Professional Documents
Culture Documents
• List corrective measures that may be taken by the Government and the
authority for each.
7-1
2/52
Personal one-on-one discussion and actions at the field level often provide
acceptable solutions to the problems. If discussions with onsite personnel
are not fruitful, the problem must be elevated to the next level. The
important thing is for the problem to be identified early so that it can be
prevented or corrective action can be taken. If an agreement cannot be
reached, the Government makes the final determination.
7-2
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7-3
4/52
C. Making the "System" Work: The QC Manager must act quickly and
confidently when problems are discovered. He cannot sit back and hope
that problems will correct themselves. His job is to control construction
quality by taking action to make certain that problems are corrected and
prevented. The Government is serious about CQC and will hold the
contractor responsible for contract compliance.
7-4
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EXERCISE
Module 7
2. What options are available to the Government under the Contract Clauses
of the contract?
3. Analyze the cases on the following pages and answer the questions
included with each. Be prepared to discuss your answers with other
members of the class.
7-5
6/52
7-6
7/52
(1) Identify the steps within the CQC system that failed, thereby
creating the construction deficiency.
(3) Keeping in mind that there are 4,200 windows involved in the
contract, what corrective measure should the resident engineer
employ?
7-7
8/52
completed?
7-8
9/52
7-9
10/52
(2) Where did the Government's quality assurance role first break
down?
7-10
11/52
7-11
12/52
g. The contract for construction of the outlet works at a flood control and
recreation reservoir required steel gates. The prime contractor to a
fabricator in Los Angeles subcontracted the gates. All CQC
requirements on the gates were delegated to the fabricator. The
resident engineer arranged for Government periodic QA visits to the
plant. The plant inspector advised the resident engineer that the
welding procedures and the welders had not been certified prior to
commencement of fabrication. The QC contained no entry on this
subject.
(1) In this instance, what role does the prime contractor assume?
7-12
13/52
(2) Where did the prime contractor fail in the quality control
system?
7-13
14/52
(2) Did the Government fail in its QA role by not inquiring as to the
status of carpet manufacture?
(1) What was the first step that failed in the contractor's QC
program?
7-14
15/52
7-15
16/52
7-16
17/52
NOTES
CONSTRUCTION QUALITY MANAGEMENT
FOR CONTRACTORS
7-17
18/52
NOTES
CONSTRUCTION QUALITY MANAGEMENT
FOR CONTRACTORS
7-18
19/52
1
SECTION 01 45 00.05 20
PART 1 GENERAL
1.1 REFERENCES
1.2 SUBMITTALS
Commissioning Plan; G
SD-07 Certificates
The contractor must provide a project specific Design Quality Control (DQC)
Plan and Construction Quality Control (CQC) Plan, for review and approval
by the Contracting Officer. The Contractor must perform no design until
the DQC Plan is approved and no construction until the CQC Plan is
approved. The Contractor's plans must include the following::
c. QC Manager qualifications.
f. For the CQC Plan, a plan to implement the "Three Phases of Control" for
each DFOW.
g. For the CQC Plan, a testing Plan, log and list of personnel and
accredited laboratories that will perform tests. Construction
materials testing laboratories must be accredited by a laboratory
accreditation authority and will be required to submit a copy of the
Certificate of Accreditation and Scope of Accreditation with the
testing plan. Coordinate this testing Plan with the Commissioning Plan
verification testing requirements to avoid duplication of effort.
k. For the DQC plan, submit a formal Communication Plan that indicates the
frequency of design meetings and what information is covered in those
meetings, key design decision points tied to the Network Analysis
Schedule and how the DOR plans to include the Government in those
decisions, peer review procedures, interdisciplinary coordination,
design review procedures, comment resolution, etc.
l. For the DQC Plan, procedures for insuring the design documents are
submitted in accordance with FC 1-300-09N, Navy and Marine Corps Design
Procedures and other procedures to ensure disciplines have been
properly coordinated to eliminate conflicts.
m. For the DQC Plan, provide Quality Control Documentation procedures such
as QC review sets and QC comments to demonstrate that cross checking of
all engineering disciple's design drawings and specifications has taken
place. The QC review documentation must exhibit a checking process of
the design documents for completeness, accuracy, and constructability.
n. For the DQC Plan, a list of design subcontractors and the scope of the
work which each firm will accomplish.
1.4 QC ORGANIZATION
1.4.1 QC and Alternate QC Manager
b. Implement the "Three Phase of Control" plan for each DFOW and notify
the Contracting Officer at least 3 business days in advance of each
Preparatory and Initial Phase meeting. Submit respective checklists to
the Contracting Officer the next business day.
c. Ensure that no construction begins before the DOR has finalized the
design for that segment of work, and construction submittals are
approved as required.
e. Immediately stop any segment of work, which does not comply with the
contract requirements and direct the removal and replacement of any
defective work.
f. Remove any individual from the site who fails to perform their work in
a skillful, safe and workmanlike manner or whose work does not comply
with the contract plans and specifications.
m. Maintain a testing plan and log. Ensure that all testing is performed
in accordance with the contract. Review all test reports and notify
the Contracting Officer of all deficiencies, along with a proposal for
corrective action.
o. Certify and sign statement on each invoice that all work to be paid
under the invoice has been completed in accordance with contract
requirements.
aa. Maintain a 3- ring binder for the Special Inspector's daily and
biweekly reports. This file must be located in a conspicuous place in
the project trailer/office to allow review by the Contracting Officer
and the DOR.
e. Implement the DQC plan and must remain on staff involved with the
project until completion of the project.
j. Certify and sign statement on each invoice that all work to be paid to
the DOR under the invoice has been completed in accordance with the
contract requirements.
k. Prepare weekly DQC Reports that document the work the design team
accomplished that week.
c. Review the Request for Proposal (RFP) for energy and sustainability
goals, system expectations, O&M requirements, training expectations,
and construction quality expectations.
d. Review the Basis of Design and ensure the RFP requirements are met.
1.4.4 QC Specialists
QC Specialists must assist and report to the QC Manager and may perform
production related duties but must be allowed sufficient time to perform
their assigned quality control duties. QC Specialists are required to
attend the Coordination and Mutual Understanding Meeting, QC meetings and
be physically present at the construction site to perform the three phases
of control and prepare documentation for each definable feature of work in
their area of responsibility at the frequency specified below.
and duration of the field visits are dependent upon particular system
components, system complexity, and phase of construction. At a
minimum, field visits must occur just prior to installation of
suspended ceiling systems to inspect the integrity of passive fire
protection features and fire suppression system piping, and required
performance verification testing of all life safety and fire protection
systems identified below and in Part 4.
(1) Field visit reports. Submit reports documenting all field visits
and summarizing all findings.
The Three Phases of Control must adequately cover both on-site and off-site
work and must include the following for each DFOW.
Notify the Contracting Officer at least two work days in advance of each
preparatory phase meeting. The meeting must be conducted by the QC Manager
and attended by the Project Superintendent, QC Specialists, and the foreman
responsible for the DFOW. Special Inspector of Record must also attend if
required by Special Inspections, as outlined in the Statement of Special
Inspections and Schedule of Special Inspections. When the DFOW will be
accomplished by a subcontractor, that subcontractor's foreman must attend
the preparatory phase meeting. Document the results of the preparatory
phase actions in the daily Contractor Quality Control Report and in the
Preparatory Phase Checklist. Perform the following prior to beginning work
on each DFOW:
c. Verify that appropriate shop drawings and submittals for materials and
equipment have been submitted and approved. Verify receipt of approved
factory test results, when required;
d. Review the testing plan and ensure that provisions have been made to
provide the required QC testing;
f. Examine the work area to ensure that the required preliminary work has
been completed;
i. Review the APP and appropriate Activity Hazard Analysis (AHA) to ensure
that applicable safety requirements are met, and that required Material
Safety Data Sheets (MSDS) are submitted.
Notify the Contracting Officer at least two work days in advance of each
initial phase. When construction crews are ready to start work on a DFOW,
conduct the initial phase with the Project Superintendent, QC Specialists,
and the foreman responsible for that DFOW. Special Inspector of Record must
also attend if required by Special Inspections, as outlined in the
Statement of Special Inspections and Schedule of Special Inspections.
Observe the initial segment of the DFOW to ensure that the work complies
with Contract requirements. Document the results of the initial phase in
the daily CQC Report and in Initial Phase Checklist. Repeat the initial
phase for each new crew to work on-site, or when acceptable levels of
specified quality are not being met. Perform the following for each DFOW:
b. Resolve conflicts;
d. Check work procedures for compliance with the APP and the appropriate
AHA to ensure that applicable safety requirements are met.
Notify the Contracting Officer at least two weeks prior to the start of the
preparatory and initial phases.
The Contractor must perform the necessary punch-out, pre-final, and final
inspections, compile punch lists, and correct deficiencies.
The Government and QC Manager will perform this inspection to verify that
Notify the Contracting Officer at least 14 calendar days prior to the date
a final acceptance inspection can be held. State within the notice that all
items previously identified on the pre-final punch list will be corrected
and acceptable, along with any other unfinished Contract work, by the date
of the final acceptance inspection. The Contractor must be represented by
the QC Manager, the Project Superintendent, the CA, and others deemed
necessary. Attendees for the Government will include the Contracting
Officer, other FEAD/ROICC personnel, and personnel representing the Client.
Failure of the Contractor to have all contract work acceptably complete for
this inspection will because for the Contracting Officer to bill the
Contractor for the Government's additional inspection cost in accordance
with the Contract Clause entitled "Inspection of Construction."
1.7 DOCUMENTATION
PART 2 PRODUCTS
Not used.
PART 3 EXECUTION
Not used.
-- End of Section --
**************************************************************************
USACE / NAVFAC / AFCEC / NASA UFGS-01 45 00.00 10 (November 2016)
-----------------------------------
Preparing Activity: USACE Superseding
UFGS-01 45 00.00 10 (February 2010)
SECTION 01 45 00.00 10
QUALITY CONTROL
11/16
PART 1 GENERAL
1.1 REFERENCES
1.2 PAYMENT
1.3 SUBMITTALS
PART 2 PRODUCTS
PART 3 EXECUTION
ATTACHMENTS:
Sample forms
**************************************************************************
USACE / NAVFAC / AFCEC / NASA UFGS-01 45 00.00 10 (November 2016)
-----------------------------------
Preparing Activity: USACE Superseding
UFGS-01 45 00.00 10 (February 2010)
SECTION 01 45 00.00 10
QUALITY CONTROL
11/16
**************************************************************************
NOTE: This guide specification covers requirements
for Contractor Quality Control for construction
projects or design-build construction projects.
This section can be used for both design-build and
design-bid-build projects.
PART 1 GENERAL
1.1 REFERENCES
**************************************************************************
NOTE: This paragraph is used to list the
publications cited in the text of the guide
specification. The publications are referred to in
the text by basic designation only and listed in
this paragraph by organization, designation, date,
and title.
1.2 PAYMENT
**************************************************************************
NOTE: Select the first bracketed option for
invitation for bid (IFB) solicitation, and select
the second bracketed option for request for proposal
(RFP) solicitation.
**************************************************************************
1.3 SUBMITTALS
**************************************************************************
NOTE: Review submittal description (SD) definitions
in Section 01 33 00 SUBMITTAL PROCEDURES and edit
the following list to reflect only the submittals
required for the project.
Discipline-Specific Checklists
Verification Statement
PART 2 PRODUCTS
Not Used
PART 3 EXECUTION
**************************************************************************
NOTE: Selection of design-build construction text
required.
**************************************************************************
**************************************************************************
NOTE: Selection of design-build construction text
required.
**************************************************************************
Submit no later than [15] [30] [_____] days after receipt of notice to
proceed, the Contractor Quality Control (CQC) Plan proposed to implement
the requirements FAR 52.246-12 Inspection of Construction. The Government
will consider an interim plan for the first [_____] days of operation.
ConstructionDesign and construction will be permitted to begin only after
acceptance of the CQC Plan or acceptance of an interim plan applicable to
the particular feature of work to be started. Work outside of the accepted
interim plan will not be permitted to begin until acceptance of a CQC Plan
or another interim plan containing the additional work.
**************************************************************************
NOTE: Use this paragraph only for design-build
projects.
**************************************************************************
b. Include the design schedule in the master project schedule, showing the
sequence of events involved in carrying out the project design tasks
within the specific Contract period. This should be at a detailed
level of scheduling sufficient to identify all major design tasks,
including those that control the flow of work. Include review and
correction periods associated with each item. This should be a forward
planning as well as a project monitoring tool. The schedule reflects
calendar days and not dates for each activity. If the schedule is
changed, submit a revised schedule reflecting the change within 7
calendar days. Include in the DQC Plan the discipline-specific
checklists to be used during the design and quality control of each
submittal. Submit at each design phase as part of the project
documentation these completed discipline-specific checklists.
ER 1110-1-12 provides some useful information in developing checklists.
c. Implement the DQC Plan by a Design Quality Control Manager who has the
responsibility of being cognizant of and assuring that all documents on
the project have been coordinated. This individual must be a person
who has verifiable engineering or architectural design experience and
is a registered professional engineer or architect. Notify the
Contracting Officer, in writing, of the name of the individual, and the
name of an alternate person assigned to the position.
After acceptance of the CQC Plan, notify the Contracting Officer in writing
of any proposed change. Proposed changes are subject to acceptance by the
Contracting Officer.
**************************************************************************
NOTE: Tailored text provides language for
design-build construction procurements.
**************************************************************************
NOTE: Selection of design-build construction text
required.
**************************************************************************
The requirements for the CQC organization are a Safety and Health Manager,
CQC System Manager, a Design Quality Manager, and sufficient number of
additional qualified personnel to ensure safety and Contract compliance.
The Safety and Health Manager reports directly to a senior project (or
corporate) official independent from the CQC System Manager. The Safety
and Health Manager will also serve as a member of the CQC Staff Personnel
identified in the technical provisions as requiring specialized skills to
assure the required work is being performed properly will also be included
as part of the CQC organization. The Contractor's CQC staff maintains a
presence at the site at all times during progress of the work and have
complete authority and responsibility to take any action necessary to
ensure Contract compliance. The CQC staff will be subject to acceptance by
the Contracting Officer. Provide adequate office space, filing systems and
other resources as necessary to maintain an effective and fully functional
CQC organization. Promptly complete and furnish all letters, material
submittals, shop drawing submittals, schedules and all other project
documentation to the CQC organization. The CQC organization is responsible
to maintain these documents and records at the site at all times, except as
otherwise acceptable to the Contracting Officer.
**************************************************************************
NOTE: The designer should insert desired
requirements, evaluate the project to determine the
level of CQC System Manager required, and select
options accordingly.
**************************************************************************
**************************************************************************
NOTE: Insert desired requirements if the
complexity, or size of the project warrants
specialized individuals in specific disciplines to
perform quality control. TAB personnel must be
specified when the contract specifications contain
Section 23 05 93 TESTING, ADJUSTING, AND BALANCING
OF HVAC SYSTEMS. Select options accordingly.
**************************************************************************
Experience Matrix
Area Qualifications
Concrete, Pavements and Soils Materials Technician with 2 years experience for the
appropriate area
Maintain the CQC staff at full strength at all times. When it is necessary
to make changes to the CQC staff, revise the CQC Plan to reflect the
changes and submit the changes to the Contracting Officer for acceptance.
3.6 CONTROL
**************************************************************************
NOTE: Subparagraphs of this subpart contain
Tailoring Tags "SPECIAL INSPECTIONS" for projects
that require inclusion of UFGS 01 35 45 SPECIAL
INSPECTIONS.
**************************************************************************
CQC is the means by which the Contractor ensures that the construction, to
include that of subcontractors and suppliers, complies with the
requirements of the contract. At least three phases of control are
required to be conducted by the CQC System Manager for each definable
feature of the construction work as follows:
c. Check to assure that all materials and equipment have been tested,
submitted, and approved.
[i][j]. Check to ensure that the portion of the plan for the work to be
performed has been accepted by the Contracting Officer.
g. The initial phase for each definable feature of work is repeated for
each new crew to work onsite, or any time acceptable specified quality
standards are not being met.
3.7 TESTS
b. Verify that facilities and testing equipment are available and comply
with testing standards.
e. Record results of all tests taken, both passing and failing on the CQC
report for the date taken. Specification paragraph reference, location
where tests were taken, and the sequential control number identifying
the test. If approved by the Contracting Officer, actual test reports
are submitted later with a reference to the test number and date
taken. Provide an information copy of tests performed by an offsite or
commercial test facility directly to the Contracting Officer. Failure
to submit timely test reports as stated results in nonpayment for
related work performed and disapproval of the test facility for this
Contract.
If the selected laboratory fails the capability check, the Contractor will
be assessed a charge of [_____] to reimburse the Government for each
succeeding recheck of the laboratory or the checking of a subsequently
selected laboratory. Such costs will be deducted from the Contract amount
due the Contractor.
Conduct an inspection of the work by the CQC System Manager near the end of
the work, or any increment of the work established by a time stated in FAR
52.211-10 Commencement, Prosecution, and Completion of Work, or by the
specifications. Prepare and include in the CQC documentation a punch list
of items which do not conform to the approved drawings and specifications,
as required by paragraph DOCUMENTATION. Include within the list of
deficiencies the estimated date by which the deficiencies will be
The Government will perform the pre-final inspection to verify that the
facility is complete and ready to be occupied. A Government Pre-Final
Punch List may be developed as a result of this inspection. Ensure that
all items on this list have been corrected before notifying the Government,
so that a Final inspection with the customer can be scheduled. Correct any
items noted on the Pre-Final inspection in a timely manner. These
inspections and any deficiency corrections required by this paragraph need
to be accomplished within the time slated for completion of the entire work
or any particular increment of the work if the project is divided into
increments by separate completion dates.
3.9 DOCUMENTATION
**************************************************************************
NOTE: List enclosed forms. Sample forms are not a
part of this guide specification and should be
provided by the specifier.
**************************************************************************
Contracting Officer can issue an order stopping all or part of the work
until satisfactory corrective action has been taken. No part of the time
lost due to such stop orders will be made the subject of claim for
extension of time or for excess costs or damages by the Contractor.
-- End of Section --