Rab Da Spek

FACTORY CONSTRUCTION PROJECT
PALM OIL PROCESSING CAPACITY OF 45 TONS

PT. BANGKIT PUTRA PERKASA
Pekerjaan : Pembangunan Pabrik Pengolahan Minyak Kelapa Sawit
Pelaksana/Main Contraktor : PT. RUPAT ANTAR NUSA
Lokasi : Desa Suka Ramai, Kepenghuluan Sei Meranti Darusalam, Kec. Tj.Medan, Kab Rokan Hilir - Riau
TOTAL PRICE
NO. DISCRIPTION UNIT
(IDR)
PEKERJAAN MEKANIKAL
1. FRUIT RECEIPTING STATION 1 Lot 5,245,000,000.00
2. STERILIZER STATION 1 Lot 15,031,623,300.00
3. THRESHING STATION 1 Lot 4,750,809,947.00
4. PRESS STATION 1 Lot 7,326,847,339.15
5. CLARIFICATION STATION 1 Lot 8,506,000,000.00
6. OIL STORAGE STATION 1 Lot 5,916,000,000.00
7. DEPERICARPER STATION 1 Lot 1,766,000,000.00
8. KERNEL STATION 1 Lot 8,045,749,873.00
9. BOILER STATION 1 Lot 16,678,369,591.43
10. POWER HOUSE 1 Lot 6,245,000,000.00
11. RAW WATER TEATMENT PLANT 1 Lot 2,605,104,024.38
12. BOILER FEED WATER TREATMENT PLANT 1 Lot 2,338,000,000.00
13. EFFLUENT TREATMENT PLANT 1 Lot 321,000,000.00
14. PIPINGS AND INSULATION WORK 1 Lot 3,170,000,000.00
15. FIRE FIGHTING EQUIPMENT 1 Lot 345,000,000.00
16. ELECTRICAL WORKS 1 Lot 5,630,000,000.00
17. OTHER 1 Lot 5,840,000,000.00
TOTAL MECHANICAL & ELECTRICAL WORK Rp 99,760,504,074.96
CIVIL WORKS 1 Lot Rp 53,724,535,000.00
TOTAL CIVIL WORKS Rp 53,724,535,000.00
GRAND TOTAL Rp 153,485,039,074.96

PPn 10% Rp 15,348,503,907.50
GRAND TOTAL AFTER PPN Rp 168,833,542,982.45
By.Widi
PRICE (IDR.)
Local Portion Total Local Portion
NO. DESCRIPTION UNIT
Excl. Tax Excl. Tax
(IDR.) (IDR.)
1 2 3 4 5 3x5 :
1. FRUIT RECEIPTING STATION

1.01. Road Weighbridge Cap. 60 ton x 12 m (Mugi/Indodacin) 2 Unit 485,000,000.00 970,000,000.00
1.02. Fruit Loading Ramp 8 bay (16 doors) c/w Catwalk 1 Lot 1,880,000,000.00 1,880,000,000.00
a. Hydraulic System c/w Silinder and Tubing (Eaton/Rexroth/Premier) 1 Lot 360,000,000.00 360,000,000.00
1.03. FFB Conveyor Front of Loading Ramp # 1.2m 1 Unit 580,000,000.00 580,000,000.00
a. Gearbox + Electromotor 22 kW 1 Lot 180,000,000.00 180,000,000.00
1.04. Inclined FFB Conveyor #1.2m 1 Unit 550,000,000.00 550,000,000.00
1.05. FFB Recycle Conveyor #1.0m 1 Unit 390,000,000.00 390,000,000.00
Gearbo + Electromotor 18.5 kW 1 Lot 155,000,000.00 155,000,000.00
Sub Jumlah 5,245,000,000.00
2. STERILIZER STATION
2.01. Horizontal Sterilizer Dia. 2.7m x 26 m c/w Safety Valve, Inlet/Exhaust/Condensate Valve 3 Unit 3,450,000,000.00 10,350,000,000.00
a. Conveyor Inside System C/W Inlet Door Dia. 1.2 m 3 Lot 468,000,000.00 1,404,000,000.00
2.02. Sterilized Fruit Discharge Hopper 3 Unit 20,541,100.00 61,623,300.00
2.03. Hydraulic Fruit Feeding Hopper c/w Sliding Hopper 3 Set 150,000,000.00 450,000,000.00
2.04. Blowdown and Blow Off for sterilizer 1 Unit 335,000,000.00 335,000,000.00
2.05. Sterilizer Control Valve c/w Compressor 3 set 220,000,000.00 660,000,000.00
2.06. Condensate Pit c/w Pompa 4 unit 1 Set 152,000,000.00 152,000,000.00
2.07. Sterilizer Structure and Catwalk (For 4 units) 1 Unit 498,000,000.00 498,000,000.00
2.08. Auto Feeder Scarper # 3 m x 8 m 1 Unit 495,000,000.00 495,000,000.00
a. Gearmotor 11 kW 1 Unit 86,000,000.00 86,000,000.00
2.09. Sterilized Fruit Bunch Conveyor #1.2m 1 Unit 410,000,000.00 410,000,000.00
a. Gearmotor 18.5 kW 1 Unit 130,000,000.00 130,000,000.00
Sub Jumlah 15,031,623,300.00
3. THRESHING STATION
3.01. Inclined Fruit Bunch Scraper Conveyor #1.2m 1 Unit 490,000,000.00 490,000,000.00
3.02. Chute Sterilized Fruit Bunch Conveyor 2 unit 28,554,973.50 57,109,947.00
3.03. Thresher Cap. 30 T and Re Thresher Cap. 30 T 2 Unit 390,000,000.00 780,000,000.00
3.04. Conveyor Under Thresher C/W Gearmotor 5.5 kW 50 rpm 2 Unit 166,000,000.00 332,000,000.00
3.05. Fruit Bottom Cross conveyor C/W Gearmotor 7.5 kW 50 rpm 1 unit 233,000,000.00 233,000,000.00
3.06. MPD (Mass Passed Digester) # 1 m C/W Gearmotor 18.5 kW 12 rpm 1 unit 870,000,000.00 870,000,000.00
3.07. Fruit Distribution / Top Cross Conveyor 1 unit 238,000,000.00 238,000,000.00
3.08. Fruit Recycling Chute 1 unit 48,700,000.00 48,700,000.00
3.09. Horizontal Empty Bunch Conveyor C/W Gearmotor 11 kW 24 rpm 1 Unit 272,000,000.00 272,000,000.00
3.10. Inclined Empty Bunch Conveyor to Excess Area C/W Gearmotor 15 kW 24 rpm 1 Unit 680,000,000.00 680,000,000.00
3.11. Recycle Fruit Conveyor to ReThresher C/W Gearmotor 11 kW 24 rpm 1 unit 280,000,000.00 280,000,000.00
Sub Jumlah 4,750,809,947.00
4. PRESS STATION
4.01. Digester Unjacketed, Cap. 4.000 ltr (GS/VG/Wang Yuen) 4 unit 520,000,000.00 2,080,000,000.00
4.02. Screw Press Cap. 15 - 17 ton TBS/jam (GS/VG/Wang Yuen) 4 unit 760,000,000.00 3,040,000,000.00
4.03. Crude Oil Gutter 1 unit 137,847,339.15 137,847,339.15
4.04. Sand Trap Tank Cap. 7 m3 2 unit 109,000,000.00 218,000,000.00
4.05. Rotary Vibrating Screen Cap. 30 ton Crude oil/jam Double Type (Vibromax/Tapis) 2 unit 156,000,000.00 312,000,000.00
4.06. Crude Oil Pump Cap. 40 m3/Hr Head 35 m (MTP/KSB) 4 unit 65,000,000.00 260,000,000.00
4.07. Crude Oil Tank Cap.20 m3 Model Rectangular 3 section 1 unit 220,000,000.00 220,000,000.00
4.08. Hot Water Tank Cap. 7 m3 1 Unit 86,000,000.00 86,000,000.00
4.09. Press Structure Platform (for 4 units press and digester) 1 unit 898,000,000.00 898,000,000.00
4.10. Vibrating Screen Support Structure (for 2 units Vibrating) 1 unit 75,000,000.00 75,000,000.00
Sub Jumlah 7,326,847,339.15
5. CLARIFICATION STATION
5.01. Continuous Settling Tank Cap. 160 m3 (SUS304 Bottom) 1 unit 1,340,000,000.00 1,340,000,000.00
a. Gearmotor 4kW 300 rpm + Gearbox 3 rpm Final Output 1 Lot 86,000,000.00 86,000,000.00
5.02. M.S Pure Oil Tank Cap. 35 m3 1 unit 239,000,000.00 239,000,000.00
5.03. SS 304 Sludge Tank Cap. 35 m3 (SUS304) 1 unit 695,000,000.00 695,000,000.00
5.04. SS 304 Sludge Feed Tank Cap. 4 m3 (SUS304) 1 unit 145,000,000.00 145,000,000.00
5.05. Desander Pumps Cap. 35m3/hr Head 50 m (MTP/KSB) 2 unit 58,000,000.00 116,000,000.00
5.06. Desander Equipment Cap. 45T FFB/Hr (MTP/Alfa Laval) 2 set 120,000,000.00 240,000,000.00
5.07. ReClaimed Oil Tank Cap. 2 m3 + Sludge Drain Tank Cap. 2 m3 1 Set 54,000,000.00 54,000,000.00
5.08. Vibrating Screen Single Type (Vibromax/Tapis) 1 unit 156,000,000.00 156,000,000.00
5.09. ReClaimed Oil Pump Cap. 25m3/Hr Head 35 m (MTP/KSB) 2 unit 52,000,000.00 104,000,000.00
5.10. Sludge Pump to Fat Pit Cap. 30 m3/Hr Head 25 m (MTP/KSB) 2 unit 58,000,000.00 116,000,000.00
5.11. Heavy Phase Liquid Transfer Pump Cap. 45 m3/hour Head 40m (MTP/KSB) 2 unit 67,000,000.00 134,000,000.00
5.12. Heavy Phase Discharge Line [ 6 inch sch 12.5 x 60,000 mm] 1 lot 145,000,000.00 145,000,000.00
5.13. Vacuum Oil Dryer Cap. 15 ton dried oil/hour 1 unit 185,000,000.00 185,000,000.00
5.14. Dried Oil Pump Cap. 15 m3/hour (SIHI/SPECK) 2 unit 96,000,000.00 192,000,000.00
5.15. Vacuum Pump (SIHI/SPECK) 1 unit 120,000,000.00 120,000,000.00
5.16. Hot Well Tank Cap. 1 m3 1 unit 45,000,000.00 45,000,000.00
5.17. Hot Well Pump Cap. 10 m3/hour (MTP/KSB) 2 unit 35,000,000.00 70,000,000.00
5.18. Oil Room Platform & Structure 1 lot 490,000,000.00 490,000,000.00
5.19. Decanter Cap. 45 Tons Tbs/jam 1 unit 2,800,000,000.00 2,800,000,000.00
a. Solid Conveyor Dia. 350 mm C/W Gearmtoro 4 kW 50 rpm (SUS304) 1 unit 115,000,000.00 115,000,000.00
b. Solid Hopper 1 unit 102,000,000.00 102,000,000.00
5.20. Fat Pit Cap. 120 m3 (Round Model) 1 unit 480,000,000.00 480,000,000.00
5.21. Connecting Platform to Thresher and Kernel Station 1 Set 235,000,000.00 235,000,000.00
5.22 Oil Pump Cap. 20 m3/Hr Head 25 m (MTP/KSB) 2 unit 51,000,000.00 102,000,000.00
Sub Jumlah 8,506,000,000.00
6. OIL DESPATCH STATION

6.01. Oil Storage Tank Cap. 2000 MT 2 Unit 2,300,000,000.00 4,600,000,000.00
6.02. Oil Storage Tank Cap. 1000 MT 1 Unit 980,000,000.00 980,000,000.00
6.03. Oil Despatch Pump Cap. 180 m3/jam (MTP/KSB) 2 Unit 72,000,000.00 144,000,000.00
6.04. Despatch Oil Loading Shed 1 Lot 192,000,000.00 192,000,000.00
Sub Jumlah 5,916,000,000.00
7. DEPERICARPER STATION
7.01. Cake Breaker Conveyor No. 1 C/W Gearmotor 22 kW 55 rpm 1 Unit 624,000,000.00 624,000,000.00
7.02. Depericarper & Ducting 1 Unit 304,000,000.00 304,000,000.00
7.03. Nut Polishing Drum dia. 1.350 mm x 6.000 mm 1 Unit 120,000,000.00 120,000,000.00
7.04. Fibre Cyclone c/w Steel Support Structure 1 Lot 468,000,000.00 468,000,000.00
7.05. Fibre Cyclone ID fan kapasitas 52.000 m3/jam, SP 205 mm wg (Phoenix/Novenco) 1 Unit 140,000,000.00 140,000,000.00
7.06. Fibre cyclone Air Lock dia. 800 C/W Gearmotor 7.5 kW 50 rpm 1 Unit 110,000,000.00 110,000,000.00
Sub Jumlah 1,766,000,000.00
8 STASIUN PENGUTIPAN INTI (KERNEL STATION)

8.01. Wet Nut Conveyor C/W Gearmotor 4 kW 50 rpm 1 Unit 69,000,000.00 69,000,000.00
8.02. Destoner Nut Transport 1 Unit 340,000,000.00 340,000,000.00
8.03. Nut Hopper Cap. 60 m3 (2 Section) 1 Unit 480,000,000.00 480,000,000.00
a. Nut Grading Drum dia. 1.100 mm x 4000 mm 1 Unit 99,000,000.00 99,000,000.00
8.04. Nut Feeder - Vibrating Feeder Cap. 6 ton Nut/Hr c/w Magnetic trap (Eriz) 2 Unit 24,000,000.00 48,000,000.00
8.05. Ripple Mill Cap. 6T Nut/hr (VG/CB) 2 Unit 112,000,000.00 224,000,000.00
8.06. CM Conveyor 1 Unit 78,000,000.00 78,000,000.00
8.07. CM Elevator 1 Unit 162,000,000.00 162,000,000.00
8.08. Cracked Mixture Winnower No1, Column, Ducting, Cyclone & Airlock 1 lot 328,000,000.00 328,000,000.00
8.09. Cracked Mixture Winnower No 1 Fan 1 Unit 99,000,000.00 99,000,000.00
8.10. Split Airlock To Winnower Column No.1 1 Unit 48,000,000.00 48,000,000.00
8.11. Split Airlock To Winnower Column No.2 1 Unit 48,000,000.00 48,000,000.00
8.12. Cracked Mixture Winnower No 2, Column, Ducting, Cyclone & Airlock 1 Unit 328,000,000.00 328,000,000.00
8. 13. Cracked Mixture Winnower No. 2 Fan 1 Unit 99,000,000.00 99,000,000.00
8.14. Clay Bath 2 Unit 250,000,000.00 500,000,000.00
8.15. Wet Kernel Conveyor 1 Unit 63,000,000.00 63,000,000.00
8.16. Wet Kernel Elevator 1 Unit 180,000,000.00 180,000,000.00
8.17. Top Wet Kernel Distribution Conveyor 1 Unit 54,000,000.00 54,000,000.00
8.18. Kernel Silo Dryers c/w Fan dan Double Heater (Fan Phoenix/Novenco and Heater) 2 Unit 460,000,000.00 920,000,000.00
8.19. Dried Kernel Conveyor 1 Unit 69,000,000.00 69,000,000.00
8.20. Pneumatic Dry Kernel Transport 1 Unit 190,000,000.00 190,000,000.00
8.21. Dry Kernel Transport Fan Cap. 6 Ton Kernel Per Hour 1 Unit 108,000,000.00 108,000,000.00
8.22. Dry Kernel Transport cyclone 1 Unit 68,000,000.00 68,000,000.00
8.23. Kernel Distribution Conveyor On Top of Kernel Bulk Silo 1 Unit 82,000,000.00 82,000,000.00
8.24. Kernel Bulking Silos Cap. 220 m3 2 Unit 1,430,000,000.00 2,860,000,000.00
8.25. Kernel Plant Maintenance Platform & Structure 1 lot 155,749,873.00 155,749,873.00
8.26. Pneumatic Shell Transport 1 Unit 170,000,000.00 170,000,000.00
8.27. Shell Transport Fan Cap. 6 Ton Shell Per Hour 1 Unit 108,000,000.00 108,000,000.00
8.28. Shell Transport cyclone 1 Unit 68,000,000.00 68,000,000.00
Sub Jumlah 8,045,749,873.00
9. BOILER HOUSE
9.01. Shell Hopper 1 Unit 230,000,000.00 230,000,000.00
9.02. Shell and Fibre Conveyor #760 mm C/W Gearmotor 15 kW 24 rpm 1 Unit 690,000,000.00 690,000,000.00
9.03. Distribution Boiler fuel Conveyor Dia. 700 mm 1 Unit 468,000,000.00 468,000,000.00
9.04. Return Fuel Conveyor Dia. 700 mm 1 Unit 455,000,000.00 455,000,000.00
9.05. Boiler Operation Platform 1 Lot 131,369,591.43 131,369,591.43
9.06. Steam Boiler Cap. 35 Ton 30 Barg Saturated Steam (Atmindo/Boilermech) 1 Unit 14,324,000,000.00 14,324,000,000.00
9.07. Recycle Fuel Conveyor #760 mm (Model S) C/W Gearmotor 15 kW 24 rpm 1 Unit 380,000,000.00 380,000,000.00
Sub Jumlah 16,678,369,591.43
10. POWER STATION

10.01. Turbin Uap 1500 kW Sinkronable (Prime/Shinko) 1 Unit 3,700,000,000.00 3,700,000,000.00
a. Steam Separator Dia. 8 in PN40 1 Unit 140,000,000.00 140,000,000.00
10.02. Mesin diesel 750 kVA Sinkronable (Cummins/MTU) 2 Unit 820,000,000.00 1,640,000,000.00
10.03. Mesin diesel 175 kVA (Cummins/MTU) 1 Unit 320,000,000.00 320,000,000.00
10.04. Diesel daily tank Cap. 1.000 ltr 1 Unit 15,000,000.00 15,000,000.00
10.05. Diesel Storage Tank 1 Unit 120,000,000.00 120,000,000.00
10.06. Back Pressure Vessel + Blow off Chamber 1 Unit 265,000,000.00 265,000,000.00
10.07. Diesel Feed Pump (Gearpump) 1 Unit 26,000,000.00 26,000,000.00
10.08. Turbine Water Recycling Tank c/w Pump 1 unit 19,000,000.00 19,000,000.00
Sub Jumlah 6,245,000,000.00
11. RAW WATER TREATMENT PLANT

11.01. Raw Water Pump Cap. 60 m3/Jam (MTP/KSB) 2 Unit 102,000,000.00 204,000,000.00
11.02. Chemical Metering Pumps – [Three (3) units] (Diagfram Type) 3 Unit 65,000,000.00 195,000,000.00
11.03. Clarifier Tank Cap. 160 m3 1 unit 465,000,000.00 465,000,000.00
11.04. Filtered Water Pressurised Ring pump – Two (2) units (MTP/KSB) 2 unit 102,000,000.00 204,000,000.00
11.05. Clarified water pumps Cap. 50 m3/jam(MTP/KSB) 2 Unit 102,000,000.00 204,000,000.00
11.06. Pressure Sand Filter 2 Unit 134,652,012.19 269,304,024.38
11.07. Elevated Water Tank c/w Structure Cap. 60 T + 20 T 1 Lot 577,000,000.00 577,000,000.00
11.08. Chemicals Metering Pump {ONE(1)set } (Diagfram Type) 1 Unit 65,000,000.00 65,000,000.00
11.09. Raw Water Delivery Line from Reservoir (Estimate 285 m) 1 lot 320,000,000.00 320,000,000.00
11.10. Raw Water Flowmeter Dia. 6 in dan 4 in 1 Unit 12,800,000.00 12,800,000.00
11.11. Valves For Raw Water Main [One(1)Lot] 1 lot 43,000,000.00 43,000,000.00
11.12. Interconnecting Piping and Valves 1 lot 46,000,000.00 46,000,000.00
Sub Jumlah 2,605,104,024.38
12. BOILER WATER TREATMENT

12.01. Boiler Feed Water Treatment Plant
12.02. Booster Pumps Cap. 40 m3/Jam (MTP/KSB) 2 Unit 98,000,000.00 196,000,000.00
12.03. Demin Plant Cap. 30 T per Jam 2 Unit 345,000,000.00 690,000,000.00
12.04. Boiler Feed Water Tank Cap. 90 m3 (SUS304) 1 Unit 698,000,000.00 698,000,000.00
12.05. Feed Water Transfer Pump (MTP/KSB) 2 Unit 98,000,000.00 196,000,000.00
12.06. Thermal Deaerator Cap. 35 T c/w Structure 1 Unit 380,000,000.00 380,000,000.00
12.07. Chemical Metering Pump (Diagfram Type) 2 Unit 65,000,000.00 130,000,000.00
12.08 Interconnecting Piping & Valves 1 unit 48,000,000.00 48,000,000.00
Sub Jumlah 2,338,000,000.00
13. EFFLUENT TREATMENT PLANT

13.01. Interconnecting Piping and Valves 1 lot 225,000,000.00 225,000,000.00
13.02. Anaerobic Circulation and Recycling Pump 1 lot 96,000,000.00 96,000,000.00
Sub Jumlah 321,000,000.00
14. Pipings, Valves and Insulation Works

14.01 Steam Piping complete Valves, Flanges and Fitting 1 lot 1,250,000,000.00 1,250,000,000.00
14.02 Oil and Sludge Piping complete Valves, Flanges and Fitting 1 lot 1,040,000,000.00 1,040,000,000.00
14.03 Water Piping complete Valves, Flanges and Fitting 1 lot 880,000,000.00 880,000,000.00
Sub Jumlah 3,170,000,000.00
15. Fire Fighting Equipment

a. Fire fighting diesel pumpsets 1 Lot 107,000,000.00 107,000,000.00
b. Outdoor hydrant c/w 60 mm Fitting, Canvas, Hoses, Coupling and Piping system 1 Lot 160,000,000.00 160,000,000.00
c. Fire extinguisher 1 Lot 78,000,000.00 78,000,000.00
Sub Jumlah 345,000,000.00
16. Electrical Works

(i) Switchboard 1 Lot 935,000,000.00 935,000,000.00
(ii) Motor Control Centers, Starters and Distributing Boards 1 Lot 1,200,000,000.00 1,200,000,000.00
(iii) Cabling and Trays System 1 Lot 2,920,000,000.00 2,920,000,000.00
(iv) Wall Socket Outlets 1 Lot 150,000,000.00 150,000,000.00
(v) Scope of Supply (Lighting, Ligthening arrester, etc) 1 Lot 425,000,000.00 425,000,000.00
Sub Jumlah 5,630,000,000.00
17. Other
(i) Engineering Design & Drawings 1 lot - -
(ii) Premininaries (Temporary housing, water, electric, security and tools) 1 lot 570,000,000.00 570,000,000.00
(iii) Mobilisation & Demobilisation 1 lot 1,460,000,000.00 1,460,000,000.00
(iv) Engineering & Supervisor 1 lot 600,000,000.00 600,000,000.00
(v) Insurance 1 lot 350,000,000.00 350,000,000.00
(vi) Testing & Comissioning 1 lot 650,000,000.00 650,000,000.00
(vii) Trainning Operator 1 lot 250,000,000.00 250,000,000.00
(viii) Workshop Tools (Krisbow/China) 1 Lot 1,050,000,000.00 1,050,000,000.00
(ix) Laboratory Equipment (Supply by Owner) 1 Lot 680,000,000.00 680,000,000.00
(x) Lubication and Oil (Pertamina Brand) 1 Lot 230,000,000.00 230,000,000.00
Sub Jumlah 5,840,000,000.00
Total Mekanikal & Electrical Works 99,760,504,074.96

By.Widi
0822 8591 6770
Quantity
NO. DESCRIPTION UNIT PRICE TOTAL
Total Unit Volume Satuan
(IDR) (IDR)
1 2 3 4 5 6 7 5x7x3:
A PRIMMENILARY WORKS
A.1 - Demob dan Mobilisasi 1 Lot 375,000,000.00 375,000,000.00
A.2 - Temporary Barak, Store and Direksi Kit 1 Lot 485,000,000.00 485,000,000.00
A.3 - Asuransi Tenaga Kerja 1 Lot 60,000,000.00 60,000,000.00
A.4 - Design Drawing Project 1 Lot - -
A.5 - Pailing Work (Spun Pile Dia. 250mm K500) 1 Lot 4,600,000,000.00 4,600,000,000.00
A.6 - Pekerjaan Cut and Fill Pabrik 1 Lot 4,350,000,000.00 4,350,000,000.00
Sub Total Cost Primmenilary Works 9,870,000,000.00
GRAND TOTAL COST . A 9,870,000,000.00
B CIVIL WORKS
B.1 FACTORY BUILDING
B.1.a - Foundation Padestal & Sloof Main Building Process 1 Lot 98.00 M3 6,505,102.04 637,500,000.00
B.1.b - Floor & Selasar Main Buliding Process K250 1 Lot 535.00 M3 2,654,205.61 1,420,000,000.00
B.1.c - Ceramic Tile ( Power House, Clarification & BWT) 1 Lot 288.00 M2 1,225,388.89 352,912,000.00
B.1.d - Drainage Main Building Process 1 Lot 438.00 M' 1,077,625.57 472,000,000.00
B.1.e Steel Structure Building -
B.1.e.1 - Main Building Process Size : 28 x 108 x 15 Mtr + Building Boiler Water Treatment Plant 1 Lot 215,000.00 Kg 21,802.33 4,687,500,000.00
B.1.e.2 - Main Building Sterilizer Size : 26 x 36 x 12 Mtr 1 Lot 77,000.00 Kg 23,532.47 1,812,000,000.00
B.1.f - Roofing and Claiding -
B.1.f.1 - Roofing Main Building 0,45 Mm + Nok Rabung 1 Lot 7,731.10 M2 134,418.13 1,039,200,000.00
B.1.f.2 - Claiding Main Building 0,35 Mm + Cladding Fiberglass + Flashing 1 Lot 4,572.22 M2 136,476.25 624,000,000.00
B.1.g - Concrete Road K250 1 Lot 1,415.00 M3 4,290,459.36 6,071,000,000.00
B.1.h - Concrete Apron K250 Tebal 20 cm (M8x2) 1 Lot 408.00 M3 3,922,058.82 1,600,200,000.00
B.1.i - Drainage Road 1 Lot 811.00 M' 1,429,839.70 1,159,600,000.00
B.1.j - Gate & Fence -
B.1.k - Gate 1 Lot 20.00 M 3,629,400.00 72,588,000.00
B.1.k.1 - Fence 1 Lot 1,031.00 M 856,159.07 882,700,000.00
B.1.k.2 - Brickwall Partitions 1 Lot 288.00 M2 1,565,104.17 450,750,000.00
B.1.l - Painting 1 Lot 292,000.00 Kg 2,736.99 799,200,000.00
B.1.m - Turfing 1 Lot 5,052.00 M2 41,052.06 207,395,000.00
Sub Total Cost Factory Building 22,288,545,000.00
B.2 MACHINERY FOUNDATION

B.2.a Fruit Reception Station
B.2.a.1 - Foundation Weight Bridge Capacity 50.000 Kg + Pondasi Building Weight Bridge 2 Unit 60.59 M3 6,849,088.99 830,000,000.16
B.2.a.2 - Foundation Loading Ramp 8 Bays (16 Doors) + Ramp Stoper 1 Lot 61.54 M3 13,000,484.11 800,000,000.00
B.2.a.3 - Foundation Scrapper Bar Structure 1 Lot 2.65 M3 12,443,438.91 33,000,000.00
B.2.a.4 - Foundation Fruit Unloading Ramp 1 Lot 39.45 M3 12,420,785.80 490,000,000.00
B.2.a.5 - Foundation Horizontal Scrapper FFB Conveyor 1 Lot 4.63 M3 12,530,245.42 58,000,000.00
B.2.a.6 - Foundation Inclened Scrapper FFB Conveyor 1 Lot 4.57 M3 12,691,466.08 58,000,000.00
B.2.a.7 - Foundation Horizontal Scrapper SFB Conveyor 1 Lot 0.91 M3 12,464,737.91 11,400,000.00
B.2.a.8 - Retaining Wall Concrete 1 Lot 64.57 M3 7,216,750.29 466,000,000.00
B.2.a.9 - Retaining Wall Batu Kali 1 Lot 384.18 M3 2,621,920.05 1,007,284,000.00
B.2.a.10 - Balok Retaining Wall Batu Kali 1 Lot 65.31 M3 6,337,432.05 413,866,000.00
Sub Total Cost Fruit Reception Station 4,167,550,000.00
B.2.b Sterilizer Station

B.2.b.1 - Foundation Structure and Platform Sterilizer Vertical ( Untuk 3 Unit Sterilizer ) 1 Lot 9.35 M3 7,704,654.90 72,000,000.00
B.2.b.2 - Foundation Horizontal Sterilizer 3 Lot 110.00 M3 2,133,333.33 703,999,998.90
B.2.b.3 - Foundation Auto Feeder Scrapper 1 Lot 0.79 M3 10,149,064.38 8,000,000.00
B.2.b.4 - Foundation Blowdown dan Blowoff Silincer 1 Unit 6.79 M3 6,479,879.24 44,000,000.00
B.2.b.5 - Condensate Pit Sterilizer 1 Lot 47.79 M3 5,607,548.01 268,000,000.00
B.2.b.6 - Foundation Condensate Pump 2 Unit 0.40 M3 6,250,000.00 5,000,000.00
B.2.b.7 - Foundation Scraper Bar Structure 1 Lot 2.67 M3 10,673,400.67 28,530,000.00
B.2.b.8 - Foundation Support Structure Platform 1 Lot 2.51 M3 12,360,446.57 31,000,000.00
B.2.b.9 - Foundation Condensate Pit Building 1 Lot 1.25 M3 15,958,507.88 20,000,000.00
Sub Total Cost Sterilizer Station 1,180,530,000.00
B.2.c Threshing Station

B.2.c.1 - Foundation Inclened Fruit Bunch Scrapper Conveyor 1 Unit 1.50 M3 12,416,555.41 18,600,000.00
B.2.c.2 - Foundation Structure Threshing 2 Unit 6.05 M3 3,638,649.07 44,000,000.01
B.2.c.3 - Foundation Bottom Cross Conveyor 1 Lot 1.31 M3 10,806,697.11 14,200,000.00
B.2.c.4 - Foundation Structure Horizontal Empty Bunch Conveyor 1 Lot 4.42 M3 10,869,565.22 48,000,000.00
B.2.c.5 - Foundation Structure Bunch Press 1 Lot 1.31 M3 10,958,904.11 14,400,000.00
B.2.c.6 - Foundation MPD 1 Unit 3.15 M3 11,428,571.43 36,000,000.00
B.2.c.7 - Foundation Structure Incleaned Empty Bunch Conveyor 1 Lot 4.57 M3 10,940,919.04 50,000,000.00
Sub Total Cost Threshing Station 225,200,000.00
B.2.d Pressing Station

B.2.d.1 - Foundation Fruit Scrapper 1 Lot 1.71 M3 10,981,308.41 18,800,000.00
B.2.d.2 - Foundation Structure Sand Trap Tank 2 Unit 1.81 M3 3,201,307.02 11,600,000.01
B.2.d.3 - Foundation Structure Vibrating Screen Double Deck 2 Unit 0.82 M3 3,280,680.44 5,400,000.00
B.2.d.4 - Foundation Structure Crude Oil Tank 1 Lot 2.69 M3 6,547,619.05 17,600,000.00
B.2.d.5 - Foundation Pump 4 Unit 1.60 M3 1,625,000.00 10,400,000.00
B.2.d.6 - Foundation Structure Presshing 1 Lot 8.46 M3 6,619,385.34 56,000,000.00
Sub Total Cost Presshing Station 119,800,000.00
B.2.e Clarification Station

B.2.e.1 - Foundation Countinuous Selting Tank 1 Lot 4.12 M3 13,592,233.01 56,000,000.00
B.2.e.2 - Foundation Pure Oil Tank 1 Lot 1.56 M3 20,495,281.28 32,000,000.00
B.2.e.3 - Foundation SludgeTank 1 Lot 1.56 M3 20,495,281.28 32,000,000.00
B.2.e.4 - Foundation Sludge Centrifuge 3 Unit 19.81 M3 2,528,352.68 150,259,999.77
B.2.e.5 - Foundation Hot Well Tank 1 Lot 1.00 M3 10,525,316.04 10,528,000.00
B.2.e.6 - Foundation Sludge Drain Tank and Reclaimed Oil Tank 1 Lot 3.96 M3 9,460,637.53 37,440,000.00
B.2.e.7 - Foundation Fat Fit 2 Unit 24.90 M3 9,237,838.19 460,000,000.24
B.2.e.8 - Foundation Structure Building Fat Fit Sludge Recovery 1 Lot 0.84 M3 19,047,619.05 16,000,000.00
B.2.e.9 - Foundation Sludge Pump 4 Unit 1.60 M3 3,250,000.00 20,800,000.00
B.2.e.10 - Foundation Structure and Platform Clarification 1 Lot 2.98 M3 18,765,183.88 56,000,000.00
Sub Total Cost Clarification Station 871,028,000.00
B.2.f Oil Despacth Station

B.2.f.1 - Foundation Oil Storage Tank 1 Unit Cap 2.000 Ton 1 Lot 538.12 M3 2,051,602.26 1,104,000,000.00
B.2.f.2 - Asphalt Sand Mix Oil Storage Tank 2 Unit Cap 2.000 Ton 1 Lot 855.20 M2 549,579.05 470,000,000.00
B.2.f.3 - Foundation Loading Shed 1 Lot 2.94 M3 14,731,972.79 43,312,000.00
B.2.f.4 - Foundation Oil Despatch Pump 2 Unit 0.40 M3 3,750,000.00 3,000,000.00
Sub Total Cost Despatch Station 1,620,312,000.00
B.2.g Depericarper Station

B.2.g.1 - Foundation Structure Cake Breaker Conveyor 1 Lot 2.53 M3 7,269,135.80 18,400,000.00
B.2.g.2 - Foundation Structure Depericarper 1 Lot 1.90 M3 8,405,568.69 16,000,000.00
B.2.g.3 - Foundation Structure Nut Polishing Drum 1 Lot 0.93 M3 8,620,689.66 8,000,000.00
B.2.g.3 - Foundation Structure Transfer Nut Pneumatic System 1 Lot 0.13 M3 20,022,413.15 2,680,000.00
B.2.g.4 - Foundation Structure and Platform Fibre Cyclone dan Shell Cyclone 1 Lot 2.84 M3 7,753,303.96 22,000,000.00
B.2.g.5 - Foundation Fan Fibre Cyclone 1 Lot 3.05 M3 6,444,517.40 19,630,000.00
Sub Total Cost Depericarper Station 86,710,000.00
B.2.h Kernel Recovery Station

B.2.h.1 - Foundation Structure Nut Silo 1 Lot 2.58 M3 9,317,927.69 24,000,000.00
B.2.h.2 - Foundation CM Elevator 1 Lot 0.39 M3 27,303,858.93 10,684,000.00
B.2.h.3 - Foundation CM Conveyor 1 Lot 0.39 M3 14,694,607.72 5,750,000.00
B.2.h.4 - Foundation Structure LTDS I + II 1 Lot 1.42 M3 7,887,323.94 11,200,000.00
B.2.h.5 - Foundation Fan LTDS I + II 4 Unit 9.24 M3 1,694,854.69 62,611,999.90
B.2.h.6 - Foundation Structure Clay Bath Separator and Vibrating Screen 1 Lot 2.46 M3 13,008,130.08 32,000,000.00
B.2.h.7 - Foundation Structure Kernel Elevator 1 Lot 1.17 M3 7,326,007.33 8,600,000.00
B.2.h.8 - Foundation Structure Kernel Silo 3 Unit 4.55 M3 1,996,332.97 27,220,000.05
B.2.h.9 - Foundation Fan Kernel Silo 3 Unit 3.92 M3 665,444.32 7,826,423.74
B.2.h.10 - Foundation Structure Dry Kernel Conveyor Auger 1 Lot 1.85 M3 13,441,734.42 24,800,000.00
B.2.h.11 - Foundation Fan Transfer Pneumatic Shell System 1 Lot 0.82 M3 14,749,694.75 12,080,000.00
B.2.h.12 - Foundation Structure Kernel Bulking Silo 1 Lot 10.72 M3 9,114,986.48 97,740,000.00
Sub Total Cost Kernel Recovery Station 346,946,000.00
B.2.i Water Treatment Station

B.2.i.1 - Foundation Water Pump and Water Intake Pump 4 Unit 1.60 M3 468,203.13 2,996,500.03
B.2.i.2 - Foundation Structure Water Clarifier Tank 1 Unit 17.04 M3 7,510,089.19 128,000,000.00
B.2.i.3 - Foundation Water Basin Cap. 200 M³ 1 Unit 69.69 M3 5,464,590.66 380,800,000.00
B.2.i.4 - Foundation Sand Filter 2 Unit 1.01 M3 3,690,476.19 7,440,000.00
B.2.i.5 - Foundation Water Tower Tank 1 Unit 6.43 M3 10,261,194.03 66,000,000.00
B.2.i.6 - Foundation Boiler Feed Water Tank 1 Unit 17.87 M3 4,523,964.40 80,854,000.00
B.2.i.7 - Foundation Boiler Feed Water Pump 2 Unit 0.80 M3 3,682,500.00 5,892,000.00
B.2.i.8 - Foundation Structure Deaerator 1 Unit 4.27 M3 7,319,896.88 31,234,000.00
B.2.i.9 - Foundation Water Treatment Chemical 1 Lot 1.20 M3 14,733,333.33 17,680,000.00
B.2.i.10 - Foundation Softener 1 Lot 5.96 M3 4,620,653.44 27,544,000.00
Sub Total Cost Water Treatment Station 770,762,000.00
B.2.j Boiler Station

B.2.j.1 - Foundation Boiler Capacity 35.000 Kg/steam + Chimney 1 Lot 118.11 M3 6,434,679.54 760,000,000.00
B.2.j.2 - Foundation Firring Platform Firring Fuel Boiler 1 Lot 2.46 M3 10,337,599.02 25,446,000.00
B.2.j.3 - Foundation Structure Under Cyclone Fuel Screw Conveyor 1 Lot 3.33 M3 10,216,346.15 34,000,000.00
B.2.j.4 - Foundation Structure Inclened Fuel Screw Conveyor 1 Lot 0.78 M3 11,882,202.30 9,280,000.00
Sub Total Cost Boiler Station 828,726,000.00
B.2.k Power House Station

B.2.k.1 - Foundation Daily Fuel Tank 1 Unit 0.65 M3 14,832,713.75 9,576,000.00
B.2.k.2 - Foundation Fuel Storage Tank 1 Unit 2.13 M3 14,719,899.73 31,380,000.00
B.2.k.3 - Foundation Genset Capacity 200 Kva 176 Kw 1 Unit 4.04 M3 12,371,644.19 50,000,000.00
B.2.k.4 - Foundation Genset Capacity 500 Kva 400 Kw 2 Unit 22.19 M3 5,632,091.93 249,999,999.99
B.2.k.5 - Foundation Turbine Capacity 1.500 Kva 2 Unit 14.94 M3 5,757,514.90 172,000,000.12
B.2.k.6 - Foundation Box Panel 1 Lot 8.35 M3 7,496,287.43 62,594,000.00
B.2.k.7 - Foundation Back Pressure Vessel 1 Lot 3.01 M3 10,634,762.38 32,000,000.00
B.2.k.8 - Foundation Steam Separator 1 Lot 0.43 M3 11,489,395.91 4,916,000.00
Sub Total Cost Power House Station 612,466,000.00
Total Cost Foundation Machinnery 10,830,030,000.00
B.3 ANCILLARY BUILDING

B.3.a - Main Office & Lab Building Size 12 Mtr x 24 Mtr x 4 Mtr 1 Unit 288.00 M2 4,479,166.67 1,290,000,000.00
B.3.b - Guard House Size 3,5 Mtr x 3,5 Mtr x 3 Mtr 1 Unit 12.25 M2 8,154,122.45 99,888,000.00
B.3.c - Toilet Block Size 3 Mtr x 6,5 Mtr x 3,3 Mtr 1 Unit 19.50 M2 8,153,128.21 158,986,000.00
B.3.d - Motorcycle Park Area Size 4 Mtr x 12 Mtr 1 Unit 48.00 M2 3,916,666.67 188,000,000.00
B.3.e - Car Park Area Size 6 Mtr x 24 Mtr 1 Unit 144.00 M2 2,118,055.56 305,000,000.00
B.3.f - Oil Loading Sheed + Pump House Size 19,45 Mtr x 16 Mtr 1 Unit 311.20 M2 1,288,560.41 401,000,000.00
B.3.g - Water Treatment Pump House Size 8 Mtr x 4 Mtr x 3,5 Mtr 1 Unit 32.00 M2 6,735,937.50 215,550,000.00
B.3.h - Raw Water Pump House Size 3 Mtr x 4 Mtr x 3,5 Mtr 1 Unit 12.00 M2 6,735,833.33 80,830,000.00
B.3.i - Effluent Pump House Size 3 Mtr x 4 Mtr x 3,5 Mtr 1 Unit 12.00 M2 6,735,833.33 80,830,000.00
B.3.j - B3 House Size 3 Mtr x 6 Mtr x 3,5 Mtr 1 Unit 18.00 M2 6,735,555.56 121,240,000.00
B.3.k - Workshop and Store Size 12 Mtr x 36 Mtr x 6 Mtr 1 Unit 288.00 M2 2,395,833.33 690,000,000.00
B.3.l - Musholla Size 6 Mtr x 6 Mtr x 3,5 Mtr 1 Unit 36.00 M2 3,611,111.11 130,000,000.00
B.3.m - Ruang Operator Weigh Bridge Size 3,5 Mtr x 6 Mtr 1 Unit 21.00 M2 2,571,428.57 54,000,000.00
Sub Total Cost Ancillary Building 3,815,324,000.00
B.4 KOLAM LIMBAH

B.4.a - Stone Pitching Kolam Limbah 1
B.4.a.1 - Balok Uk. 200 x 300 mm 1 Lot 3.36 M3 7,980,357.14 26,814,000.00
B.4.a.2 - Balok Uk. 150 x 200 mm 1 Lot 7.85 M3 516,248.98 4,054,000.00
B.4.a.3 - Pasangan Batu Kali Tebal 20 cm 1 PC : 3 PS 1 Lot 260.00 M2 516,153.85 134,200,000.00
B.4.b - Stone Pitching Kolam Limbah 2 -
B.4.b.1 - Balok Uk. 200 x 300 mm 1 Lot 3.36 M3 7,980,357.14 26,814,000.00
B.4.b.2 - Balok Uk. 150 x 200 mm 1 Lot 7.85 M3 516,248.98 4,054,000.00
B.4.b.3 - Pasangan Batu Kali Tebal 20 cm 1 PC : 3 PS 1 Lot 260.00 M2 516,153.85 134,200,000.00
Sub Total Cost Kolam Limbah 330,136,000.00
B.5 HOUSING
B.5.a - Manager House - 80 m2 1 Unit 1.00 bh 216,000,000.00 216,000,000.00
B.3.b - Assistant House G2 - 54 m2 3 Lot 1.00 bh 286,200,000.00 858,600,000.00
- Mandor House G2 - 45 m2 3 Lot 1.00 bh 238,500,000.00 715,500,000.00
- Staff House G6 - 37 m2 7 Lot 1.00 bh 577,200,000.00 4,040,400,000.00
- Guest House - 120 m2 with 4 Rooms 1 Unit 1.00 bh 348,000,000.00 348,000,000.00
- Kantin - 20 m2 2 Unit 1.00 bh 50,000,000.00 100,000,000.00
- Klinik - 120 m2 1 Unit 1.00 bh 312,000,000.00 312,000,000.00
Sub Total Cost Housing 6,590,500,000.00
TOTAL B1 + B2 + B3 + B4 53,724,535,000.00
TOTAL CIVIL WORKS
By.Widi
0822 8591 6770
PMKS PT. BANGKIT PUTRA PERKASA GRUP
TECHNICAL SPECIFICATIONS MECHANICAL, ELECTRICAL & CIVIL
WORKS PALM OIL MILL CAPACITY : 45 TON FFB/HR
1. Fruit Reception Station
1.01 Road Weighbridge (Mugi/Indodacin)
The Avery Load Cell type road weighbridge shall have the following
specifications:
Quantity : One (1) unit

Maximum capacity : 60,000 kg x 10 kg
Steel Flat form Size : 12 m x 3 m x 12.5 m
Digital Readout : 0 – 50,000 kg x 10 kg
No of Load cells : Four (4) with built in surge suppressor
Accessories : 1 set of printer & computers
1.02 Fruit Loading Ramp 8 Bay (16 doors) c/w Catwalk
Function : - To receive and store FFB for processing.
- To transfer FFB from fruit hopper into fruit cages.
Specification :
Quantity : One (1) line of 8 bays (16 doors)
Storage :
Capacity : 20-25 tons of FFB, each bay
Type : Top-down vertical slidding gate.
Construction : - The main supporting column would be adequately

size universal column. The main slope support shall be of
u-beam with channel section installed angle of 26-27
degree to horizontal.
- The sides plate would be 6mm thick m.s plate and braced
with 50 x 50 x 5 angle.
- The hopper decking is formed from 6 mm thick mild steel
plate with middle 3000 mm section of 50 x 50 x 6 mm m.s
tee bars with 10mm gap between each other.
- The bay are emptied by gravity into FFB conveyor when
individual sliding door is opened.
1
- Anti-Spillage side plates to reduce spillage of loose fruit
shall be installed.
- Each sliding door is opened by a hydraulic cylinder of
75mm bore diameter installed at the bottom of the door.
The control for the door shall be through hydraulic
directional control valves which in turn are fed by an
electrical driven hydraulic pump.
- One (1) hydraulic powerpacks would be supplied
Eaton/Premier/ Rexroth Brand.
- The pump driven by 5.5 Hp electrical motor.
- The control valves are grouped in pairs of two (2) to allow
easy operation and repair.
- The door control valve will be installed along the platform
close to the door to allow good visual control.
- An operating platform would be constructed along the full
length of the FFB conveyor.
- The operating platform would be covered with grating. 1
¼” dia. black steel pipe handrailing shall be provided.
1.03 FFB Conveyor Front of Loading Ramp #1.2 m
Function : - To convey FFB from loading ramp to the Inclined FFB

conveyor.
Specification :
Type : Scrapper bar, twin chain.
Width : 1200 mm width
Length : Approx. 61 m
Capacity : 45 ton FFB/hr
Final Rpm : 8 at Unit Machine
Construction : - The top and bottom carrier frame shall be fabricated from
150mm x 75mm x 24 kg/m RSC with 9 thick by 75mm wide ms
flats chain liner. The entire frames shall be rigidly braced
vertically and diagonally with 75 mm x 75
mm x 6 mm ms. angles. The whole conveyor and platform
shall be supported by frame structure suitably braced and
2
strutted by ms angles. Proper access staircase and
expanded metal walkway shall be provided.
Conveyor chain shall be with 50.000 lbf. The head and tail
shaft shall be of 100mm dia EN 19 shafts. The plumber
block bearings for head shaft and take up bearing for tail
shaft shall be of NTN make. Scraper bars of 65 mm NB
schedule 40 pipes shall be bolted through the hollow pin
conveyor chain using HT bolts and nuts.
The drive shall consist of a 22KW Motor coupled with

Gearbox motor via transmission sprocket and chain. The
final speed of conveyor shall be 8 rpm.
1.04. Inclined FFB Conveyor # 1.2 m
Function : - To convey FFB from FFB front loading ramp conveyor to

the FFB Feeding Conveyor..
Specification :
3
The drive shall consist of a 22KW Motor coupled with

Gearbox via transmission sprocket and chain. The final
speed of conveyor shall be 7 rpm.
1.05. FFB Recycle Conveyor FFB # 1m
Function : - To return back to inclined FFB Conveyor for excess Fruit

convey FFB from FFB Feeding conveyor.
Specification :
4
The drive shall consist of a 15KW geared motor via
transmission sprocket and chain. The final speed of
conveyor shall be 8 rpm
2. Sterilizer Station
2.01. Horizontal Sterilizer Dia. 2.7m x 26 m C/W Conveyor Inside # 1.2m
3(Three) unit Sterilizer Supply and insta lled by Cont racto r .
Type : Horizontal Sterilizer, Twin

Doors Diameter 2.7 m and 1 (One) Door Diameter
1.2m
Dimensi : ∅ 2.7 m x 26 m.
Tebal Shell Plate : 16 mm.
Material Shell Plate : ASTM SA 516 grade 70.
Liner Mild Steels : No Liner

2
Tekanan Kerja : 3.5 kg/cm .
Pintu : “Putratech/Atmindo” tipe Quick
opening and closing, with Stainless
Steel groove. Liner door full stainless
steel 4 mm.
Isolasi : Rockwool #80 with thickness 50 mm
and cover 0.7 mm Aluminium cladding at whole body of
sterilizer accept the doors.
Steam Diffuser : For Distribution the steam at the body
of sterilizer and make from Seamless
Pipa sch. 40 diamter 8”.
Include : 1 (One) unit Non Return Valve Dia. ∅
8" PN 16 and Butter Fly Valve with Double Acting fail save spring
return diaphragm actuator dengan manual override.
: 1 (One) unit Steam outlet valve ∅
8" Butterfly Type and double acting fail
save spring return diaphragm actuator
dengan manual override.
5
: 1 (One) unit B a l l V a l v e C ondensate
∅
8" with fails close manual over ride

pressure up to BS 1952.
With double acting fail save spring

return diaphragm actuator + manual
override.
: 1 (One) unit Safety Valve Ari

Armaturen SV 97-663.D/G Fig 901 Ø
6” x Ø 10” PN 25.
2.02. Sterilized Fruit Discharge Hopper
Function : To hold SFB and transfer to SFB Conveyor as a feeder
Specification :
Quantity : Three (3) units
Type : Open chute from 6 mm MS Plate with U Channel Support
support
2.03. Hydraulic Fruit Feeding Hopper c/w Sliding Hopper

Function : The Hopper to Feed the FFB to Inlet Doors of Sterilizer
Specification :
Quantity : Three (3) units
Type : Hydraulic Powerpack for Inlet Chute, Cylinder complete piping

and Fitting
Brand : Eaton/Premier/Rexroth
6
2.04. Blowdown and Blow Off For Sterilizer
Function : To receive and reduce the noise level of the steriliser

condensate blowdown and exhaust steam.
Construction :
The cyclone blowdown silencer shall be fabricated from 8/6mm

thick MS plate for the bottom section and 6mm thick for the top
section for 10 m height. For Exhaust Silencer is share with Blow
Off Chamber. Tangential nozzles for connecting to the sterilizer
exhaust/condensate blowdown pipe shall be provided. The
flashed steam shall be vented at a height of not less than
10mm above ground level.
2.05. Steriliser Control Valve c/w Compressor
Qty : 1 (One) Set
Brand : ACM Control PLC System
Control : The PLC base control system for Time Based Sterilizer
System to Sterilized the Fruit and control to Control Valve Inlet/ Exhaust/ and
Condensate Valve with Pneumatic System and the PLC make “Siemens” and
Panel Touch Screen included to monitor the process.
Had a security for every position as authorized approver for the programme
2.06. Condensate Pit c/w Pump – [4 units]
Function : To transfer condensate from condensate pit to condensate

recycling tank at press station.
Dimension : 4x3x2m
Specification :
Make : KEW or KSB
Quantity : Four (4) units
7
Capacity : 30 m3/hr
Total Head : 25 m
Construction :
Material Code : Stainless steel wet end
Water Box : Mech Seal
Unit Drive : 5/7.5HP electric motor through pulley and V.belts
Accesories : Level switch control
2.07. Sterilizer Structure and Catwalk
Specification :
Material : 4.5 mm Chequed Plate
Quantity : One (1) set
For access to sterilizer inlet valve, exhaust valve and discharge auger conveyor
drive.
One set sterilizer catwalk complete with handrail and stair on both sides shall
be provided .
The catwalk shall span over 4 sterilizers for operation of inlet doors during FFB
feeding, outlet valve, exhaust valve during sterilized fruit discharge and
maintenance of control valves and for the installation of sterilizer control system
panel and hydraulic power unit .
2.07. Auto Feeder Scraper #3m x 8 m
Function : - To receive the SFB from Sterilizer as stock to supply to

Thresher.
Specification :
Length : 10 m
8
Final Rpm : 3-8 at Unit Machine
The drive shall consist of a 11KW geared motor via

transmission sprocket and chain. The final speed of
conveyor shall be 8 rpm and install the Inverter to control
the RPM of Scraper
2.08. Sterilized Fruit Conveyor
To convey fruit bunches from Sterilizer output and bring to Auto Feeder
Conveyor.
Specification :
Type : Scrapper bar, twin chain

Drive Unit : Driven by 15 kW geared motor through sprocket and
chain drive to ensure uniform feeding of bunches to the
thresher.
9
A remote start/stop button control for the drive shall be provided.
The fruit bunch scrapper conveyor shall convey the fruit bunches from the auto
feeder to the thresher at the rate of not less than 45 tons FFB/hr.
The estimated length of the fruit bunch scrapper conveyor is 23,000 mm. The
conveyor chain shall be 6” pitch with a design strength of 50,000 lbs scrapper
bars shall be fabricated from NB 75mm sch. 40 pipes. The shaft must be at
least 100 mm diameter with material EN19.
A remote start/stop button control the drive shall be provided at the press
platform easy access for maintenance of the inclined bunch feeder shall be
provided.
10
3. Threshing Station
3.01. Inclined Fruit Bunch Scrapper Conveyor
To convey fruit bunches from auto feeder the horizontal fruit distribution
conveyor.
Specification :

Drive Unit : Driven by 22 kW geared motor through sprocket and
thresher.
provided.
3.02. Chute Sterilized Fruit Bunch Distribution
To convey fruit bunches from inclined fruit bunch scrapper conveyor to the
thresher
Specification :
Quantity : Three (3) unit
Type : Chute
Material : MS Plate # 6 mm
11
3.03. Thresher Cap. 45 T and Re-Thresher Cap. 45T
To strip of fruitless from sterilised fruit bunches
Quantity : Two (2) units

Final Rpm : 14/25 at Unit Machine
Description :
The rotary drum thereshing machine, 2250mm diameter x 5800 mm length

shall be designed for a capacity of not less than 45 ton FFB/hr. It shall have
220 mm diameter EN 19 central shaft supported at both ends on NTN or
equivalent plumber block bearings.
The rotating drum shall be of welded construction with longitudinal mild steel
flat bars.
The drum shall be fitted with 30mm wide x 3mm thick m.s circular rings spaced
at a distance of 150mm apart along the entire length of the drum.
These rings shall be tag. Welded to the longitudinal bars.The outer rings shall
be properly fitted to ensure perfect roundness of the drum.
The thresher drum shall be driven by a 15 KW TEFC motor coupled to a gear
reducer
The final speed of the thresher drum shall be 24 and 25 RPM.
The thresher and the casing shall be installed on a rigid supports.The thresher
casing shall be provided with inspection doors for maintenance.
The thresher shall be supplied complete with support structure, operation
platform c/w handrailing and access ladder.
3.04. Conveyor Under Thresher
To received and convey threshed fruit to the fruit elevator

Capacity : 45 tons FFB/hr
Description : Diameter : 600 mm x 8 m
Shell : 6mm thick ms plate
Wear Liner : 6mm thick ms plate
End Plate : 9mm thick ms plate
Screw ribbon : 6mm thick ms plate
Hanger bearing : 2500 mm c/c
Shaft : NB 80 mm sch 80 pipe
Drive : 5.5 kW geared motor 39 RPM direct coupled
with chain coupling to conveyor shaft
12
3.05. Fruit Bottom Cross Fruit Conveyor
To receiver and convey threshed fruit from conveyor under thresher to fruit
elevator.
Capacity : 45 tons FFB/hr
Description :
- Diameter : 700 mm x 15 m
- Shell : 6mm thick ms plate
- Wear Liner : 6 mm thick ms plate
- End plate : 9 m thick ms plate
- Screw bearing : 6 mm thick ms plate
- Hanger bearing : 2500 mm c/c
- Shaft : NB 80 mm sch 80 pipe
Drive : 7.5 KW geared motor 39 RPM direct coupled with flexible coupling to
conveyor shaft
3.06. Mass Pass Digester (MPD)
To receive and convey threshed fruit from bottom cross fruit conveyor to the
digester top cross feed conveyor.
Specification :

Final Rpm : 8/9 at Unit Machine
Drive Unit : Driven by 18.5 kW geared motor through sprocket and
thresher.
provided.
13
3.07. Fruit Distributing / Top Cross Feed Conveyor
To receive fruit from fruit elevator and convey the fruit to digester feed conveyor
for feeding into the digestors.
Capacity : 45 TONS FFB/hr
Description : - Diameter : 700 mm
- Length : Approx. 15.5 m
- Shell : 6mm thick ms plate
- Wear Liner : 6mm thick ms plate
- End plate : 9mm thick ms plate
- Screw Ribbon : 6mm thick ms plate
- Hanger bearing : 2500 mm c/c
- Shaft : NB 80 mm sch 80 pipe
- Drive: 11 kW geared motor 39 RPM direct coupled with flexible coupling
to conveyor shaft
3.08. Fruit Recycling Chute
One (1) unit Fruit recycling chute
The fruit recycling chute shall receive excess fruit overflowing from the digestor
feed conveyor and return the excess fruit to bottom fruit transfer conveyor as
shown in layout drawing.
3.09. Horizontal Empty Bunch Conveyor
To receive empty bunches from thresher and convey the empty bunches to
inclined empty bunch conveyor
Capacity : 15 tons Empty bunches/hr
Description : -Width : Approx 760 mm
-Length : Approx 18 m
-Chain : 4 inch pitch Chain 25.000 lbs
-Body : 6mm mild steel plate with angle and channel
-Tray : 4.5 mm thick ms plates
-Drive : 5.5 kW geared motor, final rpm is 12 rpm at unit
3.10. Inclined Empty Bunch Conveyor to Incenerator

To convey empty bunches to Incenerator

Capacity : 15 tons empty bunches/hr
Description : -Width : Approx. 760 mm
14
-Length : Approx.45 m
-Chain : 4 inch pitch Chain 25.000 lbs (Owner
Supply)
-Body : 6mm mild steel plate with angle and
channel
-Tray : 4.5mm thick ms plates
-Drive : 15 KW geared motor final rpm 12 at unit
3.11. Recycle Fruit Conveyor to Re Thresher
To receive empty bunches from thresher and convey the empty bunches to Re
Thresher and Will be used as Thresher if the Main Thresher problem/failed.
Capacity : 15 tons Empty bunches/hr
Description : -Width : Approx 760 mm
-Length : Approx 18 m
-Chain : 4 inch pitch Chain 25.000 lbs
-Tray : 4.5 mm thick ms plates
-Drive : 7.5 kW geared motor, final rpm is
12 rpm at unit
15
4. Pressing Station
4.01. Digester Unjacketed
Quantity : 4 (Four) Units

Capacity : 3500 liters
Body Plate : 12 MS Plate
Wearing Liner : 9 mm MS Plate
Bottom Plate : 19 mm MS Plate
Every Unit consisting of :
1. 1 (One) unit of Electromotor Induction Motor 30 kW 4 Phase 380 Volt 50 HZ
TEFC Sequirrel Cage Motor Class F
2. 1 (One) unit Flender Gear box Helical or Equivalent SEW/Rossi/Versus
Gearbox Ratio 1 :57 Torgue : 17.000 Nm
3. 1 (One) set of Fluid Coupling KSB13
4. 1 (One) set of Panel Board 30 kW Start Delta Electrical
5. 1 (One) set of Insulation Rockwool #80 complete Aluminium Plate 0.8 mm
6. 1 (One) pcs of Valve diameter 3 inch
7. 2 (Two) pcs of Steam Valve diameter 1 ½ inch
8. 1 (One) pcs of Thermometer 0 – 150 deg.C
9. 1 (One) pcs Shaft Diameter 125 mm ASSAB Steel/ Equivalent
10. Bushing and Trush Bearing
11. Outlet Chute is Made by Stainless Steel Plat #3mm complete with Door and
drain oil to below
4.02. Screw Press cap. 15 FFB/Hr
Quantity : 4 (Four) Units

Capacity : 15- 17 Tons FFB/hour
Every Unit consisting of :
1. 1 (One) unit of Electromotor Induction Motor 30 kW 4 Phase 380 Volt 50
HZ TEFC Sequirrel Cage Motor Class F
2. 1 (One) unit Flender Gear box Helical or Equivalent SEW/Rossi/Versus
Gearbox Ratio 1 :57 Torgue : 387.000 Nm
3. 1 (One) unit of Powerpack for Silinder with Ampere control of
Electromotor
4. 1 (One) set of Panel Board 30 kW Start Delta Electrical
5. Driven by Pulley and V Belt
6. Shaft from ASSAB 705 or Equivalent
7. Press Cylinders from Alloy Steel
Estimate life Time fo Parts
- Worm Screw : 1.000 hours
- Press Cylinder : 1.000 hours
- Shaft Worm Lethening : 1.000 hours
- Half Worm Lethening : 600 – 1000 hours
- Strainer : 1.500 hours
- Adjusting Cone : 2 Years
- Steering Arm : 1.500 hours
- Bearing SKF/FAG (22224;29420;22220)
16
4.03. Crude Oil Gutter
To channel crude oil from presses to sand trap tank by gravity.

Description : The SS crude oil gutter shall be fabricated from
3mm thick ss plates.
The capacity of the gutter should be able to handle 45 tons FFB/hr and it shall
be provided with hot water for dilution of the crude oil.
4.04. Sand Trap Tank
To provide buffer for crude oil from the crude oil gutter and to allow sand in
crude oil to settle.

Capacity : 7 m3
Description :
The 6 mm thk MS Plate Steel sand trap tanks shall be installed under the press
structure to receive the crude oil from the crude oil gutter. The tank acts as a
bufer tank for the sand in the crude oil to settle. The sand shall be removed
from the discharge nozzle at the bottom of the tank.
The crude oil overflow from the sand trap tank is directed to the vibrating
screen for separation of any solids/fibre carry over.
4.05. Rotary Vibrating Screen Dia. 16in Double Deck
To screen out coarse reject such as fibre dirt etc carry over from sand trap tank
with capacity of 45 T.FFB/hr.

Description : Brand – Double Deck
Size – 1500 mm double deck, 30/40 mesh screen.
The solids from the vibrating screen shall be disharged into the sludge solid
waste conveyor for recycling.
17
4.06. Crude Oil Pumps
To transfer crude oil from crude oil tank under press station to continuous
clarification tank in the clarification station.
Specification :
Make :
Quantity : Four (4) units
Capacity : 45 m3/hr
Total Head : 35 m
Pump Speed : 1400 rpm
Construction :
Unit Drive : 5.5 Kw, electric motor through pulley and V.belts
Accessories : Level switch control
4.07. Crude Oil Tank
To receive and provide buffer for crude oil from crude oil vibrating screen.
Description :
Type rectangular with three compartments
Capacity 20 m3 fabricated from 6 mm thick MS Plate c/w steam heating coil

to maintain crude oil at approx 90 degree C.
The tank compartments shall have suitable drain valve for periodic drainage
of sand and slude during operation and for emptying of tank during cleaning.
The sludge shall be drained into the sludge drain in the clarification system.
4.08. Hot Water Tank
To supply hot water to clarification station and press station.

Capacity : 7 m3
Material : MS Plate #6 mm
Description :
The process hot water tank shall be supplied complete with adequate steam
heating sparge pipes to raise and maintain the temperature of the hot water to
betweeen 90 deg – 95 deg C. A float valve to control water inlet and an
overflow pipe shall be provided. A 4” dial face thermomater shall be fitted to
the tank to indicate the water temperature. It shall be insulated with rockwool
and cladded with G22 aluminium sheet.
18
4.09. Press Structure Platform
To provide support for the installation of screw presses, digesters crude oil
gutter, conveyors and cake breaker conveyors.
Quantity : One set suitable for (4) four sets of presses and digesters.
Construction :
Support Column 150 x 150 x 23 kg/m UC braced with angle
Beams 200 x 75 x 23.8 kg/m channel for installation of presses and digesters
and conveyors.
Platform 4.5 mm thick chequered plates c/w pipe handrailings provide at both
press and digesters level.
Interconnecting walkway provided to threshing station.
4.10. Vibrating Screen Support Structure
To provide support for installation of two units vibrating screen.

Quantity One (1) set suitable for two screens.
Construction :
- Support Column 150 x 150 x 23 kg/m UC braced with angle
- Beams 200 x 75 x 23.8 kg/m channel for installation of installation of
vibrating
screen.
- Platform 4.5 mm thick chequered plates c/w pipe handrailings.
- Access ladder shall be provided.
19
5. Clarification Station
5.01. Continuous Settling Tank
To continuosly receive crude oil from buffer tank while skimming out pure oil
through adjustable skimmer and discharging under flow sludge via bottom pipe.
Specification :
Type : Cylindrical section conical bottom.
Capacity : 160 m3.
Complete : Oil Distribution Tank/Buffer tank Cap. 2 m3
Construction :
- Self standing design
- Shell tank fabricated from 12/10/8/6mm thick MS Plate and at top edge
stiffened with 100mm m.s channel of all welded construction.
- Conical bottom fabricated from 12mm thick MS Plate and liner Stainless
Steel 304 Plate #4mm.
- Tank support fabricated from 300 x 300 x 46 kg/m U Column
- Fitted with 4.5mm thick m.s chequered plate cover and inspection hole with
lid.
- Provided with a stirrer of stainless steel driven by 5.5 Hp 3 rpm geared
motor. (Owner Supply)
- Provided with one set of closed and one set of open steam heating coil 2”
dia. Of stainless steel, schedule 20 pipe seamless at 3 kg/cm2 pressure to
make up oil temperature between 90 – 95 c degree c/w valves.
- Provided with oil and sludge adjustable skimmer discharge the oil into pure
oil tank and sludge into sludge tank.
- The sludge riser of steam pipe 12” dia. Would be at external and leads to an
off take compartment.
- Lagged externally at side and bottom with 50mm thick rockwool and
covered with G22 aluminium sheets 0.8 mm thickness.
- Provided with level indicator and sight glass.
- Provided with 4” dia drain valve.
- The drain from the tank would be discharge into sludge drain tank.
- Interconnecting walkways to sludge tank and pure oil tank.
Dimension : 5.2 m dia x 7500 mm height of Cylindrical
approx.
Accessories : A 6” dia dial face temperature gauge.
20
5.02. MS Pure Oil Tank
To act as buffer between clarification tank and oil purifier.
To heat and maintain oil approx. 80 degree C.

Capacity : 35 m3
Material : MS Plate
Construction :
- Cyclindrical with conical bottom from mild steel plates.
- Supply with closed steam heating coil to heat up and maintain oil
temperature at approx. 80 degree C
- Steam coil Dia. 1.5 inch from material SUS304 Sch. 20 seamless
- The tank shall be insulated with 50 mm thick rockwool c/w G22 aluminium
cladding with 0.8 m Thickness.
5.03. Sludge Tank Cap. 35 m3 (SUS304)
To act as buffer between clarification tank and sludge separators/ decanters.

To maintain sludge at > 80 degree C
Capacity : 35 m3
Construction :
- Cyclindrical with conical bottom of stainless steel 304 and

the body shell from SUS 304 plate with construction
footing.
- Supply with both open and closed steam heating coil to
heat up and maintain sludge temperature > 80 degree C
from material SUS304 Sch.20 seamless pipe Dia. 1.5
inch and 1 set of Steam injection form Carbon steel pipe
Dia. 2 inch
- The tank shall be insulated with 50 mm thick rockwool
c/w G22 aluminium cladding with 0.8 mm thickness
5.04. SS304 Sludge Feed Tank Cap. 4 m3
To receive and provide buffer for sludge from sludge precleaner before
distributing to the sludge centrifuges.
Capacity : 4 m3
Construction :
- Retangular tank fabricated from 4.5mm thick
SUS304 Plate.
21
- Supply with steam ejector to heat up and maintain
sludge temperature >80 deg.C.
- The overflow from the tank bottom shall be directed
to the sludge tank.
5.05. Desander Pump
To transfer sludge from sludge tank to centrifuge feed sludge buffer tank via
sludge precleaner.
Specification :
Make :
Capacity : 35 m3/hr
Total Head : 50 m
Construction :
Unit Drive : 11 Hp, electric motor through pulley and V. Belts
5.06. Desanding Equipment Cap. 45 FFB/Hr
To pre-treat sludge to remove sand and dirt before feeding to sludge

separators.
Quantity : Two (2) set

Capacity : 35 m3 sludge/hr
Model : Ceramic atau Sejenisnya
The desanding cyclone with a capacity of not less than 30 m3/hr shall be
constructed of highly wear resistant material (Ceramic or Teflon).
It shall be supplied complete with a sand box, a sight glass and drain
valves.
And the control panel complete with butterfly valve + actuator system
Provisions shall be made for continous operation of the precleaner during
draining of the sand box.
22
5.07. Reclaimed Oil Tank Cap. 2m3 + Sludge Drain Tank Cap. 2m3
To receive light oil from sludge centrifuge and sludge drain tank skimmer pipe
and provide to continuous settling tank.

Capacity : 2 m3 + 2 m3
Construction :
- Rectangular tank fabricated from 5mm thick MS Plate and with MS Plate
angle bar for support the shape.
- Supply with steam ejector to heat up and maintain oil/sludge temperature.
- The drain from the oil tank/sludge tank and CST Tank bottom shall be
directed to the clarification sludge drain.
5.08. Vibrating Screen Single Type
To screen out coarse reject such as fibre dirt etc carry over from sludge tank
and steriliser condensate.

Description : Brand Single Deck
Diameter : 60 inch
Size – 1500 mm single deck design with 30 mesh screen. The solids from
the vibrating screen shall be discharged into the sludge solid waste
conveyor for recycling.
5.09. Reclaimed Oil Pump
To transfer recovered oil from reclaimed oil tank to continuous settling tank.
Specification :
Make :
Capacity : 25 m3/hr
Total Head : 35m
Pump Speed : 1300rpm
Construction :
Unit Drive : 7.5 Kw, elecric motor through pulley and V. Belts
23
5.10. Sludge Pump to Fat Pit Cap. 30 m3/Hr
To transfer Sludge from the drain trance to Fat Pit
Specification :
Make :
Capacity : 30 m3/hr
Total Head : 25m
Construction :
5.11. Heavy Phase Liquid Transfer Pump

To transfer Sludge from the drain trance to Fat Pit
Specification :
Make :
Capacity : 40 m3/hr
Total Head : 20m
Construction :
5.12. Heavy Phase Discharge Line

To Discharge the sludge from Pat Fit to Multiple Collection Pit
Specification :
Make : HDPE Pipe PN10 Dia. 6inch
Quantity : 60 metres approx.
5.13. Oil Vacuum Dryer

To Discharge the water content in the palm oil
Specification :
Quantity : One(1) Unit
Capacity : 15 Tons Dried Oil per Hour
Construction :
- MS Plate 9 mm Body and Complete with Disk End
- Dia. 800 mm x 3.2 m c/w Non Return Valve
24
- Nozzle Stainless Steel with 13 piecess.
- Float Valve
- Sample Point
- Complete with Insulation Body and Piping and Valve Needed
5.14.. Dried Oil Pump

Transfer water from hot well tank to the hot water tank on top of the press
platform.
Specification :
Quantity : Two(2) Units
Brand : SIHI or Speck
Capacity : 15 m3/hr
Total Head : 25 m
Construction :
Material Code : CI/SS
Water Box : Mechanical Seal
Unit Drive : 15 HP, electric motor through pulley and
V.belts
5.15. Vacuum Pump

platform.
Specification :
Quantity : One (1) Unit
Brand : SIHI or Speck
Capacity : 15 m3/hr
Total Head : Minus 1 atm
Construction :
Material Code : CI/SS
V.belts
5.16. Hot Well tank
To receive water from Vacuum Pump and Oil Drier tank .

Specification :
Quantity : One (1) Unit
Capacity : 1 m3
Construction :
Material Code : MS Plate
Accessories : Over flow to clarification drain
25
5.17. Hot Well Pump
platform.
Specification :
Quantity : Two(2) Units
Brand :
Capacity : 10 m3/hr
Total Head : 20 m
Construction :
Material Code : CI/CI
V.belts
5.18. Oil Room Platform and Structure
Ladder, platform chequed plate 4.5 mm and interconnecting walkway to link

up the tanks for ease of operation.
For installation of vacuum oil dryer and oil room equipment.
One beam with a one ton chain block shall be installed for the Cleaning
and maintenance of the Decanter and Separator.
5.19. Decanter Cap. 14.000 ltr
To process the sludge and separate the oil and heavy phase and water.
Capacity : 14.000 Liters
Bowl Speed : 4000 rpm
Motor :20HP
Voltage : 380-410 Volt
Brand : Alfa Laval/ Westfalia
5.20. Oil Recovery Tank Cap. 120 m3
To receive sludge from clarification station after the sludge separator and
condensate steriliser drain.
To maintain sludge temperature for oil fat pit
Capacity : 120 m3
Model : Round Model
Material : MS Plate 8/6 mm c/w angle and ms channel steel
Construction :
26
Circular type with oil overflow trough and oil skimming oil
Supply with open steam heating coil and hot water supply to heat up and
maintain sludge temperature for effective oil recovery.
Oil recovered shall be collected on the recovered oil chamber to be recycled to
crude oil tank.
The drain from the bottom shall be directed to sludge heavy phase to transfer to
effluent pond.
The Two Units must be cover by the roof and structure
5.21. Connecting Platform to Thresher and Kernel Station
To apply the platform to connect Clarification Station to Press and Thresher

Station and Kernel Station with location will be arrange at site. Used 4.5mm
chequed Plate and U Channel and Angle Bar.
5.22 Oil Pumps

To transfer Oil from Oil Tank to Vacuum Drier
Specification :
Make :
Capacity : 20 m3/hr
Total Head : 25m
Construction :
27
6. Oil Despatch Station
6.01. Oil Storage Tank Cap. 2000T
For storage of crude palm oil
Capacity : 2 units x 2000 tons
The tank bottom plates shall be of 10 mm thick mild steel plates. The shell
plate shall be of 10mm thick for the bottom two courses and 9/8 and 6mm thick
for the top three courses. The roof plate shall be of 4.5 mm thick mild steel
plates support by suitably reinforced mild steel truss.
The Tank must be installed Mixer for 1 unit per Unit (Specification will
be arrange by Owner)
The tanks shall be provided with the the following:

a) Closed steam coils
b) Bottom and top manhole
c) Internal ladders
d) Level indicator
e) Proper air vents
Access stairways to tank roof shall be provided
6.02. Oil Storage Tank Cap. 1000T
For storage of crude palm oil
Capacity : 1 unit x 1000 tons
The tank bottom plates shall be of 10 mm thick mild steel plates. The shell
plate shall be of 10mm thick for the bottom two courses and 9/8 and 6mm thick
for the top three courses. The roof plate shall be of 4.5 mm thick mild steel
plates support by suitably reinforced mild steel truss.
The Tank must be installed Mixer for 1 unit per Unit (Specification will
be arrange by Owner)
The tanks shall be provided with the the following:

f) Closed steam coils
g) Bottom and top manhole
h) Internal ladders
i) Level indicator
j) Proper air vents
Access stairways to tank roof shall be provided rather at 2000 Tons Tank
or 1000 Tons Tank
28
6.02. Oil Despatch Pump
To transfer oil from storage tank to oil transport tanker.
Specification :
Make :
Capacity : 120 tons/hr
Total Head : 15 m
Construction :
Material Code : CI casing and impeller/SS shaft
Unit Drive : 15 Kw, electric motor through pulley and V.belts
6.03. Despatch Oil Loading Shed
One dispatch oil shed shall be constructed under the civil scope of work. The
shed is to provide shelter for the 2 Truck Tankers during oil loading
operation. Provide the Header system to arrange the circulation of CPO to
Tanks and Despatch Pump.
29
7. Depericarping Station
7.01. Cake Breaker Conveyor No. 1
To receive pressed fibre cake continuously from the screw Press.

To break up the pressed fibre cake to facilitate nut separation.
Specification :
Type : Screw ribbon, non-jacketed
Speed : 55 rpm
Capacity : 45 tons FFB/Hour
Diameter : 800 mm
Construction :
The conveyor would be multi section, flanged joint to form a Continuous length.
- Shell : 6mm thick m.s. plate and side plate would be
extended 400mm high constructed with 5mm thick
m.s plate.
- Stiffener : 70 x 70 x 7mm m.s angle bar welded to the edge.
- Wear plate : 8mm thick m.s. plate.
- Cut flight : 9mm thick m.s. plate.
- Pitch : 450mm
- Shaft : 4” dia. Steam pipe schedule 80
- Hanger bearing : Every 2500mm
- End plate & flange : 9mm thick m.s. plate
- Final Section : Consist of a worm screw fitted closely inside a split
Circular casing.
- A catwalk or maintenance platform would be provided along entire length of
the cake breaker conveyor c/w ladder, 1 1/4” dia black steel hand-rail pipes.
- Provided with removable cover made from wire mesh for ventilation and
aeration along its entire length.
Unit Drive : 18 kW, geared motor

Dimension :
- Diameter : 800mm
- Length : One length 16000 mm approx.
30
7.02. Depericarper & Ducting
To receive continuously loosened up fiber/nut/kernel and shell

mixture from cake breaker conveyor.
- To separate fiber, shell and dust from nut
- To drop the nut, kernel, broken kernel and heavy particle to the
nut Polishing drum.
Specification :
Type : Induced draught of vertical column
- Fabricated from 6mm thick m.s. plate
- Cross section of the velocity box can be adjusted to vary the air velocity
by means of a sliding back plate
- Fitted with perpex sheet inspection 400mm x 400mm.
- Structure fabricated from 100 x 100 x 10 m.s. angle bar.
Dimension :
- 600mm x 800/1000mm cross section of column x 4000mm Height approx.
7.03. Nut Polishing Drum c/w geared motor drive
To polish the nuts from depericarper column.
Specification :
Quantity : One ( 1) unit
Type : Shaft Rotary drum
Speed : 16 rpm
Capacity : 9 tonnes nut/hour
Construction : Fabricated from 9mm thick m.s. plate of welded
Construction
- Fitted with internal baffle plate of 9mm thick m.s. plate and Lifting bar
- Cast iron double roller support, self alignment complete With bearing
and frame
- Drum would be perforated with suitable sizes to drop the Nut into a
nut transport system
- Larger particles such as stones, bunch stalk would be Overflow from end
of the polishing drum
Dimension : Approximately 1350mm diameter and 5100mm in

length
Drive unit : 7.5 kW electric motor through sprocket and chain
31
7.05. Fiber Cyclone c/w. Steel Support Structure
To deposit, by cyclone centrifugal effect, the fiber extracted from

Depericarper column into fiber conveyor via airlock.
Quantity : 1 lot
Capacity : 45 Tons FFB per hour
Construction :
The fiber cyclone of the induced draught type shall have a capacity of 45
tons FFB/hr. The cyclone shall be fabricated from 8mm thick ms plate. The
inlet whirling section shall be provided with renewable wear plate liner,
suitable manhole should be provided in the lower section cyclone for
access and also for clearing of chokage.
The fibre from the cyclone shall be dischargers into the fiber/shell
conveyor located beneath the cyclone.
7.06. Fiber Cyclone Fan
To separate/lift fiber from depericarper and convey the fiber to

fiber cyclone
Specification :
Quantity : One ( 1) unit
Type : Induced draught
Make :
Capacity : 50.000 cu. m/hr
Static pressure : 165mm w.g
Fan speed : 1248 rpm
Unit drive : 75 kW electric motor through pulley and V .belts
7.07. Fiber Cyclone Airlock
To minimize/prevent air leakage at fiber cyclone discharge.

To discharge fiber from fiber cyclone into fiber conveyor
Specification :
Type : Rotary
Capacity : 8 tons fiber per hour
Construction :
- Size 800 mm diameter and 600mm width
- Casing fabricated from m.s. plates
- Rotor of seven segments fabricated from m.s. plate welded to rotor shaft
- Rotor shaft bearing would be flange type, fitted to end plates
- Suitable flanges at inlet and outlet for easy connection.
Unit drive :
- 5,5 kW geared motor cw transmission chain and sprockets.
32
8. Kernel Recovery Station
8.1. Wet Nut Conveyor
To receive wet nut from nut polishing drum and recycle nut from winnower
column and convey the nut to wet nut elevator.

Capacity : 9000 kg nut/hr
Specification :
Full flight screw conveyor
Circular section casing at 1,5m section before entrance to secondary
Depericarper column.
- Diameter : 400 mm
- Length : Approx 16000 mm
- Shell plate : 6mm ms plate
- Wear Plate : 6mm ms Plate
- Screw ribbon : 6mm ms plate
- Hanger bearing : < 2500 mm spacing
- Dirve : 4 KW Geared motor
8.02. Destoner Nut Transport
Type : Induced
Capacity : 9 tons of nut/hr
Each set consist of following :
a) Vertical Column
Type : Vertical circular Type AM.
Capacity : 9 tons of nuts/hr
Construction : - Fabricated from 10” dia. black steel pipe.
- Top section connection to circular section of ducting.

- At the lower end provision for air regulation by sliding plate to vary cross section of
column.
Dimension : Ø 10” of suitable length.
33
a) F A N

Type : Suction.
Capacity : 24000 cu.m/hr.
Static pressure : 400 mm W.G
Speed : 1980 Rpm
Unit Drive : 60 HP electric motor through pulley and V .belts.
a) DUCTING
Quantity : One (1) lot
Capacity : 9 tons of nuts/Hr.
Fabrication : - Fabricated from black steel pipe.
- Provided with flange connection to form a continuous length.
Dimension : 10” dia. of suitable length
b) CYCLONE
Type : Induced
Capacity : 9 tons nuts/Hr.
Construction : - Fabricated from 6 mm thick m.s. plate
- Outlet of apex bottom fitted with an airlock.
- Top section of vortex finder connected to a
whirling chamber fabricated from 6 mm thick m.s
plate for Re-newable wear plate for liner.
Dimension : 1200 mm diameter.
c) CYCLONE AIRLOCK

Type : Rotary
Capacity : 9 tons of nuts/Hr.
Construction : - Fabricated from m.s. plates.
- Six segment of m.s plate welded into a rotor shaft.
- Rotor shaft bearing of flange type, fitted to end plates.
- Suitable flanges inlet and outlet for easy connection.
Unit Drive : 5 Hp geared motor (Supply by Owner) with chains
and sprockets.
Dimension : 400 mm diameter.
34
8.02. a) Nut Elevator c/w Nut Conveyor to Nut Grading
To receive and convey Nut from Nut Auger Conveyor to Nut Grading Drum.

Capacity : 8 tons Nut /hr
Description : -type : Bucket
-Width : Approx. 600 mm
-Length :Approx. 15m
-Chain : 4 inch pitch Prime Chain 24.000 lbs
-Tray : 4mm thick ms plate
-Drive : 7.5 kW geared motor
The Nut elevator shall receive the Nut. Gearmotor must coupled with Sprocket
and Chain RS100 double for flexsible alignment.
8.03. a) Nut Hopper
To receive nut from second depericarper column via nut

grading drum and provide buffer for nut before ripple mill.
Capacity : 50 m3
Construction :
- The nut hopper shall be divided into 2 compartment for small, medium and
large nuts.
- The nut hopper shall be fabricated form 6mm thick ms plates.
- The hopper support shall be 150 x 150 ms angle
- The hopper shall be elevated to facilitate installation of three units of
ripple mills and cracked mixture conveyor under the hopper.
b) Nut Grading Drum

To grade the wet nuts into small, medium and large nut into
individual compartment before feeding into ripple mills. The
nuts are graded to facilitate fine tuning of ripple mill.
Capacity : Suitable for 8 tons per hour
Construction :
The grading drum shall be fabricated from detachable mild steel screen
Plates. The screen perforations shall be selected to evenly distribute the
nuts into three sizes of comparable quantity.
The drum shaft shall be 100 mm dia EN 16 shafts. The shaft shall
be extended at the inlet end for a small section of screw conveyors
to facilitate feeding of nuts into the drum.
The drum shall be driven by a 4 K W geared motor to give a final
drum speed of approx 15 rpm.
35
8.04. Nut Feeder – Vibrating Feeders c/w magnetic trap
Vibrating pan feeders to regulate and ensure uniform feeding of

nuts to ripple mills.
Capacity : >4000 kg nuts/hr
Description :
The magnetic vibrating feeders shall regulate the flow of nuts to the Ripple
mills at a rate of larger than 4.0 ton/hr each. The permanent magnet
Shall trap and prevent any iron metal pieces from damaging the rippel mill. One
vibrating feeder shall feed each ripple mill and the rate of feed shall be variable.
8.05. Ripple Mill
To crack polished wet nuts

Capacity : 6,000 kg nuts ripple plate shall be of wear resistant
material.
Description :
- The rotor and ripple plate shall be of wear resistant material.
- Brand : PMT or Equivalent
- Model :SCM–6T
- Motor : 10 HP, 1080 Rpm
Description :
The ripple mills shall be driven by a 7,5 kW electric motor. It shall receive nuts
from the magnetic vibrating feeder. The ripple mills shall be suitably supported
on steel structure together with the feeders and conveyors. Suitable
maintenance platform shall be provided. Sampling points for crackec mixture
shall also be provided. The cracked mixture from the ripple mills shall be
discharged into the cracked mixture conveyor.
8.06. Cracked Mixture Conveyor
To receive cracked mixture from ripple mills and convey the cracked mixture
to cracked mixture elevator.

Capacity : 9000 kg cracked mixture/hr
Specification :
- Full flight screw conveyor
- Diameter : 400 mm
36
- Shell plate : 6 mm ms plate
- Wear plate : 5 mm ms plate
- Screw ribbon : 6 mm ms plate
- Hanger bearing : <2500 mm spacing
- Drive : 3 KW Geared motor
8.07. Cracked Mixture Elevator
To elevator and feed cracked mixture from cracked mixture conveyor to

cracked mixture separation column No 1.
Quantity : One ( 1 ) unit
Capacity : 9000 kg cracked mixture /hr
Description :
- Type : Single chain bucket design
- Width : Approx. 500 mm
- Length : Approx. 5 m
- Chain : 4 inchi pitch Prime Chain with 24.000 lbs
- Body : 4 mm mild steel plate with angle.
- Bucket : 5 mm thick m.s plates @ 600 mm spacing.
- Drive : 4 KW Geared motor
The chain rails shall be fitted with renewable liners of 6 mm thick.

Adjustment of the elevator chain tension shall be located at the lower section
of the elevator.
8.08. Cracked Mixture Winnower No1,

Column, Ducting, Cyclone & Air Lock
To pneumatically separate palm shell from cracked mixture to convey dry shell
to shell hopper and discharge whole and broken kernel to cracked mixture
grading screen and second winnower column.
Capacity : Approx. 9000 kg cracked mixture per hour
Specification :
Column & Ducting
Column and ducting shall be fabricated from 6 mm thick ms plates. Adjustable
velocity box with bearing roller for the tuning of kernel separation. Perplex sheet
shall be provided on both sides of the column.
Description :
The cracked mixture winnower no 1 shall receive cracked mixture from the
cracked mixture elevator. It allow full kernel and un cracked nuts to drop out
whilst the light shell and fiber particles are lifted away and deposited into the
shell hopper or shell/fiber conveyor. The pneumatic winnower column shall be
fitted with a adjustable damper to vary the air velocity in order to fine tune/
minimize the kernel loss in the light particles.
37
Cyclone
To separate and discharge through airlock the dry shell and dirt from the
cracked mixture separation column.
Capacity : 5000 kg dry shell per hour
Construction :
- The induced draught type cyclone shall be fabricated from 6 mm thick ms
plate
- 6 mm thick ms renewable wear liner shall be provided at inlet section to the
cyclone.
- Manhole shall be provided in the cone section for the inspection and access
for clearing of chokage.
- Support platform for cyclone and fan shall be provided.
Air Lock
To minimize/ prevent air leakage at cracked mixture cyclone No 1 to discharge
dry shell mixture into shell hopper
Specification :
Type : Rotary
Capacity : 6 tons cracked mixture per hour
Construction :
- Size 400 mm diameter and 390 mm width
- Rotor six segments fabricated from m.s. plate welded to rotor shaft
Unit drive :
3 kW geared motor c/w transmission chain and Sprockets.
8.09. Cracked Mixture Winnower No 1 Fan
To induce air draught for the separation of shell from kernel through the
winnower column.
Specification :
Made : Phoenix equivalent
Capacity : 23000 cu.m/hr
Static pressure : 200 mm w.g
Unit drive : 22 KW electric motor through pulley and V. belts
38
8.10. Split Air Lock to Winnower No. 1
To minimize/prevent air leakage at cracked mixture feeding to Cracked Mixture

Winnower No. 1.
To discharge dry shell mixture into shell hopper
Specification :
Type : Rotary
Construction :
Unit drive : 3 kW geared motor c/w transmission chain and Sprockets.
8.11. Split Air Lock to Winnower No. 2
To minimize/prevent air leakage at cracked mixture feeding to Cracked Mixture

Winnower No. 2.
To discharge dry shell mixture into shell hopper
Specification :
Type : Rotary
Construction :
Unit drive : 3 KW geared motor c/w transmission chain and Sprockets.
39
8.12 Cracked Mixture Winnower No. 2,
Column, Ducting, Cyclone & Air Lock
To pneumatically separate palm shell from cracked mixture to convey dry shell
to shell hopper and discharge whole and broken kernel to cracked mixture
grading screen and second winnower column.
Capacity : Approx. 9000 kg cracked mixture per hour
Specification :
Column & Ducting
Column and ducting shall be fabricated from 6 mm thick ms plates. Adjustable
velocity box with bearing roller for the tuning of kernel separation. Perplex sheet
shall be provided on both sides of the column.
Description :
The cracked mixture winnower no 1 shall receive cracked mixture from the
cracked mixture elevator. It allow full kernel and un cracked nuts to drop out
whilst the light shell and fiber particles are lifted away and deposited into the
shell hopper or shell/fiber conveyor. The pneumatic winnower column shall be
fitted with a adjustable damper to vary the air velocity in order to fine tune/
minimize the kernel loss in the light particles.
Cyclone
To separate and discharge through airlock the dry shell and dirt from the
cracked mixture separation column.
Capacity : 4000 kg dry shell per hour
Construction :
- The induced draught type cyclone shall be fabricated from 6 mm thick ms
plate
- 6 mm thick ms renewable wear liner shall be provided at inlet section to the
cyclone.
- Manhole shall be provided in the cone section for the inspection and access
for clearing of chokage.
- Support platform for cyclone and fann shall be provided.
Air Lock
To minimize/ prevent air leakage at cracked mixture cyclone No 1 to discharge
dry shell mixture into shell hopper
Specification :
Type : Rotary
Construction :
Unit drive :
3 KW geared motor c/w transmission chain and Sprockets.
40
8. 13. Cracked Mixture Winnower No. 2 Fan
To induce air draught for the separation of fine shell and

dirt from kernel through the winnower column.
Specification :
Static pressure: 200 mm w.g
Unit drive 22 Kw electric motor through pulley and V. belts
8.14. Clay Bath

Type : cone compartment tank
Capacity : 3.5 ton crack mixture per hour.
Construction : Each set of Clay bath shall consist of:
1. Tank :
- Fabricated from 6mm thick m.s plate construction.
- Tank would be of two compartment having tapered bottom with a
perforated baffle plate in between.
- Provision for feed water pipe and overflow box c/w down pipe.
- Fitted with hand hole at bottom near each pump.
- Fitted with flange for inlet and outlet pump
- Cat walk and access ladder above clay bath and cross beam for
maintenance would be provided
- Fitted with discharge chutes for kernel and shell of perforated screens
each c/w water collecting tray and pipe.
2. Cyclone :
- One (1) cyclones for recovery or kernel and shell.
- Casing fabricated from 5 mm ms plate of welded construction c/w flange
of bolt connection
- Fitted with diameter 4”, 0- 4 kg/cm2 pressure gauge c/w stop cocks
Unit drive : Driven by 1.5 Kw geared motor via transmission sprocket and
chain
3. Pump
Quantity : One (1) units each Set

Brand :
Type : Centrifugal
Capacity : 30 m3/hr
41
Total Head : 30m
Pump speed : 1200 rpm
Casing : Cast iron
Impeller : Nihard
Shaft : Stainless steel
Unit Drive : Driven by 11 Kw, 1500 rpm electric motor –
through pulley and v. belts
8.15. Wet Kernel Conveyor
To receive wet kernel from clay bath and LTDS columns and convey the kernel
to pneumatic kernel transport system.
Capacity : 6000 kg kernel/hr each
Specification : - Full flight screw conveyor

- Diameter : 400 mm
- Length : Approx 6000 mm/5000 mm
- Shell plate : 6 mm ms plates
- Wear plate : 5 mm ms plates
- Screw ribbon : 6 mm ms plates
- Drive : 2.2 KW Geared motor
8.16. Wet Kernel Elevator
To receive and feed wet kernel from LTDS system and clay bath into the wet
kernel distribution conveyor.
Capacity : 8000 kg wet kernel/hr
Description :
- Type : Single chain bucket design
- Length : Approx. 13 m
- Chain : 4 inch pitch Chain with 24000 lbf (Supply by
Owner)
- Body : 4 mm mild steel plate with angle
- Bucket : 5 mm thick m.s plates @ 600 m spacing
- Drive : 4 KW geared motor
The chain rails shall be fitted with renewable liners of 6 mm thick.

Adjustments of the elevator chain tension shall be located at the lower sections
of the elevator.
42
8.17. Top Wet Kernel Distribution Conveyor
To receive wet kernel from wet kernel elevator and convey/ distribute the wet
kernel to kernel dryer silos.

Capacity : 6000 kg kernel/hr
- Diameter : 400 mm
- Drive : 3 kW Geared motor (Supply
by Owner)
8.18. Kernel Silo Dryers
To provide holding time/buffer for the drying of wet kernel before bagging.
Capacity : 40 m3 effective volume each
Specification :
- Cylindrical design with provision for hot air
distribution and venting.
- Silos shall be fabricated from 6 mm thick ms plates
- 2 (Two) sets heater (Supply by Owner) per silo complete steam trap system
with ball float model
- One phoenix heater fan (Supply by Owner) per silo – 22,000 m3/hr @ 150
mm wg
- Both heater and fans are installed at ground for
easy access for maintenance.
- Temperature control valve to indicator shall be provided at lower level.
- Walkway provided on top of silos for operation.
8.19. Dried Kernel Conveyor
To receive dried kernel from kernel dryer silos and

convey the dried kernel to dried kernel pneumatic transport system for storage
in kernel bulking silo.
Capacity : 8000 kg dried kernel/hr
- Diameter : 400 mm
- Length : Approx 12 m
43
- Drive : 3 KW geared motor
(Supply by Owner)
8.20. Pneumatic Dry Kernel Transport
To transport the dry kernel from kernel dryer to dry

kernel distribution conveyor on top of kernel bulk silos pneumatically.
Capacity : 8000 kg kernel per hour; 660 mm static
pressure
Specification : NB 200 mm black B pipe
Description :
The pneumatic dry kernel induced transport system shall receive dry kernel
from the dry kernel conveyor under kernel dryer and convey the dry kernel to
the dry kernel distribution conveyor on top of kernel bulk silos. The transport
ducting shall be 200 mm diameter black B pipe and the square section bend
shall be fabricated from mild steel plates. Complete the inlet system control the
feeding
8.21. Dry Kernel Transport Fan
To pneumatically transport dry kernel from dry kernel conveyor to kernel

distribution conveyor on top of kernel bulking silos.
Specifications :
Type : Blower
Capacity : 5500 cu,m/hr
Statistic pressure : 660 mm w.g
Unit drive : 17.5 kW electric motor through pulley and V.
belts
8.22. Dry Kernel Transport cyclone
To separate and discharge dry kernel to dry kernel distribution conveyor on top
of kernel bulk silos.
Capacity : 8000 kg dry kernel per hour
Construction :
- The blower cyclone shall be fabricated from 6 mm thick ms plate
- Support platform fro cyclone and fan shall be provided.
44
8.23. Kernel Distribution Conveyor On Top of Kernel Bulk Silo

Type : Full flight screw
Speed : 50 rpm
Construction :
- Shell : 5 mm thick m.s. plate
- Stiffener : 50x 50 x 5mm m.s angle bar welded to the edge
- End plate & Flange : 7 mm thick m.s. plate
- Wear plate : 5 mm thick m.s. plate
- Screw : 5 mm thick m.s. plate
- Shaft : 50 mm dia. solid round bar
- Chute : Suitable outlet chute to bulk kernel silo
Unit drive : Direct coupled 4 kW geared motor
Dimension :- Diameter : 400 mm
- Length : 12000 mm approx.
8.24. Kernel Bulking Silos
Quantity : 2 Units
Type : Cylindrical silos on eight (8) support column
Capacity : 225 tons Kernel each x 2 – 450 tons
Construction :
- The steel structure supporting column fabricated from WF beams. The
silos shall be supported on rigidly braced support trusses fabricated from
UC.
- The wall plate would be 8mm thick m.s. plate and the hopper bottom from
10mm m.s. plate suitably stiffended
- The outlet chute with horizontal sliding door type c/w gear and chain
operated
- The height of chute from floor level is 3.5 meter
- The roofs covered by 4.5 mm thick m.s. plate
- Provided with staircase and monkey ladder installed at inside of every
section of bin
- Above the bin would be install the 800mm wide catwalk along the bin
beside the distribution conveyor
Dimension : - 6000 mm dia x 18000 mm x 15000 m ht
8.25. Kernel Plant Maintenance Platform & Structure
− One (1)lot support structure for equipment, maintenance platform,

walkway and access ladder in the kernel plant would be constructed.
− The steel structure constructed from angle bar and joint with channel.
− The platform, catwalk, walkway covered with 5mm thick m.s chequered
plate c/w hand rail 1 ¼” dia. pipe hand rail.
45
8.26. Pneumatic Shell Transport
To transport the wet shell from clay bath to shell hopper pneumatically.
Capacity : 4500 kg shell per hour
Specification : NB 150 mm black B pipe.
Description :
The pneumatic shell induced transport system shall receive wet shell from the
clay bath wet separation. It shall convey the shell to the shell hopper. The
transport ducting shall be 150 mm diameter black B pipe and the square
section bend shall be fabricated from mild steel plates.
8.27. Shell Induced Transport Fan

To pneumatically transport wet shell from clay bath to shell hopper.
Specification :
Type : Blower
Static pressure : 660 mm w.g
Unit drive : 15 Kw Hp electric motor through pulley and
V. belts
8.28. Shell Transport cyclone
To separate and discharge wet shell to shell hopper.

Capacity : 4500 kg wet shell per hour
Construction :
- The blower cyclone shall be fabricated from 6 mm thick ms plate
- Support platform fro cyclone and fan shall be provided.
46
9. Boiler House
9.1. Shell Hopper
To receive and store shell on cracked mixture winnower No 1

cyclone and wet shell claybath.
To feed shell to fiber shell conveyor to boiler.

Capacity : 25 m3
Description :
One unit square section mild steel shell hopper fabricated from 4.5
mm thick Ms plates c/w supporting structure, platform, ladders
etc shall be provided.
It shall be supported from the cracked mixture cyclones and the shell cyclones
support structure.
The buttom of the hopper shall be fitted with two discharge outlets;
one to discharge the shell into the fiber/ shell conveyor under item (1) and other
into vehicle parked underneath it.
9.02. Shell and Fiber Conveyor
To receive fiber from fiber cyclone and shell from shell hopper and convey the
fuel to cross boiler fuel conveyor.
Quantity : One (1) unit.
Capacity : 15 tons fiber and shell/hr
Description : - Type : Scrapper type
- Chain : 4 inch pitch Prime Chain with 24000 lbs
- Body : 6mm mild steel plate with angle and channel
- Tray : 4.5 mm thick ms plates
- Drive : 7.5 KW geared motor (Supply by Owner)
9.03. Distribution Boiler Fuel Conveyor
To receive fiber and shell from scrapper conveyor for distribution to

boiler and discharge the excess fuel to the floor. Quantity : One (1) unit
Capacity : 15 ton fuel/hr

Model : Screw Type

- Diameter : 700 mm
47
- Drive : 11 K W Geared motor
9.04. Return Fuel Conveyor
To receive fiber and shell from scrapper conveyor for distribution to

boiler and discharge the excess fuel to the floor. Quantity : One (1) unit
Capacity : 15 ton fuel/hr

Model : Screw Type

- Diameter : 700 mm
- Drive : 11 K W Geared motor
9.04. Boiler Operation Platform
To provide access to boiler operation and fuel feeding devices

Description : The length of the platform shall span width of first proposed
boiler.
9.05. Steam Boiler Cap. 35T Saturated Steam with Pressure 30 bar --
See the Boilermech/Atmindo Specification at attachment
9.06. Recycle Fuel Conveyor Model S

To receive fiber from stock at ground floor and convey the fuel to cross boiler
fuel conveyor.
Quantity : One (1) unit.
Capacity : 15 tons fiber and shell/hr
Description : - Type : Scrapper type
- Chain : 4 inch pitch Prime Chain with 25.000 lbs
- Body : 6mm mild steel plate with angle and channel
- Tray : 4.5 mm thick ms plates
- Drive : 7.5 KW geared motor
48
10. Power House
10.01. Turbin Uap 1500 kW Sinkronable
To generate electrical power from steam.

Capacity : 1500 Kw
Brand : Prime/ Elliotts/ Shinko
Specification will be see at attachment below
10.02. Mesin Diesel 750 kVA Sinkronable
To generate electrical power for mill startup standby electrical power supply
Quantity : 2 x 750 kVA

Brand : Cummin or Equivalent
10.03. Mesin Diesel 175 kVA
To generate electrical power for mill lighting for mill and housing when no
operation in process
Quantity : 1 x 175 kVA

Brand : Cummins or Equivalent
10.04. Diesel Day Tank

One (1) unit mild steel diesel day tank of 1000 liters capacity shall be provided.
The tank shall be provided with level gauge. Diesel inlet and drain line fittings
shall be installed.
10.05. Diesel storage Tank

One unit mild steel diesel storage tank of 20.000 litres capacity shall be
provided.
The tank shall be provided with level gauge and Flowmeter.
Diesel inlet and drain line fittings shall be installed.
The tank shall be installed on an elevated foundation.
49
10.06. Back Pressure Vessel Receiver [One (1) unit]
To receive back pressure steam from steam turbine To

distribute back pressure steam for mill processing
Specification :
- 1700 mm dia x 6.000 mm long
- Shell material – 12 mm thick boiler plate
- Insulated with 50 mm thick rockwool c/w G22 aluminium cladding
- The vessel shall be provided with:
- One (1) 150 mm pressure gauge (0-5 kg/cm2)
- Two (2) 150 mm full bore safety valve
- One (1) 355 mm CI gate valve for turbine inlet
- One (1) spare 355 mm nozzle for future turbine
- One (1) 150 mm CI gate valve for mill processing
- One (1) 300 mm CI gate valve for sterilizer line
- One (1) 150 mm CI gate valve for manual steam bleed off
- Two (2) 150 mm spare nozzle
- One (1) 100 CI globe valve for oil storage tank farm
- One (1) 100 mm nozzle for steam make up line
- One (1) 100 mm spare nozzle
- One (1) 25 mm Temperature Gauge (0-200 deg.C)
Description :
The back pressure vessel of 1160mm dia. X 7.2 m long shall be provided to
receive the steam from the turbine. From this steam receiver, low pressure
steam is distributed to the sterilizers and processing plant.
The vessel shall comply with the Indonesian Safety Regulations and shall be
designed for a working pressure of 3.1 kg/cm2.
Stop valves, steam traps and full bore relief valve shall be provided by othes.
The relief valve should be capable of releasing not less than 30,000 kg/hr of
steam at 3.1 kg/cm2.
10.07. Diesel Feed Pump
To transfer diesel from storage tank to diesel day tank.

Specification :
Capacity : 10 m3/hr
Total Head : 6m
Construction :
Material Code : CI casing and impeller/SS shaft
Water Box : Mech. Seal
Unit Drive : 2 Hp, electric motor direct coupled
50
10.08. Turbine Water Recycling Tank c/w pump
To receive and transfer turbine cooling water to clarified

water tank in water treatment plant.

Tank Capacity : 2 m3
Pump : 15 m3/hr @ 12 m head
Drive : 2.2 kW electric motor via pulley and belt
Material : CI/CI
Tank Construction rectangular tank fabricated from 6mm thick mild steel plate.
11. Raw Water Treatment Plant
11.01. Raw Water Pump
Centrifugal Raw Water Pump sets : Two (2) units

To transfer from the river to the reservoir pond
Make :
Model : Self Priming Pump
Capacity : 60 m3/hr each unit
Total Head : 60 meter
Motor H.P : 30 kW
Speed : 1450 rpm
A/C Supply : 380 V/3 phase/50 cycle
11.02. Chemical Metering Pumps

Three (3) units chemical metering pumps of positive displacement type
complete with foot valves, injection check valves and necessary chemical
tubing. The motor shall be TEFC squirrel cage type, single phase or three
phase electric supply (230/415). Maximum permissible aback pressure is 5
kg/cm2. the chemical pumps are for the dosing of alum, coagulant acid, soda
ash and for pH correction. Each pump shall be capable of delivering sufficient
chemical to treat the raw at the flow rate of 100 m3/hr.
51
11.03. Clarifier Tank
One (1) unit clarifier of 160 cu m suitable for the capacity of 90 m3/hr shall be
supplied. The clarifier shall be vertical flow sludge blanket type with sludge
adjustable floc concentrator, blanket control, de-sludging and water sampling
system.
The design rating shall not exceed the following limit:

Surface Rating : Not more than 40 gallons/ft2/hr
Efficient clarified water collecting and discharge system shall be provided to

allow the water to flow into the clarified water tank. Construction must cover the
shed for the tank
11.04. Filtered Water Pressurized Ring pump
Quantity : 2 (Two) units

To transfer water from reservoir to clarifier tank.
Specification :
Capacity : 60m3/hr
Brand :
Total Head : 40 m
Construction :
Material code : CI/CI/SS
Water Box : Gland Packing
Unit Drive : 11 kW, electric motor through pulley and V. belts
11.05. Clarified water pumps

To transfer from water basin pond and supply pressurized Sand Filter water for
mill Processing and domestic supply at tower.
Specifications :
Brand :
Capacity : 50 m3/hr
Total Head : 50 m
Construction :
Material Code : CI/CI/SS
Water Box : Gland Packing
Unit Drive : 11 kW,electric motor through pulley and v.
belts
52
11.06. Pressure Sand Filter
Two units pressure sand filter with a total capacity of 70 m3/hr (35 m3/hr each)
shall receive clarified water from the clarified water tank via pumps.
The filtration rate shall not exceed 157 gallons/ft2/hr
The under drain system shall consist the following:

(1) False bottom with dome shape Polypropylene nozzles having water and
air orificies.
(2) Two layers of filter media of
BSS 7/14 grade - 6”deep
BSS 14/25 grade - 24” deep
11.07. Elevated Water Tank c/w Structure
One unit treated water tank of 60m3 and one unit 20m3 untreated water for
domestic supply shall be installed on the common elevated structure to
provided constant head and a buffer for raw water from main intake pump
before entering the water clarifier. Water for mill washing and maintenance
shall be drawn from this tank o reduce chemical usage for treating raw water.
The outlet must used the Header to distribute the water to process and other
places
11.08. Chemicals Metering Pump
One (1) set Chemical mixing facilities including tanks and fitting suitable for the
capacity of 60 m3/hr water shall be provided.
11.09. Raw Water Delivery Main Line
Raw water from the raw water pump house shall be delivered to the raw water
treatment plant house at the mill compound (Est. max 285 m distance) via a
200mm O/D HDPE pipe line.
The HDPE pipe line shall be laid in earth trenches with a minimum depth of 500
mm.
Air release valves shall be provided at suitable/appropriate location along the

line. Approx. 285 m.
53
11.10. Raw Water Flow meter
One (1) unit orifice type flow meter c/w indicator shall be installed at the raw
water pump house for the measurement of the raw water delivery rate.
11.11. Valves For Raw Water Main
One (1) lot valves including foot valves, pump suction and discharge gate
valves and check valves shall be provided.
11.12. Interconnecting Piping and Valves
One lot interconnecting piping and valves shall be provided between the
various equipment supplied above.
All interconnecting pipe work shall be of galvanized iron pipe and the pipe from
the pumps to the overhead gravity tank shall be suitable for a flow rate of
60m3/hr
54
12. Boiler Feed Water Treatment Plant
12.1. Booster Pumps
Two (2) units water centrifugal pump set with capacity and delivery pressure to
suit the softener but not less than the following shall be supplied :
Capacity : 35m3/hr each
Brand : KSB/ MTP
Total Head : 25 m
The necessary pipe work and valve shall be included.
12.02. Demin Plant
Two (2) units Anion Kation with the following:

Capacity : 35 m3/hr water produce
Type of Regeneration : Semi Automatic
The Softener
Must be consider Two (2) attention :
1. From Feed water 100% will be produce 65-75% of water and 25-35% is
reject water
2. TDS Feed water 100% inlet will be filtered by Membrane around 95% and
5% will be in the produce water, It called Percent Salt Rejection is 95%
Pressure Vessel : Diameter 1,6 m
Complete with Pre Filltered and Booster Pump
The vessel shall be designed for a working pressure of 10-12
kg/cm2 Accessories
The Softener Unit shall be complete with regeneration tanks, face piping and
valve, interconnecting pipe works all of suitable materials, ejectors, flow meter,
water, regeneration inlet distributions and under-drain system
12.03. Boiler Feed Water Tank
One (1) unit of softened feed water tank of SUS304 plate construction. It shall
have a capacity of 90m3.
The tank consist of Steam Coil pipe for heating the water to an operation
temperature 80 deg. C.
It shall be provided with cover, water level gauge, fittings and float valve.
55
12.04. Feed Water Transfer Pump
Two (2)units of transfer pump sets of centrifugal type shall be supplied for
transferring feed water softened water tank to elevated Thermal Dearator water
tank, one for operation and the other on standby. The pumps are to be close
coupled with TEFC squirrel cage motor of 380V/3/50 Hz electric supply.
Capacity : 40m3/hr each
Brand : KSB/ MTP
Total Head : Not less than 20m
The necessary pipe work and valves should be included
12.05. Thermal Dearator c/w construction
One (1) unit of Thermal Dearator with Capacity of 35 m3/hr shall be provided.
The dearator shall include the water inlet control valve with internal float,
overflow traps, sentinel relief valve, thermometer, water and steam pressure
inlet pressure gauges and fittings to cover full water level travel, high and low
alarm switches.
And should install at level 9 m at least to prevent the air trap at pumps
12.06. Chemical Metering Pump
One duplex type chemical metering pump to be supplied and installed for
dosing of chemicals into the boiler feed water. The supply shall be complete
with necessary tank, tubing and fittings.
12.07. Interconnecting Piping & Valves
All interconnecting piping, valves and fittings for the boiler water treatment plant
shall be supplied.
The main inlet pipeline from the overhead tank at the water treatment plant to
the boiler house shall be supplied and installed by others. The interconnecting
piping material between the softener pump sets, the deaerator overflow pipe
and pipings to and from the boiler feed water pumps shall be provided.
56
13. Effluent Treatment Plant
13.01. Interconnecting Piping and Valves
One(1) lot 4” diameter HDPE pipes complete with isolating ball valves and
fitting is provided in the supply.
13.02. Anaerobic Circulation and Recycling Pump
To circulate and recycle effluent in the anaerobic pond
Specification :
Brand :
Capacity : 80m3/hr
Total Head : 10 m
Construction :
Material Code : SS wet end
Water Box : Mech. Seal
Unit Drive : 7.5 kW, electric motor through pulley and V. Belts.
57
14. Piping and Insulation Works
One complete set of piping, valves and fittings for high pressure and low
pressure team, condensate ,hot/cold water.
Note :
Raw Water used HDPE PN10 from River
Cold water used Galvanised Medium Pipe
Crude oil must used the Stainless Steel Pipe Sch.10
Clean/Sludge oil used Stainless Steel Pipe Sch. 10
Except the Transfer Pump of CPO to Daily Tank and Storage Tanks used
Steam Pipe Sch. 40 with Pipe Track system and must have a 2 inch return Pipe
to Clarification Station.
Steam Coil for Tanks must Stainless Steel Pipe Seamless Sch. 20
Thermal insulation of steam pipes, condensate pipes and relevant tanks are
included. All insulated pipes shall be wrapped over with aluminium sheets of
about 22 S.W.G.
The supply and installation of piping shall include the following:
(i) Complete piping system within the mill building for steam, hot water, cold
water, crude oil ,clean
Oil, sludge, air supply, factory washing downpipes and isolating valves.
This shall include steam
Pipe from the boiler main outlet valve to the main steam header of not less
than 250mm dia.
Blow down pipes from boiler drum and headers blow down valves to boiler
blow down chamber,
Auxiliary steam pipe to turbine driven feed pump, cooling water piping for
the boiler furnace
Grates, fan bearings, furnace walls etc, and water sampling cooler and
piping between deaerator
Boiler feed pumps and boilers. Steam pipe from main steam header to
turbo generator and the
The later to the Back Pressure Vessel and from the Back Pressure Vessel
to the dearator in the
Boiler house and instrument air piping to deaerator steam control valve
are included.
A 12mm dia. drain valve and pipe shall be provided just before the
deaerator steam inlet valve.
All interconnection piping for water, steam, crude oil, oil, sludge effluent,
condensate between
The mill buildings, oil storage tanks, condensate tank, sludge oil recovery
tanks, effluent
Treatment plant, etc shall be provided. Piping for oil, sludge, effluent water
and steam
Connecting the mill buildings to the oil storage.
(ii) One cold water supply line of 150mm dia. from water tower to factory
building for process
Requirement.
58
One 100mm dia. ring main from which suitable downpipes are tapped off
for factory cleaning
And fighting small fires not less than 8 downpipes shall be provided at
strategic locations in the mill
(iii) Steam line to oil storage tank shall be included.
(iv) Oil delivery pipe not less than 76mm dia. from clarification station to oil
storage tanks including
Isolating valve. The pipe will be connected to the inlet flange at the top of
the tank.
Suitable drain should be provided to drain this pipeline to prevent
congealing of oil.
The pipe shall be properly supported in gantry on steel supports.
(v) Despatch oil pipe from the outlet valve of storage tanks to the oil dispatch
pump shall not be Smaller than 100mm dia.
A return oil pipe of not less than 76mm dia. Shall be provided to the
clarification station from
The oil storage tanks for recycling of oil at the tank bottoms.
General Specification
All steam, condensate, process water, cold water, crude oil, clean oil, sludge,
air and other piping and all
Necessary insulation shall be supplied.
The following types of pipes shall be used for the service specified :
(a) H.P.LP.steam condensate – API schedule 40 or Class „C‟ steam pipe.

(b) Crude oil – API schedule 10 Stainless Steel 304
(c) Sludge – API schedule 10 Stainless Steel 304
(d) Oil pipe – Stainless Steel 304 sch. 10
(e) Cold water – Medium galvanized iron
(f) Hot water – Medium galvanized iron
All globe valves, gate valves, non return valves, safety valves, steam pipe
expansion units, vibration eleminator, steam pressure reducing valves, steam
traps, strainers, sight glasses, automatic air vents and any other fittings shall be
included. All valves used on 21kg/cm2 steam lines be of cast steel and in the
case of smaller valves 40mm and blow bronze. Valves used on low pressure
steam pipes 3 kg/cm2 may be of cast iron and bronze valve shall not be used
where it comes into contact with crude oil or sludge.
All pipes shall be adequately support and shall not be allowed to sag. Steam
pipes shall be provided with fixed and moving points. At the moving point, the
pipe shall be allowed to slide on account of expansion or contraction. Steel
Tubes and Tube.
Steel tubes and socked fitting for process and cold water services shall be
galvanized and shall conform with B.S. 1378 medium tubes and tubular painted
with a blue band.
They shall be of heavy quality with a red band for burial in the ground. Screwed
connections shall be used and pipe threads shall be of B.S. 21 tapered threads.
59
Those used for steam and condensate services shall be B.S. 806 and B.S.3601
seamless carbon steel pipes of Grade 22 or API schedule 40 and suitable for a
working pressure of 21 kg/cm2.They shall be un-galvanized and jointed by
welding. Oil pipes shall be un galvanized black steel tubes. Those of diameter
150 mm and below shall conform to BS 1387 of heavy quality plain ended and
painted with a read band. Those of diameter is excess of 150 mm shall conform
to BS3601 plain ended and 9.5 mm in thickness. Jointing shall be by welding.
Connections to valve and fittings shall be by means of bolted flanges. These
flanges shall be suitable for welding to the pipes to be connected.
Jointing Pipes
(a) Screwed Steel Tubes

A sufficient quantity of approved jointing compound shall be applied to the
threads. Fine threads or spun yarn and similar material shall be used. The
joint shall be then be screwed absolutely tight and suitable size pipe
wrenches. For pipe sizes of 75mm dia. and over, chain pipe wrenches
shall be used. Pipes shall be supported on horizontal runs at spans not
greater than as shown:
Pipe Diameter Length of Span
3mm – 12mm 1200mm
20mm-25mm 1800mm
32mm -75mm 3000mm
100mm and over 6000mm
Vertical runs shall be supported at 2100mm intervals maximum
Pipes shall be fixed 75mm clear of any wall, concrete or brickwork
All oil pipes shall have a fall of not less than 1 in 110 towards the pump
unit
(b) Welding Steel Tubes

All welding shall be carried out in accordance with B.S. 2645: Part 2 by a
experienced welder. Before welding, the pipe shall be assambled in their
actual final position with the length held together by clamps and the joints
tack welded one to another. The pipe assembly shall then be lowered for
final V-butt welding, inspection and testing on the floor. For branch
connection seamless extruded tee peaces arranged for but welding, and
welding fittings such bends, elbows etc shall be used.
Bolted flange-joints shall be fitted for disconnection when required at every
12 meters of pipe run
Steam Lines
Welded steel tubes shall be used for steam pipes and the utmost care
shall be exercised to ensure that there shall be no sag in any part of
section of pipe.
Horizontal steam lines shall be drained at all points where water
condensation may collect. before a vertical rise or bend or at a dead end;
the water of condensation being drained into the condensate line .
Drainage shall be accomplised by using a full sized downward projecting
branch of a tee piece draining into a suitable steam trap c/w strainer check
valve and sight glass.
60
All steam supply lines to equipment shall be provided with a bypass c/w
isolating valves, strainer and other accessories so that no shutting down of
the plant will be necessary during servicing.
Pipe Hangers
Pipe hangers shall be of 40mm x 5mm thick m.s flat of shapes and length
as required with fish tails built solidly into supporting concrete brickwork at
the specified intervals. For steam pipes to 100mm diameter and above
hangers shall have provision for expansion and contraction.
Where pipes may rise or fall during expansion, spring hangers shall be
used and these shall be of a design that will give practically constant
support throughout.
Expansion units
Expansion unit shall be used on all steam lines where required.
For horizontal pipes runs, these shall be the lyre loops or double – offset
expansion bends shall be place where a straight run of pipes exceeds 50
meters long. They shall be placed horizontally wherever possible, but
when placed other than horizontally on a steam line, a drain shall be
provided on the upstream side.
Thermal Insulation to Pipes and Tanks
Thermal insulation to pipes shall be performed sections of mineral

rockwool or calcium silicate ready to fit c/w clips or other means of
substantial fastenings and having a declared value of thermal conductivity
not more then 0.04 kcal/m/hr/degree C for ambient temperature of 26
degree C and steam temperature of 215 degree C.
Insulation for tanks shall be did with a 50mm thick rockwool blanket.
Insulation for the flue duct shall be mineral rockwool which can withstand
without damage working temperatures in excess of 100 degree C.
Insulation to tanks, flue duct and pipes outside buildings shall be as above
but wrapped over with 1 mm thick aluminium cladding. All condensate
pipes below 2000mm from the floor or operating platform level shall be
lagged with asbestos rope.
Other forms of thermal insulation shall be used with the engineer‟s prior
approval.
Sight Glasses
These shall be of approved make, single window type with brass body,
glass window and asbestos washers and shall be capable of withstanding
up to 3.5 kg/cm2 back pressure.
Strainers
All strainers used shall be of adequate filtering area.
Those used before steam traps or incorporated into steam traps shall
have stainless steel screen with 1mm perforations, screwed type.
The strainers used at feed water pump supply lines to boilers shall be the
basket type having a 60 mesh stainless steel screen of not less than 0.4
sq.m. filtering area.
Strainers shall be installed with isolating valves so that the strainers can
be cleaned without draining the system.
61
Steam Traps
Those used at places where condensate is not lifted shall be Miyasaki
/Spirac/Gestra type screwed with built-in strainer, or equivalent, capable of
withstanding pressure of up to 21 kg/cm2 and temperature of up to 315
degree C. Where the pressure is less than 0.6 kg/cm2,float type or
equivalent shall be used.
Ball Valves
Ball valves for use in cold water tanks shall be BELL or equivalent type.
Globe and Gate Valves

Globe valves shall be used only on steam line of 75mm and smaller.
These shall be BELL‟S bronze globe valves „250‟ series to B.S 2060,or
equivalent .On normal lines the ‟SS‟ trim shall be used while on by pass
lines, th „N‟ trim shall be used. For sizes in excess of 75mm BELL‟S cast
steel stop valves fig VN 4753, or equivalent shall be used. Globe valves in
horizontal pipes shall be place with their spindles horizontally
Gate valves on hot water and condensate line shall be BELL‟S bronze
gate valves Class 150 series B to B.S 1952, or equivalent, far valves
75mm diameter and smaller. Valves 100mm diameter and larger shall be
BELL‟S cast iron gate valves Fig. V 3333 to B.S 3948 or equivalent.
On cold water lines, 100mm dia. and above BELL‟S cast iron gate valves
Fig 514 to B.S 3948 or equivalent shall be used for 75mm dia. and blow
bronze gate valves as for hot water shall be used.
All valves shall be supplied c/w hand wheels, shall be shut tight and
accompainied by test certificates
Valves for Oil and Sludge

All valves used for oil and sludge services shall be butterfly valve c/w
handle or equivalent .No part of the valves coming into contact with the oil
shall contain copper or its alloy.
Check Valves
These for use other than on oil lines shall be BELL‟S bronze check valves
Class 250 series A to BS 1953:1964 lift type or equivalent.
Automatic Air Vents

These shall be used at all float type traps and at all pipe ends. Air vent
suitably sized for their expected duties and capable of withstanding
pressure of up to 21 kg/cm2 and temperature of up to 350 degree C. The
discharge from the air vent shall be deverted to a safe place and
discharge freely to atmosphere
Steam Pressure Gauge

These shall be generously size, reliable and accurately calibrated to read
0.5 kg/cm2
Reducing Valves
Where required these shall be ARI pressure regulators or equivalent,
sized to give the various steam flow at rated pressure.
62
Painting to Pipes and Fittings
All exposed and un insulated pipes and fittings and galvanized surfaces
except where those in copper or bronze. shall be painted with two coats of
calcium plumbate followed by two coats of gloss paint. All paints shall be
of best quality to the approval of the Engineer.
Color Scheme for Pipe

The colors for pipelines shall be as follows unless otherwise instructed:
Steam : Silver Red
Condensate : Black / Silver
Cold Water : Light Blue
Crude Oil : Brown
Purified Oil : Bright Orange
Sludge : Dark Green
Hot Water : Dark Blue
63
15. Fire Fighting Equipment
The following are the scope of supply for firefighting equipment:
(i) Four dry chemical extinguisher to the boiler unit.

Two dry chemical extinguisher to each section of process
building. Two dry chemical extinguisher to each ancillary building.
(ii) Two asbestos blankets and two pairs off asbestos gloves for the power
house.
(iii) Two CO2 type extinguishers for the generator room plus eight distributed
throughout the mill and one for each other building where electrical
equipment is installed.
A diesel engine driven fire fighting pump with a capacity of 80 m3/hr at a

discharge pressure of 45m head shall be provided to pump water from the
clarified water tank and discharge into the 150mm dia. water pipe from the
overhead water tank to the factory building. Suitable valves shall be provided to
isolate the overhead gravity tank during operation of the fire fighting pump.
Fire hydrant connected to 100mm dia. pipes shall be installed at interval not
exceeding 5om with a min of six hydrants at strategic location outside the mill
buildings. Each hydrant complete with suitable valve and quick-coupling and
50m fire hose of 76mm dia with nozzle shall be connected to the 150mm water
main in the mill buildings.
Suitable 40mm bore wash down hose valves with total lengths of 100m of
Canvas industrial hose will be provided to deal with small fires, as well as for
cleaning factory equipment and floors. Not less than eight hose down points
tapped from process water main shall be provided.
64
16. Electrical Works
The electrical installation for the mill shall generally comply with the Indonesian
Electrical Authority Regulations and Standards.
(i) Switchboard
The main switchboard shall provide for 1 x 1500 kW steam turbo
alternator and two 750 kW diesel generator which should be suitable for
parallel operation with one another.
Spare compartment shall be provided for the installation of 1 x 1500 kw

steam turbo alternator and for Diesel 1 x 150 kW diesel generator for
lighting for mill when not process.
The bus bars shall be rated at a minimum of 4000 Amperes. The
outgoing panel is provided with combined fused switch units of
appropriate rating for each of the following circuits.
1. Threshing/Pressing Station Motor Control Centre/Fruit reception

station
2. Depericarping/Kernel Recovery Station motor Control Centre
3. Clarification Station Motor Control Centre
4. Boiler No. 1 Motor Control Centre
5. Boiler No. 1 Motor Control Centre (Spare Compartment only)
6. Boiler Feed Water Motor Control Centre
7. Kernel Crushing Plant
8. Lighting Control Centre
9. Power Distribution Board
10. Office & Laboratory & Store/Workshop
11. Water Supply
12. Domestic Supply
Capacitor bank should be installed at the main switchboard for correcting

the system power factor of approximately 0.65 to about 0.8 on a total
load of 2,000 KW.
All combined fused switch units shall comply with BS and shall provide
double break, quick make and break actions, parallel moving silver plate
contacts, and fully shrouded fixed contacts. They shall be of the flush
mounting type, totally enclosed and thermally rated for these conditions.
Provision shall be made on the unit to indicate clearly whether the switch
is in the “ON” or “OFF” position. All circuit breakers or other switching
devices shall have the circuit designations located on the front cover of
each cell, in Bahasa Indonesia.
Name plates shall have clearly legible and uniform engraved black
lettering on a white background.
65
(ii) Power Distributing, Control Cables and Transformers
The details of the size and types of cables shall comply with the
Indonesian Electrical Authority‟s requirement.
Where the cables rise above the floor level steel pipe guards shall be
provided.
Power distribution cables and wirings should also be provided for the
sterilizer condensate pumps, sludge oil recovery tank, oil and sludge
pumps, office and laboratory building, water treatment plant, raw water
pump station, sludge effluent treatment plant, etc. with the exception of
the domestic power distribution lines. All the necessary electrical wiring,
switches, panels, starters, etc. and office/laboratory and store/workshop
buildings shall be included in the supply.
The scope of supply shall allow for step-up transformer where

appropriate to ensure that the voltage available at the point of use meets
the Electrical Regulations.
Provision shall be allow for cable sizes and isolating switches of not less
than the following for:
1. Office and laboratory - 40 KW

2. Workshop and Store - 50 KW
(iii) Motor Control Centers, Starters and Distributing Boards
Wherever it may conveniently be so arranged motor starters shall be

grouped together in motor control centers. Mimic diagram of the plant
shall be drawn on the motor control centers and indicating lamps should
light up when the respective motors are started. Start and stop buttons
and pilot indicating lights shall be provided for each motor.
Motor starters shall generally conform to BS and the latest amendments.

As far as possible, all motor starters shall be obtained from the sane
manufacturer to reduce spare inventories.
In addition to the above one 30 Amp 3 phase welding socket outlet shall
be provided in the threshing/Pressing motor Control Centre complete
with socket plug top.
The cable from the isolating switch at main switch board outgoing panel
to the Boiler House Motor Control Centre shall be sized for one steam
boiler. Separate supply shall be provided for the boiler feed water
treatment plant.
66
(iv) Motors
All motors shall be to BS 2960, BS 2613 and BS 3979 or equal, shall

have insulation to Class E, and be suitable for continuous operation in
humid tropical conditions. Wherever possible motors are to be of
standard frame size and speed in order to reduce the number of spare
motors required.
Vertical shaft motors shall be supplied with tapered roller bearings or

double ball thrust bearings.
(v) Factory Lighting
All light fittings shall be industrial fluorescent fitting or color corrected

mercury vapour lamps.
Intensity of illumination over the whole of the working area within the
building shall be not less than 150 lumens/m2.
Area lighting for the sterilizer rail track and loading ramp shall be by
250W color corrected mercury street lanterns mounted 8m high steel
poles of reducing diameters, each lamp individually fused and the unit
and control gear housed in a weatherproof switch compartment.
For the marshalling yard, mill compound, water tower tank and other
open space within the fencing of the mill, spot lights, bulk heads and
mercury-vapour light fittings shall be provided for illumination of not less
than 20 lumens/m2 of the working area.
(vi) Wall Socket Outlets
Single phase 15 amps metal clad socket outlets shall be provided as

follows:
1. 2 Nos for the Fruit Loading hoppers

2. 4 Nos for the Main Production Building
3. 2 Nos for the Sterilization Station
4. 2 Nos for the Clarification Station
5. 2 Nos for the Power house
6. 2 Nos for the Boiler House
67
(vii) Scope of Supply
1) Main Switcboard
1. 1 Two (2) unit 750 KW Diesel Generator No. 1 & 2 Switchboard

each comprising of: -
1 - Schneider/Equi. 1000A TP ACB c/w UVT

3 - Saci/Equi. 96 x 96 1000/5A Ammeters
1 - Saci/Equi. 96 x 96 0-500V Voltmeter c/w sel. sw.
1 - Saci/Equi. 96 x 96 45-55Hz Reed Type Frequency
Meter
1 - Saci/Equi. 96 x 96 Power Factor Meter
1 - Saci/Equi. 96 x 96500KW 1000/5A Kilowatt Meter
1 - Saci/Equi. Hour run meter
1 - Krizik/Equi. 1000/5A KWH Meter
1 - Magnetics over current oil dash pot
1 - E&E IDMT Earth Fault Relay
1 - Crompton/Equi. Reverse Power Relay
1 - Synchronizing lock and key
1 - Forward/Reverse switch for governor speed control
1 - Neutral knife switch
1 - Voltage trimmer
1 - Mushroom head type emergency stop switch
4 - Bweyshing/Equi. 1000/5A 15VA 10P10 Cts
5 - Bweyshing/Equi. 1000/5A 15VA CL 1 Cts
1 - ACB On/Off indicating lamps
8 - Panel Fuse units c/w HRC fuse links
3 - Phase indicating lamps
1 - 20W fluorescent light.
1. 2 One (1) unit 1500 KW Turbine Generator No. 1 Switchboard

comprising of: -
1 - Schneider/Equi. 3200A TP ACB c/w UVT

3 - Saci/Equi. 96 x 96 2500/5A Ammeters
1 - Saci/Equi. 96 x 96 0-500V Voltmeter c/w sel. sw.
1 - Saci/Equi. 96 x 96 45-55Hz Reed Type Frequency
Meter
1 - Saci/Equi. 96 x 96 Power Factor Meter
1 - Saci/Equi. 96 x 96500KW 1000/5A Kilowatt Meter
1 - Saci/Equi. Hour run meter
1 - Krizik/Equi. 2500/5A KWH Meter
1 - Magnetics over current oil dash pot
1 - E&E IDMT Earth Fault Relay
1 - Crompton/Equi. Reverse Power Relay
1 - Synchronizing lock and key
1 - Forward/Reverse switch for governor speed control
1 - Neutral knife switch
1 - Voltage trimmer
1 - Mushroom head type emergency stop switch
68
4 - Bweyshing/Equi. 2500/5A 15VA 10P10 Cts
5 - Bweyshing/Equi. 2500/5A 15VA CL 1 Cts
1 - ACB On/Off indicating lamps
8 - Panel Fuse units c/w HRC fuse links
3 - Phase indicating lamps
1 - 20W fluorescent light.
1. 3 Two (2) units Spare Compartments – one unit each for

1500KW & 175 KW NO Component install
1. 4 One (1) Outgoing Feeders comprising of:
1 - 100A TPN MCCB for Fruit Reception

1 - 200A TPN MCCB for Threshing Station
1 - 500A TPN MCCB for Pressing Station
1 - 400A TPN MCCB for Clarification Station
1 - 400A TPN MCCB for Depericarping Station
1 - 500A TPN MCCB for Kernel Recovery Station
1 - 500A TPN MCCB for Boiler No. 1
1 - 100A TPN MCCB for Boiler Feed water Treatment
1 - 30A TPN MCCB for Palm Oil Storage Tank
1 - 60A TPN MCCB for Sludge and Condensate Oil
Recovery
1 - 200A TPN MCCB for Raw Water Pump House &
Treatment Plant
1 - 150A TPN MCCB for Effluent Treatment Plant
1 - 100A TPN MCCB for Workshop
1 - 60A TPN MCCB for Office
1 - 60A TPN MCCB for Power House DB
1. 5 One (1) unit Capacitor Bank comprising of:-
1 - 1000A TPN MCCB

12 - 40KVAR Capacitor Bank
12 - 80A TPN MCCBs
12 - 80A 3 Pole Contactors
12 - Steps indicating lamps
1 - Elcontrol 14 Steps power factor regulator
1 - 2500/5 CT
1. 6 One (1) Synchronizing Panel comprising of:-
1 - Synchronizing Scope
2 - 0-500V Voltmeter
2 - Frequency Meter
3 - Panel fuse units c/w HRC fuse links
2 - Synchronizing lamps
1 - Synchronizing selector switch
1 - Busbars voltage On/Off switch
69
1. 7 One (1) compartment for Street Lighting DB comprising of:-
1 -
30A SPN MCB
1 -
40A 2 pole current ELCB
4 -
10A SPN MCBs
1 -
30A Contactor
1 - 30A SPN Changeover Switch
1 - Time Switch
2) Motor Control Centre Starter and Distribution
2.1 Fruit Reception
To supply & install one (1) unit wall mounted type control
centre c/w internal wiring connection comprising:-
No. Nama Panel Jumlah Daya (KW) Starter

FRUIT RECEPTION ST.
1 Incoming MCCB CVS250F TM250D 36 kA 3 pole (175 1 pcs
- 250 Amp)
2 R,Y,B phase indicating light 3 pcs
3 MCB 1 pole 6 Amp For Fuse Indicator Light 3 pcs
4 VSS Voltmeter 0 - 500 Volt 1 set
5 ASS Ammeter 0 - 250 Amp 1 set
6 CT250/5A 3 pcs
Out Going To :
1 Hydroulic Pump no. 1 + Rem 2 set 5,5 DOL
2 Hydroulic Pump no. 2 + Rem 2 set 5,5 "
3 FFB Conveyor Front of Loading Ramp + Rem 1 set 22 S-D
4 Inclined FFB Conveyor + Rem 1 set 22 "
5 FFB Feeding Convveyor + Rem 1 set 22 "
6 FFB Recycle Conveyor FFB + Rem 1 set 15 "
7 Spare - 1 + Rem 1 set 22 "
8 MCB 1 pole 16 Amp to. Lighting Power 1 set
9 MCB 1 pole 16 Amp To. Power Sockets Outlet Station 2 set
10 O/G MCB 1 pole 16 Amp To Socket Outlet 3 Pin 2P + E 1 set
11 O/G MCB 3 pole 32 Amp To Socket Outlet 4 Pin 3 P + 1 set
E
12 Box Panel Wall Mountead Type Out Door + Busbar + 1 lot
Wiring + Accesoris
2.2 Sterilizer Station
To supply & install one (1) unit wall mounted type motor
control centre c/w internal wiring connection
comprising:

STERILIZER ST.
-160 Amp)
70
6 CT200/5A 3 pcs
Out Going To :
1 O/G MCB 16 Amp 3 pole To Automatic Programmer 1 pcs 1 Set
For Sterilizer
2 Condensate Pit Pump no. 1 (A / M) 2 set 5,5 DOL
3 Condensate Pit Pump no. 2 (A/M)
4 Auto Feeder Scraver + Rem 1 set 11 S-D
5 Sterilizer Fruit Conveyor + Rem 1 set 18,5 "
6 Hydroulic Pump no. 1 & - 2 For Sterilizer Top Door + 2 set 5,5 DOL
Rem
7 Hydroulic Pump no. 2 For Sterilizer Bottom Door +
Rem
8 Sterilizer Bunch Conveyor + Rem 1 set 22 S-D
9 Compressor For Pneumatic System + Rem 1 set 11 "
10 Auger Conveyor no. 1 1 set 18,5 "
14 Spare - 1 + Rem 1 set 22 "
15 O/G To. MCB 1 pole 16 Amp For Lighting Station 1 set
16 O/G MCB 1 pole 16 Amp To Socket Outlet 3 Pin 2P + 1 set
E
17 O/G MCB 3 pole 32 Amp To Socket Outlet 4 Pin 3 P + 1 set
E
18 Box Panel Free Standing + Busbar + Wiring + Mimic 1 lot
Diagram + Accesoris
2.3 Threshing Station
To supply & install one (1) unit floor standing motor control
THRESSING ST.
1 Incoming MCCB CVS630 TM630D 36 kA 3 pole( 420 1 pcs

- 600) Amp
6 CT600/5A 3 pcs
71
Out Going To :
1 Inclined Fruit Bunch Scrapper Conveyor + Rem 1 set 22 S/D
2 Thresser Drum no. 1 + Rem 1 set 15 "
3 Thresser Drum no. 2 + Rem 1 set 15 "
4 Conveyor Under Thresser no. 1 + Rem 1 set 5,5 DOL
5 Conveyor Under Thresser no. 2 + Rem 1 set 5,5 "
6 Fruit Bottom Cross Conveyor + Rem 1 set 11 S/D
7 Fruit Elevator no. 1 + Rem 1 set 11 "
8 Fruit Elevator no. 2 + Rem 1 set 11 "
9 Fruit Distributing Conveyor / Top Cross Feed 1 set 11 "

Conveyor + Rem
10 Horizontal Empty Bunch Conveyor + Rem 1 set 5,5 DOL
11 Inclined Empty Bunch Conveyor + Rem 1 set 11 S-D
12 Empty Bunch Press - 1 + Rem (Owner Supply) 1 set 75 Sofstarter
13 Empty Bunch Press - 2 + Rem (owner Supply) 1 set 75 "
14 Liquor Pump no. 1 (A/M) 1 set 7,5 S-D
15 Liquor Pump no. 2 (A/M) 1 set 7,5 "
16 Liquor Vibrating Screen + Rem 1 set 3 DOL

17 Inclined Empty Bunch Conveyor To Incenerator + 1 set 15 S-D
Rem
18 Spare - 1 + Rem 1 set 22 "
19 Spare - 2 + Rem 1 set 15 "
20 O/G MCB 3 pole 32 Amp To Power Socket Outlet 4 1 set

Pin 3P + E
21 O/G MCB 1 pole 16 Amp To Power Socket Outlet 1 set
3Pin 2P + E
22 O/G MCB 1 pole 16 Amp To. Power Socket Station 1 pcs
23 O/G MCB 1 pole 16 Amp To Power Lighting Station 1 pcs

Diagram + Accesoris
2.4 Pressing Station
No. Nama Panel Jumlah Daya Starter

(KW)
PRESSING ST.
1 Incoming MCCB CVS630 TM630D 36 kA 3 pole( 1 pcs
420 - 600) Amp
6 CT600/5A 3 pcs
72
Out Going To :
1 O/G 200 Amp To Digester & Screw Press + Power 1 set
Pack no. 1
Pack no. 2
Pack no. 3
Pack no. 4
Pack no. 5 (Spare - 1)
Pack no. 6 Spare - 2)
7 Cruide Oil Pump no. 1 (A/M) 1 set 5,5 DOL
8 Cruide Oil Pump no. 2 (A/M) 1 set 5,5 "
9 Rotary Vibrating Screen no. 1 + Rem 1 set 3 "
13 Digester Feed Conveyor + Rem 1 set 5,5 "
14 Digester Cross Feed Conveyor + Rem 1 set 7,5 S-D
15 Spare - 1 + Rem 1 set 7,5 "
16 Spare - 2 + Rem 1 set 5,5 DOL
18 O/G MCB 1 pole 16 Amp To. Power Lighting 1 pcs
Station
3P+E
2P+E
21 Box Panel Free Standing + Busbar + Wiring + 1 lot
Mimic Diagram + Accesoris
2.5 Clarification Station

(KW)
CLARIFICATION ST.
1 Incoming MCCB CVS400F TM400D 36 kA 3 pole (280 - 1 pcs
400) Amp
6 CT400/5A 3 pcs
Out Going To :
73
1 Screen Solid Sludge Conveyor + Rem 1 set 3 DOL
2 Sludge Separator - 1 + Rem 1 set 30 S-D
3 Sludge Separator - 2 + Rem 1 set 30 "
4 Sludge Separator - 3 + Rem 1 set 30 "
5 Desander Pump -1 (A / M) 1 set 11 "
6 Desander Pump -2 (A / M) 1 set 11 "
7 Vibrating Screen Single Deck + Rem 1 set 3 DOL
8 Reclaymed Oil Pump - 1 (A / M) 1 set 7,5 S-D
9 Reclaymed Oil Pump - 2 (A / M) 1 set 7,5 "
10 Sludge Pump to Fat Fit - 1 ( A / M) 1 set 7,5 "
11 Sludge Pump to Fat Fit - 2 ( A / M) 1 set 7,5 "
12 Heavy Phase Liquid Transfer Pump - 1 (A / M) 1 set 7,5 "
13 Heavy Phase Liquid Transfer Pump - 2 (A / M) 1 set 7,5 "
14 Dried Oil Pump + Rem 1 set 11 "
15 Vacuum Pump + Rem 1 set 11 "
16 Hot Well Pump - 1 (A / M) 1 pcs 2,2 DOL
17 Hot Well Pump - 2 (A / M) 1 pcs 2,2 "
18 Spare - 1 + Rem 1 set 30 S-D
19 Spare - 2 + Rem 1 set 11 "
20 O/G MCCB 3 pole 100 Amp To. Sludge & Condensate 1 pcs
Oil Recovery MCC
22 O/G MCB 1 pole 16 Amp To. Power Lighting Station 1 pcs
23 O/G MCB 3 pole 32 Amp To Power Socket Outlet 3P + 1 set
E
24 O/G MCB 1 pole 16 Amp To Power Socket Outlet 2P + 1 set
E
Diagram + Accesoris
2.6 Depericarping Station

(KW)
DEPERICARPERE ST 1 pcs
1 Incoming MCCB CVS400F TM400D 36 kA 3 pole
(280 - 400) Amp
6 CT400/5A 3 pcs
Out Going To :
74
1 Cake Breaker Conveyor no. 1 + Rem 1 set 18,5 S/D
2 Cake Breaker Conveyor no. 2 + Rem 1 set 22 "
3 Air Lock Fiber Cyclone + Rem 1 set 7,5 "
4 Fiber Cyclone Fan + Rem 1 set 55 Sofstarter
5 Nut Polishing Drum + Rem 1 set 7,5 S/D
6 Wet Nut Conveyor + Rem 1 set 4 DOL
7 O/G MCB 1 pole 16 Amp To. Power Socket 1 pcs
Station
8 O/G MCB 1 pole 16 Amp To. Power Lighting 1 pcs
Station
3P+E
2P+E
2.7 Kernel Recovery Station
(KW)
KERNEL RECOVERY ST
1 Incoming MCCB CVS630F TM630D 36 kA 3 1 pcs

pole (420- 600) Amp
6 CT600/5A 3 pcs
Out Going To :
1 Air Lock Destoner + Rem 1 set 4 "
2 Destoner + Rem 1 set 45 Softstarter
75
3 Nut Elevator + Rem 1 set 11 S/D
4 But Conveyor To Nut Grading + Rem 1 set 7,5 S/D
5 Nut Grading Drum + Rem 1 set 4 DOL
6 Ripple Mill no. 1 + Rem 1 set 7,5 S/D
7 Ripple Mill no. 2 + Rem 1 set 7,5 "
8 Ripple Mill no. 3 + Rem 1 set 7,5 "
9 Vibrating Magnetic Feeder no. 1 1 set 0,75 "
12 Cracked Mixture Conveyor + Rem 1 set 4 DOL
13 Cracked Mixture Elevator + Rem 1 set 4 "
14 Air Lock LTDS - 1 + Rem 1 set 4 "
15 Cracked Mixture Winnower Fan no. 1 / Fan 1 set 22 S/D

LTDS - 1 + Rem
16 Split Air Lock To Winnower no. 1 + Rem 1 set 4 DOL
17 Split Air Lock To Winnower no. 2 + Rem 1 set 4 "
18 Cracked Mixture To Winnower no. 2 / Fan 1 set 22 S/D

LTDS - 2 + Rem
19 Claybath Pump no. 1 + Rem 1 set 7,5 "
20 Claybath Pump no. 2 + Rem 1 set 7,5 "
76
21 Agitator For Claybath + Rem 1 set 1,5 DOL
22 Claybath Vibrating Feeder + Rem 1 set 1,5 "
23 Wet Kernel Conveyor no. 1 + Rem 1 set 3 "
24 Wet Kernel Conveyor no. 2 + Rem 1 set 3 "
25 Wet Kernel Elevator + Rem 1 set 4 "
26 Top Wet Kernel Conveyor Distribution + Rem 1 set 3 "
27 Kernel Silo Fan no. 1 + Rem 1 set 18,5 S/D
28 Kernel Silo Fan no. 2 + Rem 1 set 18,5 "
29 Dreid Kernel Conveyor + Rem 1 set 3 DOL
30 Pneumatic Dry Kernel Transport + Rem 1 set 15 S/D
31 Conveyor Distribution On Top of Kernel Bulk 1 set 4 DOL

Silo + Rem
32 Pneumatic Shell Transport + Rem 1 set 15 S/D
33 Shell Induced Transport Fan + Rem 1 set 15 "
34 Spare - 1 + Rem 1 set 22 "
35 Spare - 2 + Rem 1 set 15 "
36 Spare - 3 + Rem 1 set 7,5 "
37 O/G MCB 3 pole 32 Amp To Socket Outlet 3P 1 set

+E
38 O/G MCB 1 pole 16 Amp To Socket Outlet 2P 1 set

+E
77
2.8 Boiler House

BOILER HOUSE
1 Incoming MCCB CVS250F TM250D 36 kA 3 pole 1 pcs
(175 - 250 Amp)
6 CT250/5A 3 pcs
Out Going To :
1 Fibre and Shell Conveyor + Rem 1 set 7,5 S/D
2 Fibre and Shell Cross Conveyor + Rem 1 set 11 "
3 Boiler Fuel Conveyor Distribution + Rem 1 set 7,5 "
4 Fibre & Shell Recycling Scrapper Conveyor + Rem 1 set 7,5
5 Booster Pump (A/M) no. 1 1 set 7,5 S/D
6 Booster Pump (A/M) no. 2 1 set 7,5 "
7 Feed Water Transfer Pump (A/M) no. 1 1 set 11 "
8 Feed Water Transfer Pump (A/M) no. 2 1 set 11 "
9 Chemical Dozing Pump no. 1 1 set 0,75 DOL
10 Chemical Dozing Pump no. 2 1 set 0,75 "
11 Chemical Dozing Pump no. 3 1 set 0,75 "
12 Stirrer no. 1 1 set 0,75 "
15 Spare - 1 + Rem 1 set 11 "
16 Spare - 2 + Rem 1 set 7,5 "
17 O/G MCB 3 pole 32 Amp To Socket Outlet 3P + E 1 set
Diagram + Accesoris
2.9 Sludge and Condensate Oil Recovery
control centre c/w internal wiring connection comprising:-
2 - 10 HP S/D for Sludge Effluent Pumps c/w float switch
2 - 3 HP DOL for Cooling Pond Oil Recovery Pump
78
2.10 Workshop

(KW)
WORKSHOOP
pole (112- 160 Amp)
6 CT200/5A 3 pcs
Out Going To :
1 O/G MCCB 3 pole 30 Amp To Power 3 pcs
2 O/G MCCB 3 pole 20 Amp To Power 3 pcs
3 O/G MCB 1 Pole 16 Amp 3 pcs
4 O/G To. MCB 10 Amp 3 pcs
5 O/G MCB 3 pole 32 Amp To Socket OutLet 2 pcs
6 O/G MCB 1 pole 16 Amp To Socket Outlet 2 pcs
7 Box Panel + Busbar + Wiring + Accesoris 1 lot
2.11 Raw Water Pump House

(KW)
RAW WATER THREATMENT PLANT
pole (280 - 400 Amp)
6 CT400/5A 3 pcs
Out Going To :
1 Raw Water Pump (A / M) no. 1 1 set 30 S/D
2 Raw Water Pump (A / M) no. 2 1 set 30 S/D
3 Chemical Dozing Pump no. 1 + Rem 1 set 0,75 DOL
4 Chemical Dozing Pump no. 2 + Rem 1 set 0,75 "
5 Chemical Dozing Pump no. 3 + Rem 1 set 0,75 "
6 Chemical Stirrer no. 1 + Rem 1 set 0,75 "
9 Clarified Water Pump no. 1 (A/M) 1 set 11 S/D
10 Clarified Water Pump no. 2 (A/M) 1 set 11 "
79
11 Spare - 1 + Rem 1 set 30 "
12 Spare - 2 + Rem 1 set 15 "
13 O/G To. MCB 1 pole 10 Amp For Lighting Room 1 set
14 O/G MCB 3 pole 32 Amp To Socket Outlet 3P + 1 set
E
15 O/G MCB 1 pole 16 Amp To Socket Outlet 2P + 1 set
E
16 Box Panel Free Standing + Busbar + Wiring +
2.12 Effluent Treatment Plant

(KW)
EFFLUENT ST
1 Incoming MCCB CVS160F TM160D 36 kA 3 pole 1 pcs
(112 - 160 Amp)
6 CT200/5A 3 pcs
Out Going To :
7 Anaerobic Circulation and Recycling Pump no. 1 1 set 7,5 S-D
(A/M)
8 Anaerobic Circulation and Recycling Pump no. 2 1 set 7,5 "
(A/M)
9 O/G MCB 3 pole 32 Amp To Socket OutLet 2 pcs
10 O/G MCB 1 pole 16 Amp To Socket Outlet 2 pcs
2.13 Palm Oil Storage Tank

- 100 Amp)
6 CT100/5A 3 pcs
Out Going To :
1 Oil Despatch Pump no. 1 (A/M) 1 set 15 S/D
2 Oil Despatch Pump no. 2 (A/M) 1 set 15 "
3 Clean Oil Transfer Pump no. 1 (A/M) 1 set 15 "
4 Clean Oil Transfer Pump no. 2 (A/M) 1 set 15 "
80
5 O/G To. MCCB 3 pole 50 Amp Compressor For 1 set "
Pneumatic System
6 O/G MCB 1 pole 16 Amp For Automation PLC 4 pcs
System
7 O/G To. MCB 1 pole 10 Amp For Lighting 1 set
9 O/G To. MCB 3 pole To. Socket Outlet 3P + E 1 set
2.14 Sterilizing Station DB
To supply & install one (1) unit wall mounted type DB c/w
internal wiring connection comprising:-
1 - Katko/Equi. 30A TPN isolator

1 - 40A 4 Pole Current ELCB
3 - 10A SPN MCBs
6 - 16A SPN MCBs
2.15 Pressing Station DB

6 - 10A SPN MCBs
6 - 16A SPN MCBs
2.16 Depericarping Station DB
1- Katko/Equi. 30A TPN isolator

1- 40A 4 Pole Current ELCB
3- 10A SPN MCBs
6 - 16A SPN MCBs
2.17 Clarification Station DB
1- Katko/Equi. 30A TPN isolator

1- 40A 4 Pole Current ELCB
3- 10A SPN MCBs
6 - 16A SPN MCBs
2.18 Boiler House DB
81

6 - 10A SPN MCBs
6 - 16A SPN MCBs
2.19 Power House DB

6 - 10A SPN MCBs
6 - 16A SPN MCBs
3) Power Distributing & Control Cables (Brand 3 Big Brand and

the size of Cable is Suitable for the Power Need at Process
and must have safety factor 30% than the load)
‘The Cable size of the list below is just for indication and
must be change as the load or power change from the
list below)’
3.1Generator Main Cables (
450KW Diesel Generator No.1 and 2 using 7 x 1C x

300mm2 XLPE/PVC cable on trench
1500KW Turbine Generator No.1 and 2 using 14 x 1C x

500mm2 XLPE/PVC cable on trench
1 lot Generator Neutral Earthing System each using

1x1Cx120mm2XLPE/PVCcableburied
underground and hard drawn copper rod driven
to earth.
3.2 Sub Main from MSB to MCC
Using XLPE/SWA/PVC cable on trench
a) Fruit Reception using 1x4Cx35mm2

b) Thresher Station using 1x4Cx70mm2
c) Pressing Station using 1x4Cx240mm2
d) Clarification Station using 1x4Cx185mm2
e) Depericarping Station using 1x4Cx185mm2
f) Kernel Recovery Station using 2x4Cx120mm2
g) Boiler House using 2x4Cx120mm2
h) Working using 1x4Cx50mm2
82
i) Palm Oil Storage Tank using 1x4Cx10mm2
j) Sludge and Condensate Oil Recovery using
1x4Cx6mm2
k) Raw Water Pump House using 1x4Cx95mm2
l) Effluent Treatment Plant using 1x4Cx70mm2
m) Office using 1x4Cx16mm2
3.3 SubMain From MCC
a) Clarification MCC to Sterilizer Station using

1x4Cx10mm2
b) Pressing MCC to Screw Press Panel No. 1 using
1x4Cx50mm2
c) Pressing MCC to Screw Press Panel No. 2 using
1x4Cx50mm2
d) Pressing MCC to Screw Press Panel No. 3 using
1x4Cx50mm2
3.4 Lighting DB Sub-Main Cable from Main Lighting DB
a) Pressing Station DB using 1x4Cx6mm2

b) Nut Station DB using 1x4Cx6mm2
c) Clarification Station DB using 1x4Cx6mm2
d) Boiler House DB using 1x4Cx6mm2
e) Power House DB using 1x4Cx6mm2
f) Sterilizer Station DB using 1x4Cx6mm2
3.5 Control Cables
Water level control cables for level switches using

3cx1.5mm2 PVC/SWA/PVC and inclusive of level sensors,
alarms, and consumable items.
4) Motor Wirings (Must be suitable with the motor and load

needed when sizing the motors)
Using PVC/SWA/PVC armoured cable on trays. c/w cable glands

and lugs.
4.1 Fruit Reception
5.5 HP Fruit Loading ramp No. 1 & 2 using

1x3xCx2.5mm2
10 HP Cage Transfer Carriage No. 1 using 2x3Cx4mm2
20 HP S/D Capstan No. 1, 2 & 3 using 2x3Cx6mm2
20 HP FFb Conveyors No. 1 & 2 using 2x3Cx6mm2
25 HP inclined FFB Conveyors No. 1 and 2 using
2x3Cx6mm2
4.2 Sterilizer Station
5.5 HP Compressor using 1x3Cx2.5mm2

83
10 HP Sterilizer Feeding Conveyor using 2x3Cx4mm2
7.5 HP Sterilizer and Conveyor doors Hydraulic power
pack using 2x3Cx2.5mm2
7.5 HP Sterilizer discharge auger conveyor Hydraulic
power pack using 2x3Cx2.5mm2
10 HP Sterilizer Fruit discharge conveyor using
2x3Cx4mm2
7.5 HP Condensate pumps using 2x3Cx2.5mm2
4.3 Threshing Station
7.5 HP Auto feeder Conveyor using 2x3Cx2.5mm2

15 HP InclinedFruitBunchConveyorusing
2x3Cx6mm2
10 HP Horizontal Fruit Bunch Distributing Conveyor
using 2x3Cx4mm2
20 HP Thresher using 2x3Cx6mm2
5.5 HP Conveyor Below Thresher using 1x3Cx2.5mm2
7.5 HP Cross Fruit Conveyor using 2x3Cx2.5mm2
15 HP Inclined Fruit Transfer Conveyor using
2x3Cx6mm2
5.5 HP Horizontal Empty Bunch Conveyors using
1x3Cx2.5mm2
10 HP Empty Bunch Elevator using 2x3Cx4mm2
30 HP Empty Bunch Crusher using 2x3Cx10mm2
15 HP Inclined Empty Bunch Conveyor using
2x3Cx6mm2
4.4 Pressing Station
5.5 HP DigesterCrossFeedConveyorusing
1x3Cx2.5mm2
7.5 HP Digester Feed Conveyor using 2x3Cx5mm2
3 HP Crude Oil and Sludge Vibrating Screen using
1x3Cx2.5mm2
7.5 HP Crude Oil Pump using 1x3Cx2.5mm2
40 HP Screw Press No. 1, 2, 3 & 4 using 2x3Cx16mm2
40 HP Digester No. 1, 2, 3 & 4 using 2x3Cx16mm2
2 HP Hydraulic pumps No. 1, 2, 3 & 4 using
1x3Cx2.5mm2
4.5 Clarification Station
3 HP Continuous tank using 1x3Cx2.5mm2

3 HP Oil Recover Pump No. 1 & 2 using
1x3Cx2.5mm2
15 HP Vacuum Pump using 2x3Cx6mm2
15 HP Oil Transfer Pump using 2x3Cx6mm2
15 HP Sludge Precleaner No. 1 & 2 using 2x3Cx6mm2
7.5 HP Crude Oil Pump using 1x3Cx2.5mm2
40 HP Screw Press No. 1, 2, 3 & 4 using 2x3Cx16mm2
40 HP Digester No. 1, 2, 3 & 4 using 2x3Cx16mm2
84
2 HP Hydraulic pumps No. 1, 2, 3 & 4 using
1x3Cx2.5mm2
4.6 Depericarper Station
20 HP Cake Breaker Conveyor No. 1, & 2 using

2x3Cx6mm2
7.5 HP Polishing Drum using 2x3Cx2.5mm2
75 HP Fibre Cyclone Fan using 2x3Cx25mm2
5.5 HP Fibre Cyclone Airlock using 1x3Cx2.5mm2
3 HP Wet Nut Conveyor using 1x3Cx2.5mm2
5.5 HP Wet Nut Elevator using 1x3Cx2.5mm2
4.7 Kernel Recovery Station
3 HP Secondary Depericarper Airlock No. 1 & 2 using

1x3Cx2.5mm2
40 HP Secondary Depericarper Fan using
2x3Cx25mm2
1 HP Magnetic pan Feeder No. 1,2 & 3 using
1x3Cx2.5mm2
15 HP Ripple Mill No. 1, 2 & 3 using 2x3Cx6mm2
3 HP Cracket Mixture Conveyor using 1x3Cx2.5mm2
5.5 HP Cracket Mixture Elevator using 1x3Cx2.5mm2
30 HP Cracket Mixture Winnower Fan No. 1 & 2 using
2x3Cx10mm2
2 HP Airlocks No. 1, 2, 3 & 4 using 2x3Cx2.5mm2
2 HP CrackedMixtureGradingDrumusing
1x3Cx2.5mm2
3 HP Cracked Mixture Conveyor under Cracked
Mixture Grading Drum using 1x3Cx2.5mm2
25 HP S/D Hydrocyclone shell slurry pump using
2x3Cx6mm2
25 HP S/D for hydrocyclone kernel slurry pump No. 1
and 2 using 2x3Cx6mm2
2 HP DOL for Kernel and Shell Dripping Drum using
1x3Cx2.5mm2
3 HP Kernel Conveyor No. 1 & 2 using 1x3Cx2.5mm2
5.5 HP Wet Kernel Elevator using 1x3Cx2.5mm2
25 HP Kernel Silo Fans No. 1 & 2 using 2x3Cx10mm2
3 HP Dried kernel Conveyor using 1x3Cx2.5mm2
2 HP Dry Transport Airlock using 1x3Cx2.5mm2
20 HP Dry Kernel Transport Fan using 2x3Cx6mm2
3 HP Dry Kernel Distributing Conveyor using
1x3Cx2.5mm2
2 HP Shell Transport Airlock using 1x3Cx2.5mm2
20 HP Shell Transport Fan using 2x3Cx6mm2
4.8Boiler House
10 HP Scrapper Fibre/Shell Conveyor using

2x3Cx6mm2
85
10 HP Cross Boiler Fuel Conveyor using 2x3Cx6mm2
10 HP Boiler Fuel Dist. Conveyor using 2x3Cx6mm2
3 HP Boiler Fuel Distributor using 1x3Cx2.5mm2
7.5 HP Boiler Fuel Scrapper Recycling Conveyor using
2x3Cx6mm2
5.5 HP Softener Booster Pumpsets using 1x3Cx2.5mm2
5.5 HP Booster Pumpsets for Thermal Dearator using
1x3Cx2.5mm2
1 HP Chemical Metering Pump No. 1 & 2 using
1x3Cx2.5mm2
1 HP Diesel Feed Pump using 1x3Cx2.5mm2
4 HP Turbine Cooling Water Recycling Pumpsets
using 1x3Cx2.5mm2
4.9 Steam Boiler
To supply labour only to hook-up Steam Boiler Motor

Wirings c/w all necessary accesories.
4.10 Sludge and Condensate Oil Recovery
10 HP Sludge Effluent Pumps No. 1 & 2 using

2x3Cx4mm2
3 HP Cooling Pond Oil Recovery Pumps No. 1 & 2
using 2x3Cx4mm2
4.11 Raw Water Pump House
20 HP Raw Water Pump No. 1 & 2 using 2x3Cx6mm2
4.12 Raw Water Treatment Plant
15 HP Clarifier Water Pump No. 1 &

2 using
2x3Cx6mm2
1 HP Chemical Metering Pump No. 1 & 2 using
1x3Cx2.5mm2
4.13 Boiler Feed Water Treatment
5 HP Softerner Booster Pump No. 1 & 2 using

1x3Cx2.5mm2
5.5 HP Booster Pump N0. 1 & 2 for Thermal Deaerator
using 1x3Cx2.5mm2
1 HP Chemical Metering Pump using 1x3Cx2.5mm2
10 HP Recycling Pump No. 1 & 2 using 1x3Cx2.5mm2
86
5) Factory Lighting (Uses the LED Lamp for Whole mill and
Road as Eqivalent to the list below)
5. 1 Sterilizer Station
13 Nos. Lighting points

13 Nos. 2x36W fluo. Fittings c/w reflector
2 Nos. 13A switch socket outlet
5. 2 Threshing & Pressing Station

2 Nos. 250W Highbay fittings
20 Nos. 2x36W Fluo. Fittings c/w reflector
5. 3 Depericarping & Kernel Recovery Station

5. 4 Clarification Station

5. 5 Boiler House

5. 6 Power House

5. 7 Raw Water Treatment Plant

1 Nos. 200W Spot Light
5. 8 Raw Water Pump House

87
1 Nos. 200W Spot Light
5. 9 Effluent Treatment Plant

5. 10 Palm Oil Storage

5. 11 Fruit Reception

1 Nos. 400W Weather proof halide flood light fittings
5. 12 Compound Lightings
28 Nos. Lighting points using 2Cx2.5mm2 PVC/SWA/PVC

cable
28 sets 250W Mercury Street Lantern Fittings
28 Nos. 9 mts. Height Galvanised Lamp Pole c/w 1.5mt.
Arms.
6) Overhead Liner
6.1Raw Water Pump House
a) 500 Mts. X 70mm2 Amcardi cables c/w connectors

b) 15 Nos. Concrete poles c/w planting
c) 10 sets complete stays
d) 4 sets lighting arrestors c/w earthing rods and
chambers
a) 300 Mts. X 95mm2 Amcardi cables c/w connectors

b) 9 Nos. Concrete poles c/w planting
c) 5 sets complete stays
d) 2 sets lighting arrestors c/w earthing rods and
chambers
88
7) Earthing System
Earthing system complete with connection to Main Switcboard,

Generator, MCC and comprising of 1” x 1/8 copper tape from
Power House to Main Earth Electrode.
8) Lighting Protection
1 Set 75 metres radius non radio active lighting preventor unit c/w
1” x 1/8 copper tape and earth electrode and chambers.
89
LIST OF LABORATORIUM EQUIPMENT
The laboratory would be provided with all furnishing, fittings and equipment to
treat and analyze all factory products, domestic and boiler feed water
samples and factory effluent samples.
The following is the minimum list of the equipment would be supplied and
installed by Contractor
ITEM NO.OF
NO. DESCRIPTION MODEL/TYPE SIZE UNITS
A. EQUIPMENT/GLASSWARE
1. Electric Weigher Sartonius A 200S Max. 200 gm 1
2. Self0indicating Balance Sartorius 1002 0.1-500 gr. 1
3. Top Pan Balance Scale 1 kg Cap. 50 kg 1
4. Weigh Set 238 Ohaus & 214 – USA 1 mg – 200 gr 1 Set
0.5 kg – 5 kg
ITEM NO.OF
NO. DESCRIPTION MODEL/TYPE SIZE UNITS
5. Soxhlet Exraction Thermostatically controlled 230 V- 6 x 150W 2 Set
electric heating-mantle for 250 ml
flask c/w Support Roods Boss Heads
and Clamps for holding condenser
glass
6. Extractors Quick fit: Socket = 40/38 100 ml 18
Cone = 29/32
7. Condensor Quick fit Socket = 40/38 18
8. Flat Bottom Flask Quick fit socket = 29/32 250 ml 24
9. Hexane Distillation Set Electromantle 1000 ml 1
a. Isopad Isomantle Socket and Cones 24/29 1
b. Condensor Socket 24/29
c. Delivery Adaptor
1
d. Plain Steel Head Socket 14/23
Thermometer Condenser & Cone 24/29 1
Flask.
e. Round Bottom Flask Socket 24/29 1000 ml
1
10. VFA Distillation Set
a. Leibing Condenser NS 39/32 500 ml 1
b. Flat Bottom Flash NS 39/32
c. Still Head Two (2)-Cone For
1
Steam NS 39/32
d. Distillation Condenser NS 39/23
e. Receiver Adaptor NS 29/32 1
(Palaintbent) 1
11. Thermostatically Controlled Binder F53T 400x400x350 2

220V Volume = 53 ltr mm
Electric Oven – adjustable up to
200 minimum
12. 220 V Electric Heating Plate with Model IKA – MAG – RH 415 Kw 22 – 1 Set
magnetic stirrerc/w stand for 2000 Rpm
automatic burette
13. Vacuum Pump RRC 2 x 0.5 max. torr 5 x10^4 1
14. Vacuum Flask Schott / Duran 1000 ml 3
15. Automatic 220 V Electric Water IKA DEST Model 3000 1
Still
90
16. Dessicator with Cover and Dia 25 Cm 1
Vacuum Break – Stopcock
17. Water Bath Memert 350 – 6 hole 220 V 1
NS 850.067
18. Conductivity Meter (TDS Meter) MYRON 532T1 (0 – 5.000 ppm) 1
19. pH Meter Digital Corning Model 220 c/w Range = 1 Set
Buffer Solution : 4.0/7.0/10.0 0.00 – 14.00
20. Flocculation for Jar Test C/w stirrer 1 Set
21. Electric Centrifuge 4 Tubes 1 Set
22. Silicon Disc Comperator Merk – Lomote, range 0 – 10 ppm 1 Set
23. Set Boiler Water Testing 1 set
C/w chemical and reagent
24. Stopwatch 2
25. Tally Counter 4 digits 3
26. Thermometer 30 Cm 0–150 C 6
27. Beaker Tong 600 ml 1
28. Plastic Tubing for Connecting Williard Int. Dia. 5/16” 10 M
Condensor to Water Supply
29. Flat Bottomed – Porcelain Basins 75 ml 4
30. Mortar & Pestle Porcelain RRC Dia. 13 Cm 2
31. Measuring Cylinder 1000 ml 1
34. Measuring Cylinder 25ml 1
36. Automatic Burette c/w 500 ml 15 x 0.1 ml 1
Polyurethene bottle
37. Automatic Burette c/w 500 ml 25 x 0.1 ml 1
Polythene bottle
38. Glass Beaker Pyrex / Duran 1000 ml 2
43. Glass Funnels Dia. 10 Cm 4
44. Polythene Funnels Dia. 10 Cm 4
45. Glass Dropping Bottle 100 ml 4
46. Crystalizing Dish Dia. 700 x height 40 cm 150 ml 24
47. Graduated Centrifuge Tube Cap. 15 ml 10x 0.1 ml 12
48. Volumetric Flask 1000 ml 4
49. Bulb Pipette 20ml 1
50. Bulb Pipette 10 ml 2
51. Graduated Pipette 5 ml 2
52. Graduated Pipette 1 ml 2
53. Porcelain Gooch Cricible 50 ml 12
54. Petri Dish Dia 100mm 22
55. Reagent Bottle 250 ml 6
56. Conical Flask 1000 ml 2
60. Weighing Bottle 15 ml 1
61. Glass Stirring Rod 20 cm 2
91
62. Extraction Thimble 33 x 110 mm 6
boxes
63. Glass Fibre Filter – GF/B Dia 2.5 cm 6
boxes
64. Whatman Filter Paper No. 1 Dia. 12.5 cm 6
boxes
65. Silica Gel For Dessicator 6 kg
66. Silicone Grease For Dessicator 1 tube
67. Steel Spatula 150 mm 2
68. Plastic Bottle c/w Cover 250 ml 150
69. Plastic Bottle c/w Cover 1 gallon 20
70. Polythene Wash Bottle 500 ml 3
71. Plastic Funnel Dia 10 cm 1
72. Glass Tubing Dia 9 mm 1 kg
73. Rubber Cone 1” x 4 cm 2
74. Rubber Bellow For Pipette 2
75. Fire Extingusher 6 kg 2
76. Plastic Bag/Thick Width 26 cm 5 kg
Height 40 cm
77. Sample Tray Aluminium 2
78. Knives Stainless Steel 1
79. Axe 2
80. Test Tube Brushes 1
gross
B CHEMICALS
1. KOH Pellets MERCK Art. 5033 1000 gr/bt 2 bt
2. Potassium Hydrogen Phthalate MERCK Art. 4874 500 gr/bt 2 bt
3. Phenolphthalein Powder MERCK Art. 7233 100 gr/bt 1 bt
4. Methyl Orange Powder MERCK Art 1322 100 gr/bt 1 bt
5. Iso Propyl Alcohol A.R. Grade 96% 2.5 l/bt 2 bt
6. Hexane Commercial Grade 250 l/bt 1
drum
7. Concentrated Sulphuric Acid A.R. Grade 95-97 % 5 l/bt 2 bt
8. Acetic Acid, Glacial UNIVAR UN 2789 2.5 l/bt 1 bt
9. NaOH Pelletes 1 kg/bt 1 kg
10. Cotton Wool 4 kg
11. Ammonium Molybdake Powder UNIVAR (81-83 %) 10 g/100 cc 500 g/bt 1 bt
H2O
12. Ethanol UNIVAR 95 % pure 2.5 l/bt 1
C SPARES
Heating Mantle For Soxhle 150 Watt 6
Extraction Electrothermal
92
LIST OF WORKSHOP EQUIPMENT
The factory workshop will be equipped with equipment required for the
maintenance and repair of the works would be supplied and installed by
Contractor.
The minimum requirements in respect of machine tools are:
1 Gap Bed Lathe, motorised ( 300 mm x 1500 mm approx.) c/w Chuck,

Steadies, face plates and tols.
1 Bench Drilling Machine (13 mm capacity) motorised.
1 Hacksaw Machine, motorised
1 Portable forge with blower fan
1 Anvil
1 Set of pipe screwing dies with ratchet handle
1 Pipe Vice
2 Electric Welding Set 250 A, single phase operation c/w accessories
1 Shapping Machine (500 mm shaping length), motorized
1 Double Ended Grinstone (200 mm), motorised
1 Set of forming tool (6 mm plate capacity)
1 Duplex tools post grinder
2 Electric welding set of 400 A, three phase operation, complete with
current converter and accessories.
All necessary hand tools, special tools and gauges to include spanner,
wrenches, screw drives, hammers, calipers, surface gauges, vices, hacksaw,
scribers, bevels, internal and external micrometer gauges, straight edges,
surface plates, rules, “V” blocks, dial gauges, screw pitch gauges and sets of
taps and dies, etc.
All necessary lifting equipment including slings, ropes and tackles, jacks and
crowbars.
An area of the workshop is to be partitioned off to provide an electrician‟s

workshop to be equipped for all immediate repairs, including testing
equipment. The minimum requirements for the electrician‟s workshop are:
1 Avometer
1 Meggar
93
2 Tong tester or Clamp meter
2 Electric drill with bench stand (13 mm)
2 Dual scale voltmeter
2 Set of conduit pipe threading stocks and dies
2 Soldering irons, electric
Electrician‟s gloves, rules, spanners, pliers, screwdrivers, hacksaws, vices,

hand torches, wander lamp etc.
94

Rab Da Spek

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Rab Da Spek

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FACTORY CONSTRUCTION PROJECT

PALM OIL PROCESSING CAPACITY OF 45 TONS

TOTAL CIVIL WORKS Rp 53,724,535,000.00

GRAND TOTAL Rp 153,485,039,074.96

1. FRUIT RECEIPTING STATION

6. OIL DESPATCH STATION

8 STASIUN PENGUTIPAN INTI (KERNEL STATION)

10. POWER STATION

11. RAW WATER TREATMENT PLANT

12. BOILER WATER TREATMENT

13. EFFLUENT TREATMENT PLANT

14. Pipings, Valves and Insulation Works

15. Fire Fighting Equipment

16. Electrical Works

Total Mekanikal & Electrical Works 99,760,504,074.96

Sub Total Cost Primmenilary Works 9,870,000,000.00

GRAND TOTAL COST . A 9,870,000,000.00

Sub Total Cost Factory Building 22,288,545,000.00

B.2 MACHINERY FOUNDATION

Sub Total Cost Fruit Reception Station 4,167,550,000.00

B.2.b Sterilizer Station

Sub Total Cost Sterilizer Station 1,180,530,000.00

B.2.c Threshing Station

Sub Total Cost Threshing Station 225,200,000.00

B.2.d Pressing Station

Sub Total Cost Presshing Station 119,800,000.00

B.2.e Clarification Station

Sub Total Cost Clarification Station 871,028,000.00

B.2.f Oil Despacth Station

Sub Total Cost Despatch Station 1,620,312,000.00

B.2.g Depericarper Station

Sub Total Cost Depericarper Station 86,710,000.00

B.2.h Kernel Recovery Station

Sub Total Cost Kernel Recovery Station 346,946,000.00

B.2.i Water Treatment Station

Sub Total Cost Water Treatment Station 770,762,000.00

B.2.j Boiler Station

Sub Total Cost Boiler Station 828,726,000.00

B.2.k Power House Station

Sub Total Cost Power House Station 612,466,000.00

Total Cost Foundation Machinnery 10,830,030,000.00

B.3 ANCILLARY BUILDING

Sub Total Cost Ancillary Building 3,815,324,000.00

B.4 KOLAM LIMBAH

Sub Total Cost Kolam Limbah 330,136,000.00

Sub Total Cost Housing 6,590,500,000.00

1. Fruit Reception Station

1.01 Road Weighbridge (Mugi/Indodacin)

Quantity : One (1) unit

1.02 Fruit Loading Ramp 8 Bay (16 doors) c/w Catwalk

Function : - To receive and store FFB for processing.

- To transfer FFB from fruit hopper into fruit cages.

Quantity : One (1) line of 8 bays (16 doors)

Capacity : 20-25 tons of FFB, each bay

Type : Top-down vertical slidding gate.

Construction : - The main supporting column would be adequately

1.03 FFB Conveyor Front of Loading Ramp #1.2 m

Function : - To convey FFB from loading ramp to the Inclined FFB

Quantity : One (1) unit

Type : Scrapper bar, twin chain.

Width : 1200 mm width

Capacity : 45 ton FFB/hr

Final Rpm : 8 at Unit Machine