact between PTFE and water is almost the same for
density can reach 4.5 μC/m2. When water comes into contact with the the H-DLC- and TMS 8-based TENG. However, the effects of the liquid-
PTFE film, positive charges are induced [60]. Therefore, when water is solid contact of H-DLC and TMS 8 with water on the output are unclear.
paved between PTFE and the Si-DLC film, part of PTFE contacts with Therefore, to understand the whole mechanism of output increase, more
water, and the rest of PTFE contacts with Si-DLC film so that the positive experiments need to be conducted.
triboelectric layer comprises both a water layer and a Si-DLC layer. To understand the characteristic behavior of the Si-DLC-based TENG
Because water has a relatively low viscosity, the water layer would not under water-lubricated conditions, a series of experiments were con­
be retained in the sliding interface when PTFE and Si-DLC move relative ducted under four different lubrication conditions, as shown in Fig. 4c:
to each other. (i) dry condition; (ii) water-unsubmerged, non-grooved condition; (iii)
The triboelectric properties of the TMS 8 and H-DLC coatings were water-unsubmerged, grooved condition; and (iv) water-submerged,
investigated under dry and water-lubricated conditions with an exper­ grooved condition. Water (150 μl) was introduced into the sliding
imental setup, as shown in Fig. S5. The results are shown in Fig. 4a, b interface as a lubricant for experiments under unsubmerged conditions.
(Original electrical output signal under dry and water-lubricated con­ As shown in Fig. 4d, e, the output of the water-unsubmerged, non-
ditions are presented in Fig. S6). The working frequency, applied load, grooved condition (Fig. 4c-ii) was approximately double that of the dry
stroke, and gap distance between two PTFE surfaces were 1 Hz, 2 N, condition (Fig. 4c-i). Furthermore, the output of the water-
12.8 mm, and 4 mm, respectively. Water (150 μl) was introduced be­ unsubmerged, grooved condition (Fig. 4c-iii) was higher still (Original
tween the TMS 8 and PTFE as a lubricant (The reason for the water electrical output signals are presented in Fig. S8). Because water is an
amount selection was illustrated in Note S4 and Fig. S7). From Fig. 4a, b, electropositive material [57,61] and PTFE is a strong electronegative
it is clear that both the open-circuit voltage and short-circuit current material, positive charges are induced in the water layer when contact is
increase dramatically after applying the water lubricant (The compari­ made. Under the water-unsubmerged, grooved condition (Fig. 4c-iii),
son of outputs for TMS 8 under dry and water conditions was presented water entrapped in the groove can reflow into the sliding interface be­
in Video S1). tween TMS 8 and PTFE, which is similar to the groove bearing [62].
Supplementary material related to this article can be found online at More water can induce more charges on the PTFE surface. When there is
doi:10.1016/j.nanoen.2022.107997. no groove in the middle of the PTFE, as illustrated in Fig. 4c-ii, water is
Under water-lubricated conditions, the contact surface becomes a squeezed out from the sliding interface due to its low viscosity. In this
partial solid-solid contact and partial liquid-solid contact. Because TMS case, the solid-solid contact between TMS 8 and PTFE becomes more

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Fig. 3. (a) Open-circuit voltage, (b) short-circuit current, and (c) trend of them under loads of 1–5 N for TMS 8-based TENG. (d) Open-circuit voltage, (e) short-circuit
current, and (f) trend of them under working frequencies of 1–3 Hz for TMS 8-based TENG. (g) The output voltage and current density, and (h) the power density
under different external load resistances at an applied load of 2 N and a working frequency of 1 Hz.

dominant (i.e., the sliding condition approaches the dry condition), water [65]. Because water is less electropositive than nylon, the charges
resulting in a lower output. In the case of water-submerged conditions, produced by nylon outweigh those produced by water (Fig. 5c-ii),
because all the charges at the sliding interface dissipate into the water, leading to an output decrease. Furthermore, the fluidability of water
which in turn screens the PTFE (Fig. 4c-iv), the output approaches zero confined between nylon and PTFE further contributed to the reduction
[63]. in output (Fig. 5c-iii). The negatively charged water in contact with
nylon flows onto the PTFE surface when nylon and PTFE move relative
to each other owing to the fluidability of water. The negatively charged
2.4. Mechanism of output enhancement of Si-DLC-based TENG under
water induces positive charges on the PTFE surface when in contact,
water-lubricated conditions
generating negative charges on the Al electrode through electrostatic
induction after the contact (Fig. 5c-iii). The negative charges can
To further understand the mechanism that the output of TMS 8 is
neutralize the positive charge induced by nylon on the Al electrode [20],
enhanced under unsubmerged water-lubricated conditions, three
resulting in a further decrease in output.
different counter materials — Al, nylon, and steel — were applied
In contrast, Al and steel (Fig. 5d) are electropositive compared with
against PTFE. The output performance is shown in Fig. 5a, b (The
PTFE, but less electropositive than water [66]. When Al or steel is used
electrical signals are presented in Fig. S9). It can be observed that the
as the counter dielectric surface of PTFE, both water and Al (or steel) in
output of Al and steel increased with water lubrication, whereas the
contact with PTFE generate negative charges on the PTFE surface.
output of nylon decreased. These results can be explained by the charge-
Because water is the most electropositive, more negative charges are
transfer mechanism. Sun et al. demonstrated that the charge transfer
generated on the PTFE surface compared with the dry condition,
phenomenon of contact electrification could occur at the liquid-solid
resulting in output enhancement, as shown in Fig. 5d-i–ii. However,
interface by a tiny droplet on the solid surface at the atomic level [64].
because water is more electropositive than Al (or steel), negative charges
Under unsubmerged water-lubricated conditions, the solid-solid
are not generated on the water surface. Therefore, the positive charges
contact area between the nylon and PTFE was partially substituted by

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Fig. 4. (a) Open-circuit voltage and (b) short-circuit current comparison between H-DLC and TMS 8 under dry and water-lubricated conditions. (c) Schematics of Si-
DLC-based TENG under dry and three different water-lubricated conditions: (i) dry condition, (ii) unsubmerged and non-grooved condition, (iii) unsubmerged and
grooved condition, and (iv) submerged and grooved condition. (d) Open-circuit voltage, and (e) short-circuit current of TMS 8 under different water-
lubricated conditions.

on the Al electrode are not neutralized when the positively charged 2.5. Durability of Si-DLC-based TENG
water flows onto the PTFE surfaces (Fig. 5d- ii–iii), resulting in output
enhancement. The TMS 8 case is similar to that of Al (or steel); therefore, The durability of the Si-DLC (TMS 8)-based TENG under dry and
the output of TMS 8 can be enhanced under unsubmerged water-lubricated (unsubmerged and grooved) conditions was investi­
water-lubricated conditions. gated and compared with that of H-DLC-based TENG. The applied load,
TMS 8 shows a higher output than H-DLC (Fig. 4a,b) under a water- working frequency, and reciprocating stroke length were 2 N, 4 Hz, and
unsubmerged grooved condition because water is more electropositive 12.8 mm, respectively. Water (150 μl) was applied to the sliding inter­
than H-DLC and TMS 8. The totally induced charges on the Al electrode face for lubrication. Under dry conditions, the outputs for both Si-DLC
originate from two areas: solid-solid contact and solid-liquid contact. In and H-DLC gradually decrease, as shown in Fig. 6a. It was found that
the solid-solid contact area, the TMS 8/PTFE pair can induce more Si-DLC under water-lubricated conditions maintained a stable output
charge than the H-DLC/PTFE pair because TMS 8 is more electropositive (Fig. 6b), dropping by only 20.96% from its maximum value after 3 h of
than H-DLC. For the solid-liquid contact (Fig. 5D-ii–iii), the H-DLC/water sliding. In contrast, there was 34.73% reduction of the output for H-DLC
pair can induce more charges than the TMS 8/water pair on the contact compared with its maximum value after 3 h of sliding. Original elec­
surfaces because TMS 8 is more electropositive than H-DLC (H-DLC is trical output signals of durability tests are presented in Fig. S10. As the
less electropositive than TMS 8, and TMS 8 is less electropositive than test time goes on, the water volume will decrease, which will affect the
water in the triboelectric series). This results in higher output for H-DLC output. Therefore, to further demonstrate the durability of Si-DLC-based
than for TMS 8. However, it should be noted that the overall charges TENG, 150 μl water was initially used to verify the durability and 25 μl
induced from the solid-solid contact and solid-liquid contact of TMS 8 water was added to the friction interface every hour (Fig. S11). Fig. S11
were higher than those of H-DLC as shown in Fig. 4a,b, indicating that shows that the maximum output can be maintained even after 200 min,
the output under unsubmerged water conditions is mainly dominated by and 68.75% of the maximum output can be remained after the 360 min
the solid-solid contact, i.e., the unsubmerged water lubrication is in the (86,400 cycles) test.
boundary lubrication regime. To investigate the reason why Si-DLC under water-lubricated

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Fig. 5. (a) Open-circuit voltage and (b) short-circuit current for different dielectric materials under water-lubricated conditions. The counter dielectric material was
PTFE. For Al and Nylon, the working conditions were a working frequency of 1 Hz, a working load of 2 N, and a stroke of 12.8 mm. Thicknesses of Al and Nylon are
1 mm and 0.3 mm, respectively. The dimensions of the materials were 20 mm × 30 mm. For steel, the stroke was 20 mm and other working conditions were the same
as Al and Nylon. Charge interactions between (c) Nylon and PTFE and (d) Al (or Steel) and PTFE under unsubmerged water-lubricated conditions.

conditions can maintain a stable output and show better anti-abrasive durability test as shown in Fig. S12c. However, the PTFE surface after
capability, the COFs of TMS 8 and H-DLC under water-lubricated con­ durability tests against TMS 8 (Fig. 6i) does not show apparent scratches
ditions were measured simultaneously during TENG measurements. As and was more similar to the PTFE surface before the durability test
shown in Fig. 6c, the COF of TMS 8 was lower than that of H-DLC under (Fig. 6h).
water-lubricated conditions. It was reported that adsorbed water molecules exist on the surface of
These results indicate that water can effectively function as a Si-DLC film as a SiOx(OH)y gel layer [35]. It is considered that the gel
boundary lubricant, particularly for Si-DLC; that is, the anti-abrasion layer can effectively reduce the friction and wear of Si-DLC film and
properties of Si-DLC against PTFE are better than those of H-DLC PTFE. In addition, it was found that the water contact angle of the
(Fig. 6d-g). A white transferred layer of PTFE was observed on the Si- Si-DLC film (64.94º) was smaller than that of the H-DLC film (69.75º)
DLC film as well as on the H-DLC film tested under dry conditions, (Fig. S15). The more hydrophilic nature of the Si-DLC film results in
which reduced the TENG output. Transferred layers of TMS 8 and H-DLC easier adsorption of water molecules onto its surface. These reasons
on Al substrates under water-lubricated conditions were observed with possibly contribute to the stable output and anti-abrasion properties of
scanning electron microscope (SEM) (Fig. S12), and the composition of Si-DLC-based TENG under water-lubricated conditions.
the transferred layers was further identified with energy-dispersive X- Both PTFE [67,68] and Si-DLC [69,70] have been applied to sliding
ray spectroscopy (EDS) (Fig. S13). It was confirmed that transferred bearings and shown good thermal and tribological performance. A
layers were originated from PTFE debris. Si-DLC can effectively reduce thrust bearing equipped with self-driving speed sensing ability based on
the formation of PTFE transferred film on its surface under the water- Si-DLC-based TENG was fabricated to demonstrate the feasibility of
lubricated condition, as shown in Fig. 6e, thus maintaining a stable making durable self-driving sensing systems in machinery. The experi­
and high output. The PTFE surfaces before and after durability tests mental setup and specific structures are shown in Fig. S16 (detailed
under water-lubricated conditions were compared as displayed in fabrication methods are explained in Note S5). Firstly, the output cur­
Fig. 6h-j and Fig. S14. As shown in Fig. S14, the PTFE surface remained rents of the device under dry and water-lubricated conditions were
much less PTFE debris after durability tests by the TMS 8 than that by H- compared, as displayed in Fig. S16c and d (Video S2). Apparently, the
DLC. In the comparison of the SEM image at the contact area, the PTFE output increased dramatically (approximately 3 times) under
surface after durability tests against H-DLC (Fig. 6j) shows an obvious water-lubricated condition. Then, the output under water-lubricated
scratch which is similar to the morphology of H-DLC before the condition for different speeds were obtained and the speed was

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Fig. 6. The durability tests of TENG under (a) dry and (b) water-lubricated conditions. (c) The COFs of TMS 8 and H-DLC-based TENG under unsubmerged water-
lubricated conditions. Observation of the surfaces of (d, e) TMS 8 films and (f, g) H-DLC films after being tested under (d, f) dry and (e, g) water-lubricated conditions.
(h) PTFE surface before durability test. PTFE surfaces after durability tests under water-lubricated conditions against (i) TMS 8 and (j) H-DLC.

measured by the peak number method and frequency method, respec­ evidenced the stronger electron-donating ability of TMS 8. Subsequent
tively [71]. From Fig. S16f-h, it can be found that both methods can triboelectric experiments under dry conditions agreed with the Raman
accurately measure the speed. This work presents a thrust bearing analysis and KFPM results. The optimal Si-DLC film also exhibited su­
equipped with self-sensing capability with Si-DLC-based TENG, and perior tribological properties to other DLC films.
shows application prospects in machinery. The experimental results under water-lubricated conditions indi­
Supplementary material related to this article can be found online at cated that the Si-DLC-based TENG exhibited an enhanced output as well
doi:10.1016/j.nanoen.2022.107997. as a lower COF. The reduction in COF is attributed to the formation of a
SiOx(OH)y gel layer on the surface of the Si-DLC films, as reported in
3. Conclusion previous studies, which greatly improves the anti-abrasion performance
and, thus the durability and stability of the TENG by preventing the
In this study, an abrasion-resistant and high output Si-DLC-based transfer of a PTFE layer onto the Si-DLC surface.
sliding-mode TENG was presented. Triboelectric experiments demon­ The output voltage under unsubmerged water-lubricated conditions
strated that the Si-DLC prepared with a source gas with an 80% TMS was improved by a factor of more than 2.5 compared with that under dry
ratio (TMS 8) had the greatest output. Raman analysis indicated that conditions. The experimental results obtained using different dielectric
TMS 8 had a more disordered structure and a higher sp3 bond ratio. The materials under unsubmerged conditions revealed that the output
permittivity of the film was found to increase with an increase in Si enhancement of the Si-DLC-based TENG is a result of the stronger
content, which was beneficial for charge storage. Additionally, the electropositivity of water.
disordered structure of Si-DLC films provided more electron emission Considering their advantageous mechanical properties of low fric­
sites, resulting in an enhanced electron-donating ability. The KFPM re­ tion, high durability, and ease of application to a mechanical system
sults also indicated that TMS 8 showed the lowest work function, which without any structural change, Si-DLC films are very promising

8
M. Gao et al. Nano Energy 105 (2023) 107997

dielectric materials for sliding-TENGs. In particular, the Si-DLC-based current preamplifier.


TENG under water-lubricated conditions shows a dramatic improve­
ment in durability and electrical output; hence, the Si-DLC-based TENG CRediT authorship contribution statement
has broad applicability as self-powered monitoring sensors in real me­
chanical systems. Mang Gao: Investigation, Conceptualization, Experimental conduc­
tion, Data curation, Formal analysis, Validation, Writing – original draft.
4. Experimental section Soo-Bin Kim: Analysis, Validation, Writing – review & editing. Yahui
Li: Analysis, Validation, Writing – review & editing. Shreeharsha H.
4.1. Preparation of Si-DLC films Ramaswamy: Experimental guiding. Junho Choi: Conceptualization,
Methodology, Funding acquisition, Project administration, Resources,
Si-DLC films were deposited using PBII&D on Al and Si plates with Supervision, Writing – review & editing.
thicknesses of 1 mm and 600 µm, respectively. A schematic diagram of
PBII&D is shown in Fig. S1. A gaseous mixture of TMS and toluene was
used as the source gas for the deposition of the Si-DLC film. The sub­ Declaration of Competing Interest
strates were ultrasonically cleaned with petroleum benzene, ethanol,
and acetone before film deposition. For comparison, H-DLC films were The authors declare that they have no known competing financial
also prepared using toluene as the source gas. According to deposition interests or personal relationships that could have appeared to influence
parameters presented in Table S1, Si-DLC and H-DLC films used in this the work reported in this paper.
study were prepared.
Data Availability
4.2. Experimental setup
Data will be made available on request.
The fabricated sliding-mode TENG is shown in Fig. S4. A commercial
reciprocating friction tester (FPR-2100, Rhesca) was used for the ex­ Acknowledgments
periments. An acrylic plate was used as the substrate, and thin Al tape
was pasted onto the acrylic plate (thickness is 1 mm) as an electrode. This work was partially supported by JKA and its promotional funds
Two pieces of polytetrafluoroethylene (PTFE) tape were paved onto the from KEIRIN RACE (Grant ID is 2021M-211). Gao was supported by
Al electrodes. The thicknesses of PTFE and Al tapes are 90 µm. The H- the Chinese Scholarship Council (CSC) for his doctoral program at the
DLC and Si-DLC films were deposited on the upper Al electrode, which University of Tokyo.
was attached to an acrylic plate. The areas of the PTFE and DLC films
were 35 × 40 mm2 and 30 × 20 mm2, respectively. The reciprocating Appendix A. Supporting information
stroke was 20 mm, and the gap between the two PTFE films was 4 mm.
The surface charge of the PTFE was reduced by rinsing the surface with Supplementary data associated with this article can be found in the
ethanol after each test [72]. online version at doi:10.1016/j.nanoen.2022.107997.
A high-speed reciprocating friction tester (MFT5000, Rtec) was used
to simultaneously measure the friction coefficients and triboelectric References
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M. Gao et al. Nano Energy 105 (2023) 107997

Mang Gao, received the B.S. degree in Petroleum Engineering Shreeharsha H. Ramaswamy obtained his Ph.D. degree in the
from Yangtze University (Jinzhou), China, in 2012. He ob­ department of Mechanical Engineering in 2021, The University
tained his master’s degree from Harbin Institute of Technology, of Tokyo, Tokyo, Japan. His research interests include
Shenzhen, China at the major of Mechatronic Engineering, and Tribology, Plasma coating, Thin films, Semiconductor Process,
currently he is pursuing the Ph.D. degree in the University of Triboelectric Nanogenerator.
Tokyo, Tokyo, Japan at the major of Mechanical Engineering.
His research interests include thin films, plasma coating, en­
ergy harvesting, durable Triboelectric Nanogenerator,
Diamond-Like Carbons, self-powered sensors and smart con­
dition monitoring system.

Soo-bin Kim, received Bachelor’s degree in 2018 and Master’s Junho Choi, received Bachelor’s degree in 1994 and Master’s
degree in 2021 from the department of Mechanical Engineer­ degree in 1996 from Dept. of Metallurgical Engineering, Korea
ing, Korea University, Seoul, Korea. Currently, he is a Ph.D. University, Seoul, Korea. He obtained Ph.D. degree from Dept.
candidate in Choi’s laboratory, the Department of Mechanical of Mechanical Engineering, The University of Tokyo in 2000.
Engineering, the University of Tokyo, Tokyo, Japan. His Since 2010, he has been Associate Professor, Dept. of Me­
research interests include tribology, thin films, energy har­ chanical Engineering, The University of Tokyo. His research
vesting, renewable energy, and computational analysis. interests are surface engineering and tribology, including
plasma coating, triboelectric nanogenerator, diamond-like
carbon films, nano-carbon materials, and self-assembled
monolayers.

Yahui Li, received his M.S. degree in materials physics and


chemistry from Harbin Institute of Technology, and is currently
a Ph.D. candidate of electronic science and technology at
Shanghai Jiao Tong University. His research interests focus on
the energy harvesting and MEMS sensors.

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