STE-JSA FORM

JOB SAFETY ANALYSIS Date : 11 / 09/ 2020

JSA NO: STE-PM-02 Time : FRIDAY

JOB DESCRIPTION: SERVICE & REPAIR GEAR BOX (1 UNIT) – SHIMADZU GEAR PUMP @ TANKYARD (P-633)

Sequence of Basic Job Steps Potential Hazards Consequences Control measure

MOBILIZATION OF MANPOWER AT 1- INEXPERIENCE WORKER 1- ACCIDENTS -SAFETY BRIEFING/TRAINING CONDUCTED BY STE AT

SITE 2- HEALTH CONDITION
3- SAFETY KNOWLEDGE
2- MISHANDLING WORKSHOP
3- SICK -SAFETY BRIEFING AT PETROCHEMICALS M SB
-WORKERS TO ATTEND TOOLBOX MEETING BEFORE
BEGIN WORK
-ALL WORKERS MUST BE IN EXCELLENT HEALTH
CONDITIONS APPROVED BY STE SUPERVISORS
-NO HANDPHONES ALLOWED
- CHECK ON PPE

PREPARING & GROUPING 1- SHARP EDGES 1- BLOOD LOST - SAFE HANDLING ON HEAVY PARTS
MACHINERY PARTS, NUTS, AND 2- ROTATING PARTS 2- BROKEN BONES - WEARING NECESSARY PPE’S ON SITE
BOLTS. 3- CRUSHING 3- DISC SLIP - SUPERVISORS ON SITE FOR SAFETY SUPERVISION
4- ELECTROCUTION 4- FLESH WOUND ALONG THE WORK PROGRESS
5- DISC SLIP 5- CURRENT SHOCK - FIRST AID BOX MUST BE AT SITE ALL THE TIME
6- STABBING 6- LIGAMENTS TEAR - FIRE EXTINGUISHER FOR EMERGENCY USE AT SITE ALL
7- CUTTING 7- BURNS THE TIME
8- SUDDEN FIRE SPARK - HEAVY LIFTING SHOULD BE DONE BY 2 OR MORE
9- ERGONOMICS WORKERS, NEVER ALLOW ONE PERSON TO LIFT.
- NO HARSH HANDLING ON ANY PARTS

INSTALLATION OF TSUBAKI 1- EQUIPMENT WRONGLY 1- ACCIDENTS - ENSURE ALL FITTINGS ARE REPLACED
EMERSON GEAR BOX & INSTALLED 2- HAND FOOT - ENSURE ALL BOLTS AND NUTS REPLACED
ALLIGNMENT WORKS 2- SPARKS FROM HANDTOOLS INJURIES - ENSURE POWER ISOLATION IN PLACE
3- DAMAGE TO PM’S PROPERTIES 3- BROKEN BONES - ENSURE PROPER TIGHTENING OF PARTS
4- NO PROPER EQUIPMENT & 4- DISC SLIP - ENSURE WEAR PROPER PPE ALL THE TIME
TOOLS 5- FIRE ACCIDENTS - ENSURE ALL MATERIAL, EQUIPMENT AND TOOLS ARE TO
5- TRIP AND FALL 6- DAMAGED BE HANDLE WITH CARE
6- HAND FOOT INJURY PROPERTIES - ENSURE ALLIGNMENTS DONE WITH CARE
7- ALLIGNTMENT NOT DONE - CHECK ALL PARTS ARE TIGHTEN CORRECTLY
CORRECTLY - ENSURE TEST RUN TO BE DONE AFTER INSTALLATION

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Hazards Guide

Type of Hazards
A. Chemical Hazards
- Liquid - Mists - Explosive - Corrosive
- Gases - Dusts - Oxidising - Harmful
- Vapours - Fumes - Flammable - Irritant
- Toxic
B. Physical hazards
- Lifting heavy equipment - Shearing - Falling from height
- Hot surface (manual handling) - Entanglement - O2 deficiency (Confined
- Sharp edges - Cutting - Electrocution space)
- Rotating parts - Stabbing - Crushing - Burn
- Stored energy release - Puncture - Slipping and Fall - Disc Slip
- Tangled cable - Striking

C. Health hazards
- Noise - Radiation - Cancer - Vision loss
- Ergonomics - Chemical - Hearing loss

PPE & SAFETY EQUIPMENTS REQUIRED FOR THE JOB (please tick whichever applicable)

Hard hat √ Rain Boot / Plastic Boot Fire Extinguisher (CO2/ABC) √ Cotton Glove √ Harness
Goggle Reflective Vest Stepladder Semi Leather Glove Life Line
Face Shield Barricade Gas Detector Chemical Glove SCBA, Stretcher
Safety Shoes √ Ear Muff / Ear Plug Chemical Protective Suit Rubber Glove Walkie - Talkie

Safety Glasses √ Warning Signage Respirators/Dusk Mask Other Glove Lock-Out/Tag-Out

JSA Team Members :

1) ADAM NASSIR 2) DAREN LUM

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JSA Leader: Approved By (Client):

ADAM NASSIR- SOUTHERN TECH ENGINEERING (SIGN & STAMP)
Name:
Date:

STE Personnel
Deployed:

Name & IC Number

1. Shaktivel A/L Visvalingam (941114-08-5255)

2. Mohd Amsyar Bin Rusli (930904-10-5405)

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