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a r t i c l e i n f o a b s t r a c t
Article history: The project intends to design, fabricate and test a highrate anaerobic reactor that can treat the domestic
Received 23 August 2018 wastewater and produce biogas as a byproduct. The biogas is a combustible mixture of methane, carbon
Received in revised form monoxide, hydrogen gases etc. and can be used in the table burner. The target of the biogas reactor is to
15 March 2019
treat the wastewater generate from domestic wastewater at Kathmandu University. The major outcome
Accepted 13 April 2019
of this project is to be a working design of the biogas digester which can be fabricated and can be coupled
Available online 11 May 2019
with domestic septic for the domestic wastewater treatment. The septic tank uses as a primary treatment
of the wastewater whereas UASB is taken as a secondary treatment. We design pilot scale UASB
Keywords:
High rate anaerobic digester
wastewater treatment system and test know the proper operation of the reactor. The septic tank-UASB
Wastewater combine system has TSS and CODt removal efficiency of 83% and 88% respectively. This system is one of
Biogas the appropriate systems for onsite wastewater treatment in the developing country.
Septic tank © 2019 Elsevier Ltd. All rights reserved.
UASB
COD
1. Introduction at the bottom and scum layer to float on the surface, whereas the
second one is designed to settle a small amount of solid. Baffles are
Septic tank is most commonly used for pre-treatment of do- used to separate the two compartments which have an opening at
mestic wastewater in on-site applications. The basic function of the the center from which water passes from the first compartment to
septic tank is to separate sludge, effluent and scum layer of the the second.
domestic water. It removes a portion of settleable solids by reten- Based on measurements made in both single and double com-
tion and organic matter by partial AD from the WW. Septic tanks partments, the benefit of a two-compartment tank appears to
remove 60e80% of nonsoluble material in domestic wastewater [1]. depend more on the design of the tank [3]. Fig. 1 shows the sche-
The BOD removal is in the order of 30e50% in the retention time of matic diagram of a conventional septic tank.
48 h (taken from lab analysis). The actual performance of the tank HRAD especially UASB become popular in the latest decades for
depends on the ambient condition, retention time inhabitance in the treatment of wastewater coming from the household and in-
the influent. The bacteria partially digest the solid and scum layer. dustry. UASB consist of the high concentration sludge at the bottom
The produced CH4 and CO2 by partial anaerobic digestion vent from and admitted the solid, liquid and gas separation at the top. The
the tank. wastewater flow in the upward direction from the bottom of the
In domestic wastewater contain black water coming from the reactor where activated and highly settleable granules sludge is
toilet having high concentration material, nutrients and pathogens collected. The anaerobic treatment takes place by entrapment of
and grey water coming from bath and kitchen having less con- the solid and conversation of organic matter into biogas and sludge.
centration of these materials. In Nepal septic tank has been used for The biogas thus produced automatically raise carrying water and
the treatment of black water for a long time. Most of the septic solid from bottom to top of the reactor and hence in the gas liquid
tanks found in Nepal, have two compartments [2]. The first separator. The solid is returned to the bottom of the reactor and gas
compartment is larger and allows sufficient time for sludge to settle is captured inverted cone lie at the top of the reactor. The biogas is
used for heating and lighting purpose and sludge, thus produced
can be used as a fertilizer in the land.
UASB-septic tank reactor is a novel idea to decentralize and
* Corresponding author. diluted domestic wastewater treatment. Similar UASB reactor
E-mail address: jhalakad@gmail.com (J.R. Adhikari).
https://doi.org/10.1016/j.renene.2019.04.059
0960-1481/© 2019 Elsevier Ltd. All rights reserved.
J.R. Adhikari, S.P. Lohani / Renewable Energy 143 (2019) 1406e1415 1407
List of acronyms
Both grey and black water is collected from the staff quarter and
girls' hostel into a septic tank which is then fed into the HRAD. The
biogas thus produced can be sent for moisture removal to get dry
biogas and the effluent could send for post-treatment in the
cyclone. Fig. 3 shows the proposed diagrammatic representation of Fig. 4. Sectional view of septic tank.
the overall plan.
2.3.2. Inlet
The inlet pipe is connected with a funnel (inclined at an angle of
4 ) at one end as shown in Fig. 9 which is inserted at a height of
25 cm from the bottom of the tank. The funnel is used to decrease
the velocity of the inlet water and stabilize the sludge. Fig. 10 shows
an inlet cone with the cap.
For the calculation of velocity:
Inlet ¼ 7 L in 20 s.
Flow ¼ 0.35 L/sec
¼ 0.35 10 3 m3/s
Diameter of the pipe (D1) ¼ ½ inch
¼ 0.5 2.54 cm
¼ 1.27 cm
¼ 0.0127 m
Now, cross-sectional Area (A1) ¼ pd2/4
¼ p (0.0127)2/4
¼ 0.000126,616 m2
Fig. 5. Digester tank with three tests. We have continuity equation as:
Q ¼ AV
Where, V is the velocity of water and Q is the volume of water.
∴ V ¼ Q/A1
¼ 0.00035/0.00012661265
¼ 2.76 m/s
We have,
1. Imhoff Tank
2. Inlet
3. Outlet
2.4. Outlet
The outlet pipe removes the treated water from the tank which
is at the height 75 cm from the bottom of the tank so that the 200 L
of inoculum remain inside the digester. The gas is taken out from
the top of the tank. The lid of the tank is clamped with a clamp ring
to prevent the leakage of gas. A pressure gauge is fitted at the gas
outlet to measure the pressure of the gas inside the tank. The
installed plant is shown in Fig. 11.
2.5. Granulation
g d2 ð r s r Þ
V¼
18 m
¼ 0.042 m/h height. They also find that high upflow velocity might cause high
Thus the up flow velocity is within permissible limit erosion of the granules aggregates in the early stages of the startup
The pilot-scale HRAD is operated for a year during which sam- reactor.
pling of wastewater (both inlet and outlet) was done at an interval Pol et al. [12] reported that the granule size increased to a
of 9e10days and the results were analyzed and interpreted. certain size after this, the new granule formed and so on. The
granulation process is shown in Fig. 15. Generally, the settling ve-
2.8. HRAD inlet and outlet samples locity of the granular is 60 m/h. They also stated that solid retention
time is generally 200 days and hydraulic retention is generally
The inlet is obtained from the inlet pipe by using a ball valve and consider as 6 h. Luostarinen et al. [16] experienced that the lighter
outlet sample is taken from the valve installed at the outlet pipe. sludge particle suspended and increased upflow velocity and would
The objective of this scheme was to analyze the influence of HRT be washout and the heavier component is retained in the lower
and SRT on the performance of the reactor (by measuring COD, part of the reactor. Pol et al. [12] found that the wastewater having a
BOD, TSS and other parameters), inflow and outflow characteristics high fraction finely dispersed suspended solids with the attach-
and volume and composition of gas produced. The sample is ment of bacteria lead to the washout of the viable bacteria. Schmidt
collected in the 1000 ml plastic bottle and delivered to the labo- et al. [17] stated that the formation and stability of the granule is
ratory with precaution. necessary for the successful operation of the reactor. The sludge
granulation time, which is the almost 10% of granules greater than
2.9. Working of the digester till date 2 mm, which takes 92 days without the addition of the inert ma-
terial at the start of the reactor. Pol et al. [12] found that by the
The pilot-scale HRAD was installed in September 2012. The addition of inert materials such as the powdered activated carbon
details of the operation date, pulse and volume are listed on Table 1. during the startup reactor which enhanced the granulation process
The first phase, started from September 4 to November 25. In this and the sludge granulation reduced to the 25 days. Mahmoud et al.
phase only the grey water was used for treatment. 50% of the tank [13] said that the domestic wastewater contained the generally
(100 L) was inoculated with the sludge from a conventional biogas organic hydrophilic and inorganic hydrophobic component. During
plant. During the first phase, HRT was set to 10 days by adjusting upflow hydrophilic component absorb by the granule and digested.
the timer. There were 3 pulses per day at an interval of 8 h with On the decreasing the temperature, there is increasing the viscosity
6.66 L per pulse. which results decreasing hydraulic shearing on the particles. That
Nearly after three months the HRAD was shifted to a new causes more energy needed for mixing. They suggested that
location where both grey and black water was available. This is the increased wastewater temperature increased turbulence and hence
second phase. At this phase, we reduced the HRT from 10 days to 4 increased mixing. They experienced that increasing temperature
days. The number of pulses was constant and amount per pulse is was also showed that increasing gas production and more turbu-
17 L, i.e. nearly 50 L per day. Similar way we vary the HRT and lence in the reactor. In the no force mixing the upflow velocity also
analyze the influent and effluent characteristics. enhance mixing. The low HRT causes high upflow velocity which
result washout. They found that higher the solid loading rate which
imposed low SRT which would change sludge bed composition and
3. Result and discussion
caused accumulation of floating substrate like protein and lipids.
The upflow velocity is one of the major factors for the solid removal
. In this section we discuss about the point that should be
of the HRAD. By increasing the upflow velocity increase the colli-
considered during the design of the HRAD. In this project, we
sion between the suspend particle and sludge and enhance the
analyzed the highrate anaerobic reactor. The rectors fed with batch
removal efficiency [18]. The high upflow velocity facilitates to
type and continuous type. The batch type reactor fed by the
disturb the gas pocket gathered in the sludge bed and separate the
pumping and continuous reactor fed by gravity from septic tank.
gas from surface of biomass. On the other hand, they got that high
First of all the reactor seeded with granular sludge from conven-
upflow velocity resulted exceed the settling velocity and detach-
tional biogas plant. Initially, the HRT of the reactor was high and
ment of the captured solid and decelerate the removal efficiency.
then as the granular activated the retention time of the reactor
Therefore the upflow velocity should be optimum.
decreased progressively to attain the highrate reactor. In the
Arbor suggested that during the start up the reactor suitable
starting phase, the HRAD was in an unstable mode after some day
COD loading rate is 6 g/l/d, HRT is about 12 h and upflow velocity is
we attended the stable mode. The anaerobic treatment of low
0.7 m/h. The test should be done time to time during the start of the
strength wastewater with low temp may cause several problems.
The volume of the reactor is generally determined by the hydraulic
retention time. Rebac et al. [9] stated that treatment of the low
strength wastewater at the maximum organic loading rate with
respect of the maximum COD conversion capacity might cause
severe hydraulic washout. The upflow velocity of the liquid can be
increased by expanding the reactor size and by increasing reactor
Table 1
Details of the operation date, pulse and volume.
volume is filled with sludge bed [19]. Plas [21] stated that at start up
period a strong washout of fine dispersed sludge is an essential part
UASB reactor are longer start up time (2e8 month) and need higher
of the granulation process as a new growth should be concentrated
solid retention time. By coupling UASB and septic tank we can solve
as attached growth rather than the growth of dispersed biomass
both of the problems. The sludge accumulates in the septic tank.
(new nuclei). Wang et al. [22] found that the pulse feed may cause
Only the WW is pump or supply into the reactor which increase the
washout due to higher instantaneous loading. They observed that
SRT. Also, septic tank acts as a primary treatment which reduces
the pH value in the range of 7e8 no significant impact in the reactor
start up time of the UASB. Thus Septic tank- UASB can be a suitable
performance. Lier et al. [15] found that higher the solid contained in
solution for the decentralized wastewater treatment system in the
the wastewater is important for speedup the reactor self inocula-
developing country.
tion phase. Incubation with a high concentration of well settling
The reactor performance is assessed on the basis of COD, total
granular sludge contributes to successful and fast startup the
suspended solid (TSS) and theoretical biogas production. These
reactor. On the other hand Karadag et al. [6] said that poor settling
reactor performance parameters measured on the basis of the
characteristics of the sludge result easily washout of microor-
characteristics of influent and effluent wastewater samples which
ganism, poor organic removal and poor biogas production. They
are taken from the inlet and outlet valve from the reactor. Fig. 16
stated that for the success of the reactor stepwise increase of OLR
shows that the influent and effluent TSS concentrations and
needed. They got that very high OLR negatively effect on COD
removal efficiencies for the reactor at 4d HRT. The average per-
removal efficiency both in both mesophilic and thermophilic
centage TSS removal efficiency of the reactor found to be 65%.
temperatures. High OLR also cause washout of the sludge and
Similarly, Fig. 17 shows that the influent and effluent CODt con-
deterioration of the efficiency of the reactor. Luostarinen et al. [16]
centrations and removal efficiencies for the reactor at 4d HRT. The
state that first of all the particulate are initially retained in the
average CODt removal efficiency noted and which is 49%.
sludge and latter washout occur as a biogas when started in the
Again the influent and effluent TSS concentrations and removal
warm climate. They found that higher washout might cause
efficiencies for the reactor at 1d HRT is shown in Fig. 18. The average
instability of the reactor. They proved that pressure exerted in the
TSS removal efficiency found that 56%. The influent and effluent
granular by produced biogas may cause disintegration of the
CODt concentrations and removal efficiencies for the reactor at 1d
granule and followed by washout. Yan et al. [23] suggested that the
HRT is shown in Fig. 19. Then the average removal efficiency found
selective bioparticles washout is also favorable for the granulation
to be 54% (see Fig. 20).
process. Plas [21] said that increasing OLR by decreasing HRT is
The theoretical biogas production calculated for the 1 L of
more effective than increasing COD concentration.
Vlyssides et al. [24] stated that the main disadvantages of the
Fig. 16. Influent and effluent TSS concentrations and removal efficiencies for reactor at
4d HRT [25]. Influent and effluent CODt concentrations and removal efficiencies for the Fig. 18. Influent and effluent TSS concentrations and removal efficiencies for reactor at
reactor at 4d HRT. 1d HRT [25].
1414 J.R. Adhikari, S.P. Lohani / Renewable Energy 143 (2019) 1406e1415
Fig. 21. Theoretical biogas production from the total volume of the reactor at 1 day
HRT.
Fig. 19. Influent and effluent CODt concentrations and removal efficiencies for the
reactor at 1d HRT [25]. high upflow velocity during the startup period may cause high
erosion of the granule. The finely dispersed particle suspended
solid in the wastewater may cause washed out of viable bacteria. On
wastewater treatment from equation (1). The total biogas produc-
increasing the temperature of the reactor increase turbulence and
tion of the reactor calculated by multiplication of total volume of
hence increases mixing. The up flow velocity should be optimum.
the digestor i.e. 200 L to the theoretical biogas production from 1 L
At the startup period the washout is necessary for new growth by
of wastewater which calculated by the amount of removal of CODt
attachment rather the growth by new nuclei. The average TSS and
of the reactor. The theoretical average biogas production from the
CODt removal efficiency of the reactor found to be 65% and 49% at 4
reactor found to be 21 L from the total 200 L digester at 4 D HRT.
days HRT. The average TSS and CODt removal efficiency found that
This means 21 L of biogas produced in four days as shown in Fig. 21.
56% and 54% respectively. The theoretical average biogas produc-
Likewise, the total theoretical average biogas production from the
tion from the 200 L digester is about 20 L at one HRT. And we also
200 L digester is 20 L at 1 day HRT which shown in Fig. 21. This
found that TSS and CODt removal efficiency of the septic tank UASB
means per day 20 L theoretical biogas can produce.
combined system these are on an average 83 and 88% for 4 days
In the same way, we also tested the TSS and CODt removal ef-
HRT. Septic tank- UASB can be suitable for onsite wastewater sys-
ficiency of the septic tank UASB combined system these are on an
tem in the developing country.
average 83 and 88% for 4 days HRT [25]. Similarly, we found that
87% and 80% TSS and CODt removal efficiency for 1 day HRT. As we
know that the main disadvantages of the UASB reactor are longer Acknowledgements
startup time (2e8 month) [24] and need higher solid retention
time. By coupling UASB and septic tank we can solve both of the We heartily acknowledged to the Renewable Nepal for the
problems. The sludge accumulates in the septic tank. Only the WW financial support of the project RENP-PID-924.
is pumped or supply into the reactor which increases the SRT. Also,
septic tank acts as a primary treatment which reduces start up time References
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