High-precisionDigital Imager

USER MANUAL

Hangzhou CRON Machinery & Electronics Co., Ltd.

Jinyi Road 875, Xiaoshan Economic & Technological
Development Zone Hangzhou, 311215, P.R.China
TEL：0571-82838989 FAX：0571-82838877

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Revision History Version: A1 Date: 2017-11-12
Version: A2 Date: 2018-4-19

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 Contents
Chapter 1:About this manual .............................................................................................4
Chapter 2:Overview ...........................................................................................................4
2.1 Overview ...........................................................................................................................5
2.2 System dimension& weight...............................................................................................6
2.3 Power requirement ...........................................................................................................6
2.4 Power connection & wiring ...............................................................................................6
2.5 Safety & Cautions labels ....................................................................................................7
2.6 Safety Information ............................................................................................................9
Chapter 3:Installation Site and Environmental Requirements ........................................... 10
3.1 Space requirement ..........................................................................................................10
3.2 Flooring & hallway access ...............................................................................................10
3.3 Environmental requirement............................................................................................10
Chapter 4:Offloading, Unboxing and Installing ................................................................. 11
4.1 On-site conditions during handling .................................................................................11
4.2 Shipment packing ............................................................................................................11
4.3 Loading & unloading equipment .....................................................................................11
4.4 Installation personnel......................................................................................................11
4.5 Offloading, unboxing and installation .............................................................................12
Chapter 5:Operation Instructions ..................................................................................... 17
5.1 Turning onthe device ......................................................................................................17
5.2 Connecting to computer .................................................................................................17
5.3 Laboo-HDI installation & startup.....................................................................................17
5.4Create work template ......................................................................................................22
Chapter 6:SystemMaintenance ........................................................................................ 35
6.1Equipment internal cleaniness check...............................................................................35
6.2 Daily routine maintenance ..............................................................................................40
Chapter 7:Abnormal Problems Analysis and Handling ....................................................... 41
7.1 Error message and handling suggestions ........................................................................41
7.2Common plate-making problems and causes ..................................................................44
7.3Common instruments used for plate testing process......................................................45
Chapter 8: Consumables Parts and Spare Parts ................................................................. 45
8.1 HDI-600bundled parts list ............................................................................................45
8.2 HDI-920bundled parts list ............................................................................................48
8.3 HDI-1600bundled parts list ..........................................................................................49
Chapter 9:Appendixes–Wiring Diagrams ........................................................................... 50

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 About this manual

Chapter 1: About this manual

This document describes how to install and use the high-precision digital flexo imager HDI-600/920/1600
series
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Contents
The High-precision Digital Imager user's manual contains the following chapters：
Chapter 2: Overview
Chapter 3:Installation site and environmental requirements
Chapter 4:Offloading, unboxing and installing
Chapter 5:Operation instruction
Chapter 6:System maintenance
Chapter 7:Abnormal problems analysis and handling
Chapter 8:Vulnerable consumables and spare parts
Chapter 9:Appendixes

Typographic conventions
This document uses the following typographical conventions:
Calibri(Bold) Noun first defined and emphasis is indicated in bold
Calibri Represents the computer display of text and system items

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CRON welcomes any valuable comments and suggestions:
CRON welcomes your comments and suggestions on this document, and it’s our sincere commitment to provide upmost
relevant detail in this document to meet your requirements.
To send in any comments or suggestions, please visit http://www.cron.com.cn.
When submitting comments and suggestions, attach the titleof the document, indicates page number and any comments, errors
or suggestions for improvement found in this document .
If you want to know the upgrade items during production,please refer to the announcements by our company
 Overview

Chapter 2: Overview

2.1 Overview
a)High-precision Digital flexo Imager is a laser imaging technology，that directly applies high-precision
bitmap information imaging on digital flexo plates by using thermal laser ablation
technique.Generally it consists of flexo plate mounting drum, optical imaging system, laser driver
system, scanning device, plate mounting and releasing mechanism, vacuum adsorption, dedusting
device, the overall control system and other components.
b) Available flexographic precision resolution: 4000DPI、4800DPI、5080DPI、9600DPI.
Productivity >1.2m2/h, Dot reproduction: 1%-99%。
c) Format: HDI-600(660mm X 560mm), HDI-920(920mm X 675mm), HDI-1600(1524mm X 1200mm).
d)Materialsused are selection of environmentally friendly materials and comply with environmental
laws and regulations. We avoid using hazardous materials in the device and strong abide to
environmental protectionrequirements.

Figure illustration as shown Pictures 2-1, 2-2:

Picture 2-1: HDI-600、HDI-920

Picture 2-2: HDI-1600

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 Overview

2.2 System dimension & weight

Table 2-1:System equipment size, weight table
Device Model W(cm) L(cm) H(cm) Weight(kg)
HDI-600** 140 118 105 780
HDI-920** 170 130 110 880
HDI-1600** 232 115 118 1480
Remark：System equipment, size, weight will be vary depends on required configurations

2.3Power requirement
Table 2-2：Power requirements of the system
Device Model Rated power (kW) Power supply requirements
HDI-600** 5.1 200~240V 23A
HDI-920** 5.6 200~240V 25A
HDI-1600** 6.0 200~240V 27A

2.4Power connection & wiring

Preparation of the wires, sockets, open empty, etc. (if necessary, an UPS is required too)
Instruction：Required voltage must be stable. Grounding must be good (with galvanized metal diameter of
not less than 10mm, buried 1.5m below).
Equipment must be having ground resistance ≤ 0.5Ω.

Picture 2-4:power wiring diagram

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 Overview

2.5Safety and Caution labels

In the use of this device, please strictly comply with the requirements of the warning signs in the device!

WARNING！
Before using the High-precision Digital flexo Imager, please read carefully and understand the manual
content.Strictly follow all safety rules and regulations process while operating the equipment.Failure to
follow the safety precautions will not only damage the equipment but may even result in personal injury.

DANGER！
Unauthorized attempts of disassembling or alteration, and/or misuse, inappropriate operation of the
equipment hardware or modification of its circuitry may result in serious damage or malfunction to the
imager.

Caution Electricity!
Do not allow the body to come into contact with life current flowing parts of the
device.Put on anti-static gloves to prevent static or power surge when handling
with electronic or electrical components.Do not touch the power cord areas and
other electrical components with bare hands.Do not operate or turn on switch with
wet hands.

Overhead obstacle!
Equipment cover opening or closing, be carefulof head collision.

Do not look straight intothe laser beam!

Looking directly into the laserbeam is strictly prohibited. This would cause
damagesto your eyes.

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 Overview

Beware of hand crush!

Please open or close the lead cover slowly, and avoid hands being crushed.

Drum is rotating! Do not touch!

Do not touch the drum while it is rotating the drum, it will cause injury!

Caution hot surface!

Do not touch the high temperature working part of equipment directly，

Emergency stop switch

Emergency stop switch is a safety measure function; when in an emergency
situation, where emergency stop switch is pressed to quickly get the drum stop
rotating.This switch is located on the side of the device top casing. Under
normal operation mode, make sure the emergency stop switch is disengaged or
released.
A. Rotate the switch in the direction of the arrow to dis-engage (working mode) the emergency
switch.
B. When the device appears abnormal, press the emergency stop switch, identify the cause and
problemhandling before reopening the emergency stop switch;
C. Emergency stop switch is only used when the equipment is found functioning abnormally.
Pleasedo not press it arbitrarily, so as not to cause unnecessary troubleto operator.

Note!
Emergency stop switch does not have the function of cutting off the current
power, make sure to turn off the power of the equipment before system
maintenance.

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 Overview

2.6Safety Information
Electrical Safety
◆Equipment must be grounded effectively;
◆To protect the equipment and personal safety, it is recommended to install indoor lightning arresting rod;
◆All maintenance work on the equipment must be carried out with the power off；
◆When the equipment is working, do not touch the moving parts of the machine with your hands or fingers.

Mechanical safety
◆Only under the circumstances necessary to dismantle the device casing;
◆Be attention to the machinery operation, always wear gloves, tools and parts must be placed in an orderly
manner；
◆Do not perform any maintenance or modifications to the equipment system that is not authorized by CRON.
◆Do not place any foreign objects on the device;
◆In non-emergency situations, it is strictly prohibited to press the emergency stop button;
◆In the operation of mechanical parts, always wear gloves, so as to avoid rusting parts; tools and parts should
be placed in order;
◆ Avoid overhead collision during equipment operation.

Other safety aspects

◆This device is not intended to be used in an explosive or potentially explosive atmosphere.
◆Fireworks is prohibited near the occasion of this device;
◆Prevent water or other liquids from flowing into the interior of the device;
◆Debris, scrap or residue generated from the use of this equipment must be handled in accordance with the
laws and regulations of the hazardous material management authority in the country / region in which it is
used.

Policy of equipment requirements

◆To ensure that customer’s installation site, environment and conditions, are able to meet and comply to the
equipment operational requirements.

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 Installation site and environment requirements

Chapter 3: Installation Site and Environmental Requirements

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3.1 Space requirement

Refer to Table 3-1, given the size of the machine and consider the space needed, minimum distance
between wall and machine is 100cm, sizes of the room(space) needed for the machine installation can be
determined. It is also advisable to reserve some room space close to the installed machine for placement
of plates and media too.

L
Table 3-1: System equipment size and installation space required
Equipment Size Equipment Size Installation Space Installation Space
Device Model
W(cm) L(cm) W(cm) L(cm)
HDI-600** 140 120 340 320
HDI-920** 170 130 370 330
HDI-1600** 232 115 430 315

3.2 Flooring & hallway access

Doors and corridors at the installation site must be wide enough ( ≧ 145cm) so that the machine can be
pushed into the room.Floor level should be maintained at ± 4mm. If installation to be done above ground
floor, this requires an industrial elevator that have can load more than 2000kg. After the machine is in
place, the machine requires leveling by using a level gauge.
3.3 Environmental requirement
Working room temperature: 18°C ---- 28°C
Environment humidity: 40% ---- 60%, Non-condensing
Air quality: should meet international quality standards, that is, API value is less than or equal to 100;
Other installations for indoor: Air-condition, Dehumidifier/humidifier, air purifier.
Picture 3-1: Multi-function environment measurement (Temperature Humidity Hygrometer Tester)
 Operation Instructions

Chapter 4: Offloading, Unboxing and Installing

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4.1On-site conditions during offload handling

Customer needs to provide handling equipment and tools to ensure the safe handling of the machine to
the installation site.In the meantime, CRON engineers will assist with the handling and uncrating on site.

4.2Shipment packing
A High-precision Digital flexoImagerunit is usually packed in a wooden crate box for easy shipping and
handling. The following table lists the package sizes and weight of different models of HDI.

Table 4.1: Packing size and weight

Device Model W(cm) L(cm) H(cm) Weight(kg)
HDI-600** 170 136 140 850
HDI-920** 190 150 137 950
HDI-1600** 260 170 147 1600

4.3 Loading &unloading equipment

Customers must provide forklift or crane with minimum load-bearing for more than 2000kg. Forks length
must be more than 150cm. If necessary, lengthen the span of two forks according to the wooden box and
the structure of the machine to adjust to the corresponding width.

Picture 4-1: Forklift

4.4 Installation personnel

CRON advised customer to provide professional handling personnel to move the machine to the premises
of installation and unpack the crate, with CRON professionals work together on site.
 Operation Instructions

4.5Unboxing, fixing and installing

4.5.1 High-precision Digital flexo Imager unboxing flow chart:

HDI-600

Uncrate the box

Remove aluminium foil

Remove accessories

Lifting & positioning

Device levelling

Remove fixing bracket

End

4.5.2Unboxing preparation
First of all, check the crate box is intact, tilt indicator whether has any toner presence of overflow
beyond the guide line. Ifproblems are found, they should be documented and feedback to CRON
immediately.

Picture 4-2: Tilt indicator

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 Operation Instructions

4.5.3 Uncrate the box:

Use long-nose pliers to loosen the wooden case lock;

A) locked stage B)unlocked stage

4.5.4 Follow the steps to remove the wooden box cover, side panels and pallet base(shown in Figure 3
and Table 1);

Figure 3: Panels removal instructions

Table 1:Wooden crate panels list

Figure/Model Material/
No Description Qty Note
No. Specification
1 Wooden box pallet Wood layers 1
2 Equipment 1
Wooden box side
3 Wood layers 2
panels
Wooden box end
4 Wood layers 2
panels
5 Wooden box cover Wood layers 1

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 Operation Instructions

4.5.5Removal of aluminium foil:

Cut the foil bag at the bottom in circle, then remove foil bag (Figure 4).Be careful not to scratch the
equipment while cutting the foil bag.Then unscrew the hex screws 8-M6 * 10, unscrew the nut
4-M10,remove the fixing brackets(Figure 4);

Note: Depends on season and modes of transportation, method of packing could be done either
withwrapping bag, and/or aluminum foil bag. The description here refers of an aluminum foil bag as
an example;

Figure 4: Aluminium foil and equipment fixing brackets figures

4.5.6 Remove of bundled accessories:

Find the opening and remove of stretch film, remove the equipment spare parts and accessories and
keep it in a safe place for later use.

4.5.7Device lifting and positioning:

While using a forklift to lift up the HDI device, length of folds should be beyond the center gravity of the device,
and forks tips should be kept out of the wooden pallet base. Keep attention and maintain stable while shovel
and lifting the device. Moves the device to the installation location and carefully lower it down onto the ground.

4.5.8 Device level adjustment / power on

a)Adjust the device’s 3 support legs so that the legs are evenly weight down, and having the
transporting wheels levitated.At the same time adjust the overall level of device;

b) Connect the device power according to the power connection requirements;

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 Operation Instructions

4.5.9Connecting USB communication cable to the computer

a) HDI-600** /HDI-920**uses a separate external USB cable to connect the device and the computer.
The cable is located above the right side of the housing, and it is fastened tight to ensure reliable
connection;

b)HDI-1600**using an external USB interface cable to connect device and computer, the cable is
located in the lower right side of the enclosure, and it is fastened to ensure reliable connection;

4.5.10 Removal of the device’s “scanning platform fixation bracket”:

a-1) HDI-600 ** / 920 ** Model Scanning Platform fixation bracket is located inside the device. When
removing, open the device upper cover and remove the limit screws;

a-2) Move the top cover forward, notice that the "scanning platform fixation bracket" (in RED color)
inside the right sideof the device;

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 Operation Instructions

b-1)HDI-1600 ** Model’s scanning platform fixation bracket is located inside the device. After
removing the upper cover of the device, you can notice the scanning platform unit.

c) Use a hex wrench to remove the fixing screws of the "Scanning Platform Fixation Bracket" of the
device and pay special attention when removal; Handle with care and avoid scratches to the Encoder
Strip(gold color) that attached at the side of the panel along the guide rail.

4.5.11Putting back device covers

4.5.12Pressure window: through the pressure window, you can obtain current dedustingvacuum
pressure value, drum vacuum pressure value and the pressure sensor output status;

Dedusting vacuum Drum vacuum

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 Operation Instructions

Chapter 5: Operation Instructions

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5.1 Turning on device

A) Open the circuit breaker(at the rear of the device) to the ON position. Then turn the cam switch to the
ON position to allow power supply access to the device.

5.2 Connecting to computer

Refer to 4.6.7, connect the computer USB port

5.3 Laboo-HDI installation & startup

5.3.1Connecting the Dongle and install LaBoo-HDI software
a) Remove the supplied dongle from the LaBoo software box and plug it into the USB port of the
computer;

b) Inserts theLaBoo software installation disk(provided in the Laboo software box) and insert it into
your computer's CD-ROM drive and run the "HDI Setup.exe" file;

c) Follows the software installation steps to install the LaBoosoftware and dongle driver.After
installation is completed successfully, the computer desktop will have the following icon shown as
below:

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 Operation Instructions

Note: It is recommended to change the software installation directory to a non-system disk, such as D:\ drive.

5.3.2Verify and making sure HDI device driver is installed correctly:

a) Under Windows Control Panel - Device Manager, confirmed that the HDI device driver has been
properly installed. The following hardware “CRON laser device, V1C” can be found under the
Universal Serial Bus controller.

b) If software installation incorrect, the software will not be able to establish connection to the device. In
this case, you need to manually install the HDI device driver by updating the with newer driver for the
Windows. Device driver files are stored in the LaBoosoftware root directory - "USBDrv128B" folder, please
manually update until the device driver is installed and shown in the Device Manager under the Universal
Serial Bus controller.

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 Operation Instructions

5.3.3 After LaBoo-HDI software successfully installed, double-click the icon of LaBoo-HDI software
shortcut on the desktop, the startup interface as shown below:

5.3.4After launching the LaBoo-HDI, below is the main interface of the software:

5.3.5 Confirm dongle installation and information: The dongle and device information can be obtained
through the dongle icon in the upper right corner of the software.

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 Operation Instructions
5.3.6 Newly installed software first need to setup the initial template, click the “New”green button (at
lower left) to create and setup an initial new template:

Setup a template size within the model specification allowable range, confirm "template name",
"media material", "resolution", "format", "laser power", "exposure speed" and other parameters, as
described in Section 5.4.1 - Table 5.1.

5.3.7 Click on the Engineer button to enter to software’s Engineer Mode. Enter the default
password "cron1234"when in the password field when prompted.

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 Operation Instructions

5.3.8 Enter to the device parameter settings: After engineer mode password is entered, there will be a
pop-up windowswith 3 options prompted. Click on the right option “Parameters” button.

5.3.9To read in device parameters, there are 2 options available::

a) Import from file: Obtained one of the disk(Parameters disk) that bundled with device. Insert it into
the CD-ROM drvive, then clicks on “Import from file”, and browse for the file in the disk that named
with the device’s serial no. Select and confirmed to read in the parameter values from the file into
the LaBoo-HDI software.

b) Read from device:Click on this option to allow LaBoo-HDI software to read in (download) the
parameter values directly from the HDI device connected.

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 Operation Instructions

5.4 Create work template

Once device’s parameter valueis correctly loaded into LaBoo-HDI software, you can proceed with the
software for further operation;

5.4.1 Create new job template: Click the "New Template" button to bring up the new template dialog
box. According to the actual work needs, setup a job template, in this case we have added a 510x400 PS
platetemplate for the operation; confirm setup once done to establish of a hot folder that can facilitate
subsequent jobs that relevant to this template settings.

Table 5.1:Term Explanation

Field Description
Set the template name; Recommended naming conventions: plate brand model - thickness -
Template
resolution.Example: Flexo-1.78-5080
Set the material used in the template. Support materials: PS plate, film, flexo. (Different
Media model’s configuration, available material selection may be different).
Material Note: Material setting incorrect will cause out of focus, device jitter and other issues, including
affecting the imaging quality.
Set the resolution for the template to work with.(Different model’s configuration, available
Resolution
resolution may be different).
Set the plate size of the jobs template. Size direction refers to the lower right
Format diagram.Thickness should be in accordance with the actual measurement. (Available largest
and smallest format depends on HDI model).
Laser Power Laser power is set manually, in accordance with the energy needs of the plate, value should

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 Operation Instructions
not exceed the factory default maximum power;
Note: If the Auto Power Adjust is checked, platemaking exposure is automatically adjusted
according to Light Sensitivity value entered. It is strongly recommended to choose this option.
Exposure drum speed selection, in accordance with the actual production settings. Maximum
Exposure
exposure speed is determined by the plate sensitivity, maximum laser power and drum speed
Speed
limit.
Laser S series= maximum setting 0-31, H series= maximum setting 0-47.
Channel
Light The platemaking energy is determined by the plate characteristics, provided by the plate
Sensitivity supplier or by measurement.
Main Thisis an option selective component, only valid for devices with main exposure structure.
Exposure
Output The output position can be adjusted during actual production. By default you may leave it
Position without any value adjustment.

5.4.2 Editing a working template: After the working template is setup, you can edit the template again for
changes. When editing a template, the Template name, Media material, Resolution parameters arenot
allowed for changes.Other parameters are allowed for changes or adjustment.

5.4.2 Adding a TIFF file job: Click the "Open File" button, select the * .Tiff and * .PPG file jobs in the
corresponding directory, select the file to be used and the corresponding template below (ensure that the
parameters are the same).After confirmation, the file appears in the output list of the software.

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 Operation Instructions

Note: Please refer to the Laboo-HDI "User's Manual" for detail software operation.

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 Operation Instructions

5.5 HDI-600 ** / HDI-900 ** Operation Description

Status (light) Indicator:

Label Process Description Status

The device is powered on, the PC LaBoo software is not
Standby Green + Red light
connected
Connected to LaBoo software and acquired device
Connection Green light
temperature successfully
Scan before loading LaBoo software output, loading and unloading in
Yellow light
and unloading plate operations
Scanning Image scanning process Yellow light
Error Software error Green + Red light

HDI-600**/920**Operation Keys Panel

Label Description Status

Used to switch back to manually adjust the plate loading operation
(Flashing effective)
during automatic plate loading
Used to turn the drum counterclockwise slowly during manual (Flashing effective)
loading adjustment
Avoid excessive adjustment causing tail clamp collision
Used to manually turn the drum slowly clockwise while (Flashing effective)
adjusting the plate
Used for the next operation control in the plate loading process
Used for confirmation control during plate loading (Flashing effective)

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 Operation Instructions
5.5.1 Loading process:

Manual adjustment for plate loading

operation (dotted line box)

Normal loading
operation

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 Operation Instructions
a) The device is ready for loading process either “Load Plate”command is executed under command
function, or job “Output”during plate imaging operation.

b) The drum is rotated to the loading position, the head clamp is opened and device is holding on for

next command, button light is flashing, plate stoperthe positioning column rises, waiting for
the next operation action.

c)Open the device’s upper cover and slide it back to open position, place in a plate with the size same
as the default template specified, align right to the anchor gauge, move in plate until plate front

aligned evenly with head clamp, press the button, head clamp on drum closed, drum starts

rotate and plate mounting on drum until it is close to Tail Clamp position. , ,

buttons lights are flashing, and awaiting to be pressed for operating action.

d) At this point, observe the end of the plate and the position of the Tail Clamp, and determine the
next proper action.

d-1)If Template(Tail Clamp) position correct, distance is about 2±1mm within, press the

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 Operation Instructions

button to have the tail Clamp closed and clamped on the plate. At this point, , ,

buttons lights are flashing, and awaiting to be pressed for next operating action.
d-2)If found Tail Clamp position beyond or more than 2±1mm, you need to manually adjust the

Tail Clamp shaft position, either press on the button to have Drum rotates clockwise

2mm distance each time, or press on button, to have Drum rotates anti-clockwise 2mm
distance. This action is to allow the plate end on Drum to reposition closer to the Tail Clamp shaft
position in order for plate tail clamping.
Confirm that plate end entry to Tail Clamp shaft having depth is greater than 4mm and not getting

any obstruction by the Tail Clamp shaft, press button to close the Tail Clamp. At this point,

, , buttons lights are flashing, and awaiting to be pressed for next operating
action.

e) Press the button, device will returns to d) status,you can readjust the position of the Tail
Clamp, to avoid or correct previous manual adjustment deviation;

Press the button,to enter to Engineer adjustment mode. No further explanation needed
on this;

Press the button, to enter to Output operation mode. At this point, return the device’s
cover to its original closing position, the device has completed the plate mounting and clamping
process,and further proceed to automatic plateoutput process(imaging).

5.5.2 Plate unloading process:

a) Upon job “Output” process completed, or under the command process of “Unload Plate”, device
will enter into unloading procedures.

c) Open the device’s upper cover and slide it back to open position, at this point the device is ready
for plate unloading process. Plate end has already being released and away from Tail Clamp, and

Drum rotates to the unload position, button light is flashing, awaiting to be pressed for next

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 Operation Instructions
operating action.

d) Observe the plate on the Drum adsorption, if plate end not detach from Drum surface, you may
manually peel the plate end off from Drum surface, and gently drag the plate onto the platform

guide, press the button, device will automatic unload the whole plate until the Head

Clamp position, button light is flashing, and waiting to be pressed for next operating action.

e) Press the button, device’s Head Clamp open, plate must be removed before Head Clamp
closed back in 1 minute. Follow by plate stopper guide raise up, Drum repositions to the loading
position, this completes the unloading procedures and prepare for the next operations.

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 Operation Instructions

5.6HDI-1600 Plate Output:After clicking the job output command, the HDI device is ready for manual procedures
on plate output
HDI-1600 plate output buttons

Label Description Status

Used to switch back to manual adjustment during automatic
(Flashing effective)
loading

For confirming the next step in the automatic loading process (Flashing effective)

For validation control during automatic plate loading (Flashing effective)

5.6.1 Loading process:

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 Operation Instructions
a) While in job “Output” command, or “Load Plate” command, the HDI device will proceeds with plate
loading procedures.

b) Device’s loading platform is ready at home position,the button’s light is flashing state.
You may place the plate on the loading platform now. (Make sure to place the correct plate size
according to template specification). Place and position the plate front to the loading platform edge,
and align it correctly to the right side anchorruler guide.

c) Press the button, loading platform will reposition and move downwardtouching the drum
surface(close to the plate mounting position, withthe Head Clampin opening state). At this time,

the button light is flashing, awaitingto be pressed for the next operating action.

d) Press the button, loading platform (with plate) will slightly move inner to the openedHead
Clamp, and follow by Head Clamp closing to have the front plate edge fastened. Drum vacuum will
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 Operation Instructions
be activated, and drum first rotates to a position where plate pressing roller is engaged to press and
support on the plate before drum further continues to rotate until plate mounting comes to the

plate end position. At this time, both , buttons’lights are flashing, awaiting to be
pressed for next operating action.

e) Having plate mounting now come close to the plate end(plate tail), you may need to inspect and
observe the plate mounting position straightness and condition on drum before continue:

e-1)If plate mounted position is straight and correct, used 3M tape(or other high adhesive tapes)to
stick and patch on the plate tail edge . Note that the patch width should be greater than 5mm.

Press the button, loading platform will reverse and lift upward (drum uncover). At this time,

both , buttons’ lights are flashing, and awaiting to be pressed for next operating
action.

e-2) If found plate mounted positing is slant or incorrect, press the button, the HDI device
will return to “c)” state, which further allow user to manual adjust and correct the plate loading
and mounting position.

f) Once plate completely mounted and loading platform is reversed and lifted up from drum
surface(not close:

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 Operation Instructions

f-1) Press on the button, loading platform will return to its original home position, and HDI
device will starts output imaging.

f-2)If button is pressed,loading platform is remained unmoved after lifted up(drum

uncover), HDI device will proceeds with output imaging. Not advise for normal user operation.

5.6.2 Unloading process:

a) Once job “Output” process is completed or “Unload Plate” command is executed, the HDI device
will proceeds with plate unloading procedures.

b) HDI device will open and lower its loading platform onto drum surface, then move in closer to the
unloading position, where drum has positioned the plate end with the adhesive taped for easy

access by operator for next tape removal process, which is now the button’s light is
flashing, awaiting to be pressed for next operating action.

c) After removal of the adhesive tape on the plate end,observe plate on drum adsorption condition.
If found plate end mounted is still tight on drum surface, need to manually assist to peel off and
release plate end to be correctly position on the loading platform front edge for next unloading

process. Once confirmed, press the button for unloading,drum will rotates until the
Header Clamp release position(same time plate is transferred back to the loading platform).At this

time, the button’s light is flashing, awaiting to be pressed for next operating action.

d) Press the button, loading platform lifted up to the top position, again the button’s

33 / 55
 Operation Instructions
light is flashing, awaiting to be pressed for next operating action.

e) Press the button once again, loading platform will returned to its original home
position,remove plate from platform and process completes.

34 / 55
 System Maintenance

Chapter 6: System Maintenance

For optimum performanceand productivity, regular maintenance and services are required
to be carried out on the device. The following are recommended maintenance cycles and
details to be noted (Inappropriate handling not according to recommendation may affect
device performance and even damage the machine).Maintenance is divided into routine
maintenance and regular maintenance. The device must to be operated under
standardenvironment requirement as stated according in the 《User Manual》.
Attention: Power must be turned off to ensure safety during maintenance.

Surface cleaning manners and precautions:

While cleaning device surface, first used a vacuum cleaner to clean dusts on the machine
casings, seams and accumulated dusts on plate loading platform.
If the indoor air is dry and clean, and the machine is often being cleaned, just use dry cloth is
wipe and remove the dust from the surface;
For thoroughly cleaning, wipe with a damp cloth mixed with mild cleanser and clean with a
damp cloth with detergent until it is cleaned and dried.
Attention: Do not spill or leak water or detergent into the device, this could
causehazardous to operator or damage the machine.

Important: Strongly recommended that the following maintenance should be carried out by a trained
engineer or under the direction of a CRON qualified engineer.

6.1Device internal cleaning & inspection procedures

6.1.1Drum surface cleaning: After certain period of usage, plate pressing roller (mounting roller) and
drum surface will have accumulation of dusts and abrasions, that could cause damageson plate surface,
and/or affect the surface flatness during plate loading or mounting, it is necessary to clean up both the
roller and drum surface at any time if found dusty;

a) For HDI600/HDI920 series, flip open the front cover of the device, and slide the whole hood
backward to rear of device until its limit position. Front upper drum section is now fully visible,
you can observe the plate pressing roller (mounting roller) and drum surface conditions and its
mechanism components, please use dry cloth to clean and wipe these area if found dusty.
 System Maintenance
b) For HDI-1600, in the LaBoo Software, use the command functions “Open Platform”and “Close
Platform” to open or close the device top plate loading platform, you may to see and observe the
plate pressing roller (mounting roller) and drum surface conditions and its mechanism
components, please use dry cloth to clean and wipe these area if found dusty.

6.1.2Lens cleaning: After long period of usage, even its dust removal module, front lens sections are
parts that could get dust accumulates, and could affect laser power, focus efficiencies
during operation, and therefore this need regular cleaning maintenance;

a) For HDI-600/HDI-920 series, open the right side service access cover of the device ,
you can observe and access Optical Power sensor and the optical lens section for
cleaning;

b) For HDI-1600, open the upper right side of the device casing cover, you can observe
and access Optical Power sensor and the optical lens section for cleaning; however
when opening the casing, be carefully of the Emergency Switch cable connection that
attaches to the casing. Avoid pulling and not to break the cable line and damage the
switch.

36 / 55
 System Maintenance

c) Manually move the scanning platform to the most outer side, dismantle the dust
removal module(remove itsscrew located on upper side) in order to access to the lens.
Clean the lens with special dust-free cotton bud or glass/mirror wiping paper;

6.1.3 Regularly lubricants level check: Equipment lack of oil could easily get rusted, causing overloaded
and other mechanical problem.Please check/inspect gears structure regularly (eg: hood sliding gears,
plate loading rocker gears), linear bearing rail, guide raillubrication conditions and guide rail oil
container level;

6.1.4 Regularly inspection on pipelines: Aging pipelines (air flow/vacuum/pressure) can cause damage,
pressure leakage and other problems, that can affect the proper operation of the device. Please inspect
the device internal pipelines for any defectiveness, crack or fragmented.If necessary, do replace the
affected pipes such as moisture depleting pipe, vacuum pipeetc;

37 / 55
 System Maintenance
6.1.5 Check the scanning platform side screw, worknut lubrication and pitch cleanliness.
Regularly top up lubricating oil, such as worknut pitch worn off(loose pitch) , replace the
lead screw’s worknut.

6.1.6 Check the drum motor timing belt tightness and wear & tear conditions, if necessary, adjust the
timing belt tightness or replace the timing belt if found fatigue.

6.1.7 Check the linear servo system encoder strip cleanliness, remove or wipe dust or stains with dry
cotton cloth gently. Strictly prohibit the use of alcohol, acetone and other liquids while wiping the
encoder strip, as this will damage the encoder’s marks coating;

6.1.8 Check the stepping motors, timing belts and related sensorsfor any fatigue conditions or dust,
timely cleaning on these parts, replace parts if found defective of fatigue.

38 / 55
 System Maintenance
6.1.9 Remove the HDI device front lower casing, open the built-in vacuum cleaner(dedusting unit) to
access to the filter. Clean or replace the filter core from time to time.

6.1.10 Inspect the cooling system unit:Coolant level can be observed through the round window shown
below. Make sure coolant liquid level in the coolant tank must always maintain its fluid at 1/3 level
(or more).

39 / 55
 System Maintenance

6.2 Daily Maintenance

HDI Device daily maintenance itemize list

Maintenance Cycle
No Attribute MaintenanceItems
Inspection Cleanin Replacement

1 H/Clamp torsion springs 40000 imp g

---- ----
2 Lens/Optical Sensor cleaning 1-2 weeks 2 weeks ----

3 Front guide rail lubrication 12months ---- 24months

4 Focus/Zooming mechanism lubrication 3months 6months 12months

5 Plate pressing/mounting roller 1 months 3months ----

Routine Maintenance

6 Internal dedusting filter 3months 6months 9months

7 Drum motor timing belt 3months 6months 12months

8 H/Clamp shaft pressing 9 months --- ---

9 T/Clamp shaft pressing 9months --- ---

10 Focus-Zoom lead screw/worknut 9 months --- 36months

11 All stepping motor timing belts 12months ---- ----

12 All stepping motor H/P sensor 12months ---- ----

13 Coolant liquid 6months ---- 27months

14 Linear servo encoder strip cleaning 6months 12months ----

Note 1: Recommended schedule undertake that the device is established in accordance of the
standard environment as stated in the User's GuideManual.

NOTE 2: Linear servo system encoder strip cleaning strictly prohibit the use of alcohol, acetone and
other liquids. Use only dry cotton for cleaning/wiping.

Note 3: Items that has more than 1 condition will base on which ever first condition comes first.

40 / 55
 Abnormal Problems Analysis and Handling

Chapter 7: Abnormal Problems Analysis and Handling

Attention!
 Before proceeds for HDI device inspection and hardware handling, please wait for at least 5
minutes after power turned off to avoid electrical shock.
 Device inspection, diagnostic, handling and replacement of parts components should be only
conducted by well trained and qualified technical personnel appointed by CRON.
 Technical personnel involve in diagnostic and troubleshooting works should remove all metal
items from body before carry out the works. Use the insulating tools to avoid electrical shock
and precautions of injury.

7.1 Error message and handling suggestions

Table 7-1LaBoo error information and handling suggestions
No. Error Message. Handling suggestion
1 Image size is smaller than plate size, job output is Click “allow large plate with smaller image size output”
stopped. under system parameters setting menu.
2 Job size is bigger than plate size, cannot be output, Check job size and reset parameters.
please adjust parameters .
3 Original file is deleted, cannot be moved . This file is deleted, try open another file.
4 Error on read device parameters. Please retry again or contact engineer.
5 Dongle is abnormal! Please re-plug dongle . Check if dongle is properly plugged or contact engineer.
6 Template name cannot contain：“' " : | ? * \\ /<>”. Choose other letters.
7 Invalid enter！ Choose other letters.
8 Cannot open Tiff file Please confirm TIFF file format.
9 Setup is not complete！ Some of parameters are not correct.
10 Please stop Hotfolder first. Tick off in front of template name.
11 Hotfolder is already in use! Change another hot folder.
12 Template already exists！ Change to another template name.
13 Incorrect resolution, cannot output. Tiff resolution is not same as current template.
14 Image file is damaged. Check if image file format is correct.
15 There is no passed usage record, update failed! Contact engineer.
16 Parameters are not for this machine, cannot Check machine serial.
complete parameter read, this is for machine：***
17 Plate format is over limit. Delete unused plate format Plate format max. is 32.
and try again.
18 Parameters are not correct. Device cannot Check device parameters or contact engineer.
be operational.
19 Device is not power on or hardware Please update software or contact engineer.
cannot support software.
20 Parameters are not correct. Device cannot be Check device parameters or contact engineer.
operational.
21 Device is not power on or hardware cannot support Please update software or contact engineer.
software.
 Consumables Parts and Spare Parts

No. Error Message. Handling suggestion

22 Please clean lens Do resolution adjustment and follow instructions to clean
lens.
23 Cannot find dongle. Check dongle.
24 Command execute failed! Do not send this command under current status
25 Laser box temperature abnormal, cannot output！ Turn off machine and use air-con to change temperature or
current is：** degree，shall be 15-35 degree. Contact engineer
26 Device temperature abnormal, cannot output! Turn off machine and use air-con to change temperature
Current is：** degree, shall be 10-35 degree.
27 Reset clock failed! Contact engineer
28 Output reaches limit! Contact engineer . Contact dealer immediately
Software authorized limit is less than 500 times， Contact dealer immediately
29
Please contact dealer!
Software authorized output is up to date, output is Contact dealer immediately
30
topped. Please contact dealer!
31 Laser power lock error channel：***. Enter laser adjust program and test laser power
Laser power range is not correct, suggest to Follow the message to change parameters
32
change ** to ** .
Read device parameters failed！maybe version is Read device parameters again or contact engineer!
33
not correct
34 Reset without engineer . Contact engineer.
35 Please adjust the focus. Check and start.
36 NO dongle! Ensure dongle is plugged-in and drive is correctlyinstalled.
37 Use preview under stand-by status！ Cancel “continuous output"and try again
38 Command is not allowed under current status. Finish current status and try again.
39 Software limit is nearly up-to-date. Contact dealer immediately.
Laser power test parameters setting is not correct, Reduce levels or contact engineer.
40 suggest to decrease levels or increase value of
each level！
Device will change format, please confirm plates on Ensure plate size is correct or stack is ok.
41
loading tray are removed!
42 Cannot locate system required memory Restart computer or reinstall OS
USB communication failed. Make sure to install Check if USB drive is correct. Check is USB port is normal
43
correct USB drive or contact engineer or change another computer
44 Cannot connect to Autoloader！ Ensure autoloader is powered on and cables are connected
Drum speed is not stable Check CTP power supply, emergency stop, top cover
45
protect or Contact engineer
Drum cannot reach required speed! Check CTP power supply, emergency stop, top cover
46
protect or Contact engineer
47 Drum start abnormal！ Check CTP power supply or Contact engineer

42 / 55
 Consumables Parts and Spare Parts

No. Error Message. Handling suggestion

48 Tail clamp adjust failed. Please clean air slot on drum or Contact engineer
49 Tail clamp position is over limit, please check. Please clean air slot on drum or Contact engineer
50 Plate size is over limit (drum cannot be balanced!). Please clean balance block sensor or Contact engineer
51 Vacuum pressure is not correct. Check air pump filter
52 Tail clamp failed, please turn off and check. Please clean air slot on drum or Contact engineer
53 Main board control process start failed. Restart CTP and PC or Contact engineer
54 Autoloader control process start failed. Restart autoloader or Contact engineer
55 Plate loading last time abnormal! Check plate stack
56 Laser cannot be started! Open laser adjust program or Contact engineer
57 Cannot connect to autoloader. Check power supply and cable connection
58 Drum cannot stop! Contact engineer
Already plate on drum. Check if plate on drum or do #105 test command or contact
59
engineer
Cannot connect to device! Make sure device is Check power supply, USB connection and USB drive.
60 power on and USB cable is connected or contact
engineer!
61 Cannot read parameter file information! Check if parameter file is correct
62 Device ID validate failed. Read device ID again or contact engineer
Temperature compensation is not completed Check platform focus compensation movement or contact
63
(overtime)! engineer.
64 Main control board data flow is abnormal. Restart PC or Contact engineer
When start record process, data in main control Restart PC or Contact engineer
65
board memory is not ready!
Cannot start record process, platform position limit Check platform position limit sensor or Contact engineer
66
signal is not correct.
67 Cannot find this error code information. Contact engineer
68 Image format is unknown. Check if dongle is plugged in
File size ## * ## is over template setting, cannot Setup another template or adjust current one
69
open this file.
Resolution is not same, as template setting, cannot Setup another template or adjust current one
70
open this file!
71 Parameter is over limit! Check parameter or Contact engineer
Software version is too old, cannot read parameter! Update current software
72
Please update software.

43 / 55

7.2Common plate-making problems and causes
Table 7-2: Common plate-making problems and causes
No Problem description
Dots shoulder thin, low
1 run length, dots holding
not strong
2 Scanning lines/bandings
3 Image not sharp
Negative inversion
4
low/not visible
5 Dots relief too shallow
6 Thin lines loss/bent
7 Plate surface uneven
8 Plate surface sticky
Plate surface
9 3. Washing/Spraying insufficient, or wash solvent
wrinkle/bumps
10 Plate fracture
11 Length deviation
Consumables Parts and Spare Parts
Cause analysis Typical results
1.Main exposure time too short
2.Plate washing time too long
3.Imaging power too low
4.Dot compensation too low
5.Back exposure time insufficient
1. Imaging power too low
2.Out of focus
3.lens dirty/dusty
4.Plate thickness value incorrect
Main exposure time too long
1.Main exposure time too long
2.Plate washing time too short
1.Back exposure time too long
2.Plate washing time insufficient
1.Main exposure time insufficient
2.Back exposure time too short
3.Drying time insufficient
4.Brush pressure too much
5.Plate washing time too long
1.Drying time insufficient
2.Plate washing time too long
3.Bottom of plate dirty
4.Plate storage inappropriate
1.UVC exposure insufficient
2.Plate washed not thoroughly
3.Washing/Spraying insufficient
4.Drying time too short
1. Main exposure time insufficient
2.Plate washing time too long
not drawn dry
4.Plate handling not appropriate
1.Curing time too long
2.Sticky treating time too long
3.Plate being oxidized
1.Perimeter correction incorrect
2.Plate layout direction different
44 / 55
 Consumables Parts and Spare Parts

7.3 Common instruments used for plate testing process

Table 7.3: Tools used during plate testing process

No Description Figure

1 100X Optical Magnifier

LED back lighting viewing

2 board

3 Thickness Gauge (0.001mm)

3D Dots Measuring Device

4

45 / 55
 Consumables Parts and Spare Parts

Transmission Densitometer
5

Film Ruler (1.5m)

6

46 / 55
 Consumables Parts and Spare Parts

Chapter 8: Consumables Parts and Spare Part

8.1 HDI-600Bundled Spare Parts List
No DESCRIPTION PICTURE TYPE
Parts Name Driver UIM24004(2.9A) Bundled with

1 Parts No 022021080 new machine

Details Common driver for Drive Motors

Parts Name Optocoupler Sensor GK152-C/M Bundled with

Parts No new machine

2 022025063
Used on mechanism drive motors for Zero
Details
Positioning
Parts Name Stainless Steel Hoop φ25-38 Bundled with

3 Parts No 050180030 new machine

Details For pipeline connection fixation

Parts Name Timing belt 156-3M-10 Bundled with

4 Parts No 022042347 new machine

Details For stepping motor mechanism driving

Parts Name Timing belt 42MXL025 Bundled with

5 Parts No 022042330 new machine

Details For stepping motor mechanism driving

Parts Name Optocoupler Sensor GK152-CO/M Bundled with

Parts No 022028431 new machine

6
Zero position sensor for scanning platform
Details
(L/R)
Parts Name （UL）Fuse OTM10(250V/OA) /OTM20 Bundled with

7 Parts No 060108137/060108138 new machine

For currents/pumps/laser box wiring

Details
protections
H/Clamp Panel (R) Torsion Spring / (L) Bundled with
Parts Name
Torsion Spring
new machine
8 Parts No 024412381/024412382
H/clamp pressing pressure control for plate
Details
head
Parts Name T/Clamp pull spring Bundled with

Parts No 024812700 new machine

9
T/clamp pressing pressure control for plate
Details
tail
 Consumables Parts and Spare Parts
8.2HDI-920Bundled Spare Parts List
No DESCRIPTION PICTURE TYPE
Parts Name Driver UIM24004(2.9A) Bundled with

1 Parts No 022021080 new machine

Details Common driver for Drive Motors

Parts Name Optocoupler Sensor GK152-C/M Bundled with

Parts No new machine

2 022025063
Used on mechanism drive motors for Zero
Details
Positioning
Parts Name Stainless Steel Hoop φ25-38 Bundled with

3 Parts No 050180030 new machine

Details For pipeline connection fixation

Parts Name Timing belt 156-3M-10 Bundled with

4 Parts No 022042347 new machine

Details For stepping motor mechanism driving

Parts Name Timing belt 42MXL025 Bundled with

5 Parts No 022042330 new machine

Details For stepping motor mechanism driving

Parts Name Optocoupler Sensor GK152-CO/M Bundled with

Parts No 022028431 new machine

6
Zero position sensor for scanning platform
Details
(L/R)
Parts Name （UL）Fuse OTM10(250V/OA) /OTM20 Bundled with

Parts No 060108137/060108138 new machine

7
For currents/pumps/laser box wiring
Details
protections
H/Clamp Panel (R) Torsion Spring / (L) Bundled with
Parts Name
Torsion Spring
new machine
8 Parts No 024412381/024412382
H/clamp pressing pressure control for plate
Details
head
Parts Name Tail Clamp Pull Spring Bundled with

Parts No 024812700 new machine

9
T/clamp pressing pressure control for plate
Details
tail

48 / 55
 Consumables Parts and Spare Parts
8.3 HDI-1600Bundled Spare Parts List

No DESCRIPTION PICTURE TYPE

Parts Name Driver UIM24004(2.9A) Bundled with
new machine
1 Parts No 022021080

Details Common driver for Drive Motors

Parts Name OptocouplerSensor GK152-C/M Bundled with

new machine
2 Parts No 022025063
Used on mechanism drive motors for Zero
Details
Positioning
Parts Name Stainless Steel Hoop φ25-38 Bundled with
new machine
3 Parts No 050180030

Details For pipeline connection fixation

Parts Name Timing Belt 156-3M-10 Bundled with

new machine
4 Parts No 022042347

Details For stepping motor mechanism driving

Parts Name 3M Electrical Tape Bundled with

new machine
5 Parts No 060201754

Details Plate end mounting used

Parts Name OptocouplerSensorGK152-CO/M Bundled with

new machine
6 Parts No 022028431
Zero position sensor for scanning platform
Details
(L/R)
Parts Name 茗熔保险管RT18-32（R015）10A Bundled with
new machine
7 Parts No 029083878
To limit excessive current flows & prevent
Details
wires from heating up and burns.

49 / 55
 HDI-600主控部分接线示意图
HDI-600 Mainframe Control Wiring Diagram
brown 棕 6
码盘2301S
KLUsb128
brown 棕 6
GND 连接激光控制模块 RST
JPE

主板接口板 yellow 黄 5 主板接口板 RST

COM1

yellow 黄 5
TX Encoder2301s green 绿 4 PUL 黄yellow PUL 黄yellow
RX To laser control module J5→ J6→ green 绿 4
White 白 3 DIR 红red DIR 红red
GND LBMIO-INT White 白 3
LBMIO-INT VCC
M VCC
M
主控制板
Black 黑 2 2
5V J5→ red 红 1
24-
24+ 2505D 橙orange
黑black
J6→ Black
red
黑
红 1
24-
24+ 2506D
橙orange
黑black
GND 5V UIM24004
COM2

TX UIM24004
P5V

GND Input
8细分

装卸版动作电机
Plate pressing

Plate pressing
8细分
RX

装版压版电机
Dial code 8 2.9A 2.9A
GND GND Dial code 8

motor

motor
2505M

2506M
JPD JPB
25 1 32 2
brown 棕 6 brown 棕 6
26 2 31 1 RST RST
主板接口板 yellow 黄 5 PUL 主板接口板 yellow 黄 5
green 绿 红red PUL 红red
J11→ 4 DIR J12→ green 绿 4
棕brown DIR
1 1 31 31
White 白 3 VCC White 白 3 棕brown
1 LBMIO-INT
M LBMIO-INT VCC
M
2 2
吸尘气压检测 + 2 2 JPA Black 黑 2 24- 橙orange Black 黑 2 24- 橙orange
2 IN →JS26 J11→ 24+
2511D J12→
2512D
3 3
red 红 1 黄yellow 1
Aspirating pressure 2126 3 -
JPC JPA red 红 24+ 黄yellow
UIM24002
detection UIM24002

Focus adjusting motor

Zoom adjust motor

JPC JPA 2细分
1.0A
2细分
1.0A
1 1 31 31 Dial code 2 Dial code 2

物距调节电机
开盖停止信号 JPB

焦距调节电机
2 2
1 + 2 2
brown 棕 brown 棕

2512M
（安全开关） 6
3
6
3
2 IN →JS25 RST
2125 三色灯

2511M

DR PU EN
主板接口板 yellow 黄 5 PUL 主板接口板 yellow黄 5 RST
Top cover safety switch 3 - 25 1 32 2
J13→ green 绿 4 DIR
红red
J14→ green 绿 4 PUL 黑black
2
2 31 1 White 白 3 VCC 蓝blue White 白 3 DIR 控制板 绿green
6 LBMIO-INT
M LBMIO-INT VCC

+
Black 黑 2 24- 绿green Black 黑 2 Tri-color light
黄yellow
24-
版尾↑方向按键 1 2513D J14→

V+ V-
+ 4红 red JPD JPB J13→ red 红 1 24+ 黑black red 红 1 24+ contorl panel 红red
2 IN →JS24 24V 24V
2124
JS27
JS28

Tail clamp↑direction 3*
光鼓(Y轴)伺服电机

CNS2
2橙 orange 5V
5V
3 - IN
UIM24002
2514D

Plate loading&unloading action motor

1蓝 blue IN 驱动器 8细分
button - - Dial code 8 1.0A 三色灯
To Drum Servomotor
1 +
4红 red
24V 24V Tri-color light
JS25

driver
JS26

确定按键 2 IN →JS23
3*
5V 5V 2401S

CN17
Confirm button 2123 3 -
2蓝 blue
IN
1黑 black -
IN
- 紧停开关A DSVEMT2 蓝 blue
+ +
1
3红 red 3红 V3- 版台靠规电磁铁 主板接口板 6
JS24

JS23

Emergency switch A CN1→

- IN

5
- IN

翻版挡板电机零位 1 +
2蓝 blue
1黑 black
2蓝
1屏蔽 DSVEMT1 2 loading table side
2601D J10→ 蓝 blue 4
Plate stopper motor 2122 2 IN →JS22 V3- gauge electromagnet LBMIO-INT 3 BZ 2510D

CNS1
直线(X轴)伺服电机

翻版挡板电机
+ + 黑 black
3 - 3红 red
紧停开关B
JS22

J10→ 2
JS21

黑 black
- IN

zero position 驱动器

- IN

2蓝 blue

2513M
1黑 black 1
Emergency switch B To linear
版尾↓方向按键 1 + + Servomotor driver
Appendix

3红 red
JS20

蓝 blue
- IN

Tail clamp↓direction 2121 2 IN →JS21 2蓝 blue

1黑 black
1 平衡控制电磁铁（左） 蜂鸣器
3 - CN4→ Balance control BUZZER
button +
平台右限位(A) 2 electromagnet(left) 2604D
JS19
- IN

J33
焦距调节电机零位 1 +
Right limitation 黑 black
平台左限位(B)
Focus adjusting 2120 2 IN →JS20 3红 red + Left limitation
JS28

3 -
- IN

2蓝 blue DSVEMT22
motor zero position 1黑 black 磁簧开关2402S V3-
蓝 blue
1 平衡控制电磁铁（右）
CN5→ Balance control

-
J35
+ DSVEMT21 平台右零位(A)
JS17 安全开关2402S 2203 RH 2 electromagnet(right) 2605D
- IN

物距调节电机零位 V3-
+ Right zero position
1 + 黑 black
Objective distance 2115 2 IN→JS15 CN14
Chapter 9: Appendix -Wiring Diagram

-
3 - 3*
2204

J36
JS16
adjusting zero position 2蓝 blue
- IN LH 平台左零位(B)
蓝 blue
1 光鼓有无版零位控制
+ Left zero position
1黑 black
气压急停信号 1 + 3红 red
+
CN6→ Plate detection
2 sensor zero position 2606D

JS15

+ V3 -
- IN
2114 2 IN→JS14
+-
2蓝 blue

CNP5
Vaccum emergency stop 3 -
1黑 black
24V 黑 black control
detection 1*
+ 蓝 blue
+ 1

JS14
- 版尾↑方向按键指示灯2602D

- IN
2白 white
CN2→

+ V2 -
装版光鼓表面检测 1 + 3* 吸尘气泵变频器 24V

CNP2
1
LBMIO-INT Tail clamp↑direction button
2
Loading Drum Check 2113 2 IN→JS13 + + 24V Vacuum pump -

JS13
3红 red
3 - 2703D 黑 black
indicator light

- IN
2蓝 blue 2 inverter
1黑 black 2黑 black
蓝 blue 1

-
CN1
装版压版电机零位 +
+
主控制板接口
1 3红 red +

JS12
1蓝 blue 蓝 blue
CN8→

- IN
+ 1
Plate pressing motor 2112 2 IN→JS12 2蓝 blue
版尾↓方向按键指示灯2603D
CN3→
1黑 black
3 - 2黑 black
2 1 24V

-
CN2
zero position 4红 red
24V + 黑 black
除尘吹气电机 - 2 Tail clamp↓direction button

JS11
Main IO Board
1蓝 blue
+
3*
2蓝 blue
5V
IN
2 dust blowing motor 2703D 黑 black
indicator light
取消发版键 1 1黑 black
- 2黑 black
2109 IN→JS9

-
CN3
2 + +
蓝 blue
+ 1
Cancel button 3 - 3* 1蓝 blue
确定按键指示灯2604D

JS10
CN4→

- IN
2蓝 blue 24V
1黑 black 2黑 black
蓝 blue - 2 Confirm button

-
CN4
光鼓平衡位置检测 1 + 3红 red + + 1蓝 blue
1 真空气泵变频器 黑 black
indicator light
2108 IN→JS8

JS9
2 CN9B→

- IN
Drum balance
3 -
2蓝 blue
1黑 black 2黑 black
2
Vacuum pump
inverter
2701D 蓝 blue
+ 1
position detection

-
CN5
+ 黑 black 取消按键指示2607D
3红 red + 1蓝 blue
CN7→ 24V

JS8
- IN
+ 2蓝 blue 2

CN1~CN14驱动输出,驱动电压为24V
CN1~CN14 Voltage output is 24V
光鼓版尾位置检测 1 1黑 black
- Cancel button
2107 2 IN→JS7 2黑 black
黑 black
indicator light

-
CN6
Tail clamp postion 3 - 3红 red
+
+ 1蓝 blue
蓝 blue 1 光鼓表面检测零位

JS7
- IN
detection
2蓝 blue
1黑 black
2黑 black
CN10→ 2
Loading Drum Check
zero position
2610D

-
开盖停止信号（预留）

CN7
+
信号短接 →JS4
3红 red
+ 黑 black

JS6
- IN
2蓝 blue 1蓝 blue
（安全开关） Short-circuit 1黑 black
Top cover safety switch + 2黑 black

-
CN8
蓝 blue HDI600-码盘2301S接线
+ 1 压版锁定电磁铁
+

JS5
- IN
装卸版动作电机零位 1 1蓝 blue HDI600-Encoder 2301S cable SCSI 14焊接式公头
2103 2 IN→JS3 CN11→ 2
Pressure plate RED 红 DC +5V Welded connector
Plate loading&unloading 3 - + 2黑 black locking 2611D 黑

-
GND

CN9
BLACK

JS4
- IN
+ 黑 black electromagnet BLUE 蓝 A CH Output 1 8
action motor zero position 1蓝 blue
BLUE/BLACK 蓝/黑 ￣A CH Output ￣
B 2 9 B
￣
Z 3 10 Z
+ GREEN 绿 B CH Output

CN9B
￣
A 4 11 A
3红 red

JS3
绿/黑 ￣B CH Output

- IN
蓝 blue GREEN/BLACK GND 5 12
2蓝 blue 润滑油泵控制端口
1黑 black
1 YELLOW 黄 Z CH Output 6 13
+5V 7 14
Oil pump control
信号短接
2黑 black
CN12→ YELLOW/BLACK 黄/黑 ￣Z CH Output

CN10
+

-
3红 red 2 port 2612D

JS2
→JS2 +

- IN
2蓝 blue 1蓝 blue
Short-circuit 1黑 black 黑 black
信号短接

CN10B
3红 red +

JS1
IN
Short-circuit →JS1 2蓝 blue

-
1黑 black
2黑 black

CN11
J13 J10 J7 J4

-
+ V1+
+ 1蓝 blue 整步 2细分 4细分 8细分 16细分
+ V1+

CNP1
24V - V1- V+ V-
+
DR PU EN V+ V-
+
DR PU EN V+ V-
+
DR PU EN V+ V-
+
DR PU EN 2黑 black
Full step Dial code 2 Dial code 4 Dial code 4 Dial code 16

CN12

-
- J12 J9 J6 J3
V1- + 1蓝 blue 1 1 1 1 1

ON

ON

ON

ON

ON
驱动器正面拨码
2 2 2 2 2
- Driver front side dip

CNP4
+ + + +
V+ V- DR PU EN V+ V- DR PU EN V+ V- DR PU EN V+ V- DR PU EN
switch
J14 J11 J8 J5 J2 J1 + 5V 1 1 1 1 1

ON

ON

ON

ON

ON
驱动器背面拨码
Driver back side dip 2 2 2 2 2
+ + + + + +
V+ V- DR PU EN V+ V- DR PU EN V+ V- DR PU EN V+ V- DR PU EN V+ V- DR PU EN V+ V- DR PU EN switch
 HDI-600供电部分接线示意图
HDI-600 Power Supply Part Wiring Diagram
Axial flow fan
轴流风机

DC24V

主板接口板CNS1
LBMIO-CNS1
DSD-C
DSD-E
光鼓伺服驱动器(1.5kw）
CNP6 CNP7 CNP8 CNP9 CNP10CNP11
POWER-SH Drum Servomotor driver
1M
CNP2 CNP3 CNP4 CNP5 CNP1
光鼓伺服电机1.5kW
Drum Servomotor 1.5kW
蓝 blue
黑 black

黑 black

红 red
黑 black
黑 black

蓝 blue

蓝 blue
蓝 blue
蓝 blue

黄 yellow
蓝 blue
DSD-M

红 red
制动电阻 500W15Ω
CNP2 CNP5 CNP4 Break Resistor
主板接口板
Main I/O Board
DSD-P SBSD-E
（LBMIO-INT） 主板接口板CNS2
CNP1 卡固轴流风扇 SBSD-C LBMIO-CNS2
KAKU Axial 直线伺服电机
flow Fan 变频器（1.5kw） 直线电机驱动器 Linear Servomotor
蓝 blue
蓝 blue
黑 black
黑 black

KA1725/5HA2 DL-6D1
inverter（1.5kw） linear Motor Driver
2701F BMT 2701P 1 2 3 4 5 6 7 8
1M
真空气泵风机 2701D 主板接口板CN9B
LBMIO-CN9B 滤波器 filter
Vacuum Pump Centrifuge Fan M
Appendix

FLS
HENGFU Switch Power Supply

3*16#AWG
HENGFU Switch Power

51 / 55
2701M
上海衡孚开关电源

连接至制冷控制箱
上海衡孚开关电源

+24 蓝 blue
漩涡真空气泵 To Refrigeration system
HF25W-SL-5

HF320W-SC-24

+5 蓝 blue
+24 蓝 blue Vacuum pump SP-T

红red
黄 yellow
蓝 blue
Supply

黑 black
-5
黄 yellow -24 黑 black
2*20#AWG

3*16#AWG
红 red
N

蓝 blue -24 黑 black

2*16#AWG
L

黄 yellow
连接至激光控制箱
SP-M1 To laser control box
N

红 red

红red
黄 yellow
蓝 blue
3*16#AWG
Laser
L

蓝 blue
SP-M
3*16#AWG

变频器（1.5kw）
inverter（1.5kw）
2703P
1 2 3 4 5 6 7 8
2703D 主板接口板CN8
LBMIO-CN8
T T
接线端子 B 保险丝座
10A B
Binding Post - - Fuse Holder
C L L L L L N N N N N L L N N
P
M TFBR-321N 2703M
P M
3*16#AWG
3*16#AWG 吸尘气泵
2BH220-H26
Aspirating vacuum pump

2*14#AW
主控电源输入
Control Power FLC

2*14#AWG
Input(UPS)
220V 50Hz
L L
L L
N 滤波器 filter N
N N
L1 L1 L1 L1
N1 N1 N1 滤波器 filter
N1
主机电源输入
Mainframe
Power Input FU20A FLM
220V 50Hz
接对应设备壳体 接地线
For Related
Ground
Device Shield
Appendix

52 / 55
 HDI-920供电部分接线示意图
HDI-920 Power Supply Part Wiring Diagram
Axial flow fan
轴流风机

DC24V

主板接口板CNS1
LBMIO-CNS1
DSD-C
DSD-E
CNP6 CNP7 CNP8 CNP9 CNP10CNP11 光鼓伺服驱动器(1.5kw）
POWER-SH Drum Servomotor driver
1M
CNP2 CNP3 CNP4 CNP5 CNP1
光鼓伺服电机1.5kW
Drum Servomotor 1.5kW
kca黑
eu蓝
lb
lb

黑 black

红 red 蓝 blue
黑 black
黑 black

蓝 blue
蓝 blue
蓝 blue

黄 yellow
蓝 blue DSD-M
红 red
500W10Ω
CNP2 CNP5 CNP4 制动电阻
Break Resistor
主板接口板
Main I/O Board
DSD-P SBSD-E
（LBMIO-INT） 主板接口板CNS2
CNP1 SBSD-C LBMIO-CNS2
轴流风扇
直线伺服电机
Axial flow Fan Linear Servomotor
kca黑
kca黑

直线电机驱动器
e u蓝
e u蓝

KA1725/5HA2 BMT 变频器（1.5kw）

lb
lb
lb
lb

DL-6D1
ylppuSUF

inverter（1.5kw） linear Motor Driver

源电关开孚衡海上

2701F 2701P 1M
源电关开孚衡海上

1 2 3 4 5 6 7 8
真空气泵风机 2701D 主板接口板CN9B
LBMIO-CN9B
rG

滤波器 filter
eN

Vacuum Pump Centrifuge Fan

UF

蓝 blue
wE

M
rG

FLS 棕 broen

黄 yellow
oH
eN

黄 yellow
P hctiwS

蓝 blue
wE

3*16#AWG 连接至制冷控制箱

红 red
oH
P hctiwS

To Refrigeration system
2701M
ylppuS

SP-T
Appendix

蓝 blue 红 red
+24 蓝 blue
漩涡真空气泵
FH52 W-S

FH
023

+5 蓝 blue
+24 蓝 blue Vacuum pump

53 / 55
-5 黑 black
-24 黑 black
L -5

W-S

黄 yellow
2*2
C -2

3*16#AWG
0G W

红 red
N

黑 black
蓝 blue -24 黄 yellow
4

2*16#AWG
L

#A

黄 yellow
连接至激光控制箱
SP-M1 红 red
蓝 blue 红 red
To laser control box
N

3*16#AWG
蓝 blue Laser
L

SP-M
3*1
6 GW

变频器（1.5kw）
#A

inverter（1.5kw）
2703P
1 2 3 4 5 6 7 8
2703D 主板接口板CN8
LBMIO-CN8
T T
接线端子 B 保险丝座
10A B
Binding Post - - Fuse Holder
C L L L L L N N N N N L L N N
P
M TFBR-321N 2703M
P M
3*16#AWG
3*16#AWG 吸尘气泵
2BH220-H26
Aspirating vacuum pump

2*1
主控电源输入

4 W
Control Power FLC

G
#A

2*1
Input(UPS)

4G W
220V 50Hz
L

#A
L
L L
N 滤波器 filter N
N N
L1 L1 L1 L1
N1 N1 N1 滤波器 filter
N1
主机电源输入
Mainframe
Power Input FU20A FLM
220V 50Hz
接对应设备壳体 接地线
For Related
Ground
Device Shield
Appendix

54 / 55
 HDI-1600动力部分接线示意图
CNP6 CNP7 CNP8 CNP9 CNP10CNP11
HDI-1600 power part wiring diagram
CNP2 CNP3 CNP4 CNP5 CNP1
蓝 blue
黑 black

黑 black
黑 black
黑 black

蓝 blue
蓝 blue
蓝 blue

黄 yellow
蓝 blue
红 red

Linear Servomotor
CNP2 CNP5 CNP4
SP-T

直线伺服电机
Drum Servomotor
主板接口板 连接至制冷控制箱

光鼓伺服电机
Main I/O Board To Refrigeration system
（LBMIO-INT） 3*16#AWG
黄 yellow

CNP1 变频器
蓝 blue
红 red

M
frequency converter

1M
Laser

Signal adapter
连接至激光控制箱
蓝 blue
蓝 blue
黑 black
黑 black

To laser control box

细分盒
87654321
3*16#AWG
主板接口板CN9B

SBSD-M
2701M

DSD-E
LBMIO-CN9B

DSD-M

SBSD-E
SP-F M

主板接口板CNS1
3*16#AWG

主板接口板CNS2
真空气泵风机
HENGFU Switch Power Supply

LBMIO-CNS1

LBMIO-CNS2
Vacuum Pump
上海衡孚开关电源

W
+24 蓝 blue Centrifuge Fan

Linear servomotor Driver

Drum Servomotor driver
真空气泵

V
HF320W-SC-24

+24 蓝 blue 4BH320-H36

U
变频器

直线伺服电机驱动器
vacuum pump

光鼓伺服驱动器
2701P

C
-24 黑 black frequency converter

T
HENGFU Switch Power Supply

-24 黑 black 主板接口板CN11

P(+)

SBSD-C
上海衡孚开关电源

DSD-C
LBMIO-CN11
+5 蓝 blue

-
黄 yellow
Appendix

-5 黑 black 主板接口板CN8 87654321

HF25W-SL-5

T
LBMIO-CN8

Break Resistor
2703M
L

黄 yellow 红 red

55 / 55
L

红 red

制动电阻

400W10Ω
2703P 吸尘/进版气泵
N

R
蓝 blue 蓝 blue
N

M 2BH220-H16

LC2
SP-M1 SP-M 3*16#AWG dust cleaner/loading

LC1
vacuum pump

蓝 blue

红 red
SBSD-P
DSD-P

滤波器 filter
速普接线端子 T T
SUPU Binding Post B B
- -
204951&204954 C 10A M
P P
主机电源输入 滤波器 filter
Mainframe Power Input
220V 50Hz/60Hz 10A N1 N1 N1
FLC
L1 L1 L1
滤波器 filter
N N N FLM
L L L
主机电源输入
Mainframe Power Input
220V 50Hz/60Hz 16A 安全开关
Switch
接对应设备壳体 接地线
For Related
Device Shield
Ground