K2 Technical

Training
2015.10.22
1. 특징 비교

Category Newton K2 Special Features

. Processing . Some Currencies . Value 1000-1200npm . Value Speed Increased

Speed 800npm . S/N Speed : . SN Detection Speed Increased
. S/N Speed: 400npm 800 npm
(700 npm for NTP)

. Image Sensor . One CIS (4CH) . One CIS (6CH)

- White R * 1 (50dpi) - White R * 1 (100dpi)
- IRT * 1 (25dpi) - IRT * 1 (50dpi)

. CF Detection . IRT * 1 (25dpi) . IRT * 1 (50dpi) . IRT Resolution Increased. Increased CF

. MG 3CH . MG 3CH detection
. UV point . UV point . Note Image Matching used for MG, UV. Higher
. UV-C (option) accuracy for CF detection

. OS . WinCE . No OS . Currency Change Speed Within 200msec

. Fast Booting

. Auto currency . None . 5 Currency Auto Detect

. Feeding Control . Clutch/Brake . Motor Control

. Buttons . Function Select: 8 . Start/Stop : 1

. Start/Stop : 2 . Touch pad
. Touch pad
. Cal Sheet . Fixed Cal Sheet . Feeding Cal Sheet . Easy to calibrate
. 5 Cal Sheets (CISx2, . 1 Cal Sheet
US, UV, MG)
2. Structure & SPEC

Banknote Guide

Touch Display

Reject Stacker

Stacker

- Front View -
- SPEC - Detector Upper

Rear Cover

- Rear View -
3. Structure II

Detector Upper

Reject Guide

Rear Cover

- Front View -

- Rear View -
4. Internal Structure

1) Meca Part

Feed Motor

Encoder PI

Path Motor
Plate Encoder

Swing Selector

Diverter
4. Internal Structure

2) Sensor Part
Hopper/Kicker Hole IRT LED

UV/US(TX) TOP

MG
Reject Limit Hole

Reject IR
CIS

UV/US(RX) BOT

PATH3 IR PATH1 IR

Pocket IR_TX
PATH2 IR

Pocket IR_RX
4. Internal Structure

3) PCB Part
FRONT
UV_US_TOP

HOPPER
IRT

LIMIT
MG

UV_US_BOT

MAIN

STACKER
5. Update Procedure

1) Update Process

∙ LPC(APP) → IMAGE/DSP/DB Update

2) LPC/IMAGE/DSP Update Procedure

① Copy and paste the Update files into the USB.
The Update files are as follows
DB, DSP & Image

LPC Program

② Insert USB in the USB port

③ Turn on the device while pressing the [Start/Stop].
④ When the CIS illuminates, the LPC program will be updated. When complete, machine will reboot automatically
⑤ After booting is complete, hold onto the [Start/Stop] button and IMAGE/DSP/DB will be updated.

[ IMAGE Update ] [ DSP Update ]

5. Update Procedure

⑥ After DSP/IMAGE/DB Update is complete, reboot the device

[ DSP Update ]

3) DB Update Procedure
① Go to the following menu to enter the DB Update screen.
[ Function → Service → Password( 0987 ) → USB ]
5. Update Procedure

② Go to Service>USB screen, select the DB you wish to update and select the slot.
[ DB → <<< , >>> → OK → Slot(0~11) → OK ]

③ When the DB update is complete, you will see a currency included in the selected slot. Reboot device.

① ERASE ALL : Erase all DB

② ② ERASE SELECT : Use <<< , >>> to select the DB and erase

※ The following shows the Slot number.

Slot 0 Slot 4
6. Calibration Procedure

① Go to the following menu to enter the Calibration screen.

[ Function → Service → Password( Enter 0987 ) → Sensor Calibration ]

② When the following message appears, put the calibration sheet as shown in the picture below.

Tape
[ Cal.Sheet ]

③ Press the [START/STOP] to begin calibration. When the following messages appear, Calibration is finished.

[ OK ] [ NG ] [ NG ]
7. System Check

1) System Check during bootup

[ Normal ] [ NG ]
※ Caution
MOTOR ERROR – Refers to the Path Motor only. Cannot check Feed Motor status during bootup.

2) Feed Motor Check

- Use Hopper sensor 이용 - Use Run&Stop Device Test function ( Service/Run Test)
7. System Check

3) Sensor Reference check [ Service/Sensor Adjust ]

4) Hopper/Reject/Pocket/Path1~3 Sensor [ Service/Full Check ]

- When something is not normal, you will see that the font changes color.

- Normal - - NG -
7. System Check

5) Kicker/Reject Hole Sensor [ Service/Full Check ]

- You can check the Kick Roller & Reject Guide simultaneously
- Font will turn orange as shown below.

[ Kick Position Check ] [ Reject Limit Check ]

6) UV/US Sensor [ Service/Full Check ]

- You can insert the Cal Sheet manually to check the status of the UV/US Sensors (Must be
within the range)

[ No Cal.Sheet] [ With Cal.Sheet ]

[ Range ] [ Range ]
8. TROUBLESHOOTING (Common Issues)

1) Error During Bootup

[ Corrective
[ Symptoms ] Action ]
① Hopper Clear Please
- Sensor Error
- Hopper Harness is not connected

- Check if note is on the Hopper

- Check Hopper Sensor and PCB

② MOTOR ERROR
- [Service/RUN TEST] -> Operate [Motor Path] ( Runs Normal )
- Go to the MAIN screen and activate the hopper and check if the path motor
operates and stops normally (If it doesn’t stop, it’s an Encoder IP defect )
8. TROUBLESHOOTING (Common Issues)
2) Calibration Error
[ Symptoms ]
- Can’t find End of Sheet
[ Corrective Action ]
① Check if CIS is working properly
- Check IR PCB status
- Make sure there are no foreign substance in the IRT
- Check IRT cable status
- Check CIS and CIS Cable status IRT PCB
② Path Motor Belt Tension Issue
- Push the Path Motor toward the arrow shown below and secure bolt
Check Belt Tension
8. TROUBLESHOOTING (Common Issues)

2) Calibration Error
[ Symptoms ] [ Corrective Action ]

- No Message ③ If there is no error message

- Encoder PI Defective

PI Sensor
8. TROUBLESHOOTING (Common Issues)

3) JAM Error
[ Symptoms ] [ Corrective Action]

- Detector JAM ① CIS Assembly Issue

– CIS protruding (assembled wrong). Not level with the Det_Lower mold.
CIS

② UV_BOT Mold Assembly Issue

- UV_BOT Mold and CIS OverLap. Not level

UV_BOT Mold
8. TROUBLESHOOTING (Common Issues)

3) JAM Error
[ Symptoms ] [ Corrective Action ]

- Path JAM ① Rear Cover Assembly Issue

- Gap created in path area due to Guide_Path_Lower and E-RING interference
- Change direction of the E-ring

② Guide_Pass_Idle_Roller tension and Roller Gap issue

- If the Guide_Pass_Idle_Roller tension is weak, note transport issue occurs
- Gap created in the Path area, causing note transport issues
8. TROUBLESHOOTING (Common Issues)

3) JAM Error
[ Symptoms ] [ Corrective Action ]

- Separ JAM ① ONEWAY Bearing Defective

- ONEWAY Bearing turning both directions causing insert issues
- Turn the ⓐ Pulley, to check if the Feed Roller is turning both ways
( When turning the ⓐ Pulley in the clock wise direction, if the Feed Roller
turns, then the ONEWAY bearing is defective.
ONEWAY Bearing Pulley

ⓐ Pulley
8. TROUBLESHOOTING (Common Issues)

4) Feeding/Running Error
[ Symptoms ] [ Corrective Action ]

- Insert is slow, ALL notes Reject rejected and Path ① Encoder PI Defective
Motor does not stop - Replace Encoder PI Sensor

5) Skew Reject
[ Symptoms ] [ Corrective Action ]

- Notes rejected as skew due to insert issues. ① First Roller (4 Rollers) Defective
- Check whether the 4 First Rollers (located behind the Reverse Roller) are
turning normally.
- 불량 Roller 재조립 및 교체
Reverse Roller

First Roller(4 Rollers)

8. TROUBLESHOOTING (Common Issues)

6) Not Defined Denom

[ Symptoms ] [ Corrective Action ]

- Rejected due to Not Defined Denom ① IRT Cable is not connected

- CIS Image issues due to IRT Cable in the Det_Upper being disconnected.
- Insert Note → [START/STOP + Function] → IMAGE VIEW → Check Image
- Image will be dark or will not be visible.
- If Image is not normal, check the cable.

② IRT PCB Defect

- CIS Image issues due to IRT PCB defect
- Insert Note → [START/STOP + Function] → IMAGE VIEW → Check Image
- You will see a line through the image or no image will be shown.
- Replace IRT PCB

IRT PCB
8. TROUBLESHOOTING (Common Issues)

7) Invalid Size
[ Symptoms ] [ Corrective Action ]

- Rejected due to Invalid Size ① Encoder PI and Cable defective

- The image sizes are all different, or cannot see the image
- Motor speed is abnormal
- Replace Encoder PI Sensor or Cable

② Motor Tension Issue

- Path Motor not assembled properly, causing insert issues
- Pull on the Path Motor towards the arrow and fix the screw.

Check Belt
Tension
8. TROUBLESHOOTING (Common Issues)

8) LCD Completely Dark or White

[ Symptoms ] [ Corrective Action ]

- No images shown on the display after booting ① ARM File Crash

- Insert USB
- Turn ON while holding on to [START/STOP] (CIS will illuminate and
application will be reinstalled)
- Check whether the machine reboots normally after update.

② LCD Cable assembly issue or Cable damaged

- Check the LCD Cable of the MAIN PCB or Front PCB
- Check the direction of the LCD Cable and status.

LCD Cable

LCD Cable
[ MAIN PCB/Blue part facing the PCB] [ Front PCB/Blue Part Facing Outside]

[ Damaged LCD Cable]

8. TROUBLESHOOTING (Common Issues)

9) Noise
[ Symptoms ] [ Corrective Action ]

- Sound of metal being scratched ① Det_Lower_UV/US PCB Assembly Issue

- Noise caused by US Sensor & Shaft interference
- Push the UV/US PCB toward the CIS during assembly

Interference

※ Push toward the arrow during

UV_US_BOT assembly,

CIS Assembly Location