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SERVICE BULLETIN ATR72

TRANSMITTAL SHEET

Original issue

This page transmits Original issue of Service Bulletin No. ATR72-72-1006.

TITLE: Engine - PW127F to PW127M engine conversion

1 – TABLE OF CONTENTS

TRANSMITTAL SHEET ................................................................................... Page TS-1 to TS-1

ACCOMPLISHMENT REPORT ...................................................................... Page AR-1 to AR-1

PLANNING INFORMATION............................................................................... Page PI-1 to PI-4

MATERIAL INFORMATION .............................................................................. Page MI-1 to MI-2

ACCOMPLISHMENT INSTRUCTIONS ............................................................. Page AI-1 to AI-5

ILLUSTRATIONS .............................................................................................. Page IL-1 to IL-10

2 – REVISION SEQUENCES

Original issue - Sep 03/08

Original issue - Sep 03/08 Service Bulletin No. ATR72-72-1006

Page TS-1 of TS-1


©Copyright 2008 Avions de Transport Régional - ATR - All rights reserved.
Printed in France
SERVICE BULLETIN ATR72

ACCOMPLISHMENT REPORT
SERVICE BULLETIN No. ATR72-72-1006
Original issue

Send this report to:

ATR ENGINEERING
SERVICE BULLETIN GROUP
1 ALLEE PIERRE NADOT
31712 BLAGNAC CEDEX
FRANCE
phone : +33 (0)5 62 21 62 21
fax : +33 (0)5 62 21 69 41
e-mail : techdesk@atr.fr

Aircraft identification

Service Bulletin accomplished on aircraft MSN:

Service Bulletin accomplishment date:

Aircraft registration number:

Number of flights:

Flight hours:

Maintenance organisation identification

Maintenance organisation name:

Name & Signature:

Date:

Original issue - Sep 03/08 Service Bulletin No. ATR72-72-1006

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SERVICE BULLETIN ATR72
COMPLIANCE: RECOMMENDED MODIFICATION: 05906 L0751

TITLE: Engine - PW127F to PW127M engine conversion

1. PLANNING INFORMATION

A. EFFECTIVITY

(1) Aircraft models

The approved change used to generate this document has been certified on the
following ATR72 models:

ATR72-101 ATR72-102 ATR72-201 ATR72-202 ATR72-211 ATR72-212 ATR72-212A

NO NO NO NO NO NO YES

(2) Aircraft

MSN Kit(s) S721006

468, 494, 498, 499, 517, 521, 525, 527, 529,


531, 533, 535, 536, 538, 540, 541, 543, 545,
547, 548, 550, 552, 553, 555, 557, 558, 560,
562, 563, 565, 567, 568, 570, 572, 573, 575,
577, 578, 580, 582, 583, 585, 587, 588, 590,
592, 593, 595, 597, 598, 600, 624, 626, 628,
630, 632, 634, 636, 638, 642, 644, 646, 648, A01
650, 652, 654, 656, 658, 660, 662, 664, 666,
668, 670, 672, 674, 676, 677, 678, 679, 680,
681, 682, 683, 684, 685, 686, 687, 688, 690,
692, 694, 696, 697, 698, 699, 700, 701, 702,
703, 704, 705, 706, 707, 708, 709, 710, 711,
712, 713, 714, 715

Original issue - Sep 03/08 Service Bulletin No. ATR72-72-1006

Page PI-1
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SERVICE BULLETIN ATR72

MSN (continued) Kit(s) S721006

716, 717, 718, 719, 720, 722, 723, 724, 725,


726, 727, 728, 729, 730, 731, 732, 733, 734,
735, 736, 737, 738, 739, 740, 741, 742, 743,
744, 745, 746, 747, 748, 749, 750, 751, 752, A02
753, 754, 755, 756, 757, 758, 759, 760, 761,
762, 763, 764, 765, 766, 767, 768, 769, 770,
771, 772, 773, 774, 775, 776, 777, 778
For each aircraft MSN, operator should order the mentioned kit(s).

NOTE 1: Accomplishment of this Service Bulletin requires previous or simultaneous


accomplishment of modification No. 05909 or Service Bulletin
No. ATR72-71-1011 (entitled: "Power plant - Installation of universal engine
harness") or Service Bulletin No. ATR72-71-1012 modification No. 08495
(entitled: "Power plant - Installation of universal engine harness on aircraft
not equipped with modification No. 04781 (T5168)").

NOTE 2: Only PW127F engines Build Specification No. 1033 are eligible for direct
PW127M engine conversion. (Refer to Service Bulletin P&WC
No. PW100-72-21757).

NOTE 3: The change proposed in this Service Bulletin has been embodied on
production aircraft on MSN 779 and subsequent.

(3) Spares

The following stock items are modifiable (or not) according to the table below.

None.

B. REASON

The aim of this Service Bulletin is the PW127F to PW127M engine conversion equipped
with a Data Collector Unit (DCU).
This DCU allows an automatic cycle counting.

COMPLIANCE: Accomplishment of this Service Bulletin is recommended by ATR.

Original issue - Sep 03/08 Service Bulletin No. ATR72-72-1006

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SERVICE BULLETIN ATR72

C. DESCRIPTION

Accomplishment of this Service Bulletin consists in carrying out the following jobs:

(1) PW127F to PW127M engine conversion

(2) Circuit breaker 122VU panel modification

(3) Relay 209KS installation

(4) Re-orientation of one clamp on the draining line

(5) Wiring modification

D. APPROVAL

The technical content of this document is approved under the authority of


DOA No. EASA.21J.044.

E. MANPOWER

Manhours *
Mechanic None
Electrician 10
Total manhours 10
Elapsed time (hours) 5

The above estimates are only provided for general guidance in operator's modification
planning.

* Manhours do not take into account the PW127F to PW127M engine conversion.

NOTE: This Service Bulletin assumes that the aircraft has been placed in the appropriate
maintenance configuration. The manhours/elapsed time estimates do not include
preparation for the modification, non-productive elapsed time or administrative
functions.

Original issue - Sep 03/08 Service Bulletin No. ATR72-72-1006

Page PI-3
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SERVICE BULLETIN ATR72

F. WEIGHT AND BALANCE

MEW : + 0.480 kg (+ 1.058 lb)

Effect on balance: + 2.535 kg.m (+ 220.026 lb.in)

G. REFERENCES

The following publications have to be used during accomplishment of this Service Bulletin:

AMM : 20-21-21

AMM (JIC) : 24-40-00 EAD 10000


25-13-10 RAI 10000
25-23-21 RAI 10000
25-54-21 RAI 10000
54-00-00 RAI 10000

Service Bulletin : P&WC No. PW100-72-21757.

H. AFFECTED PUBLICATIONS

The following publications will be updated after receipt of the Accomplishment Report by
ATR.

ASM

AWL

AWM

IPC

Original issue - Sep 03/08 Service Bulletin No. ATR72-72-1006

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SERVICE BULLETIN ATR72

2. MATERIAL INFORMATION

A. MATERIAL - COST AND AVAILABILITY

(1) Kits

Kits cost and availability, or any further commercial information about Service Bulletin,
may be consulted through AEROChain or operator should contact ATR at the
following addresses:

www.aerochain.com

ATR CUSTOMER SERVICES


SPARES SUPPORT
1 ALLEE PIERRE NADOT
31712 BLAGNAC CEDEX
FRANCE
phone : +33 (0)5 62 21 64 71
fax : +33 (0)5 62 21 61 12
e-mail : kits@atr.fr

Or operator should contact the ATR center he is related to, according to his
operational area, at the following addresses:

ATR NORTH AMERICA


45195 BUSINESS COURT, SUITE 450
DULLES, VIRGINIA 20166
USA
phone : +1 571 203 6920
fax : +1 571 203 6903
e-mail : commercialservices@atrnorthamerica.com

ATR EASTERN SUPPORT Pte Ltd.


77 LOYANG WAY
SINGAPORE 508765
phone : +65 6542 0122
fax : +65 6542 1047

Operator should place his purchase order specifying concerned MSN, Service Bulletin
reference and kits reference (according to paragraph 1.A.) through AEROChain or to
the ATR center he is related to according to his operational area.

Original issue - Sep 03/08 Service Bulletin No. ATR72-72-1006

Page MI-1
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SERVICE BULLETIN ATR72

B. LIST OF COMPONENTS

Item Part Number Qty Description

Kit S721006A01 (Brown cockpit)

6 ASNE0218UXZ600A 1 Relay (209KS)


7 ASNE0219ASUXZ 1 Base (209KS-A)
9 MS21042-04 3 Nut
10 NAS6703U2 1 Screw
5 NSA931320-030 1 Circuit breaker (210KS)
NSA935401-03 30 Cable tie
NSA935401-05 30 Cable tie
2 S1131401120000 1 Placard
4 or 8 S9110240700195 1 Placard set
S9110183500195 1 Bundle

Kit S721006A02 (Blue cockpit)

6 ASNE0218UXZ600A 1 Relay (209KS)


7 ASNE0219ASUXZ 1 Base (209KS-A)
9 MS21042-04 3 Nut
10 NAS6703U2 1 Screw
5 NSA931320-030 1 Circuit breaker (210KS)
NSA935401-03 30 Cable tie
NSA935401-05 30 Cable tie
3 S1131401120200 1 Placard
4 or 8 S9110240700195 1 Placard set
S9110183500195 1 Bundle

C. LIST OF MATERIALS - OPERATOR SUPPLIED

None.

D. SPECIAL TOOLS

Accomplishment of this Service Bulletin requires use of the following special tools:

None.

Original issue - Sep 03/08 Service Bulletin No. ATR72-72-1006

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SERVICE BULLETIN ATR72

3. ACCOMPLISHMENT INSTRUCTIONS

A. GENERAL

The following instructions assume that work will be accomplished when the aircraft is in
the appropriate maintenance configuration.

B. JOB SET-UP

(1) De-energize the aircraft electrical network and connect the aircraft to ground as per
AMM (JIC) 24-40-00 EAD 10000.

(2) In flight compartment, install a warning notice to warn the personal that work is being
performed on the engines.

(3) Install access platform at engine nacelles level.

(4) Install fire fighting appliances.

(5) On LH engine nacelle, remove cowls 435AT, 435AL, 436AR, 473AL, 474AR and
475AT as per AMM (JIC) 54-00-00 RAI 10000.

(6) On RH engine nacelle, remove cowls 445AT, 445AL, 446AR, 483AL, 484AR and
485AT as per AMM (JIC) 54-00-00 RAI 10000.

(7) In flight compartment, open circuit breaker panels 121VU and 122VU.

(8) On the electrics rack 90VU, remove panels 214CZ, 214BZ, 222FZ and 222CZ as per
AMM (JIC) 25-13-10 RAI 10000.

(9) In forward cargo compartment, remove ceiling panels 221AC, 231AC and 221CC as
per AMM (JIC) 25-54-21 RAI 10000.

(10) In forward passenger compartment, remove ceiling panels 231BC and 231CC as per
AMM (JIC) 25-23-21 RAI 10000.

C. MODIFICATION

(1) PW127F to PW127M engine conversion

The conversion from PW127F to PW127M engine will be done through


accomplishment of Service Bulletin P&WC No. PW100-72-21757.

Original issue - Sep 03/08 Service Bulletin No. ATR72-72-1006

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SERVICE BULLETIN ATR72

(2) Circuit breaker 122VU panel modification

Refer to Figure 1

(a) Install, line K position 17:

QTY PART No.

Circuit breaker 210KS Item 5 1 NSA931320-030

(b) Identify circuit breaker 210KS with placard Item 4 supplied in placard set
S9110183500195.

(c) On placard 5112VF Item 1, line K position 17, bond:

QTY PART No.

Placard Item 2 1 S1131401120000


or
Placard Item 3 1 S1131401120200 *

* Valid for aircraft equipped with modification No. 05460 (entitled:


"EQUIPMENT/FURNISHINGS - RENOVATION DRESSING COCKPIT").

(3) Relay 209KS installation

(a) Refer to Figure 2

1 Orientate the 3 polarization keys of base 209KS-A Item 7 according to


view A.

2 Orientate the 3 polarization keys of relay 209KS Item 6 according to view B.

Original issue - Sep 03/08 Service Bulletin No. ATR72-72-1006

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SERVICE BULLETIN ATR72

(b) Install on shelf 94VU, line B position 29:

Refer to Figure 3

QTY PART No.

Base 209KS-A Item 7 1 ASNE0219ASUXZ


Relay 209KS Item 6 1 ASNE0218UXZ600A
Nut Item 9 3 MS21042-04

(c) Identify relay 209KS with placard Item 8 supplied in placard set
S9110240700195.

(4) Re-orientation of one clamp on the draining line

Refer to Figure 4

NOTE: This modification must be done on right-hand and left-hand engines.

(a) Remove:

1 screw NAS6703U2 Item 10 (re-used)


1 clamp NSA5516CA06ND Item 11 (re-used)

(b) Re-install:

QTY PART No.

Clamp 1 NSA5516CA06ND *
Screw 1 NAS6703U2 *

* Part retained at removal.

Original issue - Sep 03/08 Service Bulletin No. ATR72-72-1006

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SERVICE BULLETIN ATR72

(5) Wiring modification

NOTE: At each wire installation, the following instructions must be observed:


Cut the wires to the necessary length, crimp the terminals and connect
accordingly.
Perform continuity test of the new wiring.
Attach with cable ties as per AMM chapter 20-21-21.

Refer to Figure 5 up to Figure 8 and Hook-up chart Figure 9 and Figure 10.

(a) Remove:

Wires according to Hook-up chart and wiring diagram.

(b) Modify:

Wires according to Hook-up chart and wiring diagram.

(c) Install on existing routing:

Wires according to Hook-up chart and wiring diagram, supplied in bundle


S9110183500195.

D. TESTS

(1) In zone 400, unplug connectors 415VC1-A and 415VC2-A.

(2) Re-energize the aircraft electrical network and disconnect the aircraft from ground as
per AMM (JIC) 24-40-00 EAD 10000.

(3) On 21VU, open the following circuit breakers:


- 1KS ENG CTL/ENG 1/EEC/EMER SPLY
- 2KS ENG CTL/ENG 2/EEC/EMER SPLY
- 28KS ENG CLT/ENG 2/EEC NORM SPLY
- 29KS ENG CTL/ENG 1/EEC NORM SPLY

(4) Measure the tension between pins -A and Z of connectors 415VC1-A and 415VC2-A.
Check that the value is 28V.

(5) De-energize the aircraft electrical network and connect the aircraft to ground as per
AMM (JIC) 24-40-00 EAD 10000.

(6) Measure again the tension between pins -A and Z of connectors 415VC1-A and
415VC2-A. Check that the value is still 28V.

Original issue - Sep 03/08 Service Bulletin No. ATR72-72-1006

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SERVICE BULLETIN ATR72

NOTE: When the aircraft is de-energized, this tension will be maintained during
10 minutes. Consequently, the measurements on both connectors 415VC1-A
and 415VC2-A must be done within a time limit of 10 minutes.

(7) On 122VU, open the circuit breaker 210KS EEC 1&2 ALTN SPLY.

(8) Plug again connectors 415VC1-A and 415VC2-A.

(9) Close all the circuit breakers previously opened.

E. CLOSE-UP

(1) In forward passenger compartment, re-install ceiling panels 231BC and 231CC as per
AMM (JIC) 25-23-21 RAI 10000.

(2) In forward cargo compartment, re-install ceiling panels 221AC, 231AC and 221CC as
per AMM (JIC) 25-54-21 RAI 10000.

(3) On the electrics rack 90VU, re-install panels 214CZ, 214BZ, 222FZ and 222CZ as per
AMM (JIC) 25-13-10 RAI 10000.

(4) In flight compartment, close circuit breaker panels 121VU and 122VU.

(5) On RH engine nacelle, re-install cowls 445AT, 445AL, 446AR, 483AL, 484AR and
485AT as per AMM (JIC) 54-00-00 RAI 10000.

(6) On LH engine nacelle, re-install cowls 435AT, 435AL, 436AR, 473AL, 474AR and
475AT as per AMM (JIC) 54-00-00 RAI 10000.

(7) Remove fire fighting appliances.

(8) Remove access platform.

(9) In flight compartment, remove the warning notice.

(10) Re-energize the aircraft electrical network and disconnect the aircraft from ground as
per AMM (JIC) 24-40-00 EAD 10000.

Original issue - Sep 03/08 Service Bulletin No. ATR72-72-1006

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SERVICE BULLETIN ATR72

ILLUSTRATIONS
Circuit breaker panel 122VU modification
Figure 1

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SERVICE BULLETIN ATR72

Orientation of polarization keys on relay 209KS


Figure 2
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SERVICE BULLETIN ATR72

Relay 209KS installation


Figure 3
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SERVICE BULLETIN ATR72

Clamp re-orientation
Figure 4
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SERVICE BULLETIN ATR72

Wiring modification
Figure 5
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SERVICE BULLETIN ATR72

Wiring modification
Figure 6
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SERVICE BULLETIN ATR72

Wiring modification
Figure 7
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SERVICE BULLETIN ATR72

Wiring modification
Figure 8

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SERVICE BULLETIN ATR72

L END 1 LEAD END 2


i Instructions
n Zone or Elec. Length Zone or Elec.
Term Terminal P/N Wire Ident. Route Gauge Term Terminal P/N
e Panel Ident. cm. Inch. Panel Ident.
1 122VU 6LE 1 2469-2645 CF20 122VU 1WE 1 M2 OLD HOOK-UP Fig. 5
2 122VU 6LE 1 2469-2645 CF20 122VU 210KS 1 EN3155-015F2018 M2 NEW HOOK-UP Fig. 5
3
4 122VU 210KS 1 NSA936501TA2003 2469-2946 CF20 200 79 122VU 1WE 1 NSA936501TA2003 A Fig. 5
5
6
7
8 211 49VC -G 7323-0006 1M CF22 233 87VC L M2 OLD HOOK-UP Fig. 6
9 211 49VC -G 7323-0006 1M CF22 94VU 947VC-A 11 EN3155-015F2018 M2 NEW HOOK-UP Fig. 6
10
11 94VU 940VT 13-J EN3155-016M2222 7323-3260 CF22 200 79 94VU 941VD-A 35 EN3155-003F2222 A Fig. 6
12 94VU 940VT 13-S EN3155-016M2222 7323-3261 CF22 200 79 94VU 947VC 16 EN3155-014M2018 A Fig. 6
13 94VU 941VD-A 36 EN3155-003F2222 7323-3262 CF22 200 79 94VU 947VC 11 EN3155-014M2018 A Fig. 6
14 94VU 947VC-A 16 EN3155-015F2018 7323-3263 CF22 1200 473 233 87VC L EN3155-019F2018 A Fig. 6
15
16
17
18 212 48VC Z 7323-0021 2M CF22 234 86VC M M2 OLD HOOK-UP Fig. 7
19 212 48VC Z 7323-0021 2M CF22 94VU 946VC-A 43 EN3155-015F2018 M2 NEW HOOK-UP Fig. 7
20
21 94VU 940VT 13-K EN3155-016M2222 7323-3264 CF22 200 79 94VU 941VD-A 4 EN3155-003F2222 A Fig. 7
22 94VU 940VT 13-T EN3155-016M2222 7323-3266 CF22 200 79 94VU 946VC 49 EN3155-014M2018 A Fig. 7
23 94VU 941VD-A 19 EN3155-003F2222 7323-3265 CF22 200 79 94VU 946VC 43 EN3155-014M2018 A Fig. 7
24 94VU 946VC-A 49 EN3155-015F2018 7323-3267 CF22 1200 473 234 86VC M EN3155-019F2018 A Fig. 7
25

Hook-up chart A = ADDED WIRE


Figure 9 M2 = END 2 MODIFIED

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SERVICE BULLETIN ATR72

L END 1 LEAD END 2


i Instructions
n Zone or Elec. Length Zone or Elec.
Term Terminal P/N Wire Ident. Route Gauge Term Terminal P/N
e Panel Ident. cm. Inch. Panel Ident.
1 29VU 29VT 11-D EN3155-016M2222 7323-3270 BF22 200 79 29VU 215VC T EN3155-018M2018 A Fig. 8
2
3 94VU 209KS-A A1 EN3155-017F1620 7323-3279 CF22 200 79 94VU 940VT 14-K EN3155-016M2222 A Fig. 8
4 94VU 209KS-A A2 EN3155-017F1620 7323-3274 CF22 200 79 94VU 940VD-A 30 EN3155-003F22222 A Fig. 8
5 94VU 209KS-A B1 EN3155-017F1620 7323-3278 CF22 200 79 94VU 940VT 14-J EN3155-016M2222 A Fig. 8
6 94VU 209KS-A B2 EN3155-017F1620 7323-3275 CF22 200 79 94VU 940VD-A 29 EN3155-003F2222 A Fig. 8
7 94VU 209KS-A C1 EN3155-017F1620 7323-3273 CF22 200 79 94VU 947VC 9 EN3155-014M2018 A Fig. 8
8 94VU 209KS-A X1 EN3155-017F1620 7323-3281 CF22 200 79 94VU 940VT 14-L EN3155-016M2222 A Fig. 8
9 94VU 209KS-A X2 EN3155-017F1620 7323-3280 CF22 200 79 94VU 95VG / EN3155-015F2018 A Fig. 8
10
11 94VU 940VD-A 14 EN3155-003F2222 7323-3277 CF22 200 79 94VU 940VT 13-B EN3155-016M2222 A Fig. 8
12 94VU 940VD-A 15 EN3155-003F2222 7323-3276 CF22 200 79 94VU 940VT 13-C EN3155-016M2222 A Fig. 8
13
14 94VU 940VT 14-H EN3155-016M2222 7323-3272 CF22 200 79 94VU 947VC 10 EN3155-014M2018 A Fig. 8
15
16
17 122VU 210KS 2 NSA936501TA2205 7323-3268 1M CF22 350 138 214 65VC -P EN3155-019F2018 A Fig. 8
18
19 214 65VC-A -P EN3155-018M2018 7323-3269 1M CF22 300 118 94VU 947VC-A 10 EN3155-015F2018 A Fig. 8
20
21 29VU 215VC-A T EN3155-019F2018 7323-3271 1M CF22 550 217 94VU 947VC-A 9 EN3155-015F2018 A Fig. 8
22
23
24
25

Hook-up chart A = ADDED WIRE


Figure 10

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