[oartoac ve | [carick | Bullnosing CLOTAN ) 7 STEEL .... Flashings. where flat steel coils are converted Chromadek Range into customers’ needs |Cold Formed Sections} (Cost Effective Roofing Ondulit Italiana Contact Us eS 8 Firestone Street, NW7 Vanderbijlpark, South Africa Tel: +27 (016) 986 8000 Fax: +27 (016) 986 8051 +27 (016) 986 8050 (Sales) PO Box 2614 Vanderbijlpark, 1900 E-mail: info@clotan.co.za For further product details and information on other product ranges, visit www.clotansteel.co.zaCLOTAN STEEL ... About Us Craft-Lock Video Craft-Lock IBR Sheeting ‘Widespan Sheeting (Corrugated Sheeting Bullnosing Flashings Chromadek Range (Cold Formed Sections| Cost Effective Roofing] | Ondult Italiana Contact Us . introduction {lotan Steel isa privately owned manufacturer of roof sheeting, cold formed sections and sit strip that has been in operation from modern premises in \Vanderbilpark since 1964. Throughout the company's histor there has been a ‘commitment to cost compete, on time supply of high quality products to major rte playersin the building, construction and stee! industry. “The company manufactures. complete range of roo sheets that includes Craft- Lock concealed fix roofing. Supporting products and services such as bullnosing andecurving of roof sheets, alltypes of flashings and other roofing acceseores ‘also offered. Full technical support such as assistance with the design of the roof, and quantities and measurements taken from bulding and construction plans re avaiable, Inadeltion to of sheeting, Clotan Stee operates state ofthe art iting androll forming equipment to manufacture sit strip and cod formed lipped channel and lipped angleto customer's exact requirements, {lotan Stee! also specialise in the supply of high quality steel roofs to mass housing projects, These °root kis” are supported by technical services which Includes estimating, design and the intl training of emerging contractors Cotan Steels products are only manufactured from prime quality steel whichis sourced from fst class steels, This enables us to offer the following product featuresto our customers: ‘= Roof sheeting supplied for larger structures caries a2275 Galvanised or 'XZ150 Zincalume coating, which ensures the optimum Iespan ofthe roofin high corrosive environments. Material thickness, quality and coating weight are printed on the underside of roof sheeting at one-metre intervals to faciitate foolproof on-site quality control by specifies. = Cold-formed lipped channel and lipped angle is manufactured from prime quality hot rolled steel that conforms to the requirements of SABS. 0162 2:1993. The consistent material properties ensure that no structural failures will occur, as isthe case when downgraded steel is used, [Al our products are covered by an aftersales service policy, which isCLOTAN STEEL ...... About Us Craft-Lock Video Craft-Lock Jer sheeting}! Craft-Lock” wien Sees} | Roof Sheeting (Corrugated Sheeting] Bullnosing Wordide, concealed firing systems experienced unprecedented popirty amongst the Flashings architectural community due to its overal versatility and aesthetic characteristics, Craft-Lock roof heeing, the latest addon to Ctan Stas proc range takes is concept of vray ote Chromadek Range ere ae i ty (Cold Formed Sections} “Ts excting new produc is avaiable inthe folowrg fisnes: Chromaet, Gahanied Stee, (Cost Effective Roofing Zincalume, Colourbond, Aluminium, Stainless Steel and Copper. In adkition to the already . iresive etre of hsp can alo be lformed on te by ae of ur seven mobie rol Ondulit Italiana formers. The mobility ofthese roll formers make demanding site conditions more accessible, and 7 deo the comparative smal ze, hese olformes cn alo be contanersed fr ager proses Contact Us outside the borders of South Africa : 385 Covering Width ‘As a general description, a CraftLock root sheet profes cnaractersedby ts hidden fasteners. Asiutrated by the cranings, the use ofa starter tip and fang brackets allow postive fhang ofthe roof ‘Thi eliminates potential leakage problems and enhances the aesthetics. Craft-Lock® Roof Sheet Profile Unrestricted thermal movement. The unique fing method allows for expansion and contraction ofthe sheeting wthout subjecting the fasteners to fatigue or loosening. Double capillary action break. The double caplaty brake design of the interfacing mechanism ‘of acining sheets ensuresthe prevention cfingress of ainvaterby capilary action. Ease of erection. As set out in ‘Erection Procedures", CraftLock sheeting can be erected easly by using uneklle labour, requiring the minimum tool, The narrow width of sheets simplifies handing ‘an erection procedures. Long span capacity. Owing tothe depth args ofthe profie, long spans between purlins are possible. (Technical Data and Test reports are avalable on request) Water-carrying capacity. The trough-depth of 41 mm enhances the watercarrying capacity of the sheet and makes low rof pitches possible. ‘Security. As fasteners are concealed, roof sheets cennct easly be removed from outside, Economy. The narrow width ofthe sheet reduces wastage, or the necestity for cutting of sheets, thussaving on materialandlabour Profiling. Craft-Lock sheets can be profiled on site to reduce transport costs and to eliminate transport damage. Wet storage corrosion resting from extended unprotected storage of tacks of profed sheets onthe bulding ste therefor prevented.About Us Craft-Lock Video Craft-Lock IBR Sheeting Widespan Sheetin: tt Bullnosing Chromadek Range ‘ost Effective Ondulit Italiana Contact Us [Corrugated Sheeting] |Cold Formed Sections} Ic Roofing craft-lock” roof sheeting Craft-Lock Roof Sheet Profile (continue) Long lengths, As is the case with other roll profiled sheets, the maximum length of sheets is limited by twansport entra. When profied on site, virtually any lengths can be use. Re-usable. Another unique advantage of Craf-Lock sheets is that they can be re-used, Ifa building is to be demolished, the nold-down clips can be removed to recover the roof sheets, Re-use is possible as there areno holesinthe sheets, Corrosion performance. the side ap contact area of the profile is minimal and is well ventilated, trapped mosture cannot reman and the danger of overlap corrosion s eliminate. Complementary accessories. All accessories such as closures, poly-closures, ridge capping, fasteners, sealant, fete. necessary to complete the mast intricate racfing project canbe ordered from the suppliers, Accreditations. Craft Leck fully complies to Government Speccation OW 371 (7.6.2(c) and the specification of the South African Bureau of Standards 0162-2 and NBR OO Approved by the German "INSTITUT FUR BAU-TECHNIK™ Under the number2-14,1-395 ‘Tests done by University ofthe Witwatersrand ‘The Roofsheet was also nominated for the Industrial ‘Award by the Corrosion institute of South Africa during 1994 ‘Technical Data ‘The Crafe-Lock rf sheeting system s the result of years, of research and wide experience in the roofing industry. “The development of the Craf-Lock sheet was almed at eliminating cisadvantages inherent in many of the esting types of roof profiles. The results unique long span profled sheet that canbe erectedby unskilled labour ‘with the minimum of too, to ensure a leakproof root. Profledimensions: Efectivecover width = 385mm Death of profile = 41,0 mm Resistance against negative loading (suction). Negative ‘wind loads for roofs generaly do net exceed 1,5 kN/sq mn. Practical tests to verify these values have been carried fut, Analysis shows that the Craft-Lock brackets and interacking Fixing system can readily resistregatve loads in excess of 3 kN/sq]m, Practical tests to verify these values have been carried out, Test reports are available ‘on request) Profle properties. The following table reflects the protle properties of Craft-Lock sheets, based on a theoretical ‘analysis. Actual loading tests have been conducted to determine practical load: span data (Test reports are avallaoleon request ) ‘Mass ‘Maximum Purlin Spacing?) Wate [erinesr] per [End pan muna me| “ime Tain [aie [pm er) core") 256 | x62 | x00 | 2200 com | 1500 | am | naw | 2200 ew. | 3229 | 2s | 1am | 20 sere | asco | os | sm | aco 1) 8 29 earn to snts ere 2)ontarbnaon coarse net eo Sin ons Minimum pitch: 1 degree Water carrying Capacity. The deep trough of the Craft Lock profile mascmises the water carying capacity Trough section area/sheet = 10760.mm? ‘Trough section area/im wicth 8.330 mm? Yolume of water/sa:m’ of sheet(witnoutcoveringribs) = 28,33litreCLOTAN STEEL E About Us. Craft-Lock Video Craft-Lock IBR Sheeting ‘orrugated Sheetin Bullnosing ols ¢ ale Be mlz 5 ala 8 a2 a & g g g ae HE Availability Flashings TERE 4 Sussenoreec Sections Material Thickness Sele zor om [Ta area == Ondulit Italiana ae Sonn aera LST aaa [NG aT abe oo Contact Us “Aluminium colour coated sheets. (0.70 rm, 0.80mm, 0.90mm iy 0.50 mm ra ee areas en ee ae Cranking CCaft-Lock can be cranked to continuous curves (minimum 450mm recius) Ridge ‘ranking feciities are avaliable to crank Craft-Lock sheets. Rac in excess of 28m ‘canbe ralled tothe required curve on site without cranking, Take note that in event ‘of a bullnose roof detail the female side ofthe rof sheet has to be closed with a buthnose lip losing too Regarding the roof sheet the following sto benoted!: 4) Aninterational rade markhasbeenattaines 2) tisiternationaly patented BULLNOSE LIP CLOSURE‘About Us Craft-Lock Video Craft-Lock IBR Sheeting Widespan Sheeting (Corrugated Sheetin: Bulinosing Flashings Chromadek Range ci Cost Effective Roofing] Ondulit Italiana Contact Us eS Jold Formed Sections} Specification for Erection Due to the sound design of the Cref-Lock profile, high quality roofing can be erected by unskilled labour To Hook sheet into ‘Barter Bar aS Figa Fig2 Stepi: ‘To star, place the stainless steel Z-shaped starter bar at one end of the roo (starting), perpendicular to the purlins, as shown in fig. 4. If necessary, starter bars may overlap, provided that a lap length ‘of 200 mm is allowed. Two fasteners should be used for fing to each puri; coated or s.s screws (60 mm min.) or galvanized nails (75mm min) should be used for timber putin, or one coated or 5 selF-tapping screw (5 mm dlameter x 12 mm ong) for steel punins, No rivets snowla pe allowed, Through Detail for Ridge, Fastening bracket - ] jl ‘Step 2: Ensure that profile is concave to achieve pre- stressing onthe centre rb, Hook the frstroof sheet (over the starter bar (as hown n fig. 1) by holding at an angle of 45' degrees and apply stress in the direction ofthe arrow while lonering the sheet to ensure a snug fit. Fix the first sheet in position by hooking the stainless steel fastening bracket over the malelip and fixie tothe putin with two fasteners (2s cescribed above for starter bar Fig 2) eee cle a aes Sessa ao pe eee ee nena Treinen reat oe annotate =o Li ons p Se al rent a (50 mm hole for- cling wire) d Sr din wate Ante ponipnun ea aed orcaCLOTAN STEEL .... About Craft-Lock i s ideo RIE IBR Sheeting ‘Widespan Sheeting| Sheeti Bullnosing Flashings 2 a ee g £ a 3 3 a g 2 E13 i Eave and Ridge Closure ‘These are standard punched fhtures fied toa rcoflaid tothe ighterto the left nd must be rderedas such. The 45 degre lets usedin hipped roof or similar situation g Zz R i i : é g iS Ondulit Italiana —e PE eS gee eee eee eee EEC r AG CH. > Laem 7, Me tS Leet 7 init Pai oe Leet ene eee eo CURMTAL NSEC OE Te Overlapping of Craft-Lock” Roof Sheets In the event of overlapping roof sheets length wise, the folowing procedure is recommended: Lay the bottom sheet frst and trim the male lip (Fig. 1) tothe desired overlap stance. ‘Bend the male ip ofthe overlapping sheet open to receive the trimmed sheet which s slipped hard up tothe edge (ofthe trimming. Pres the two sheets together, clipping the female lips into each cther (Fig. 2) ‘The lapped sheets are fixed and the following bottom sheet is trimmed and placed into position, repeating the described procedure, inthe sequence of fistaying the bottom and hen thetop sheet, craft-lock “roof sheetingCLOTAN STEEL ..... E: About Us Craft-Lock Video } CraftLock —_} IBR Sheeting Widespan Sheeting Corrugated Sheetin Bulinosing “an Craft-Lock”: projects Flashings Chromadek Range Cold Formed Sections} Dost Effective Roofin« S 3 3 Ondulit Italiana Contact Us aSroof sheeting IBR Sheeting TBR is a square fluted profile with an effective covering width of 686 mm designed for use as side 10 >20 320 320 Industial/ Marine | >20 320 5-10 w-2 | w-2 | 10-2 Severe marine w-0 |w-0 |i 3 3 3-10CLOTAN STEEL ..... About Us Craft-Lock Video Craft-Lock IBR Sheeting Widespan Sheeting Corrugated Sheetin Bullnosing Chromadek Range ‘old Formed Sections ‘ost Effective Roofing Ondulit Italiana Contact Us . 4) els fe Available dimensions TBR sheeting is available in standard lengths of 1.5014 ‘metres although a length up to 20 metres s available on request. The permissible length tolerance for the standarc length range wil be-O +5 mm. Sheets outside these parameters are avalable on request and might be subjectto special prcingarrangements. “The maximum height which can be transported is 4.3, metres, Ths factor should be taken nto account when bullnoses and curves are designed. Roof pitch \When using IBR, the recommended minimum pitch for roof siopes in excess of 30 m i 7.5° and for siopes less than 30 mis 5°, When TBR roof sheets are end lapped the roof pitch shouldbe taken Into account. The minimum end laps for roofs pitches in excess of 15° Is 150 mm and for other roof a minimum of 250 mm s recommended. End laps forside sheeting should be atleast 100 mm. It s recommended that end and side laps on low pitch roofs are sealed to ensure watertightness. Installation procedure Specification (referto table indicated below) (Thickness & material quality) Clotan Stee! 16R (with/without) integral stifening rib (*zine coating) steel roof sheeting and accessories fixed to (imber/ste!)purlirs or ras with a (*refer to table) spacing. All sheeting is to be clearly marked on the reverse side at one-metre intervals indicating thickness, material quality and coating thickness, “Thickness & Material Quality ‘Coating “The required numberof IBR sheets can be calculated as fallows: Numberof sheets = Length of bullding + gable end overhangs - 70 mm '0.6860m (Cover widthof shoot) Roof sheets must be lad wth ene corrugation side fap wth the narrow flute uppermost and shall be fixed through the crests of alternate flutes to puri using 65 Imm Top Speed or Tex screws into steel purtins and 90 1mm Tex oF Top Speed screws in the case of tmber roofs, all fasteners shall incorporate 26 mm dia bonded washers. For vertical wall cladding (side cladding) it is recommended thatthe broad luted are fixed externaly ‘uth the main and side lap fasteners in the web of the ‘utes, Side cladding can be fixed using 25 mm Tex or Top speed screws, all fasteners shal incorporate 26 mm dia bonded washers. In otder to qualify for a guarantee on Zincalume and CColorbond sheets the following fasteners supplied by Buildex Industries should be used: Metaltex Climaseal3 {for steel purins and Timbertex Zacs 4 fortimber purins. (Thickness & material quality) Clotan Steel TER (with/without) integral stiffening rib (*zine coating) steel roof sheeting and accessories wth (Chromadek/Colorbond) fish on one side and protective primer coating on the reverse side fixed to (timber/steel) purins or rais with a (*refer to table) spacing. All sheeting isto be clearly marked on the reverse side at onesmetre intervals indicating thickness, material quality, coating thickness and paint “Available Paint system 10.40 mm - $300 7160 Galvanised (0.50 mm ~ 1SQ550 2275 Galvanised (0.58 mam — 180300 2275 Galvanised (0.80 mm 184230 2275 Galvanised (050 mm — 1SQ550 2275 Galvanised (Chromadek (0.58 mm — 184300 2275 Galvanised (Chromadek, 10.80 mm 18280 2275 Galvanised (Chromadek (0.47 mm — G580 AZ150 Zinealume (0.53 mm — G550 'AZi50 Zincalurne Colarbond=] CLOTAN Hl STEEL .... About Us Craft-Lock Video Craft-Lock IBR Sheeting Widespan Sheeting o° gS & g 3 & a & s 3a 3 corrugated Sheetin Bullnosing Flashings Chromadek Range (Cost Effective Roofin: Ondulit Italiana Contact Us SS widespan sheeting Widespan Sheeting \widespan is @ roofing and cladding profile designed to provide an economic ateriative to deeper Box Rib profiles without losing the aesthetic appeal ofa square uted profile, The trapezoidal Widespan profile offers greater spans and lower root slopes tan Corrugated sheeting but provides the same covering wiath, Widespan can be factory cranked, curved and bullnased to various adi depending on customers requirements 105mm (2mm) m2smm eae ee PNT NTN te FA tics [Beers Broad ‘Structural guidelines Fiute 762mm fective cover (-0-+5 mm) 800 mm Overall wih 0 +5 mm) Hien \Widespan roof sheets are available In a wide range of materials displaying various structural propeties. It should be noted that the load span characteristics are only to be used as a broad ‘uideline as purlin spacing is also dependant on other factors such a the prevaling windsin a certain ‘area, snow during winter periods, the presence of dust and other particles in industrial areas, the type of structure that is being erected etc.. We therefore recommend that an engineer is consulted to determine the purin spacing fora speciicapplcation. The structural propertesof the various material ‘options can be summarised a follows. Recommended maximum purlin spacing (metre) — Widespan Themes 047mm | 053mm | 040mm | 050mm | 0.58mm | 0.80 mm Steet Grade c550 c550_| 159300 | 159550 | 159300 | _ 159230 Roof -singlespan | 135 130 0.80 135) 140 760 Root - double span | 1.55 165, 119. 155 165 1.90 cantiever = root | 0.90 045 020 040 045 oss walt - singlespan | 1.80 195 125 180 195 220 Wal - doublespan | 2.20 235 170 220 2.35, 275 [cantiaver — wall | 0.90 1.00 00 090 4.00 4s weight permere | 398k | 3839Kq | 2897K | 36i5ka | 4197K9 | 5.796K0 Wei persqmetre | aistkg | Sasokg | ssork9 | a7aakg | s5o7ko | 7608kg Costing type Zincalume | Zincalume | Gaharised | Galvanised | Galvanised | Gahanised [Costing weight z150 az150 7160 Ds 2 as Paint systom Colortond | colorbond | n/a Cromadek | Chromadck | Chromadek Thickness tolerance | + 0.03 £008 £002 $003 2008 life span (years) Rural area 330 330 320 320 320 industria / Marine | >20 320 10-2 | 10-2 | 10-20 Severe marine 1o-20 | 0-2 | a-s 3-10 3-10 3-10About Us Craft-Lock Video Craft-Lock IBR Sheeting ‘Widespan Sheeting (Corrugated Sheeting Bullnosing Flashings Chromadek Range Cold Formed Sections} Cost Effective Roofing Ondulit Italiana Contact Us : Availabledimensions \Widespan sheeting is availabe in standard lengths of 1.5 ‘t0.14 metresathough alength upto 20 metresis available fon request. The permissible length tolerance fer the standard length range willbe -0 +5 mm, Sheets outside these parameters ae available on request and might be subject to special pricing arrangements. The maximum height which canbe transporte 4.3 metres. This factor should be taken into account when bullnoses and curves are desioned. Roof pitch When using Widespan, the recommended minimum pitch for roof slopes in excess of 30 m is 10.0° and for slopes less than 30 mis 7.5°, When Widespan roof sheets are end lapped the roof pitch shouldbe taken into account. “The minimum end aps for roofs pitchesin excess of 152 is 150 mm and for other roof a minimum of 250 mm is recommended. End laps for side sheeting should be at least 100 mm. Its recommended that end anc side laps con low pitched roots are sealed to ensure watertghtness, Installation procedure Specification (Freferto table indicated below) (*Thickness & material quality) Clotan Stee! Widespan (with/without) integra stiffening rib (zine coating) steel roof sheeting and accessories fxed to (timber/steel) purins or rails wth 2 (*refer to table) spacing. Alsheetngistobe clearly markedon the reverse side at one-metre intervals indicating thickness, material {qualty and coating thickness. “Thickness & Material Quality [| Coating Widespan Sheeting The required umber of Widespan sheets can be calculatedasfolows: Number of sheets = Length of building + gable end overhangs - 50 0.762m (Cover width ofsheet) roof sheets must be laid with one corrugation side lap wth the narrow flute uppermost and shall be fixed through the crests of alternate futes to purlis using 57 mm Top ‘Speed or Tex screws into steel purins and 90 mm Tex or Top speed screws in the case of timber roof, al fasteners shallincorporate 19 mm dla bonded washers. For vertical wall cladding (Side cladding) it is recommended that the broad fluted are fixed externally wth the main and side lap fasteners in the web of the ‘utes. Side daddng can be ive using 25 mm Tex or Top speed screws, al fasteners shall incorporate 19 mm dia bonded wasters In order to qualify for a guarantee on Zincalume and CColorbond sheets the folowing fasteners supolied by Buidex Industries should be used: Metaltex limaseal 3 {or stel purins and Timbertex Zacs 4 for timber purtins. The use ofthese fasteners will dramatically increase the (© Thickness & material quality) Clotan Stee! Widespan (with/without) Integral stiffening nib (coating) steel sheeting and accessories with (Chromadek/Colorbond) finish on one side and protective primer coating on the reverse side fhed to (Simber/stee!) purins or ras with a (#refer to table) spacing. Allsheeting stobe clearly marked onthe reverse side at one-metre intervals, indicating thickness, material quality, coating thickness and paint stem. ‘Available Paint aysiern 10.40 mm = 1SQ300 Z160 Galvanised (0.50 mm ISQ550 72275 Galvarised (0.58 mm —1SQ300 7275 Galverised, 10.80 mm 1SG230 72275 Galvanised 10150 mm — ISOS50 275 Gaverised ‘Ghromadek (0.58 mm —1SQ300 2275 Galvarised, ‘Chromadek (0.80 mm 1SG230 2275 Galvanised (Chromadek ‘0.47 mam — G550 ‘AZ 150 Zincalume (0.53 mm— G550_ 'AZ150 Zincalume ColerbondCLOTAN STEEL .. About Us Craft-Lock Video } Craft-Lock IBR Sheeting Widespan Sheeting (Corrugated Sheetin: 1S Corrugated Sheeting Bullnosing Flashings Corrugated is the traditional and familiar S-Rib profile for roofing and cladding applications, Tt is the oldest and most Chromadek Range | ‘Tmniyisedrootn roe pcewse of xsyhandng anc fg propertesand rated eng The-bs deed from te snus curve and offers very strong structural properties. The 85/76 stands for 8.5 corrugations over the wth of Cold Formed Sections) thesneetana 7 referstothe distance millimetres between consecutive curves. Cost Effective Roofing] The Corugated profile virally eliminates ol canning and the sheeting canbe factory cranked, curved and bulnosed to various radi depending on customers requirements. The overall width of a 8.5 Corrugated sheet is 700 mm and a 10.5 Ondulit Italiana Corrugated sheetis 840 mm. Contact Us 4 BAD ADIOA Ow [50m i eee | 10.5 Corrugated - 762 mm Effective Cover. | Structural guidelines . Corrugated oof sheets areavalabe in wide range of materials dsplaying various structural properties. It shouldbe noted thatthe load span characteristics are only to be used as a broad guideline as purln spacing is aso dependant on other factors such asthe prevailing winds na certain area, snow during winter periods the presence of dustand ctherparticesin industrial areas, the type of structure that is being erected etc. We therefore recommend that an engineer is consulted to 10 >20 320 320 Industrial Marine | >20 320 5-10 |10-20 |10-20 | 10-20 Severe marine 10-20 | 10-20 |1-5 3-10 3-10 3-10‘About Us Craft-Lock Video Craft-Lock IBR Sheeting ‘Widespan Sheeting] (Corrugated Sheeting Bullnosing Flashings Chromadek Range oTo ale 3 g ge 3 a Ondulit Italiana Contact Us . ‘Available dimensions Corrugated sheeting is avaiable in standard lengths of 4.8 to 14 metres although a length up to 20 metres is. ‘available on request. The permissible length tolerance for the standard length range willbe -0 +5 mm. sheets ‘outside these parameters are available on request and might be subjectto special pricing arrangements. ‘The maximum height which can be transported is 4.3 metres. This factor should be taken into account when bullnoses andcurvesare designed Roof pitch When using Corrugated, the recommended minimum Pitch for roof stopes In excess of 15 ms 10.09 and for slopesless than 15 mis7.59, When Corrugated roof sheets are end lapped the roof pitch should be taken into account. The minimum end laps for roofs pitches in excess of 159 is 150 mm and for ‘other roofs @ minimum of 250 mmis recommended. End laps for side sheeting should be at least 100 mm. Its. recommended that end and side laps on low pitch roots are sealed to ensure water tightness, ‘Specification (refertotableindicated below) (Thickness & material quality) Clotan Steel 102 Corrugated (*zine coating) steel roof sheeting and ‘accessories fixed to (timber/steel) purlins or als with 2 (*refer to table) spacing. Al sheeting is tobe clearly marked on the reverse side at one-metre intenals, indicating thickness, material qualty and coating thickness, Thickness & Malerial Qualily ‘Coating Install procedure “The required number of Corrugated sheets can be caleuatedas flows: Number ofsheets = Length of building + gable end overhangs - 76 0.762 m Cover width of sheet) Roof sheets and vertical wall cladding (side cladding) ‘must be lad with one and a half corrugation side lap and shall be fixed through the crests of alternate tes to purtins using 50 mm Top Speed or Tex screws into steel purlins and 65 mm Tex or Top Speed screws inthe case of timber supports, all fasteners shall incorporate 19 mm da bonded washers. 1In order to qualify for @ guarantee on Zincalume and Colorbond sheets the folowing fasteners supplied by Buildex Industries should be used: Metaltex Cimaseal 3 for steel purins and Timbertex Zacs 4 for timber purins. “The use ofthese fasteners will dramatically increase the life span of the roof sheeting as corrosion caused by fastenersis avoided, (Thickness & material quality) Clotan Steel 10% Corrugated (*zine coating) steel root sheeting and ‘accessories with (Chromadek/Colorbond) firish on ‘one side and protective primer coating on the reverse: Side fixed to (timber/steel) purins or rails wth a (refer to table) spacing. Al sheeting is to be clearly marked on the reverse side at one-mete intervals, Indicating thickness, material qualty, coating thickness 10.40 mm — 150300 7160 Galvanised ‘0.50 mm ISQ550 2275 Galvanised (0.58 mm 1SC300 2275 Galvanised ‘0.80 mm 1SG230 2275 Galvanised ‘0150 mm — ISOSE0 227s Galvanised ‘Chromadek (0.58 mm —1SGS00 2275 Galvanised ‘Chromadek (0.80 mm _1SG230 2275 Galvanised ‘Chromadek (0.47 mm G55 (AZ 150 Zincalume (0.53 mm G550_ 'AZi50 Zincalure ‘Colerbond)CLOTAN STEEL ‘About Us Craft-Lock Video Craft-Lock IBR Sheeting Widespan Sheeting [Corrugated Sheeting] Bullnosing Flashings Chromadek Range ICold Formed Sections| (Cost Effective Roofing} T“Ondulit Italiana Contact Us Ler Bullnosing, Cranking & Curving of Profiled Sheets Clotan Steels IBR, Corrugated and Widespan sheets can be bullosed, cranked, curved, smooth curved and “sprungeensite to customer requirements. Bullnoses andcentre cranks Bullnosing and centre cranking of a profiled sheet incorporates lateral rib indentations pressed in at an uniform distance of 25 mm. Standard bullnoses are made with the narrow flute uppermost and the bend ‘away fromthe angular inclination. Reverse bullnses are ‘made with the bend into the narrow fut. Bullnoses and ‘cranks can be atthe end of a sheet or at any postion ‘along the length. Bullnoses and centre cranks can be manufacturedin radi ranging from 350 mm to 800 mm for bulnoses which are bent through © - 135 degrees, larger radii will be dassifiedasa curve. “The maximum sheet length which can be bullnsedis 15, 1m, with a maximum height of 2m. The minimum runout ‘rom the bullnse s 30 mm on one side wth a minimum ‘F500 mmon the other sie ofthe sheet. Iti important to clearly identi the critical end ofthe bullnose in order to ensure that consistent lengths are supplied to the customer, ‘The maximum height of centre and oft-centre cranks ‘which can be manufacturedis 2m with alimitation of 10 1m total sheet length, These limitations are due to handing andtransport imitations. High tensile material can only be bullnosed and cranked ‘toa minimum radius oF 450 mm, Crank curving TBR, Widespan and Corrugated material can be crank curved with the same process used for bullnosing but with manual handing and with an Increased distance between indentations in order to achieve the larger radius. Inthe case ofpre-paintedsheeting the clourcan be specied on ethersideofthe sheet. Due to the manual process involved, bulinoses wil be priced as curves when the radius exceeds 800 mm. The ‘maximum height of curves which can be handled is 2 metres witha maximum sheet length of 10 metres. In addition to the other processes described above, Corrugated sheets can be curved using a roling process toachieve asmooth ong finish onthe sheet. High tensile material (50 MPA) is not suitable for curving due to the hardness of the material, It is therefore essential to only use 0.58 and 0.80 mm ‘material forsmooth curving. ‘The minimum radius for curving on 0.58 mm 1SQ300 ‘material $00 mm and on 0,80 mm1SQ230 material 600 ‘im, When tight bend rai are specified edge ripple on the roof sheets might prevail, When only a part of the sheet Ic curved or bullnsed sight crease marks on the sheets can be expected. Sheet length is limited to 10 ‘metre wth a maximum height of metres. Springing of profiled sheets For roofs gery curved on elevation, sheets may be sprung on site, However, extreme caution should be used when attempting this procedure, to prevent Minimum radius Ea 40 metre Comugeted | 30 metre ‘Widespan 35 moteCLOTAN STEEL ...... Bee ‘About Us: Craft-Lock Video Craft-Lock IBR Sheeting Widespan Sheeting} Bullnosing, Cranking & (oie SSTeStT Curving of Profiled Sheets Bullnosing Flashings Chromadek Range Cost Effective Roofin« Ondulit Italiana Contact Us aS g g g 3 & g Ss 23 REVERSE BULLNOSE ROOF SLOPE UPCLOTAN STEEL E About Us Craft-Lock Video Craft-Lock IBR Sheeting Widespan Sheeting Corrugated Sheeting Bullnosing Flashings Chromadek Range ICold Formed Sections Cost Effective Roofing Ondulit Italiana Contact Us : flashings Flashings {lotan Stee supplies a full range of fashings to customer requirements. Fashings are avalable in 0.40, 0.58, 0.80 & 1.0 mm Gavvanised, 0.60 mm Zincalume & Colorbond and in 0.58 & 0.80 mm Chromadek. The standard range of fashings as summarised below are manufactured in 3 m engtts. Non-standard flashings are avalable on enquiry in differen colours lencthsand dimensions 21 ConNER FLasune LINTERNAL CORNER FLASHING 5. GABLE FLASHING 4m rapaine: ee “ay ey ty a a0 al ea S.Ro1LT0° 7, SIDENALLFUSHING “ALY HasiENe 1 HEADWALL FLASHING 1503 1309 15 2509 IDEAbout Us Craft-Lock Video Craft-Lock IBR Sheeting Widespan Sheeting} ~~ Chromadek Colour Range orrugated Sheetin Bullnosing Chia Stelis proud be ssc w the ne Suth Ac. To celebrate Ac andthe contents unawares, We Flashings carry 2 complete range of exciting new colours from ISCOR's "African Heritage" collection. Chromadek Range } The productrangeconsistouto the colours isted below: (Cost Effective Roofin« COLOUR RANGE Ondulit Italiana “Please note that the colours shown bbw ae rendered ae accurate Contact Us ‘2 the print process allows : = Buffalo Brown Cold Formed Sections| Fish Eagle White ark Dolphin White Lion ‘Azure Blue ‘Sandstone Beige Kingfisher Blue ‘Gemsbok Sand ‘Umhlanga Wave ‘Dove Grey “Traffic Green chromadek colour range ‘Kalahari Red ‘Aloe GreenCLOTAN STEEL About Us Craft-Lock Video } Craft-Lock _} IBR Sheeting Widespan Sheeting Cold Formed Sections Corrugated Sheeting] Bullnosing Flashings Chromadek Range ICold Formed Sections| Cost Effective Roofing] Ondulit Italiana Contact Us 77° During 1998 Clotan Steel invested in state of the art sitting and rolfrming facites in order to ‘manufacture fl range of cod formed lipped channel and ipped angle. By investing in modern equipment Clotan Steelis abl to provide the folowing benefits tothe construction industry: * Quick setup facies on our equipment facilitates short lead times and a flexible service; + Orders can be precision cutto length at high speed in order to eliminate length variances; ‘+ Cutting the material to length before the profiles formed eliminates unwanted burs on the ends of the sections; “+ An unique "camber corrector" guarantees tight dimensional tolerances which eliminates problems such as twist, camber and straightness problems.About Us Craft-Lock Video Craft-Lock IBR Sheeting Widespan Sheetin. (Corrugated Sheeting tI Bullnosing Chromadek Range (Cold Formed Sections Cost Effective Roofing Ondulit Italiana Contact Us . Dimensional tolerances Al lipped channel and lipped angle are manufactured to the folowing dimensional tolerances, 7 Material Al cold formed sections are manufactured to customers! specifications from prime quality hot rolled steel that complies withthe requirements of SABSO162 1993, Cold formed sections conforms tothe following thickness tolerances. ANGLE PURLIN (CEE PURLIN cs Cold formed sections are available in lengths of 1.5to 14 metres. The permissible length tolerance 's +0 -3mm. Sections outside these parameters are avaliable on request, but might be subject to special pricing ‘arrangements, 20mm 25mm 30mm Services ‘Services such as coating with Zinc Phosphate, Red Oxide, customers pant specifications or hot dip galvaising Is avaiable. (Gotan Stee can also punch al ipped channel and lipped angles to customers’ specifications subject to certain dimensional imitations.CLOTAN STEEL ... About Us Craft-Lock Video Craft-Lock IBR Sheeting Widespan Sheeting] [Corrugated Sheeting] Bulinosing Flashings Chromadek Range (Cost Effective Roofing] Ondulit Italiana Contact Us ICold Formed Sections} . Available sizes Lipped channel 2.0 mm | 2.5mm | 3.0 mm koim | kg/m | kg/m wx» x | 313] 393| 450 woo x so x 2 | 352| 3 | soo 100 x 75 x 20 | 431 | sa | 627 ws_x 0 x 20 | 39 | ss | 565 15x 65 x 20 | 439 | 5.0 | 6.39 ws x 7s x 2 | 470 | so | 626 1so_x so x 2 | 43 | sa | 627 10x 65 x 20] 478 | soo | 698 150 x 75 x 20 | 509 | 629 | 745 ws_x 0 x | 40| seo| 626 ws x 65 x 20 | sur | 639 | 757 sx 7 x 2] sa9[ 678 | 904 20x so x 20 | soo} 29] 745 zoo x 6 x 20 | ss6 | 68s] 3.16 20x 75 x 20 | sss] 727 | 863 2s x so x 2 | sa] 678| 304 zs x 6s x 20 | soe] 737] ozs sx 75 x 20 | 627] 776] 9.22 zso_x so x 2 | sss| 727 | 363 250 x 65 x 20 | 635] 786 | 934 20x 75 x 20 | 667] 625] 9.81 zs» so x 20 | 627| 776] 922 vs x 6s x 0 | o67| 63s] 993 2s x 75 x 20 | 706 | 74 | 10.90 sox so x 20 | 667] 25] 9a sox 6 x 20 | 7a] s.4] 10.52 30x 75 x 20 | 745] 0.24] 10.99 Lipped Angle 2.0mm | 2.5mm | 3.0mm Koim | kom | Ka/m mx 50 x 0) 2 | 295| 347 io x so x 2 | 319] 393] 465poosome | ovescest | use coxceene| pongo] oemsvan | vepsosce | oozscent | wo's eurseax| popaost| oases: vonsome | cece cozscest | oonsesz | seersves | sponsvuse| s'zozcesct| we'e coesesc:| eorseaa | ecoscest | venscast | eoesoser oooseest | sansense cancer | svonsuxne | souoseesr| sansosce vovavene | S208 peoscare | veesesct | ws's povsves: | teapscest sveeseser | szorscene | s'zeasceee| sz005 consesae | cooscest| conscose carson | eovsva| coososct copsoeat | eapsoost conse: | svoosveet | <'razeves | soso rovanent | eeurecent oaesoese |s'eorecore bzemsvsce ponsvone reece | rooscece| zozsceor| coosvsut persoost | ezeeset | wo's oamsoene |souosaset b'zeesvsct upsoset rarecess | voosexst| aaosvest| vorsoses] coesosct| voosvunt | acsoen | uss oaosesat |seonsostr ood paesesct | vorsosct| zeosoost | voescost| conscest | versvest | vorsoser | vapsost: vorscen | vevscent| oeeseet| zaescoor ooscaot | zozsceot | wo's parsoser | vorsoser | zeosveor | voose porsant | vovsoear | zozcceot| zarsvear| eoesan | covsveot] cozsceot| coosver| eoeaser| rovonser| zozesent | ust Forest Sooo. parsoeot | rovscont| zevsvanr | coescoct| corsoo | covsvent | covosse | vovaese: | raronset| vances: | coxa | caves: | cova] covesse | eaves | vazopsc | wo'r vavaseot | vovescot | zezesaat | cozescc:| corescat | ovens: | pura | covers: | rovepsc| covers | coarse] aorse porossc| vovessc| cozoss: | ws'e pevese | roversc| povace: | zozessc| vovessx rovers | varersc| vozensc| parasc:| ovensc| zeconsz poross:| povesec| zozonss | wo'r we | we | we | we | wee we | wet | ww wa poet | i po [oe poe [oo ves zis uyuing / 6upeds uyng (sjeuueyp paddy] peunod loa) sezis ujand Ee wuuig'e/s'z / 0'Z ssessouyrYL STEEL ..... =z = g 3 Lr Bullnosing Flashings Contact Us & ‘ wf Z]8 Sle] 2/8 = Ondulit Italiana Chromadek Range Cold Formed Sections| 5 3 2 g z 5 8CLOTAN STEEL ...,.. About Us Craft-Lock Video [ crotetcck I IBR Sheeting Widespan Sheeting , Steel solutions for (Corrugated Sheeting] Cost Effective Roofing Bullnosing hs 2 Flashings Chromadek Range coke eed Scene JE works as follons: Ona particular project, Cotan Stee! would be tasked to determine the most cost \Cost Effective Roofing} ‘effective roof for the intended surface area. Factors like sheeting thickness and profile, puriin spacing, - spanning withs of diferent steel putin and trusses, economic overhangs etc. are all taken Into Ondulit Italiana Peter ar ea ane tara eee eel eae : instead of focusing exclusively onthe cost or design of indviual ems, More impartanty, the roofs analysedboth from adesign and cost view. ROOF KIT ‘The Gotan Roof Ktisa custom designed steel roof delivered in complete prefabricated kits to site, Contact Us : ‘This complete roofs delivered to site in a kit. Ste administration is thus simplified asthe whole rot is ‘ordered and delivered, already comprising of allthe necessary materials to erecta complete roo. (From roofing wire to roofing screws packed individually per house, roof sheeting, pre-manufactured purins, trusses, and the engineer's design of the roof!) The contractor i thus released from the task of co- ‘ordinating the timely deivery ofallthe iferentroofing materials. Requirements to erect the complete roof consistof: ‘+ Complete pre-cranked (30 degrees) 0.40 159300/ 0.50 1SQ550 / 0.5 1SQS50 Colour one side 18% Roofsheeting. +All necessary ste! lie channels. “+ Putin pre-painted with a Zinc Chromate primer, + Clotan Steel eave purins (steel wal plate), pre-painted with a Zinc Cnromate primer “+ One bag of the correct number of rofing screws per root + One rol of rooting wire per rof. + Engineer design of roof kt, SHEETING ‘The 0.40 159300 and 0.50 1SQ5S0 are avaiable in IBR ; WIDESPAN and CORRUGATED profies, cut to length. The option to have the sheeting pre-cranked beforehand makes the instalation of te roof alot {uickerand simpler and hasthe following advantages: + No ridging is required, thus decreasing thetimetoerectthe roof, ‘+The amount of dust blowing into the house through the ridge area is reduced, ‘+The time required to erect the roofs: reduced {As the result ofthe roof eng erected faster, more roofs can be erected and the labour cos is reduced considerabWy. cost effective roofing=] CLOTAN STEEL About Us: Craft-Lock Video Craft-Lock IBR Sheeting Widespan Sheeting |Corrugated Sheeting Bullnosing Flashings Chromadek Range S & g 3 & £ g iS (Cost Effective Roofin: Ondulit Italiana Contact Us eS STEEL PURLINS Steel purins consist of one continuous coldrolled lipped channel, cut to lenath, with the ablty to structurally carry the load of the roof. The amount size and the length ofthe steel putins are determined by the design of each individual house, Some of the advantages of ste puriinsare: + Stel is not usually used as fewood. + Steel does not bend when exposed to heat or rain. + Steel does not split or break “Steel is delivered cut to any length required. + Steel is stronger tan timber, spans futher and carries more weigh, therefore fever steel sections are needed as would be the case with timber, + Steel does not rat and does not need to be painted with Carbotineum/Creosote on site, + Steel supplied in a Clotan Root Ktis delivered pre- painted with a highly corosive resistant Zinc Phosphate primer ina grey colour + Steel roofs, considered as a whole, are more cost- effective than timber roofs, ‘STEEL EAVE PURLINS (STEEL WALL PLATE) ‘The Kt also contains a Clotan eave putin. Tis purtn replaces the tracitional timber wall late, and has the following advantages: * Due to the smaller size of the eave purin the ‘quantity of beam fling is drastically reduced thus saving cost and decreasing cracking, ‘Time and money re saved because no cutting, joining orpainting of wall plates arenecessaryonste, ‘= The eave puri is painted with one coat Zinc CChromate primer which prevents corrosion thus eliminating the repeated use of carbolineum as on ‘timber wal plates. ‘The roof attaches far better to the steel eave putin than toa timber wal late and has been proven to be more wind resistant. Important: All Stee! purtins are pre-painted with Zine Crromate Primer , thus no paint and labour for painting are necessary on ste. ACCESSORIES Included in the Clotan Roof kit are the following accessories: ‘The correct numberof rooting screws, packed in separate bags. ‘A choice of Hook Bots, Tex screws and Top Speed screws are avaliable at the same cost. * One rol of rot wire ( SkQ x 3.13mm ) to attach the purins to the house. * Engineer's design for the root ‘TRAINING AND ROOF JIGS +o facitate getting started, we wil assist with ‘raining for your carpenters curing the intial stages ofthe project. * Shouid Ciotan Roof Kits be purchased for the whole projec, Clotan will provide roofing templates to assistin the rooting process. * These roofing templates are frames which are ‘shaped according to your roofs specific dimensions. “The templates are used to simplify the process of builing purins into the gable walls.About Us Craft-Lock Video Craft-Lock IBR Sheeting Widespan Sheetin: corrugated Sheetin: Bullnosing Flashings Chromadek Range id Formed Sections ffecti Ondulit Italiana Contact Us eS 2 2 & g 1B 8 Firestone Street Vanderbijipark South Arica Tel: +27 (gs 986 8000 Fax: +27 (016) 986 8051 (Sales) +27 (016) 986 8050 Box 2614 Vanderbijipark 900 E-mail: info@clotan.co.za www.clotansteel.co.za Clotan Steel is situated in the Vaal Triangle, home of flat steel production in South Africa. It lies south of Johannesburg and the premises are easy to locate just off the major Ni freeway connecting the Reef with the South. Asa distribution point, itis within close proximity of 7 of the 9 provinces in South Africa, as well as Mozambique, Zimbabwe, Botswana and