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Airgas

Validation (Equivalency) Study


of a Method of Assay of
Oxygen USP

Comparison of a Modified Method Utilizing a


Servomex 5200 Series Paramagnetic Oxygen
Analyzer with the Official USP Method

Report prepared by:

Dr Derek F Gill – Technical Director, Airgas


October 22, 2004
Airgas
PREFACE

The following study was conducted by Airgas, Inc on behalf of Servomex Group
Ltd. The study was designed to show equivalency between the Servomex 5200
Series analyzer and the official USP method of assay of Oxygen USP.

The USP method determines product purity by the chemical absorption of


Oxygen (Orsat method).

The alternative method proposed relies on the measurement of Oxygen content


based on the paramagnetic property of Oxygen. This analytical technique is
specific for Oxygen and is applicable over the full range of concentration.

The study was executed following guidance laid out in USP 25, Section 1225,
“Validation of Compendial Methods”. This report will address the items required
under 1225, in the order that they appear in that document. A copy of the
“Validation of Compendial Methods” is provided as an Attachment.

As stated in this document, “Validation of an analytical method is the process by


which it is established, by laboratory studies, that the performance characteristics
of the method meet the requirements for the intended analytical applications.
Typical analytical performance characteristics that should be considered in the
validation of the types of methods described in this document are listed in Table
1.”

Table 1
Typical Analytical Characteristics Used in Method Validation

Accuracy
Precision
Specificity
Detection Limit
Quantitation Limit
Linearity
Range

Compendial assay procedures vary from highly exacting analytical


determinations to subjective evaluation of attributes. Considering this variety of
assays, it is only logical that different test methods require different validation
schemes. The most common categories of assays for which validation data
should be required are:

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Category I – Analytical methods for quantitation of major components of bulk


drug substances or active ingredients in finished pharmaceutical
products.

Category II – Analytical methods for determination of impurities in bulk drug


substances or degradation compounds in finished pharmaceutical
products. These methods include quantitative assays and limit
tests.

The required analytical performance characteristics for each type of test are
listed in Table 2.

Table 2
Data Elements Required for Assay Validation
Analytical
Assay Assay
Performance
Category I Category II
Characteristic
Quantitative Limit Tests

Accuracy Yes Yes *


Precision Yes Yes No
Specificity Yes Yes Yes
Detection Limit No No Yes
Quantitation Limit No Yes No
Linearity Yes Yes No
Range Yes Yes *

* May be required, depending on the nature of the specific test.

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Airgas
Rationale

The USP method requires assay of Oxygen by the chemical absorption of


Oxygen from an original known volume, and measurement of the residual gas
volume. The purity of Oxygen is the original volume of gas minus the residual
volume of gas expressed as a percentage of the original volume.

Problems encountered when using the USP method include:


• Errors that may results from:
− Subjective interpretation of results.
− Inadequate operator manipulative skills.
− Incomplete reaction.
− Changes in temperature and barometric pressure.
− Degradation of absorption chemicals over time.
• The method is not amenable to automation or unattended operation.
• The handling and disposal of corrosive chemicals.
• The equipment is fragile and difficult to set up.
• The method is slow and time consuming.
The Servomex analyzer operates on paramagnetic principles, using Servomex
Magneto-dynamic measuring technology. Oxygen molecules are attracted into a
strong magnetic field, deflecting a dumb-bell mounted on a torque suspension
from its null (i.e. zero) position. This deflection is detected optically and a current
is applied to a coil around the dumb-bell which restores it to the null position.
The current required to do this is directly proportional to the Oxygen
concentration. Oxygen is strongly paramagnetic, whereas most common gases,
including Nitrogen, Argon, Helium, Carbon Dioxide, and Nitrous Oxide, are
diamagnetic. Hence the method is specific to Oxygen. The paramagnetism of the
Oxygen molecule allows it to behave as a temporary magnet when it passes
through a magnetic field. Diamagnetic gases are unaffected by a magnetic field.

The use of a gas analyzer offers a number of advantages:

• Rapid set up.


• Simple calibration.
• Portable instrument.
• Durable instrument.
• Limited skill and training requirement.
• Objective reading.

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1. Proposed Analytical Procedure for Routine Analysis Using the
Servomex 5200 Series Oxygen Analyzer

1.1 Routine Method

This section describes the general analytical method that will be used
to determine the assay of Oxygen, after acceptance of the validation
study (equivalency study).

1.1.1 Operational Conditions


The analyzer is to be set up as specified in the manufacturer’s
operating manual.

1.1.2 Calibration
Calibration shall be conducted according to the manufacturer’s
operating manual. Nitrogen, with a certified Oxygen content of less
than 1 ppm, shall be used as a zero gas and Oxygen, with a purity
of greater than 99.99%, as the calibration gas.

1.1.3 Sample Analysis


Samples are to be introduced into the sample port at the pressure
required in the Operating Manual. Once the reading has stabilized it
shall be recorded.

1.1.4 System Suitability


An appropriate system suitability test should be carried out on any
new or modified installation of the analyzer.

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Airgas
2. Analytical Procedure Employed for the Validation Study of the
Servomex 5200 Series Oxygen Analyzer

2.1 Instrument Set Up


The analyzer was set up according to the manufacturers operating
manual.
Samples were introduced at a pressure of 3 psig.
The analyzer was equipped with two transducers, one providing a
display resolution of 100.00% (Transducer 1 – Part Number 03601000)
and the other a resolution of 100.0% (Transducer 2 – Part Number
01116000).
For each transducer, two methods of output were utilized:

Instrument panel display


RS-232 interface

2.2 Calibration
Nitrogen Research Grade and Oxygen Research Grade were used as
zero and calibration gases, respectively. The Certificates of Analysis
for these gases are included as Attachments.

2.3 Sample Analysis


The number and type of analyses performed were those required to
generate the data necessary to complete the validation study.

The analytical samples were prepared gravimetrically to produce


known concentrations of Oxygen in a balance of Nitrogen with an
accuracy of ± 0.02% absolute of the minor component.

The mixtures were as follows:

98.54% Oxygen in Nitrogen


99.00% Oxygen in Nitrogen
99.42% Oxygen in Nitrogen
≥ 99.994% Oxygen in Nitrogen (UHP Oxygen)

99.04% Oxygen in Argon for the specificity test

Certificates of Analysis are provided for all sample mixtures as


Attachments.

Each sample was run a total of three times, with a zero gas run
between each measurement. The 99.42% standard was, however, run
a total of six times. For each sample, data was recorded for each of the
two outputs, for each transducer.

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Airgas

3. Validation Study Data Elements

The assay of Oxygen, the bulk drug substance, is determined directly by


measurement of the concentration of Oxygen in a sample.

The determination of the Oxygen concentration is, therefore, a Category I


assay test as defined in USP 25, Section 1225, “Validation of Compendial
Methods”. Consequently, the following data elements were determined:

Accuracy
Precision
Specificity
Linearity
Range

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Airgas
3.1 Accuracy

Accuracy was determined by performing at least three measurements


of each mixture. The results for each transducer, listing each of the two
outputs in comparison to the official Orsat method are contained in
Table 3.1.

Conclusion: Both transducers, with each readout method, of the


Servomex 5200 Series Oxygen analyzer show accuracies comparable
to that of the USP Orsat method. In all cases accuracy is well within
the requirements for the assay of Oxygen USP, and therefore the
equivalency requirement is satisfied.

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Table 3.1: Accuracy Data

Transducer 1

Known USP Orsat Absolute Servomex Absolute Servomex Absolute


Concentration Method Difference 5200 Difference 5200 Difference
Oxygen Oxygen
Analyzer Analyzer
Readout RS 232
Output
98.54% 98.5% -0.04% 98.58% +0.04% 98.59% +0.05%

99.00% 99.0% 0% 99.02% +0.02% 99.02% +0.02%

99.42% 99.4% -0.02% 99.45% +0.03% 99.45% +0.03%

>99.99% 100.0% +0.01% 100.01% +0.02% 100.01 +0.02%

Transducer 2

Known USP Orsat Absolute Servomex Absolute Servomex Absolute


Concentration Method Difference 5200 Difference 5200 Difference
Oxygen Oxygen
Analyzer Analyzer
Readout RS 232
Output
98.54% 98.5% -0.04% 98.6% +0.06% 98.6% +0.06%

99.00% 99.0% 0% 99.0% 0% 99.0% 0%

99.42% 99.4% -0.02% 99.4% -0.02% 99.4% -0.02%

>99.99% 100.0% +0.01% 100.0% +0.01% 100.0 +0.01%

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3.2 Precision

The 99.42% Oxygen in Nitrogen standard was analyzed six times and
the Oxygen reading recorded for each transducer, for each output. The
standard deviation of the method was calculated using the following
formula:

(y1 −y)2 +(y2 −y)2 +(y3−y)2 +...+(yn −y)2


s= ∑
(n−1)

Where y1, y2, y3. = Analyzer reading


y = Average analyzer reading
n = total number of data points used

USP Orsat Method

s = √ [(99.4-99.4)2 + (99.4-99.4)2 + (99.4-99.4)2 + (99.4-99.4)2 +


(99.4-99.4)2 + (99.4-99.4)2] / 5

s = √ [0 + 0 + 0 + 0 + 0 + 0] / 5

s = √ [0 / 5]

s=0

Servomex 5200

The standard deviation for the Servomex outputs were similarly


calculated and the results are recorded in Table 3.2

Conclusion: The precision of both transducers, with each of the


outputs, of the Servomex 5200 Series Oxygen analyzer are acceptable
and equivalent to that of the USP Orsat method, and therefore the
analyzer satisfies the equivalency requirement.

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Table 3.2: Precision

Standard Deviation Data

Transducer 1 Transducer 2
Orsat
Analyzer Readout RS 232 Output Analyzer Readout RS 232 Output

0.0000 0.01033 0.01033 0.05164 0.04082

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3.3 Specificity

A sample of the bulk drug substance containing a known amount of an


anticipated impurity was analyzed using both the Servomex 5200
Series analyzer and the USP Orsat method. The mixture analyzed
was:

99.04% Oxygen / Argon

The results for each transducer and each readout are provided in
Table 3.3.

The Servomex 5200 Series Oxygen analyzer showed negligible


influence on the accuracy of its reading, from the impurity, equivalent
to the influence obtained with the USP Orsat method. Hence the
method is specific for the drug substance Oxygen.

Conclusion: Method specificity is at least equivalent to the USP


method for both transducers using both outputs, and the analyzer,
therefore, satisfies the requirement for equivalency.

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Table 3.3: Specificity Data

Transducer 1

Known USP Orsat Absolute Servomex Absolute Servomex Absolute


Concentration Method Difference 5200 Difference 5200 Difference
Oxygen Oxygen
Analyzer Analyzer
Readout RS 232
Output
99.04% 99.0% -0.04% 99.09% +0.05% 99.09% +0.05%

Transducer 2

Known USP Orsat Absolute Servomex Absolute Servomex Absolute


Concentration Method Difference 5200 Difference 5200 Difference
Oxygen Oxygen
Analyzer Analyzer
Readout RS 232
Output
99.04% 99.0% -0.04% 99.1% +0.06% 99.1% +0.06%

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3.4 Linearity

In this study the analytical readings for the Oxygen purity were plotted
against the known value of Oxygen in each mixture. Data was
recorded for the Orsat method and for each output from both
transducers of the Servomex 5200 Series analyzer. The results are
presented in table 3.4A (1 = Transducer 1, and 2 = Transducer 2).

The regression lines were calculated over the range of measurement,


i.e. 98.54 – 99.99%, and that data is presented in Table 3.4B

The graphs show the actual data plotted and the regression lines:

Oxygen - Zoom Regression Orsat

100.20
100.00
99.80
Orsat Reading

99.60
99.40 Actual
99.20 Zoom Regression
99.00
98.80
98.60
98.40
98.00 98.50 99.00 99.50 100.00 100.50
Sample Concentration

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Oxygen - Zoom Regression Servomex 5200 Series
Transducer 1 - Display

Analyzer Reading 100.50

100.00

99.50 Actual
99.00 Zoom Regression

98.50

98.00
98.00 98.50 99.00 99.50 100.00 100.50
Sample Concentration

Oxygen - Zoom Regression Servomex 5200 Series


Transducer 1 - RS 232

100.50
Analyzer Reading

100.00

99.50 Actual
99.00 Zoom Regression

98.50

98.00
98.00 98.50 99.00 99.50 100.00 100.50
Sample Concentration

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Oxygen - Zoom Regression Servomex 5200 Series
Transducer 2 - Display

100.5

Analyzer Reading 100.0

99.5 Actual
99.0 Zoom Regression

98.5

98.0
98.00 98.50 99.00 99.50 100.00 100.50
Sample Concentration

Oxygen - Zoom Regression Servomex 5200 Series


Transducer 2 - RS 232

100.5
Analyzer Reading

100.0

99.5 Actual
99.0 Zoom Regression

98.5

98.0
98.00 98.50 99.00 99.50 100.00 100.50
Sample Concentration

Conclusion: The Servomex 5200 Oxygen analyzer demonstrates


comparable linearity to the USP method, and equivalency has been
demonstrated for both transducers and both outputs.

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Table 3.4A: Linearity Data

Known USP Orsat Servomex 5200 Oxygen Analyzer Servomex 5200 Oxygen Analyzer
Concentration Method Transducer 1 Transducer 2
Display RS 232 Output Display RS 232 Output
98.54% 98.5% 98.58% 98.59% 98.6% 98.6%
99.00% 99.0% 99.02% 99.02% 99.0% 99.0%
99.42% 99.4% 99.45% 99.45% 99.4% 99.4%
>99.99% 100.0% 100.01% 100.01 100.0% 100.0%

Table 3.4B: Regression Data

USP Orsat Servomex 5200 Oxygen Analyzer Servomex 5200 Oxygen Analyzer
Method Transducer 1 Transducer 2
Display RS 232 Output Display RS 232 Output
Regression
0.9995 0.9999 0.9998 0.9981 0.9981
Coefficient (r2)
Standard Error of
1.5031 0.8139 1.1070 3.1770 3.1770
Intercept (σ)
Slope (S) 0.9750 1.0133 1.0194 1.0350 1.0350

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3.5 Range

Analytical data over the range of interest for the assay of Oxygen USP
is presented in Table 3.5.

The data confirms that both transducers, with both outputs, of the
Servomex 5200 Oxygen analyzer demonstrate comparable accuracy
to the USP Orsat method, over the range of 98.54 – 99.99% Oxygen.

Conclusion: The Servomex 5200 Oxygen analyzer has acceptable


accuracy over the range of 98.54 – 99.99% Oxygen, the applicable
assay range, and equivalency has been demonstrated.

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Table 3.5: Range Data

Transducer 1

Known USP Orsat Absolute Servomex Absolute Servomex Absolute


Concentration Method Difference 5200 Difference 5200 Difference
Oxygen Oxygen
Analyzer Analyzer
Readout RS 232
Output
98.54% 98.5% -0.04% 98.58% +0.04% 98.59% +0.05%

99.00% 99.0% 0% 99.02% +0.02% 99.02% +0.02%

99.42% 99.4% -0.02% 99.45% +0.03% 99.45% +0.03%

>99.99% 100.0% +0.01% 100.01% +0.02% 100.01 +0.02%

Transducer 2

Known USP Orsat Absolute Servomex Absolute Servomex Absolute


Concentration Method Difference 5200 Difference 5200 Difference
Oxygen Oxygen
Analyzer Analyzer
Readout RS 232
Output
98.54% 98.5% -0.04% 98.6% +0.06% 98.6% +0.06%

99.00% 99.0% 0% 99.0% 0% 99.0% 0%

99.42% 99.4% -0.02% 99.4% -0.02% 99.4% -0.02%

>99.99% 100.0% +0.01% 100.0% +0.01% 100.0 +0.01%

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4. SUMMARY

The assay of Oxygen USP was carried out by analysis of Oxygen content by
a Servomex 5200 paramagnetic Oxygen analyzer equipped with transducers
reading respectively to 2 and 1 decimal place. The analyzer response was
recorded both from the analyzer display and a RS 232 output. In all
requirements of the “Validation of Compendial Methods”, the Servomex 5200
Oxygen analyzer performed at a level equivalent to that of the USP Orsat
method.

Conclusion: These results demonstrate that the Servomex 5200 Oxygen


analyzer is equivalent to the USP method and provides results
acceptable to the demands of the US Pharmacopeia.

Dr Derek F Gill
Technical Director

Acknowledgments:

1. The analytical work was carried out with the assistance of Steven Shook,
Laboratory Manager, Airgas Intermountain.

Attachments

1. “Validation of Compendial Methods”, USP 25, Section 1225.


2. Certificate of Analysis for Nitrogen Research Grade (zero gas).
3. Certificate of Analysis for Oxygen Research Grade (calibration gas).
4. Certificates of Analysis for sample mixtures of Oxygen in Nitrogen.

19
Airgas Airgas Specialty Gases
12722SouthWentworth Avenue
Chicago.
Il 60628
773.785.3000
Fax:773.785.1928
WM'I.airgas.com

CERTIFICATE OF PURE GAS ANALYSIS

PURE GASPRODUCT: Nitrogen


Date: 08/14/03 Reference Number: 54-03224-01

Customer Name:
Address:

Purchase Order #:

Grade of Product: Research

Cvlinder Number: Impuritv Specification Actual Level


(Analyzed Cylinder)
343182
Oxygen <0.5 ppm 0.30 ppm
H20 <0.5 ppm <0.1 ppm
THC <0.2 ppm <0.2 ppm
Carbon Monoxide <0.5 ppm <0.2 ppm
Carbon Dioxide <0.5 ppm <0.2 ppm
Hydrogen <2.0 ppm <2.0 ppm
Argon <25 ppm <25 ppm

Product Purity: >99.9997%

Note: Product composition verified by direct comparison to calibration standards traceable to NIST Weights and/or
NIST Gas Mixture Reference Material

Approval Signature
Airgas~
Alrgas SpecialtyGases
11711 S. Alameda Street

LosAngeles,
CA90059-2130
323.357.6891
fax:323.567.3686
www.airgas.com

CERTIFICATE OF ANALYSIS

Date: 11/05/03 Reference Number: 48-03303-10

Customer Name: Airgas Intermountain


Address: 3415 South 700 West
Salt Lake City, UT 84119

Purchase Order #: 104 397855

Grade of Product: Oxygen, Research Grade 5.0

Cvlinder Number: Component Required Actual


Concentration Concentration

CC53141 Moisture < 0.50ppm < 0.20ppm


THC (as Methane) < 0.20ppm < 0.05ppm
Argon < 3.00ppm < 3.00ppm
Krypton < 2.00ppm < 0.50ppm
Nitrogen < 5.00ppm < 5.00ppm
Carbon Dioxide < 0.50ppm < 0.05ppm
Carbon Monoxide < 0.50ppm < 0.05ppm
Oxygen 99.999:!: % 99.999:!: %

Uncertainty of Analytical Result: ::!: 5.0 %

Method of-Analysis: HID, FID, Aluminum Oxide

Volume: 156c.f.
Pressure: 2200psig @ 88° F

Delivery Ticket #: 650359-00

Approval Signature
Airgas AirgasSpecialty Gases
12722SouthWentworthAvenue
Chicago,
IL 60628
773.785.3000
Fax:773.785.1928
lWvW.airgas.com

Certificate of Analysis

Date of Analysis: 9/27/2004 Reference Number: 54-124023142-4


Customer Name: Part Number: X02N11P200COW3
Grade of Product: PRIMARY STANDARD

Cylinder Number ComDonent Reauested Actual Concentration


Concentration
14421 OXYGEN 98.50 % 98.54 %
NITROGEN BaiaiIG6 Balance

Notes:

Relative Uncertaintv of Analytical Value: +/-1% of component or +/- 0.02% of absolute,


which ever is lower.
Primary Standard gas mixtures are traceable to ~.I.S.T weights and/or N.I.S.T gas mixture
reference materials.

Approval Signature

Page 1
Airgas~ Airgas SpeciallyGases
11711 S. AlamedaStreet

LosAngeles.
CA90059-2130
323.357.6891
fax:323.567.3686
www.airgas.com

CERTIFICATE OF ANALYSIS
Date: 9/17/2003 Reference Number: 48-59256800-001
Customer Name: VALLEY OXYGEN
3415 S 700 WEST
Grade Of Product: Primary Standard

Cylinder Number Component Reauested Actual Concentration


Concentration
8G-47678 Oxygen 99.00 % 99.00 %
Nitrogen Balance Balance

Note:

Relative Uncertainty of Analvtical Value: +/-1% of component or +/- 0.02% of absolute, which
ever is lower.
Primary Standard gas mixtures are traceable to N.I.S.Tweights and/or N.I.S.Tgas mixture
reference materials

....

Approval Signature
Airgas AirgasSpecialty Gases
12722SouthWentworthAvenue
Chicago,
IL 60628
773.785.3000
Fax:773.785.1928
WM'I.airgas.com

Certificate of Analysis

Date of Analysis: 9/27/2004 Reference Number: 54-124023142-5


Customer Name: Part Number: X02NI1P200COW4
Grade of Product: PRIMARY STANDARD

Cvlinder Number ComDonent Reauested Actual Concentration


ConcentratioQ
1365165 OXYGEN 99.49 % 99.42 %
NITROGEN 8a!anr.:e Balance

Notes:

Relative Uncertainty of Analvtical Value: +/-1% of component or +/- 0.02% of absolute,


which ever is lower.
Primary Standard gas mi~re tracea~le to N.I.S.Tweights and/or N.I.S.T gas mixture
reference materials.

Approval Signature

Page 1
AirgaS Airgas SpecialtyGases
12722SouthWentworthAvenue
Chicago.
Il 60628
CERTIFICATE OF ANALYSIS 773.785.3000
Fax:773.785.1928
lWNI.airgas.com

Date Of Analysis: 8/17/2004 Reference Number: 54-124021377-4

Customer Name: Part Number: OX UHP300SRVCT

Lot #: 54-124021377-4 Product: Oxygen UHP GR 4.4 Size


300CGA 540

Grade of Product: U.H.P. Grade 4.4

Cvlinder Tested: Required Actual


Concentration Concentration
80084 79, 99.994 % 99.994 %

Analvtical Results

Component Required . Actual


Concentration Concentration
Moisture < 0.00020 % < 0.00001 %:1: 0.0000010 %
THC < 0.00005 % < 0.00001 % :I:0.0000005 %
Argon < 0.00350 % < 0.00001 % :I: 0.0000025 %
Nitrogen < 0.00150 % < 0.00003 % :I: 0.0000050 %
Carbon Dioxide + < 0.00010 % < 0.00001 %:1: 0.0000010 %
Carbon Monoxide < 0.00010 % < 0.00001 %:1: 0.0000010 %
Oxygen 99.994 % 99.994 % :I: 0.00050 %

Method of Analysis: TCD, FTIR, THC Analyzer, Panametrics Moisture Analyzer

Expiration Date: 8/17/06


.
Airgas Airgas Specialty Gases
12722 SouthWentworthAvenue

Chicago,IL 60628
773.785.3000Fax:773.785.1928

WWvV.airgas.com

Certificate of Analysis

Date of Analysis: 9/27/2004 Reference Number: 54-124023142-18


Customer Name: Part Number: X02AROP200COW5
Grade of Product: PRIMARY
STANDARD

Cvlinder Number ComDonent Requested Actual Concentration


Concentration
.JK0015060 OXYGEN 99.10 % 99.04 %
ARGON Balance Balance

Notes:

Relative Uncertainty of AnalvticalValue: +/-1% of component or +/-0.02%of absolute,


which ever is lower.
Primary Standard gas mixtures are traceable to N.I.S.Tweights and/or N.I.S.T gas mixture
reference materials.

Approval Signature

Page 1

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