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Abstract
Purpose – This study aims to investigate the optimum proportion of coconut fibre and cement suitable for rammed earth wall construction. Coconut
fibres and cement can be easily incorporated into the soil mixture which adds strength and durability to the wall. This paper highlights the salient
observations from a systematic investigation on the effect of coconut fibre on the performance of stabilized rammed earth blocks.
Design/methodology/approach – Stabilization of soil was done by adding Ordinary Portland Cement (2.5, 5.0, 7.5 and 10.0 per cent by weight
of soil), whereas coconut fibre in length about 15 mm was added (0.2, 0.4, 0.6, 0.8 and 1.0 per cent by weight of soil) as reinforcement. Thirty types
of mixes were created by adding different proportions of cement and fibre to locally available soil and compacting the mix at constant compaction
energy in three layers with Proctor rammer.
Findings – Samples were tested for compressive strength and tensile strength, and failure patterns were analysed. The use of cement and fibre
increases ultimate strengths significantly up to an optimum limit of 0.8 per cent fibre content, provides a secondary benefit of keeping material bound
together after failure and increases residual strength. Benefits of fibre reinforcement includes both improved ductility in comparison with raw blocks
and inhibition of crack propagation after its initial formation.
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Originality/value – After analysing the results, it is recommended to use 0.8 per cent fibre and 5-10 per cent cement by weight of soil to achieve
considerable strength. This research may add a value in the areas of green and sustainable housing, waste utilization, etc.
Keywords Tensile strength, Coconut fibre, Compressive strength, Rammed earth, Residual moisture content, Stabilized blocks
Paper type Research paper
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Cement-stabilized rammed earth blocks World Journal of Engineering
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estimated at $100m. India and Sri Lanka are also the main Cement in low percentage and randomly mixing coconut
exporters, followed by Thailand, Vietnam, the Philippines and fibres which are cheaper and locally available.
Indonesia. Around half of the coconut fibres produced are
exported in the form of raw fibre (Ali, 2010). Thus, using
coconut fibre as reinforcement in rammed earth construction 3. Materials
will not only provide strength and durability to the structure
but will also serve as a major step towards waste utilization. 3.1 Soil
Coconut fibres contain cellulose, hemi-cellulose and lignin as The soil sample was taken from a depth of 0.5 to 1 m from the
major composition. These compositions affect the different National Institute of Technology Agartala campus, India. The
properties of coconut fibres. The pre-treatment of fibres soil sample was tested for its different index and mechanical
changes the composition and ultimately changes not only its properties. All tests were performed as per Indian Standard
properties but also the properties of composites. Sometimes it guidelines. The properties of soil used are as summarized in
improves the behaviour of fibres but sometimes its effect is not Table I.
favourable. Das Gupta et al. (1978, 1979) studied the
behaviour of cement paste mixed with different lengths and
volume fractions of coconut fibre. The researcher concluded 3.2 Cement
that the maximum tensile strength and modulus of rupture of Ordinary Portland Cement of grade 43 confirming IS 8112
cement paste composite increased up to a certain length and (Indian Standard, 2005) was used as a stabilizer throughout
volume fraction of coconut fibre and further increased in the test program. Various materials can be used as stabilizers
length, or volume fraction decreased the strength and such as lime, cement, etc. The authors have chosen to use
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modulus of rupture. The researcher obtained better cement as a stabilizer as the soil contains very less amount of
mechanical properties with 4 per cent volume fraction of 38 clay, and most of the researchers prefer to use cement in low
mm length coconut fibre. Li et al. (2006) studied untreated proportion as stabilizers for the soil. Cement as compared to
coconut fibres in cementitious composites as reinforcement. lime provides better strength and bonding.
The resulting mortar had better flexural strength, higher
energy absorbing ability and ductility and lighter than the
conventional mortar. Better results were achieved with the 3.3 Coconut fibre
addition of a low percentage of coconut fibres and chemical Coconut fibre or coir was obtained from a local market in
agents in cementitious matrix. In the present study, the Agartala city, India. The fibres were fresh and free from dust
authors have attempted to improve the engineering properties
and pests. Average diameter of fibre used was approximately
of soil by using cement as a stabilizer and coconut fibre as
0.2 mm and these were cut into pieces of 15 mm. The authors
reinforcement in varying proportions.
chose this specific length of coir after going through several
research papers. Researchers (Babu and Vasudevan, 2008)
who studied the behaviour of coir fibre of varying length on
2. Research significance
strength concluded that the maximum strength improvement
Affordable housing is a primary need of the hour in today’s was observed by reinforcing soil with fibre of length 15 mm.
world. In developing countries such as India, nearly 70 per Some basic physical properties of coconut fibre were tested by
cent of its population live in rural areas (Census Report of the authors, and remaining properties could not be tested
India, 2011). Their income does not permit them to have because of limited facility, but were studied from other similar
houses made of modern and expensive building materials research papers. The physical and mechanical properties of
such as cement, concrete and steel bar reinforcement and to coconut fibre are summarized in Table II. Chemical
be equipped with modern technologies. Again, a big part of
composition of coconut fibre was studied by Corradini et al.
India is earthquake prone, especially the North-Eastern
(2006) in detail. Similar result is obtained by Coir Board,
Region which comes under zone v. The area which the
Ministry of MSME, Government of India. The results are
authors are studying in the present research, Tripura, is an
shown in Table III.
earthquake prone region, and a larger part of its population,
that is about 6.3 lakhs, is living below the poverty line
(Planning Commission of India Report, 2009-2010). Table I Properties of soil used
Conventional building materials here are much more costly
Property Parameters Values
which ultimately adds to the poverty of people residing in
this part of the country. The mud houses here made with Grain size Sand 78.1%
traditional methods are liable to severe damages even under distribution Silt 12.8%
moderate earthquake. Also, the life span of these houses are Clay 9.1%
not quite satisfactory. This paper is a little effort towards Atterberg’s limits Liquid limit, LL 31.1%
solving these problems, especially for North East Region, Plastic limit, PL 21.9%
Tripura, India. The paper shows that how a little Plasticity index, PI 9.2%
modification in raw soil proves it to be a much effective Proctor test Maximum dry density, MDD 1.72g/cc
building material. The authors in this research have Optimum moisture content, OMC 19%
proposed a method for strength improvement of locally Particle density Specific gravity 2.61
available soil by stabilizing it with Ordinary Portland
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Cement-stabilized rammed earth blocks World Journal of Engineering
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Table III Chemical composition of the coconut fibre Figure 1 Compaction curve of the soil used for this study
Cellulose Hemi-cellulose Lignin 1.74
Reference (%) (%) (%)
1.72
Corradini et al. (2006) 36-43 0.15-0.25 41-45 1.7
1.66
1.64
4. Method
1.62
4.1 Determination of optimum moisture content and
1.6
maximum dry density
Proctor test is one of the most important tests for soil and soil 1.58
12 14 16 18 20 22 24
composites. Optimum moisture content (OMC) is the water
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Moisture content in %
content in a soil sample for which it achieves maximum
compaction, that is, maximum dry density. Maximum dry
category of fibre content, rammed earth blocks were produced
density is that state of sample when it is most dense and has
in sub-categories of varying cement content (0, 2.5, 5, 7.5 and
minimum air void. Bahar et al. (2004) obtained OMC about
10 per cent) by weight of dry soil. The soil was thoroughly
9.5-11.0 per cent and dry density about 2.0 g/cc with this
mixed with the required proportions of cement and fibre and
moisture content. The researchers concluded that if too little
followed by the addition of the requisite amount of water as
water is present, the soil cannot achieve the same level of
determined from the OMC, to produce three samples of each
compaction because of greater degree of friction between the
category. The coconut fibre was randomly mixed with dry soil
soil particles, and if too much water is present, then capillary
cement. The authors observed that soil cement formed lumps
water occupies the soil pore spaces, reducing the level of
with fibre which was again and again separated by pulling
achievable compaction and increasing the level of porosity
fibres apart and mixed properly to obtain an almost
when the wall has dried. In the present study, the standard
homogeneous mix. Lubrication with grease was provided on
Proctor test was performed as per the guidelines of IS 2720
the inner surface of the mould to ensure prevention of damage
Part 7 (Indian Standard, 1980). The laboratory test consists of
while demoulding. The moistened soil was compacted in three
compacting soil at known moisture content into a cylindrical
separate layers, each covering about one-third of the height of
mould of standard dimensions using a compactive effort of
the mould after being compacted. Standard Proctor rammer
controlled magnitude. The soil is usually compacted into the
of weight 2.5 kg and a flat steel plate of dimensions 90 ⫻ 90
mould to a certain amount of equal layers, each receiving a
⫻ 6 mm was adopted throughout the production to achieve
number of blows from a standard weighted hammer at a
the required uniform compaction. The cube blocks were
specified height. This process is then repeated for various
demoulded after 24 h and specimens having cement were
moisture contents and the dry densities are determined for
placed under damped gunny bags for curing for a period of 28
each. The graphical relationship of the dry density to moisture
days, and the rest of the blocks were kept for drying in shade
content is then plotted to establish the compaction curve. The
at room temperature. Rammed earth blocks were produced in
maximum dry density is finally obtained from the peak point
30 categories of varying cement and fibre content to study the
of the compaction curve, and its corresponding moisture
effect of coconut fibre-reinforced cement-stabilized rammed
content is known as the optimum moisture content. The
earth blocks on compressive strength, and four categories of
compaction curve for the Proctor test conducted on locally
blocks to study the effect on split tensile strength. In the
available soil used for this study is shown in Figure 1.
present study, a total of 102 test blocks were casted and tested.
4.2 Production of test samples
Test samples were produced in steel moulds of dimensions
5. Results and discussions
100 mm ⫻ 100 mm ⫻ 100 mm. The compaction energy for In the present study, raw soil was added with varying
production of rammed earth blocks was kept constant as that proportions of cement as a stabilizer and coconut fibre as
for the standard Proctor test. All the test samples were reinforcement. A detailed study was conducted to analyse the
produced at water content 1 to 2 per cent more than optimum behaviour of the mix on density, unconfined compressive
moisture content (OMC). Freitag, 1986 observed that the strength and split tensile strength.
reinforced soil compacted on the wet side of OMC yields
higher strength. The rammed earth block production was 5.1 Unconfined compressive strength test
conducted in categories for varying fibre content (0, 0.2, 0.4, The results obtained from the unconfined compressive
0.6, 0.8 and 1 per cent) by weight of dry soil. For each strength test are summarized in Table IV.
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Cement-stabilized rammed earth blocks World Journal of Engineering
Shubham Raj et al. Volume 14 · Number 3 · 2017 · 208 –216
1.85 0% FIBRE
0.2% FIBRE
were dried for ten days prior to testing. At the time of testing,
1.8 the authors observed that cement-stabilized blocks having
0.4% FIBRE
1.65
content for the same period of drying is quite normal, because
0 2 4 6 8 10 on increasing the cement content, the micro capillary rates
CEMENT CONTENT IN % increase and permeability decreases, and this tends to slow the
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Cement-stabilized rammed earth blocks World Journal of Engineering
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Figure 3 Variation of density with fibre content and 17.63 per cent in compressive strength for 0 per cent fibre
and 1 per cent fibre reinforced blocks, respectively. In fact, the
1.95
increase in compressive strength for 2.5 per cent cement
1.9 content is between 1.48 and 7.65 per cent for varying
percentage of fibre added which is not that much significant.
1.85 Thus, the authors also recommend to use cement greater than
Density in g/cc
0% CEMENT
2.5 per cent by weight of dry soil to observe a significant
1.8 2.5% CEMENT
improvement in strength. The authors observed a linear
5% CEMENT
1.75 7.5% CEMENT
variation of compressive strength with varying cement content
10% CEMENT
from 5 to 10 per cent as observed by various researchers
1.7 (Tripura and Singh, 2014) which is shown in Figure 4.
1.65 5.1.4 Variation of compressive strength with varying fibre content
0 0.2 0.4 0.6 0.8 1
As fibre content increases from 0 to 0.2 per cent, compressive
Fibre content in %
strength increases by 22.31, 49.28 and 12.13 per cent for 0,
2.5 and 5 per cent cement, respectively. But for 7.5 and 10 per
process of evacuation of water during the drying process. As cent cement content, there is a decrease in compressive
per the investigations of ACI Materials Journal Committee strength by 9.94 and 27.4 per cent, respectively. This
(1990), on using cement as stabilizers, the permeability of observation can be attributed to the formation of soil pockets
most soils get reduced because of which the ability of earth to with a lack of reinforcement in the blocks and interference of
allow passage of moisture is significantly impaired. In this fibre in bonding between soil and cement particles. As fibre
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case, the residual water content is a function of the drying content increases from 0.2 to 1 per cent, a uniform increase in
period that become more important with a high quantity of compressive strength is observed up to 0.8 per cent
cement. The sample was taken from middle of the failed fibre content, and thereafter, strength again decreases which
specimen, and moisture content was determined as per the can be clearly seen in Figure 5. This phenomenon may be
guidelines of IS 2720 Part 2 (Indian Standard, 1973). because of the formation of bulk of fibre in the mix which
The dry density of rammed earth blocks was determined as creates weaker planes. A similar trend was observed by several
per the guidelines of IS 4332 Part 5 (Indian Standard, 2006) researchers (Jiang et al., 2010). Hence, 0.8 per cent fibre is
using the following formula given by equation (1): found to be the optimum amount of fibre for achieving
maximum compressive strength. The compressive strength for
d ⫽ 100 / 共100 ⫹ m兲
0.8 per cent fibre-reinforced cement-stabilized rammed earth
Where,
⫽ bulk density in g/cc; and Figure 4 Variation of compressive strength with cement content
m ⫽ moisture content in per cent. 12
10
decrease in dry density in a very irregular pattern with varying
8 0% FIBRE
cement and fibre content at same compactive effort. This
result may be because of the resistance of reinforcement in 0.2% FIBRE
6
compaction and increase in bonding because of cement and 0.4% FIBRE
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Cement-stabilized rammed earth blocks World Journal of Engineering
Shubham Raj et al. Volume 14 · Number 3 · 2017 · 208 –216
blocks is 1.87, 1.93, 4.59, 6.69, 8.61 times the compressive found that by using two distinctly different types of fibres
strength of raw soil block for 0, 2.5, 5, 7.5 and 10 per cent either a strength increase or decrease could be obtained for soil
cement content, respectively. compacted with the same energy. From the curve shown in
Figure 6, it can be clearly seen that maximum tensile strength
5.2 Split tensile test occurs at a fibre content of 0.8 per cent. Thus, 0.8 per cent can
The split tensile strength test was conducted as per the be concluded as the optimum fibre content for reinforcement
guidelines of IS 5816 (Indian Standard, 1999) on unstabilized in rammed earth in low volume fraction.
rammed earth blocks having 0, 0.2, 0.6 and 1 per cent fibre
content by weight of dry soil. The split tensile strength was 5.3 Failure pattern
calculated as per IS 5816 (Indian Standard, 1999) using the The main difference observed between cement stabilized
formula given by equation (2), and the results obtained are rammed earth blocks with and without fibre reinforcement
summarized in Table V: was the failure pattern. Both type of blocks exhibited brittle
failure, but the blocks having fibre reinforcement were
fct ⫽ 2000P/ ld
attached firmly even after failure which can be seen in
Figure 7. Figure 8 shows the failure of unreinforced
Where
cement-stabilized block under compression. Both type of
P ⫽ maximum load applied to the specimen in Newton; blocks showed wedge-shaped failure surface in unconfined
l ⫽ length of the specimen in mm; and compression test exhibiting spalling on the four vertical sides
d ⫽ cross-sectional dimension of the specimen in mm. as shown in Figures 9 and 10. In the split tensile test, it is to
be noted that the samples without fibres cracked quicker than
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200
TENSILE STRENGTH IN KPa
150
100
50
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
FIBRE CONTENT IN %
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Cement-stabilized rammed earth blocks World Journal of Engineering
Shubham Raj et al. Volume 14 · Number 3 · 2017 · 208 –216
Figure 7 Cracking pattern of the fibre-reinforced stabilized block Figure 10 Wedge failure of the stabilized block without fibre
under compression reinforcement in compression
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Figure 8 Cracking pattern of stabilized blocks without fibre Figure 11 Failure of raw soil block during the split tensile test
reinforcement in compression
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Cement-stabilized rammed earth blocks World Journal of Engineering
Shubham Raj et al. Volume 14 · Number 3 · 2017 · 208 –216
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