QUIZ - 1 ICE 04

It is usually large and made of either metal or wood, sometimes both. It is also very
stable and heavy, and most importantly, it has very flat and level top.

Correct answers
SHEET METAL BENCH
SHEET METAL BENCHES

The other common type of bench is the __________. It differs from the layout bench
in that it is smaller and much heavier, usually made of very heavy metal. The working
surface is usually than 38" above the floor.

Correct answers
WORK BENCH

They are large, heavy and awkward items.

Correct answers
SHEET METAL RACKS

What name of the tool shown in the image below?

Correct answer
TINNER'S SNIP

are used as often as any other type of hand equipment in sheet metal work.

Correct answer
FILES

What name of the tool shown in the image below?

Correct answers
HAND SHEARS
HAND SHEAR

are power tools for cutting metal. Whether they are powered electrically or
pneumatically.
Correct answer
HAND SHEARS
Name the 6 types of File sections below

Correct answer
SQUARE, TRIANGULAR, ROUND, HALF-ROUND, MILL, FLAT

These tools allow you to form sheet metal into just about any shape desired
Correct answer
SHAPING TOOLS

Name the parts of the file indicated in the image below, (in order)

Correct answer
TANG, HEEL, BELLY, POINT, LENGTH, HANDLE

A good _______ is another of those "must have" for sheet metal work. Whether you
chose an electric or pneumatic depends on which you have access to more easily.
Correct answer
POWER DRILL

What type of tool shown in the image below?

Correct answer
DOLLIES

like hammers, come in a wide variety of types and sizes. They are polished shapes
of cast iron or forged steel use to assist in the forming of three-dimensional shapes.
Correct answer
DOLLIES
What type of tool shown in the image below?

Correct answer
RUBBER MALLET

Dividers, Squares, Steel rules, Punches, Scribers, and measuring tapes is a type of
what tools?
Correct answer
LAYOUT TOOLS

are use to do all kinds of layout.

Correct answer
DIVIDERS

are sharply-pointed tools made of hardened steel, or sometimes carbide-tipped steel.

Correct answer
SCRIBERS

are another vital tool required for proper sheet metal layout.
Correct answer
PUNCHES

Name the ff tools shown below. (in order)

Correct answer
Center Punch, Prick Punch
What are the types of Sheet Metal Brakes? (3 types)
Correct answers
STRAIGHT BENDING BRAKE
BOX FINGER BRAKE
COMBINATION BRAKE

Also commonly known as slip rolls

Correct answer
SHEET METAL ROLLERS

are hand-operated machines which form beads-rounded grooves or depressions in

the metal.
Correct answer
BEADERS
are used for straight or contour cutting, depending upon the blade used.
Correct answer
BAND SAWS

is a large, electrically-powered machine use to sand metal or wood.

Correct answer
SANDERS

is a large hand operated punch for punching sheet metal

Correct answer
ROTEX PUNCH

Full name of your handsome Instructor :D

Correct answer
JUSTINE CARL B. ERNAL

QUIZ - 2 ICE 04
(wala koy copy sa correct answers ani guys, pangitaa nalang ninyo sa ppt and
pdf)

is a chemical element with the symbol Al and atomic number 13.

IN ALUMINUM CODING, DESIGNATES ALMOST PURE ALUMINUM

IN ALUMINUM CODING, IS ALUMINUM ALLOYED WITH MANGANESE

IN ALUMINUM CODING, INDICATES AND ALLOY OF ALUMINUM AND

MAGNESIUM

IN ALUMINUM CODING, IS ALUMINUM ALLOYED WITH SILICON

IN ALUMINUM CODING, A COMBINATION OF ALUMINUM AND COPPER

IN ALUMINUM CODING, DESIGNATES ALLOYS CONTAINING ZINC

IN ALUMINUM CODING, ALLOYS CONTAINING SILICON, MAGNESIUM AND

ALUMINUM

IS A MEASUREMENT OF THE RESISTANCE TO LOCALIZED PLASTIC

DEFORMATION.
WHAT LETTERS SERVE AS INDICATION OF THE HARDNESS OF THE METAL?
(FROM HARDEST TO SOFTEST)

THE SERIES OF COMMERCIALLY PURE ALUMINUM

IS A TERM USED TO DESCRIBE HOW METAL BECOMES HARDER AND

STRONGER AS IT IS BEING COLD WORKED - FORMED WHILE COLD.

IS OFTEN THE ALLOY OF CHOICE FOR STRUCTURES OR PARTS WHERE A

GOOD STRENGTH TO WEIGHT RATIO IS DESIRED.

IS THE MOST WIDELY-USED SERIES OF ALL ALUMINUM ALLOYS.

THIS SERIES OF ALUMINUM IS AN ALLOY OF PURE ALUMINUM WITH SMALL

AMOUNT OF MANGANESE OR MAGNESIUM/SILICON.

6061 COME WITH WHAT THREE HARDNESS?

7 CODE NUMBERS OF COMMON STEEL. (IN ORDER)

IS STEEL WITH NICKEL CHROMIUM MOLYBDENUM

IS STEEL WITH MOLYBDENUM. (IN ORDER)

is an alloy made up of iron with typically a few tenths of a percent of carbon to

improve its strength and fracture resistance compared to other forms of iron

THIS IS THE MOST COMMONLY USED STEEL IN CAR FABRICATION

DURING MANUFACTURE, THE MOLTEN STEEL WAS KILLED BY EITHER

ADDITION OF SILICON, WHAT TYPE OF STEEL?

DURING MANUFACTURE, THE MOLTEN STEEL WAS KILLED BY EITHER

ADDITION OF ALUMINUM, WHAT TYPE OF STEEL?

THIS ALLOY HAS RATED TENSILE STRENGHT OF 69KSI

THIS ALLOY HAS RATED TENSILE STRENGHT OF 86KSI

A POINT THAT IT WILL CONTINUE TO DEFORM WITHOUT CORRESPONDING

INCREASE IN LOAD.

pressure or tension exerted on a material object

is the maximum stress a can withstand before rapture.

MEANS THE STEEL HAS BEEN HEAT TREATED TO MAKE IT SOFTER AND
EASIER TO SHAPE

HAS A YIELD STRENGHT ABOUT 35KSI

A POPULAR HIGH-ALLOY STEEL HAS A YIELD STRENGTH OF

A TYPE OF STEEL THAT HAS A TENSILE STRENGTH OF 95KSI.

Quiz 3 - ICE 04

IS A FORM OF METAL SHAPING THAT THE METAL IS ACHIEVED BY

HAMMERING OR ROLLING METAL UNDER PRESSURE.

Correct answer
STRETCHING

IS A FORM OF METAL SHPING THAT THE METAL IS ALSO ACHIEVED BY

HAMMERING BUT THE DIFFERENCE IS THAT IS GATHERED BY
COMPRESSING IT OR FORCING IT TOGETHER

Correct answer
SHRINKING

A TOOLS THAT ALLOW YOU TO FORM THE METAL WITH MORE CONTROL
Correct answer
CORKING TOOLS

A FLAT PIECE OF METAL WHICH WILL BE FORMED INTO THE FINISHED PART,
DEPENDS ON HOW FAR OR HOW DEEP THE PARTS NEEDS TO BE FORMED.
Correct answer
METAL BLANK

IS MADE BY LAYING THE HAMMERFORM OVER THE A PIECE OF THIN

CHIPBOARD ABD TRACING AROUND OUTSIDE WITH A PENCIL TO GET THE
EXACT OUTLINE OF THE SHAPE
Correct answer
BLANK PATTERN

IS SHAPING METAL OVER, ONTO OR INTO A BASE FORM CALLED

HAMMERFORM
Correct answer
HAMMERFORMING

A PERSON WHO RUNS A POWER HAMMER IS KNOWN AS A

Correct answer
HAMMERMAN
ENUMERATE 3 TYPES OF CROWN DIE

Correct answer
LOW CROWN DIE, MEDIUM CROWN DIE, HIGH CROWN DIE

ENUMERATE THE PARTS OF AIRPLANISHING

Correct answer
CONTROL ARM, AIR EXHAUST, REGULATED AIR INLET, O-RING HOLD
HAMMER IN, UPPER HAMMER FACE ALWAYS FLAT, LOWER HAMMER, POST,
RETURN SPRING, HEAD, PISTON, UPPER HAMMER

THEY ARE LOCKED IN PLACE WITH WEDGE-SHAPED KEYS

Correct answer
DIES

THESE DIES ARE SPECIALLY- GORUND TO GATHER THE METAL AS IT IS

MOVED INTO THE HAMMER
Correct answer
SHRINKING DIES

consists of a face and bend connected to an existing face along a straight edge
Correct answer
FLANGES
LITERALLY MEANS TO SMOOTH BY HITTING
Correct answer
PLANISHING

ARE FULL-SIZED, THREE-DIMENSIONAL FORMS OF THE INSIDE DIMENSIONS

OF THE PART YOU INTENT TO MAKE.
Correct answer
STATION BUCKS

IS USED TO HELP CHECK THE ACCURACY OF THE PART AS YOU PROGRESS

Correct answer
TEMPLATE

ENUMERATE THE CROWN TYPES OF ANVIL

Correct answer
LOW ANVIL, MEDIUM ANVIL, HIGH ANVIL

AN AIR PLANISHING HAMMER IS POWERED BY AIR

Correct answer
PNEUMATIC PLANISHING HAMMER

THE BOTTOM DIE IS VERY SLIGHT CURVED

Correct answer
LOW CROWN

THE BOTTOM DIE IS GROUND TO A PEAK ALONG ONE AXIS.

Correct answers
CURVED DIE
CURVED CROWN DIE

ALUMINUM HAMMERFORMS ARE MADE OF WHAT HARD ALUMINUM

Correct answer
6061 T6 OR HARDER

A HAMMERFORM CAN BE MADE FORM?

Correct answer
HARDWOOD, ALUMINUM, STEEL
BONUS QUESTION (7 PTS), WHAT IS THIS FORMULA

Correct answers
PRISMOIDAL FORMULA
PRISMOIDAL VOLUME FORMULA
PRISMOIDAL UNIVERSAL VOLUME FORMULA

Quiz 4 - ICE 04

TRUE OR FALSE!!
IT'S OKAY TO USE A STEEL RIVET ON ALUMINUM PARTS.
Correct answer
TRUE

A SPECIAL TOOL FITTING INTO THE GUN BARREL

Correct answer
RIVET SET

IS THE PIECE OF HARDENED METAL PLACED AGAINST THE RIVET STEM TO

FORM THE SHOP HEAD.
Correct answer
RIVET BUCK

A TYPE OF RIVETS THAT ARE HOLLOW WITH A MANDREL, OR NAIL INSIDE

Correct answer
POP RIVETS

THE RIVET SET IS HELD INTO A GUN WITH A SPECIAL SPRING WHICH
SCREWS ONTO THE BARREL
Correct answer
BEEHIVE SPRING

A PERFECT TOOL TO BUCK RIVETS

Correct answers
HEEL DOLLY
HEEL DOLLIES
TRUE OR FALSE!!
NEVER RUN THE RIVET WITHOUT PLACING IT AGAINST SOMETHING. IF YOU
USE THE RIVET GUN WITHOUT A BACKING, THE VIBRATION MAY BREAK THE
RETAINING SPRING.
Correct answer
TRUE

TRUE OR FALSE!
AS YOU RIVET, NEVER STOP AND CHECK THE STOP HEAD. IT MAY NEED
ANOTHER BURST FROM THE RIVET GUN TO MAKE IT IDENTICAL TO OTHER
RIVETS.
Correct answer
FALSE

IT IS USED FOR REMOVING SMALL DENTS AND METAL FINISHING WITH

LITTLE OR NO LOSS OF METAL THICKNESS AND WHO INVENTED THIS
PROCESS
Correct answers
SHRINKING AND LEVELING, SCOTT KNIGHT
SCOTT KNIGHT, SHRINKING AND LEVELING

LEA BODY FILLER HAS BEEN USED FOR NEARLY HOW MANY YEARS?
Correct answers
60 YEARS
60

TRUE OR FALSE!!
ALWAYS USE FILES TO REMOVE LEAD. USE A POWER GRINDER OR SANDER.
GRINDERS DO NOT MAKE LEAD DUST THAT IS POISONOUS AND
HAZARDOUS TO YOUR HEALTH IF YOU SWALLOW OR INHALE IT.
Correct answer
FALSE

IS A SPECIAL SEALER, MUCH LIKE A THICK PAINT, THAT IS USED ON A BODY

SEAM WHICH IS ISN'T COMPLETELY SEALED BY WELDING.
Correct answer
BODY SEAM FILLER

IF THE CATALYST/FILLER RATIO IS CORRECT, THE MATERIAL SHOULD BE

ENOUGH TO FILE IN 5 TO 10 MINUTES.
Correct answer
FILLING FILLER

USE _______ ON THE PADDLE TO KEEP THE LEAD FROM STICKING TO THE
PADDLE ITSELF.
Correct answer
BEESWAX
TRUE OR FALSE!!
NEUTRALIZING A SURFACE AFTER LEADING IS EXTREMELY IMPORTANT.
ANY RESIDUE OF TINNING FLUID OR BEESWAX COULD MAKE THE FINAL
PAINT LIFT OF THE METAL.
Correct answer
TRUE

IS A SPECIAL CLEANING FLUID USED TO PREPARE AND CLEAN THE

SURFACE OF THE METAL PAINTED.
Correct answer
METAL PREP

IS THE METAL PART OF THE BODY THAT ACTS LIKE AN INNER FENDER. IT
TAKES ALOT OF ABUSE FROM RAIN, SALT AND MUD, TO NAME A FEW.
Correct answers
WHEELHOUSE
WHEEL HOUSE

NAME THE 2 KINDS OF BODY FILLERS COMMONLY USED.

Correct answers
LEAD AND PLASTIC
PLASTIC AND LEAD

THIS ACCOMODATES THE CLUTCH, BRAKE, ACCELERATOR AND THE

DRIVER'S FEET
Correct answer
PEDAL BOX

is an electrolytic process for producing thick oxide coatings, usually on aluminium

and its alloys.
Correct answers
ANODIZING
ANODISING

A TYPE METAL ALLOY THAT IS EXCELLENT FOR BENDING. GOOD FOR

SHAPING. EXCELLENT FOR WELDING
Correct answer
1020 COLD-ROLLED STEEL

GOOD FOR BENDING IN ANNEALED STATE. NOT RECOMMENDED FOR

SHAPING COMPONENTS. GOOD FOR WELDING
Correct answer
4130 CHROME-MOLY STEEL

STANDARD THICKNESS OF METAL; MEASUREMENT RULE MOUNTED ON

CUTTING MACHINE.
Correct answer
GAGE

THE ROUNDED END OF A RIVET, FORMED DURING MANUFACTURE

Correct answer
RIVET HEAD
HALF CIRCLE THAT IS DIVIDED BY THE DIAMETER
Correct answers
SEMI-CIRCLE
SEMI CIRCLE

IN RESTORATION OR REPAIR, A PROCESS OF PREPARING THE METAL

SURFACE TO ACCEPT LEAD AS FILLER.
Correct answer
TINNING

THE PART OF RIVET GUN WHICH FITS ON THE RIVET HEAD AND TRANSFERS
POWER FROM RIVET GUN TO RIVET.
Correct answer
RIVET SET