PHASE 0: DOOR SYSTEMS LEVEL 2.3.53 - DEFINE PREUM1NARY LEVEL 1! SPEC.

23.53 J

FIT& APPEARANCE
SPECIFICATION

----------------------------------- 23.5.3.2

FUNCTIONAL
SPECIFICATION

-------------------------------- 23.5.3.3

STRUCTURAL
STRENGTH
SPECIFICATION
-------------------------------- 23.53.4

DURABILITY
SPECIFICATION

-------------------------------- 2.153.5

SECURITY
REQUIREMENTS
SPECIFICATION
,.„,u-r-n-,-n- r n-n-— ----- 2 3.5.3 ^6

FEDERAL
REQUIREMENTS
SPECIFICATION
--------------------------------- 2.35.3.7

CANADIAN
REQUIREMENTS
SPECIFICATION
--------------------------------- 23.53,8

EXPAND
REQUIREMENTS
SPECIFICATION

OTHER
GM
SPECIFICATIONS
PHASE 0: DOOR SYSTEMS LEVEL 2.3.6 - TEST/VAL1DATE CONC. ALT.

2.3,64
------------------------------ -
PERFORM
ALTERNATIVE
MFG PROCESSES
ANALYSIS

2.3.6.5

CREATE LIST
OF POTENTIAL
MANUFACTURING
FACILITIES
23.6.6

DEVELOP
IX)OR SYSTEMS
VALIDA11ON PLAN
PHASE O: DOOR SYSTEMS LEVEL 2.4 - REFINE SELECTED ALTERNATIVE

CONDUCT
PROGRAM
TEAM
REVIEW

2.4,5

SELECT SOURCES
ON LONG LEAD
TIME SYSTEMS
OR COMPONENTS
2.4.6

DESIGNATE
FABRICATION
ASSEMBLY &
COMWNENT
PLANTS
PHASE 0: DOOR SYS1EMS L狂VEL 2.5 무 DEFINE PRODUCTS

2.5.2

COMPLETE
PRELIMINARY
DESIGN
EVALUATION

2.53

FINAUZE
ENGINEERING
& MANUFACTURING
CRITERIA

2.5.4

REFINE
MANUFACTURING
PROCESS
PROPOSAL

2.5.5
PHASE 0: DOOR SYSTEMS LEVEL 2.6 DEVELOP PRODUCT
2.6.1

CREATE
PRELIMINARY
LEVEL IH
SPEC

2.6.2

COMPLETE
DESIGN FOR
SELECTED
ALTERNATIVE
PHASE 0: DOOR SYSTEMS LEVEL - CREATEPRELiMiNARYl^EVELinSPEC

2.6.1.2

CONFIRM
ornoN
CONTCNT
&
PENETRATIONS

2.6.L3
PRODUCTION PART
LEAD WEEKS &
TOOUNG DOLLARS
FOR NON AFFILIATED
PRODUCT

2.6 丄 4

GENERATE
LEVEL III
SPEC
PHASE 0: DOOR SYSTEMS 나SVEL 2.6.2 - COMIH上TE DESIGN FOR SELECTED CON

26.2.1

2.6.2.2

VALIDATE
MASTER
CONCEPT
PARTS LIST

2.6<23
■■ :
COMPLETE
CONCEPT
MASS
ANALYSIS i

2.6.24
DEVELOP DETAILED
PLANS FOR
PHASES I & II
OF GM 4 PHASE
PROCESS

2.6.2.5

AFFILIATED
PRODUCTION PART
LEAD WEEKS
ESTABLISHED
(MPL)
PHASE 0: DOOR SYSTEMS LEVEL 2.63 - COMPLETE VA니DAHON PLAN
2.6,3.1
ENGINEERING 及
MANUFACTURING
VAUDATJON
OF
CLAY

2.6.12

CONDUCT
FINANCIAL
VALIDATION
OF
CLAY

2.63.3

PERFORM
DIMENSIONAL
TOLERANCE
CONTROL
analysis

2,6J.4
COMPLETE
DURABILITY
ANALYSIS &
CRASHWORTHINESS
VAL1DA11ON

2.63.5
PHASE 0: DOOR SYSTEMS LEVEL 2.6.4 - FINALIZE DIVISIONAL DESIGN
2.6.4 J

COMPLETE PROJECT
SUBMITTED FOR
LONG LEAD

26.4.2

DESIGN FREEZE
A RELEASE
PROTOYPE
(PRODUCTION
INTENT)

2.6.43

DEVELOP
DEMONSTRATION
PRODUCTS

2.64.4

BUILD
COMPLETE
DOOR
PROTOTYPE

Z6.4.5

APPROVE
DIVISIONAL
DESIGN
CONCEPT
 Door Systems Methodology (DSM) February 22, 1991

PHASE I: DSM REQUIREMENTS SPECIFICATION Version 4.0

APPENDIX IV: BDEF MODELS OF IMPROVED ("TO-BE") DOOR

SYSTEMS METHODOLOGY

This appendix contains the improved ("to-be”) IDEF models for the following items:

1,0 Bubble-Up

1.2 Establish QFD Matrix

1.3 Create Bubble-Up Alternatives

1,3.2 Sliding Door Proposal
1.3.2.1 Identify Door Design Concept
1.3.2.2 Project Door Structure & Mass
1.3.23 Define Hardware
1.3.2.4 Perform Trade-off Analysis
1.3.2.5 Define Door Internal Packaging
1.3.2.6 Conduct Structural Review
1.3.2.7 Perform System Analysis
1.3.2.7.1 Analyze Door/Door
Retention Components
1.3.2/7.2 Perform Safety/Occupant
Protection Analysis/Simulation
1,3.2.7.3 Check FBTP Performance
1.3.2,7.5 Check/Evaluate Door
Body-In-White Integrity

1.5 Modify QFD Matrix

149
Door Systems Methodology (DSM) February 22, 1991

PHASE I: DSM REQUIREMENTS SPECIFICATION Version 4.0

This page intentionally left blank.

150
丄 、• . ..... t. • ,、 ,, ., .. ■ .. . . •: .
BUBBLE UP: DOOR SYSTEMS LEVEL 1.0
i.i
BUBB 나SUP: DOOR SYSTEMS LEVEl」.2 ESTABLISH OFD MATRIX

Expertise Training
BUBBLE UP: DOOR SYSTEMS LEVEL 】 .3 - CREATE BUBBLE-UP ALTERNATIVES
L3J
BUBBLE UP: DOOR SYSTEMS LEVEL 1.3.2 'SLIDING DOOR PROPOSAL
L3.2.1