Professional Documents
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Control
1
1-Introduction
Water control
2
2-Water Control Strategy
1. candidate identification
2. design
3. execution
4. evaluation
3
2.1.1- Candidate Identification
4
2.1.2- Design
The design phase of water control involves
•proposing the appropriate solution
•targeting low-risk treatments with rapid payout
•using standard, tested fluids
2.1.4- Evaluation
6
3-Reservoir Mechanisms and Problem Types
7
Here are the three ratings.
Sor
•displacement efficiency
•areal sweep efficiency
•vertical sweep efficiency
Displacement Efficiency
Displacement efficiency is a measure of the
Swi
fraction of oil displaced from a rock that is swept
with water.
The initial pore volume of a hypothetical reservoir is
represented on the left. The top (green) portions indicate the
area of porosity that is filled with oil. The bottom portion
indicates the initial water saturation (SWI).
The pore volume after the reservoir has been swept with water
is represented on the right. The top (green) portion represents
the oil left behind, that is, the residual oil saturation, S OR.
8
The amount of oil that can be produced, is calculated as
1 - SOR - SWI.
The position of the wells and the patterns between the producer
and the injector affect the areal sweep efficiency when a reservoir
field is water-flooded.
11
Deposition of strata also plays a role in the areal sweep efficiency.
For example, continuous sand with very good areal sweep
efficiency would be expected in sands deposited uniformly in a
shallow marine environment. However, good areal sweep
efficiency would not be expected in a delta where many sand
channels are deposited on top of each other and the channels are
not well connected.
12
Vertical Sweep Efficiency
13
Vertical sweep efficiency is dependent on
•vertical permeability profile
•permeability contrast
•deposition environment
•gravity segregation
•fluid mobility
Uniform permeability generally allows for a good water
sweep. Differing permeability results in lower vertical sweep
efficiencies. Depending on the vertical sweep efficiency,
significant amounts of unproduced oil may be left in place.
Bad water does not help to produce oil. Bad water is produced without any
oil in it. Producing bad water reduces the pressure in a reservoir. Typically, it is
the same water that is being recycled in the process of being pumped out,
separated, cleaned and re-injected.
15
Good Water and Bad Water
About halfway through the reservoir is a water front, the point at which
the water saturation ranges from 50 to 60%. Behind the water front (at
left) is a mixture of oil and water. Near the injector, the water saturation is
nearly 100%. The producer is still producing 100% oil.
17
4-Problem Types
Here are the four main categories of water problems in the reservoir.
1. open flow path
2. edge water
3. bottom water
4. completion problems
An open flow path problem occurs when water flows through some open path
other than the formation matrix. This path gives the water flow a different
behavior.
Types of open flow path problems are
18
❑Near Wellbore Flow
19
Permanent sealing of watered-out zones with rigid polymer gelling agents
20
Solution to Near Wellbore Flow
The primary solution to near wellbore flow is to pump a fluid such as
cement or gel into the annulus of the well and squeeze it off near the
wellbore.
The choice of fluids, volumes and placement technique are case-specific,
depending on the well configuration.
A cement or gel treatment is usually of small volume (100 to 200 bbl) and
short duration (1 to 2 hr).
•natural fissures
•hydraulic fractures
•fault systems
22
Solution to Fissures to A Water Layer
The solution to fissures to a water layer is two-fold. First, a flowing gel is
pumped. A flowing gel, such as MARCIT fluid (mark of Marathon Oil), is a gel
that penetrates the fissures but not the matrix.
The flowing gel fills all the fissures, including the ones producing oil, and is then
overdisplaced. The gel is pushed away from the wellbore in order to retain some
productivity around the wellbore. The gel should not be overdisplaced to such
an extent that it is pushed past the layer of water, or water will be produced
again.
24
Solution to Fissures to an Injector
The solution to fissures to an injector is to pump a large volume of fluid,
such as MARCIT, which is a flowing gel.
25
4.2- Edge Water Problems
Edge water problems are the most common type of water problems.
Edge water problems occur when water flows horizontally through the
matrix to the producer. The source of the flow could be an injector or an
active aquifer.
26
❑Poor Areal Sweep
Poor areal sweep is any problem in a reservoir that causes early
breakthrough from an injector (or aquifer) to the producer
•fingering due to poor mobility, a result of a poor mobility ratio and a high-
viscosity fluid
27
Solution to Poor Areal Sweep
The large volume swept by water could
represent a wide sand channel, such as
channel A in the diagram.
Poor areal sweep can be solved if there are
low-volume channels between the wells. A gel
can be pumped to fill the channel and to force
the injected water to sweep the oil. A tracer
survey can be run to determine the volume of
the low-volume channel.
If the channel volume is big (such as channel B in the diagram), a large volume
of gel would be required, that is, a polymer flood. This type of treatment is not
cost-effective if the channel volume is large because of the expense of the
fluids.
29
Producer
Injector
oil
oil
30
Solution to High-Permeability Layer without Crossflow
The solution to a high-permeability layer without a crossflow problem is to
shut off either the injector or the producer in the high-permeability layer.
Because of the shale layers and the absence of crossflow, this problem can be
treated near the wellbore.
31
❑High-Permeability Layer with Crossflow
A high-permeability layer with crossflow is also a vertical sweep problem.
Although its characteristics are similar to the high-permeability layer
without crossflow, there are no layers of shale above and below the high-
permeability layer. This makes most treatments ineffective.
32
Producer
Injector
oil
oil
33
Solution to High-Permeability Layer with Crossflow
The solution is a deep gel penetration that fills most of the high-
permeability layer with gel. This solution is difficult to place.
This treatment is effective only when there is a large contrast between the
permeability of the high-permeability layer and the low-permeability
layers. In addition, deep gel penetration only works if the high-permeability
layer is very thin, requiring a small volume of gel. If a large volume of gel is
required, the treatment is often not cost-effective.
34
Differences between High-Permeability Layers with and without Crossflow
35
❑Gravity-Segregated Layer
In the illustration, the water arrives at the producer and is produced from
the bottom of the layer. Some local coning does occur.
36
Producer
Injector
oil
37
Solution to Gravity-Segregated Layer
38
4.3- Bottom water Problems
40
Solution to Water Coning
41
Disadvantages of the gel treatment are
•large volumes required to create the 50-ft radius
•gel flow is not usually radial but will also flow vertically (creating a
sphere)
43
4.4.1-Perforation too close to the water zone
if the perforations are above the original oil–water contact or below the
gas–oil contact. Coning and cresting will occur much more readily if the
perforations are close to these contacts.
Engineers can examine core data, driller’s reports and openhole logs to
determine the cut-off point for moveable water. However, these are
inexact and a much more accurate picture of bound and moveable water
can be achieved using systems such as the CMR* Combinable Magnetic
Resonance tool.
44
This tool identifies bound fluids and allows engineers to place completions and
perforations in the optimum locations.
The CMR tool helps to identify productive zones that would have been
ignored in the past, such as those with high water saturation where the
water is bound
45
The CMR tool can help to identify potentially productive zones with high
water saturation where most of the water is bound
46
5-Solutions
The main criteria for selecting a solution to an identified water
control problem are
47
For example:
48
5.1-There are the two categories of solutions
•chemical solutions
•mechanical solutions
➢Chemical Solutions
The six types of chemical solutions to water control problems are
49
➢Mechanical Solutions
50
6-Design Placement
Here are the main types of gel injection techniques
1. bullhead injection
2. mechanical isolation
3. dual fluid injection
54
6.3-Dual Fluid Injection
Dual fluid injection has the same mechanical
setup as mechanical isolation. The dual fluid
injection differs because while the gel is
pumped down the tubing, a protective fluid is
pumped down the annulus. The protective fluid
(generally water or oil) flows into the upper low-
permeability layer which contains oil.
56
In many dual
injection jobs a packer is
run into the well on
work string or coiled
tubing and placed
between two perforated
intervals. In this case
gelling agent is injected
down the tubing and
protective fluid is sent
down the annulus
57
Potential problems with gelling agent injection
for water shut-off treatment
58
Dual Fluid Injection Recommendations
Dual fluid injection is the placement method of choice when any of the following
conditions exist:
•high vertical permeability
•gravel pack completions
•communication behind the pipe
•no horizontal barriers
•thin adjacent oil-bearing layers
59
Dual Injection Job Execution
60
61
Dual Injection Tool String Layout
62
Coiled Tubing with wireline
Sensor Module:
GR, CCL, Dual Pressure, Temperature
Inflate Orifice
Mechanical Disconnect
CoilFLATE Packer
Injection Valve
63
There are advantages to using coiled tubing for the dual injection job:
64
Design Placement Summary
Bullhead injection is used only for selective fluids (such as
MARCIT fluid) or as a last resort for gel placement. In the latter
case, it is used only when there is a high contrast in formation
layer permeability. Other strategies such as overflushing the
gel can be helpful in a fractured reservoir.
Mechanical isolation is effective with low vertical flow. If a
permanent plugging fluid such as MARA-SEAL, PERMABLOK*
fluid, or cement is used, the treatment design must ensure its
proper placement. Typically, a mechanical isolation system is
required.
66
7.1-Water Control Fluids
• OrganoSEAL*-R • DGS*
– Rigid Organic X-Linked PAA
for near wellbore use – Inorganic gel with long
set times and low
• MARA-SEALSM injection viscosity
– Rigid chrome crosslinked
polymer for near wellbore • PERMABLOK*
use
– Inorganic gel for near
• OrganoSEAL*-F wellbore use
– Flowing Organic X-Linked
PAA for use in • SqueezeCRETE* Cement
fissures/fractures – Optimized Microfine
• MARCITSM Cement for tight
– Flowing chrome cross- channels squeezes
linked polymer for use in
fissures • Smart Fluids
68
7.1-Water Control Fluids
69
Product Composition Application
MARA-SEAL fluid Rigid, crosslinked polymer Near-wellbore use
71
MARA-SEAL and OrganoSEAL-R
400 204
Regular MARA-SEAL
LDH MARA-SEAL
Temperature, °F
300 149
Temperature, °C
OrganoSEAL-R With Primary X-Linker
200 93
100 38
MARA-SEAL OrganoSEAL-F
0 -18
Gels Cross linking System
72
Flowing Gels Technology
73
MARCIT and OrganoSEAL-F
300 149
Temperature, °C
Temperature, °F
200 93
100 38
MARCIT OrganoSEAL-F
0 -18
Flowing Gels Crosslinking System
74
SqueezeCRETE*
• Applications
– Sealing flow behind casing
– Casing leaks
– Sealing fractures
– Squeezing gravel pack
• Properties
– Small particles to flow through small gaps
– Low fluid loss and minimal filter cake
– Low viscosity and friction pressure
– High strength
– Low permeability
– Resistance to chemical attack
75
SqueezeCRETE
76
7.2-Fluid selection
Fissure?
Rigid fluid Flowing gel
T>200?
Where?
Matrix Wellbore
OrganoSEAL-F
K>25md
MARCIT
Inorganic Polymer
Cement
PERMABLOK MARA-SEAL
DGS Resin
OrganoSEAL-R
77
7.3-Fluid volume
Fissure?
Rigid fluid Flowing gel
Matrix Wellbore
K>25md Channel
or perf. Vol.
Inj. Test.
Inorganic Polymer
3 to 20 ft 3 to 6 ft
penetration penetration
78
7.4-Temperature Application Chart
DegF
(C)
300
(149)
250
(121)
200
(93)
OrganoSEAL*-R
SqueezeCRETE
OrganoSEAL*-F
PERMABLOK
MARA-SEAL
Furan Resin
MARCIT
150
(65)
DGS
100
(38)
PERMABLOK
DGS
OrganoSEAL*-F
MARCIT
MARCIT gel has a low cost per barrel because of its low gel concentration.
Microfine cement is much more expensive than conventional cement, but it
is more useful in penetrating small annular spaces.
80
8-MARA-SEL and MARCIT Gels
The polymer gels widely used and well proven in field applications are
81
8.1-MARA-SEL and MARCIT Gels
The table compares the specifications of MARA-SEAL and MARCIT gels.
Specification MARA-SEAL MARCIT
Polyacrylamide crosslink Chromium-III (chrome) Chromium-III (chrome)
Polymer loading by weight High (4 - 8%) Low to medium (0.3 to
1.5%)
Molecular weight Low (200 to 500 M) High (5 to 15 M)
Gel Elastic, high-strength, non- Flowing, pumped long
rehealing after crosslinking
Matrix penetration For total shutoff of near Very little
wellbore
Reservoir type Fractured or fissured
Ambient temperature use To 255_F (121_C) To 200_F (93_C)
Diagnostic methods
• 3 main families
– Logging
– Production data analysis
– Interwell Tracers
83
Logging for Water Control
• •
• •
3 main groups • •
• Reservoir pressure profile • •
• Reservoir saturation profile
• Wellbore fluid production profile
Diagnosis - Saturation Profile
86
Diagnosis - Pressure Profile
MDT
87
Pressure/flow Profile
88
Diagnosis - Multi-Rate Test
PLT-MLT
89
Diagnosis - Production Profile
• •
• •
PS Platform • •
• •
90
Diagnosis – Water Flow Log
WFL and Rate
Interpretation
91
Diagnosis - Completion Problems
92
Production data analysis - Procedure
• Production history
– Data available without cost
93
Production History
1000
Qw
Barrels per day
Qo
100
10
0.1
1 10 100 1,000 10,000
Days
94
The WOR and WOR’ curves have been developed assuming
consistent production. Any changes in the production can
jeopardize the interpretation of the curves. In this case a
thorough well/reservoir study must be carried out.
95
Recovery plot
• Plot of log WOR Vs cumulative production
• Extrapolate to economic limit of WOR
• If cumulative oil is equal expected reserves -
Good water
log WOR
96
Decline plot
• Semi log plot of oil rate Vs cumulative oil
• Normal straight line decline
• Increasing decline may indicate problem other
than water 10000
– Depletion 1000
100
and
Oil
10
97
Diagnostic plot
• Log/log plot WOR Vs production time
– Also use WOR derivative
98
High Conductivity Layer
10
1 WOR
WOR or WOR'
WOR'
0.1
0.01
0.001
0.0001
1 10 100 1,000 10,000
Days
99
High conductivity layer – Simulation
100
Water Coning
10
1
WOR or WOR'
WOR
0.1
WOR'
0.01
0.001
0.0001
1 10 100 1,000 10,000
Days
101
Water coning - Simulation
➢The WOR gradually levels out to a value typically between 1
and 10. Water breakthrough is generally quite quick.
➢Once the cone reaches the top of the perforation it flattens
and the WOR slowly increases.
➢The WOR’ shows a gradual decrease.
102
Mature Coning
10.00
WOR or WOR'
1.00
WOR
0.10 WOR'
0.01
0.00
1 10 100 1,000 10,000
Days
103
Mature coning - Simulation
When the cone is fully developed (reaches the reservoir
edges) the watered zone acts like a high conductivity
layer and the WOR and WOR’ increase.
104
Coning for various spacing
10 Acres
10
20 Acres
30 Acres
60 Acres
WOR
1
120 Acres
0.1
0.01
1 10 100 1,000 10,000
Days
105
The formation of the cone depends on the spacing
(edge effect). In small spacing the coning appears like a
high permeability layers.
106
Comparison
0.1
0.01
1 10 100 1,000 10,000
Days
Note the very different shapes of the curves.
The diagnosis must be backed-up with
inspection of well logs, well location, etc.
107
1. Production history
10000
1000
Qw
Barrels per day
Qo
100
10
0.1
1 10 100 1,000 10,000
Days
108
➢Oil decreases and water increases at the same time = water
problem and not skin problem.
109
1. High Conductivity Layer
100
WOR
WOR'
10
WOR or WOR'
0.1
0.01
0.001
1 10 100 1,000 10,000
Days
110
➢Solution obviously appears in this graph.
➢WOR and WOR’ increase = high conductivity layer
➢This is a multi-layered reservoir in a line drive water flood. the
straight line is interpreted as a series of layer with low (<4)
permeability contrast successively breaking through.
111
2. High Conductivity Layer
10
WOR
WOR'
1
WOR or WOR'
0.1
0.01
0.001
0.0001
1 10 100 1,000 10,000
Days
112
Note the WOR’ decrease at 3000 days. This type of
abnormal behavior can only be explain with reference to the
well history. In this case a near-by injector was shut in
causing a temporary decrease in WOR.
113
4. High Conductivity Layer
10
1 WOR
WOR or WOR'
WOR'
0.1
0.01
0.001
0.0001
10 100 1,000 10,000 100,000
Days
114
➢In the first part (4000 to 10 000 days) of the WOR plot we have a
slope of 4 due to a high conductivity layer breakthrough.
115
5. Mature Coning
10
WOR
1
WOR or WOR'
WOR'
0.1
0.01
0.001
0.0001
1 10 100 1,000 10,000
Days
116
➢First slow increase in the WOR plot, and decrease of the WOR’ =
coning
117
6. Open flow path
100
WOR
10
WOR'
1
WOR or WOR'
0.1
0.01
0.001
0.0001
1 10 100 1 000 10 000
Days
118
Shut-in and choke-back analysis
14000 5
4.5
12000
10000
3.5
3
8000
Water Rate
Oil Rate
2.5
Liquid Rate
WOR
6000
2
1.5
4000
2000
0.5
0 0
12-Dec-92 30-Jun-93 16-Jan-94 04-Aug-94 20-Feb-95 08-Sep-95 26-Mar-96 12-Oct-96
119
Assumptions
• One layer producing oil
• One layer producing ‘bad’ water
• Water is at a higher pressure
20 md 20 ft
400 md 4 ft
Nodal - Water at higher pressure
3000
Flowing Pressure - psi
2000
WOR = 6.7
1000
121
This case is the same well as case 2 but now we
consider the effect of choking back the well. This tubing
intake curve is for a flowing wellhead pressure of 100
psi - no choke.
122
Nodal - Well Choked Back
Flowing Pressure - psi
3000
WOR = 9.8
2000
1000
0
0 1000 2000 3000 4000
123
➢Now the well has been choked back to a wellhead flowing
pressure of 600 psi.
➢The total production rate has decreased and the WOR has
increased due to the very low oil production rate.
124
Nodal - Diagnosis Using WOR
Flowing Pressure - psi
3000
WOR = 9.8
2000
WOR = 6.7
1000
0
0 1000 2000 3000 4000
125
Diagnostics - Tracers
• Agricultural dyes, Fluorecein dyes
– Low cost, Absorbed quickly, Detect visibly to 2 ppm
• Potassium iodide
– Low absorption, Easily detected to 65 ppm, 5 ppm in
lab
• Radioactive tracers
– Triciated water, thiocynate, cobalt
– Very effective but require special handling
• Salt, sugar, boron compounds, ammonia,
surfactants, iron compounds, manganese
compounds, chromates, phosphates
126
Tracers - Detection and Analysis
• Detection
– Lab analysis of produced fluid samples
– Wireline tools : gamma ray
• Transit time
– high conductivity channel Vs. fracture/fissures network
• Total recovery
Concentration
– treatment volume
Time
➢See the Water Control Engineering Manual for case histories of tracer survey.
➢Specialised service companies provide tracer services: for example Protechnics
based in Houston.
127
Tracer example 1
• Determination of oriented
fractures
– Based on transit time, the volume
of the fracture estimated to be
450 bbl
A tracer test conducted in a West Texas field yielded the results shown in the above
figures. A triatiated (tritium) water tracer injected into Wells 14 and 15 moved rapidly
to Wells 13, 11, and 19. A plot of the data from Well 13 is also shown. The tracer
appeared at Well 13 in 24 hours with the cumulative tracer recovered during that
period being some 45% of the total tracer injected.
Injection rate at the time of tracer injection was 1000 BPD. Based on the transit time
and the fraction of tracer recovered, the volume of the fracture can be calculated to be
450 bbl. In subsequent tests on these same wells, selected vertical sections of the
reservoir were tested with tracers. It was shown that a high conductivity section existed
in the bottom portion of the reservoir; therefore, only that section was treated with a
profile control agent.
133