Limestone

Storage

% Limestone
Massa (kg/jam)

Clay
Storage

% Clay
Massa (kg/jam)

Silica Sand
Storage

Silica Sand
Massa (kg/jam)

Laterite
Storage
Copper Slag
Massa (kg/jam)
imestone
Storage

87.91%
140661.30

Clay
INPUT
Storage
Raw Material (kg/h)
T (⁰C)
Q (kcal/kg.◦C)

8.36%
13382.82

lica Sand
Storage

3.72%
5955.88

Laterite
Storage
 -
0.00
Raw Material (kg/h) 160000
T (⁰C) 30 OUTPUT
Q (kcal/kg.◦C) 0 Hot Gas (kg/h)
T (⁰C)
Q (kcal/kg.◦C)

Raw Materials Dryer

OUTPUT
Raw Material
(kg/h)
T (⁰C)
Q (kcal/kg.◦C)

INPUT
Hot Gas (kg/jam) 100000
T (⁰C) 250
Q (kcal/kg.◦C) 4712994.93
Dust Collector
 109661.95
150
16130510.747
Komponen
Reject Materials

ials Dryer
INPUT
Massa (kg/h)
Raw Material 150338.05
Bin Dust 10000
Kiln Return Dust 11275.35
Reject Material 51484.02

150338.05

100
2392073.3388
Raw
Stacker
 Massa (Kg/Jam)
51484.02

Separator

T in (⁰C) Q (kcal/kg.◦C)
100.00 2.39E+06
30 11768.6189682
30 1462715.10516
93 698338.835475
Raw Mill OUTPUT

Raw Meal
Reject Material
Siklon Siklon Siklon
 Massa (kg/h) T out (⁰C) Q (kcal/kg.◦C)
161613.40 93.00 2.33E+06
48484.02 93 6.98E+05
7 B I N S

Silo
Raw Meal
FL
Suspension Preheater
INPUT
Umpan kiln (kg/h)
T in (⁰C)
Q (kcal/kg.(⁰C))
FLOW DIAGRAM P
Err:509 Kiln
93
Err:509
RAM PROCESS PT. SE
Kiln

OUTPUT
Komponen Massa (kg) T in (⁰C)
Klinker Err:509 80
Hot Gas Err:508 354
T. SEMEN TONASA P

Coal
Storage
 Stacker

INPUT
Komponen Massa (kg) T in (⁰C) Q (kcal/kg.◦C)
Umpan Batu bara Err:509 60 Err:509
Udara primer Err:509 30 Err:509
Udara sekunder Err:509 863 Err:509

Q (kcal/kg.◦C)
ASA PLANT II, BIRING

Coal
Coal Bin
Storage
 Coal Dryer

Coal Mill
RING ERE - PANGKEP
LBS
NGKEP
SILO 2 SILO 3
z
Clinker Gypsum
 Fly Ash Trass

INPUT
Komponen Massa (kg) T in (⁰C) Q (kcal/kg.◦C)
Umpan klinker dingin Err:509 Err:509
Gypsum Err:509 30 Err:509
Trass Err:509 30 Err:509
Finish Mill
ass Storage
Material ke-3

Cement
Silo
OUTPUT
Komponen Massa (kg) T in (⁰C) Q (kcal/kg.◦C)
Debu terbuang Err:509 95 Err:509
Produk semen Err:509 95 Err:509
H2O (Output) Err:509 95 Err:509
orage
rial ke-3

Cement Cement
Silo Silo
PACKER
Cement Cement
Silo Silo
PACKER
ment
ilo
Lampiran
LAMPIRAN PERHITUNGAN NERACA MASSA DAN NERACA PANAS
PT. SEMEN PADANG

A) Data Referensi
Jumlah Feeding yang
= 160,000
digunakan kg/jam

2. Raw Materials Mix

(%) Massa dari
Komponen
Weight Feeder
Limestone 83.72%
Clay 4.30%
Silica Sand 9.17%
Copper Slag 2.81%
Total 100.00%

3. Komponen Raw Materials

Komposisi Raw material (%)
Komponen Silica Pasir
Limestone Clay
Sand Besi
H2O 4.60% 26.60% 8.87% 8.20%
SiO2 8.15% 42.97% 71.62% 25.90%
Al2O3 1.48% 30.97% 13.02% 6.51%
Fe2O3 0.71% 11.04% 4.29% 45.57%
CaO 49.41% 2.02% 3.89% 3.95%
MgO 0.49% 0.30% 1.10% 0.66%
Total 64.84% 113.90% 103% 90.8%

4. Komponen Raw Meal

Komponen (%) Komponen
H2O 0.38%
SiO2 13.77%
Al2O3 3.39%
Fe2O3 2.18%
CaO 42.95%
MgO 0.41%
Total 62.70%

3. Komposisi Batu Bara Ultimate

Komponen % berat
C 58.54%
H2 3.45%
 N2 1.50%
O2 10.23%
S 1.26%
H2O 22.00%
Ash 3.02%

5. Data di tiap alat

a) Dryer
- Suhu Raw Material masuk Dryer : 25 °C
- Suhu Hot Gas masuk Dryer : 221.51 °C
- Suhu Raw Material keluar Dryer : 100 °C
- Suhu Hot Gas keluar Dryer : 71.04 °C
- Suhu Referensi : 0 °C
- Target H2O yang harus diuapkan : 100%
b) Raw Mill :
- Effisiensi siklon : 85%
- Effisiensi separator : 99.9%
- Efisiensi motor Raw Mill : 85%
- Suhu Raw Material masuk Raw Mill : 100 °C
- Suhu Bin Dust masuk Raw Mill : 30 °C
- Suhu Return Dust masuk Raw Mill : 30 °C
- Suhu Reject Material masuk Raw Mill : 93 °C
- Suhu Raw Meal keluar Raw Mill : 93 °C
- Suhu Reject Material keluar Raw Mill : 93 °C
- Suhu referensi : 0 °C

B) Data Sekunder
Jenis atom BA (gr/mol)
C 12
N 14
O 16
H 1
S 32
Ca 40

C) Perhitungan Neraca Massa

1. Neraca Massa di Dryer

Raw
Materials Hot Gas
Dryer
Hot Output
Gas (Raw Mill Feed)
 Dryer
Hot Output
Gas (Raw Mill Feed)

Basis = 1 jam operasi

Jumlah umpan rata-rata tiap jam adalah : 160,000 kg/jam
Perbandingan jumlah bahan baku masuk dryer :
Bahan % Berat Berat (Kg)
Limestone 83.72% 133,952
Clay 4.30% 6,880
Silica Sand 9.17% 14,672
Copper Slag 2.81% 4,496
Total 100% 160,000

• Bahan baku masuk dryer = 160,000 kg/jam

• Hot Gas dari CT = 100,000 kg/jam

Total input Dryer:

= Bahan + Hot Gas
Baku dari Kiln
= 160,000 + 100,000
= 260,000 kg/jam

Untuk mengetahui besarnya H2O pada saat material masuk

= (LSx%H2O)+(CSx%H2O)+(Pasir Silikax%H2O)+(Copper Slagx%H2O)
Total Feed Masuk
= 9,662
160,000
= 6.04%

• Berat H2O dalam feed = 6.04% x 160,000 kg/jam

= 9662 kg/jam
• %H2O yang teruapkan = 6.04% - %H2O dalam produk Dryer
= 6.04%
• Berat H2O yang teruapkan = 6.04% x 160,000 kg/jam
= 9662 kg
Total bahan baku keluar dryer = Total bahan - H2O yang
masuk Dryer teruapkan
= 150,338 kg
Dari perhitungan dapat diketahui:
INPUT OUTPUT
Komponen Massa (kg) Komponen Massa (kg)
Umpan bahan baku 160,000 H2O teruapkan 9,662
Hot Gas dari Kiln 100,000 Raw Meal 150,338
Hot Gas 100,000
TOTAL 260,000 TOTAL 260,000

2. Neraca Massa di Raw Mill

Reject Material
Return
Kiln Dust
Raw Mill 1
Raw Mill Feed Raw Meal

\
Basis = 1 jam operasi
Jumlah umpan rata-rata tiap jam adalah: 150338.05 kg/jam

Perbandingan jumlah bahan baku masuk dryer :

Bahan % Berat Berat (Kg)
Limestone 83.72% 125,863.02
Clay 4.30% 6,464.54
Silica Sand 9.17% 13,786.00
Copper Slag 2.81% 4,224
Total 100.00% 150,338.05
• Bahan baku masuk Raw Mill = 150,338.05 kg/jam
• % Kiln Return Dust = 7.50%
• Berat Kiln Return Dust = % Kiln Ret. x Raw
Dust Material
= 7.50% x 150,338.05
= 11,275.35 kg/jam
• % Reject Material = 30%
• Berat Reject Material = %Reject x Raw
Material Material
= 30% x 161,613
= 48,484.02 kg/jam
• Total input Raw Mill
= Bahan + Reject + Kiln Ret.
Baku Material Dust
= 150,338.05 + 48,484.02 + 11,275.35
= 210,097.42 kg/jam
• Bahan Masuk Siklon = Total Bahan
Masuk RM
 = 210,097 kg/jam
• Efisiensi Siklon = 92%
maka jumlah material dalam siklon (a)
a = 92% x berat bahan masuk siklon
= 92% x 210,097
= 193,289.63 kg/jam
• Debu keluar siklo = berat bahan - material dalam
masuk siklon siklon
= 210,097.42 - 193,289.63
= 16,807.79 kg/jam
• Debu yang keluar siklon ditarik fan untuk kemudian masuk ke dalam
Electrostatic Precipitator. Dimana efisiensi pemisahan = 99.9%
sehingga jumlah material yang dipisahkan (b)
= 99.9% x debu keluar siklon
= 99.9% x 16,807.79
= 16,790.99 kg/jam
• Debu keluar EP = debu keluar - material yang
siklon dipisahkan
= 16,807.79 - 16,790.99
= 16.81 kg

Maka dari perhitungan dapat diketahui :

INPUT OUTPUT
Komponen Massa (kg) Komponen Massa (kg)
Umpan bahan baku 150,338.05 Raw Meal 161,613.40
Reject Material 48,484.02 Reject Material 48,484.02
Kiln Return Dust 11,275.35
TOTAL 210,097.42 TOTAL 210,097.42
Perhitungan Neraca Massa
1. Neraca Panas di Dryer

Raw Hot Gas

Materials
Dryer
Output
Hot Gas (Raw Mill Feed)

Raw Materials + Hot Gas = Raw Mill Feed + Hot Gas

INPUT OUTPUT
Komponen Massa (kg) Komponen Massa (kg)
Umpan bahan baku 160,000 H2O teruapkan 9,662
Hot Gas dari Kiln 100,000 Raw Meal 150,338
Hot Gas 100,000
TOTAL 260,000 TOTAL 260,000

Panas Masuk
1. Panas yang dibawa umpan masuk dryer
Massa umpan bahan baku = 160,000 kg
Suhu umpan masuk = 25 ◦C
Suhu referensi = 25 ◦C
Cp (30◦C),A : 2.06.E-01
B : 1.01.E-04
C : -3.70.E-08
Satuan : kcal/kg.◦C

Cp x ΔT = A(T-Tref)+(B*(T^2-Tref^2)*10^-6)+(C*(T^3-Tref^3)*10^-9)
Cp x ΔT = 0.00 kcal/kg

Q = m x Cp x ΔT
Q = Massa Raw Material x Cp x ΔT
Q = 160,000 x 0.00
Q = 0.00 kcal/jam

2. Panas yang dibawa hot gas masuk dryer

Massa hot gas masuk dryer =100,000 kg
Suhu umpan masuk =221.51 ◦C
Suhu referensi =25 ◦C
Cp (250◦C)A : 2.37E-01
B : 2.30E-05
C : 0.00E+00
Satuan : kcal/kg.◦C

Cp x ΔT = A(T-Tref)+(B*(T^2-Tref^2)*10^-6)+(C*(T^3-Tref^3)*10^-9)
Cp x ΔT = 47.13 kcal/kg

Q = m x Cp x ΔT
Q = Massa Raw Material x Cp x ΔT
Q = 100,000 x 47.13
Q = 4,712,995 kcal/jam

Panas Keluar
1. Panas yang dibawa umpan kering keluar dryer
Massa umpan bahan baku = 150,338 kg
Suhu umpan masuk = 100 ◦C
Suhu referensi = 25 ◦C
Cp (100◦C)A : 2.06.E-01
B : 1.01.E-04
C : -3.70.E-08
Satuan : kcal/kg.◦C

Cp x ΔT = A(T-Tref)+(B*(T^2-Tref^2)*10^-6)+(C*(T^3-Tref^3)*10^-9)
Cp x ΔT = 15.91 kcal/kg

Q = m x Cp x ΔT
Q = Massa Raw Material x Cp x ΔT
Q = 150,338 x 15.91
Q = 2,392,073.34 kcal/jam

2. Panas yang dibawa hot gas keluar dryer

Massa hot gas keluar dryer =100,000 kg
Suhu hot gas keluar =71.04 ◦C
Suhu referensi =25 ◦C
Cp (150◦C), A : 2.37.E-01
B : 2.30.E-05
C : 0
Satuan : kcal/kg.◦C

Cp x ΔT = A(T-Tref)+(B*(T^2-Tref^2)*10^-6)+(C*(T^3-Tref^3)*10^-9)
Cp x ΔT = 10.91 kcal/kg

Q = m x Cp x ΔT
Q = Massa Raw Material x Cp x ΔT
Q = 100,000 x 10.9115
Q = 1,091,148 kcal/jam

3. Panas yang dibawa H2O yang diuapkan keluar dryer

Massa H2O keluar dryer = 9,662 kg
Suhu H2O keluar = 71.04 ◦C
Suhu referensi = 25 ◦C
Cp (150◦C)A : 3.35E+01
B : 6.88E-03
C : 7.60E-06
D : -3.59E-09
Satuan : kcal/kg.◦C

Cp x ΔT = A(T-Tref)+(B/2*(T^2-Tref^2))+(C/3*(T^3-Tref^3))+
(D/4*(T^4-Tref^4))
Cp x ΔT = 1,556.56 kcal/kg

Q = m x Cp x ΔT
Q = Massa Raw Material x Cp x ΔT
Q = 9,661.95 x 1,556.56
Q = 15,039,362.74 kcal/jam
Setelah dilakukan perhitungan, maka dapat diketahui:
INPUT OUTPUT
Komponen Panas (kcal/jam) Komponen Panas (kcal/jam)
Umpan bahan baku 0.00 Raw Meal 2,392,073.34
Hot Gas dari Kiln ### Hot Gas 1,091,148.01
H2O (material ### H2O teruapkan 15,039,362.74
bonding) Heat Loss 1,229,773.59
TOTAL ### TOTAL 19,752,357.67

Sehingga,
panas yang hilang
% Heat loss  x 100%
total panas
= 1.230E+06 x 100%
1.975E+07
= 6.23%

2. Neraca Panas di Raw Mill

Reject Material
Return
Kiln Dust

Raw Mill 2
 Raw Mill 2
Raw Mill Feed Raw Meal

Raw Mill Feed + Bin Dust + Return Dust Kiln + Reject Material =
Raw Meal + Reject Material

INPUT OUTPUT
Komponen Massa (kg) Komponen Massa (kg)
Umpan bahan baku150,338.05 Raw Meal 161,613.40
Reject Material 48,484.02 Reject Material 48,484.02
Kiln Return Dust 11,275.35
TOTAL 210,097.42 TOTAL 210,097.42

1. Panas yang dibawa umpan kering masuk raw mill

Massa umpan kering = 150,338 kg
Suhu umpan masuk = 100 ◦C
Suhu referensi = 25 ◦C
Cp (100◦C)A : 2.06.E-01
B : 1.01.E-04
C : -3.70.E-08
Satuan : kcal/kg.◦C

Cp x ΔT = A(T-Tref)+(B*(T^2-Tref^2)*10^-6)+(C*(T^3-Tref^3)*10^-9)
Cp x ΔT = 15.91 kcal/kg

Q = m x Cp x ΔT
Q = Massa Raw Material x Cp x ΔT
Q = 150,338.05 x 15.91
Q = 2,392,073.34 kcal/jam

2. Panas yang dibawa Reject Material masuk raw mill

Massa Reject Material = 48,484 kg
Suhu Reject Material masuk= 93 ◦C
Suhu referensi = 25 ◦C
Cp (93◦C),A : 2.06.E-01
B : 1.01.E-04
C : -3.70.E-08
Satuan : kcal/kg.◦C

Cp x ΔT = A(T-Tref)+(B*(T^2-Tref^2)*10^-6)+(C*(T^3-Tref^3)*10^-9)
Cp x ΔT = 14.40 kcal/kg
Q = m x Cp x ΔT
Q = Massa Reject Material x Cp x ΔT
Q = 48,484.02 x 14.40
Q = 698,338.84 kcal/jam

4. Panas yang dibawa Kiln Return Dust masuk raw mill

Massa Kiln Return Dust =11,275.35 kg
Suhu Kiln Return Dust masuk =30 ◦C
Suhu referensi =25 ◦C
Cp (30◦C),A : 2.06.E-01
B : 1.01.E-04
C : -3.70.E-08
Satuan : kcal/kg.◦C

Cp x ΔT = A(T-Tref)+(B*(T^2-Tref^2)*10^-6)+(C*(T^3-Tref^3)*10^-9)
Cp x ΔT = 1.04 kcal/kg

Q = m x Cp x ΔT
Q = Massa Kiln Return Dustx Cp x ΔT
Q = 11,275.35 x 1.04
Q = 11,768.62 kcal/jam

Grinding Heat
Motor Power = 2 MW = 2,000 kWh
Efisiensi Moto = 0.85

Grinding Heat = Mill Power X Efisiensi Motor

= 1,700 kWh
= 6,120 MJ
= 6,120,000,000 J
= 1,462,715,105 cal
= 1,462,715 kcal
Panas Keluar
1. Panas yang dibawa Raw Meal keluar Raw Mill
Massa Raw Meal = 161,613.40 kg
Suhu Raw Meal keluar = 93 ◦C
Suhu referensi = 25 ◦C
Cp (93◦C),A : 2.06.E-01
B : 1.01.E-04
 C : -3.70.E-08
Satuan : kcal/kg.◦C

Cp x ΔT = A(T-Tref)+(B*(T^2-Tref^2)*10^-6)+(C*(T^3-Tref^3)*10^-9)
Cp x ΔT = 14.40 kcal/kg

Q = m x Cp x ΔT
Q = Massa Raw Material x Cp x ΔT
Q = 161,613.40 x ###
Q = 2,327,796.12 kcal/jam

2. Panas yang dibawa Reject Material keluar raw mill

Massa Reject Material =48,484.02 kg
Suhu Reject Material keluar =93 ◦C
Suhu referensi =25 ◦C
Cp (93◦C),A : 2.06.E-01
B : 1.01.E-04
C : -3.70.E-08
Satuan : kcal/kg.◦C

Cp x ΔT = A(T-Tref)+(B*(T^2-Tref^2)*10^-6)+(C*(T^3-Tref^3)*10^-9)
Cp x ΔT = 14.40 kcal/kg

Q = m x Cp x ΔT
Q = Massa Reject Material x Cp x ΔT 4,564,896
Q = 48,484.02 x 14.40
Q = 698,338.835 kcal/jam

INPUT OUTPUT
Komponen Panas (kcal/jam) Komponen Panas (kcal/jam)
Raw Material 2,392,073 Raw Meal 2,327,796
Reject Material 698,339 Reject Material 698,339
Kiln Return Dust 11,769 Heat Loss 1,538,761
Grinding Heat 1,462,715
TOTAL 4,564,896 TOTAL 4,564,896

Sehingga,
panas yang hilang
% Heat loss  x 100%
total panas
= 1,538,761 66
4,564,896
= 33.71
KUMPULAN Cp

DRYER
No. Cp Input Sumber A B
1 Raw Materials F.L. Smidth 0.206 0.000101
2 H2O (Material Bonding) liquid Himmelblau 18.2964 0.47212
3 Hot Gas (Udara) F.L. Smidth 0.237 0.000023
Cp Output
1 Raw Materials F.L.Smidth 0.206 101
2 H2O (Material Bonding) gas Himmelblau 33.46 0.00688
3 Hot Gas (Udara) F.L.Smidth 0.237 0.000023

Perhitungan
No. Cp Input Sumber A B
1 Raw Materials F.L. Smidth 0.206 0.000101
2 H2O (Material Bonding) liquid Himmelblau 18.2964 0.47212
3 Hot Gas (Udara) F.L. Smidth 0.237 0.000023
Cp Output
1 Raw Materials F.L.Smidth 0.206 0.000101
2 H2O (Material Bonding) gas Himmelblau 33.46 0.00688
3 Hot Gas (Udara) F.L.Smidth 0.237 0.000023

RAW MILL
No. Cp Input Sumber A B
1 Raw Materials F.L. Smidth 0.206 0.000101
2 Reject Material F.L. Smidth 0.206 0.000101
3 Bin Dust F.L. Smidth 0.206 0.000101
4 Kiln Return Dust F.L. Smidth 0.206 0.000101
Cp Output
1 Raw Materials F.L.Smidth 0.206 101
2 Reject Material F.L.Smidth 0.206 0.000101
3 Bin Dust F.L. Smidth 0.206 0.000101
4 Kiln Return Dust F.L. Smidth 0.206 0.000101

Perhitungan
No. Cp Input Sumber A B
1 Raw Materials F.L. Smidth 0.206 0.000101
2 Reject Material F.L. Smidth 0.206 0.000101
3 Bin Dust F.L. Smidth 0.206 0.000101
 4 Kiln Return Dust F.L. Smidth 0.206 0.000101
Cp Output
1 Raw Meal F.L.Smidth 0.206 0.000101
2 Reject Material F.L.Smidth 0.206 0.000101

KILN
No. Material A B C
1 Raw meal 0.206 101 -37
2 Klinker 0.186 54 0
3 Batubara 0.262 390 0
4 Udara 0.237 23 0
5 CO2 0.196 118 -43
6 O2 0.218 30 0
7 H2O 0.443 39 28
8 Cangkang 0.262 390 0
9 N2 0.244 22 0
10 SO2 0.15 0 0
Sumber : Handbook F.L.Smidth
 C D Satuan T ref Rumus
-0.000000037 Kcal/kg.⁰C 0⁰C A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9)
-0.0013388 1.314E-06 J/gmol.⁰C 25⁰C A+BT+CT^2+DT^3
0 Kcal/kg.⁰C 0⁰C A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9)

-37 Kcal/kg.⁰C 0⁰C A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9)

0.000007604 -3.593E-09 J/gmol.⁰C 25⁰C A+BT+CT^2+DT^3
0 Kcal/kg.⁰C 0⁰C A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9)

C D Satuan T ref ⁰C Rumus T in ⁰C

-0.000000037 Kcal/kg.⁰C 0 A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9) 30
-0.0013388 1.314E-06 J/gmol.⁰C 25 A+BT+CT^2+DT^3 30
0 Kcal/kg.⁰C 0 A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9) 252

-0.000000037 Kcal/kg.⁰C 0 A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9) 100

0.000007604 -3.593E-09 J/gmol.⁰C 25 A+BT+CT^2+DT^3 150
0 Kcal/kg.⁰C 0 A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9) 150

Raw Materi = 30
Hot Gas = 252
Temperatur Output (⁰C):
Raw Mill Fe = 100
Hot Gas = 150

C D Satuan T ref Rumus

-0.000000037 Kcal/kg.⁰C 0⁰C A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9)
-0.000000037 Kcal/kg.⁰C 0⁰C A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9)
-0.000000037 Kcal/kg.⁰C 0 A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9)
-0.000000037 Kcal/kg.⁰C 0 A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9)

-37 Kcal/kg.⁰C 0⁰C A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9)

-0.000000037 Kcal/kg.⁰C 0⁰C A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9)
-0.000000037 Kcal/kg.⁰C 0 A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9)
-0.000000037 Kcal/kg.⁰C 0 A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9)

C D Satuan T ref ⁰C Rumus T in ⁰C

-0.000000037 Kcal/kg.⁰C 0 A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9) 100
-0.000000037 Kcal/kg.⁰C 0 A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9) 93
-0.000000037 Kcal/kg.⁰C 0 A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9) 30
-0.000000037 Kcal/kg.⁰C 0 A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9) 30

-0.000000037 Kcal/kg.⁰C 0 A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9) 93

-0.000000037 Kcal/kg.⁰C 0 A+(B*(t-0)*10^-6)+(C*(t-0)^2*10^-9) 93
 M input 260000.00
CpxT Massa Fraksi Massa (X) CpxTxm Cp*T*X
6.225117 160000.00 0.61538461538462 996018.72
97.327922 4834.26 0.01859331277677 470508.61
60.454296 164.00734 100000.00 0.38461538461539 6045429.6 7511957
cal/kg ⁰C kcal/kg ⁰C massa Fraksi Massa (X) CpxTxm Cp*T*X
21.092667 155805.74 0.59925284106938 3286359
4240.9812 1013.5945 1.0135945 4194.26 0.01613177431523 4251.2803
35.80875 57.915011 104194.26 0.40074715893062 3731066 7021676
M Output 260000.00

CpxT
21.092667
19.584854
6.225117
 6.225117

19.584854
19.584854
Raw Mix Design Berdasarkan Target Raw Meal :
LSF = 102 102.00 HC = 800 kcal/kg klinker
SM = 2.3 2.30 NK = 4500 kcal/kg coal
AM = 1.5 1.50 % Ash = 9.5 %
FL = 1.4 1.4 LOI Ash = 0.3 %
So, maxsimum absorption of coal ash in clinker (LOI-Free) : 1.68
for INPUT! Raw Meal
Here You Are!
Raw Material
Material / Copper
LS Clay Silica sand Coal Ash
Oksida Slag
FL
H2O/Ash 9.00 19.84 11.00 11.31 9.50
LOI 40.00 0.94 0.61 5.00 0.30
SiO2 4.00 61.86 91.77 24.67 36.53
Al2O3 1.50 15.79 2.05 5.18 10.94
Fe2O3 2.00 9.88 2.76 60.08 11.78
CaO 48.00 0.55 0.78 4.05 33.17
MgO 2.00 1.41 0.01 0.94 1.76
SO3 0.50 0.31 0.05 1.52 4.13
Total 98.00 90.74 98.03 101.44 98.61
SM 1.14 2.41 19.08 0.38 1.61
AM 0.75 1.60 0.74 0.09 0.93
LSF 336.37 0.28 0.30 3.55 27.00
C3S 152.07 (588.10) (712.00) (291.72) (232.93)
C2S (103.24) 621.20 800.51 290.88 280.57
C3A 0.60 25.15 0.77 (87.81) 9.08
C4AF 6.09 30.06 8.40 182.82 35.85

Material / Copper
LS Clay Silica Sand Coal Ash
Oksida Slag
FL
H2O/Ash 0.0900 0.1984 0.1100 0.1131 0.0950
LOI 0.4000 0.0094 0.0061 0.0500 0.0030
SiO2 0.0400 0.6186 0.9177 0.2467 0.3653
Al2O3 0.0150 0.1579 0.0205 0.0518 0.1094
Fe2O3 0.0200 0.0988 0.0276 0.6008 0.1178
CaO 0.4800 0.0055 0.0078 0.0405 0.3317
MgO 0.0200 0.0141 0.0001 0.0094 0.0176
SO3 0.0050 0.0031 0.0005 0.0152 0.0413
kcal/kg klinker
SETTING (%) LS Clay Silica sand Copper Slag
kcal/kg coal
SET POINT DRY : 86.87 9.08 4.04 -
SET POINT WET : 87.91 8.36 3.72 -
%

Target Produksi Kiln = tpd

Raw Meal Clinker Kebutuhan Raw Meal = - tpd
Limestone = - tpd
1.4 Clay = - tpd
Silica sand = 0.00 tpd
34.86 Copper slag = - tpd
12.80 19.94
2.82 4.44
2.75 4.34
41.78 63.62
1.87 2.85
0.46 0.77
97.34 95.96
2.30 2.27
1.03 1.02
102.00 99.57
49.91 65.71
(0.91) 7.65
2.83 4.43
8.36 13.22

Raw Meal Clinker

0.014

0.3486
0.1280 0.1974
0.0282 0.0434
0.0275 0.0516
0.4178 0.6313
0.0187 0.0283
0.0046 0.0073
To calculate the mix : Complete Material
Material Ls Clay S.s C.s
∆C 33.44 -201.68 -265.61 -112.48
∆S -4.05 2.82 80.71 -125.43
∆A -1.50 0.97 -2.09 -84.94

Equation System :
X1(S4)+X2(T4)+X3(U4)+X4(V4) = 0
X1(S5)+X2(T5)+X3(U5)+X4(V5) = 0
X1(S6)+X2(T6)+X3(U6)+X4(V6) = 0
X1 + X2 + X3 + X4 = 100

The Corresponding Matrix :

33.44 -201.68 -265.61 112.48
-4.05 2.82 80.71 125.43
-1.50 0.97 -2.09 84.94

invers matrix : -0.0036 -0.0292 -0.6685 112.48 Raw Meal :

-0.0056 -0.0202 -0.0699 125.43 X1 -60.85951
0.0000 0.0116 -0.0311 84.94 X2 -9.09306
X3 -1.18230
X4 1.00000
-70.13486
Rawmix Dry Basis : Rawmix Wet Basis :
X1 -60.85951 0.868 0.0095 0.8527917
X2 -9.09306 0.130 0.0016 0.1446465
X3 -1.18230 0.017 0.0002 0.0169392
X4 1.00000 -0.014 (0.0002) -0.014377
-70.1349 1.000 0.01 1.00

Complete Material Min Ss

SETTING SETTING
Material
Ls Clay S.s C.s Ls Clay
Clinker 0.8677 0.1297 0.0169 -0.0143 0.8670 0.1574
Raw Meal 0.8677 0.1297 0.0169 -0.0143 0.8670 0.1574
W.Feeder 0.8528 0.1446 0.0169 -0.0144 0.8775 0.1450

IF(AND($AQ11<=0,$AR11<=0),BB11,IF(AND($AQ11<=0,AR11>0),AX11,IF(AND($AQ11>0,AR11<=0),AT11,AO11)))

SETTING
Material
Ls Clay S.s C.s
Clinker 0.8687 0.0908 0.0404 -
Raw Meal 0.8687 0.0908 0.0404 -
W.Feeder 0.8791 0.0836 0.0372 -
go to mix ---->
 To calculate the mix : Min Silica sand
Material Ls Clay S.s C.s
∆C 33.44 -201.68 -112.48
∆S -4.05 2.82 -125.43
∆A -1.50 0.97 -84.94

Equation System :
X1(S4)+X2(T4)+X3(U4)+X4(V4)+X5(W4) = 0 ……..(X3 = 0)
X1(S5)+X2(T5)+X3(U5)+X4(V5)+X5(W5) = 0
X1(S6)+X2(T6)+X3(U6)+X4(V6)+X5(W6) = 0
X1 + X2 + X3 + X4 = 100

The Corresponding Matrix :

33.44 -201.68 112.48
-4.05 2.82 125.43

invers matrix : Raw Meal :

0.86775 -0.0039 -0.2791 112.4752 X1 -35.45 0.8670355
0.12965 -0.0056 -0.0463 125.4280 X2 -6.44 0.1574225
0.01686 X3 0.00 0
-0.01426 X4 1.00 -0.024458
1.00000 -40.886 1.000
Rawmix Dry Basis : Rawmix Wet Basis :
X1 -35.44996 0.867 0.010 0.8775368
X2 -6.43644 0.157 0.002 0.1449896
X3 0.00000 0.000 - 0
X4 1.00000 -0.024 (0.000) -0.022526
-40.8864 1.000 0.011 1.000

Min Ss Min Cs
SETTING SETTING
S.s C.s Ls Clay S.s C.s
- -0.0245 0.8687 0.0908 0.0404 -
- -0.0245 0.8687 0.0908 0.0404 -
- -0.0225 0.8791 0.0836 0.0372 -

),AT11,AO11)))
To calculate the mix : Min Copper Slag To calculate the mix :
Material Ls Clay S.s C.s Material
∆C 33.44 -201.68 -265.61 ∆C
∆S -4.05 2.82 80.71 ∆S
∆A -1.50 0.97 -2.09 ∆A

Equation System : Equation System :

X1(S4)+X2(T4)+X3(U4)+X4(V4)+X5(W4) = 0 ……..(X4 = 0) X1(S4)+X2(T4)+X3(U4)+X
X1(S5)+X2(T5)+X3(U5)+X4(V5)+X5(W5) = 0 X1(S5)+X2(T5)+X3(U5)+X
X1(S6)+X2(T6)+X3(U6)+X4(V6)+X5(W6) = 0 X1(S6)+X2(T6)+X3(U6)+X
X1 + X2 + X3 + X4 = 100 X1 + X2 + X3 + X4 = 100

The Corresponding Matrix : The Corresponding Matr

33.44 -201.68 265.61
-4.05 2.82 -80.71

invers matrix : Raw Meal : invers matrix :

-0.0039 -0.2791 265.61 X1 21.4917 0.8687
-0.0056 -0.0463 -80.71 X2 2.2470 0.0908
X3 1.0000 0.0404
X4 0.0000 0.0000
24.739 1.0000
Rawmix Dry Basis : Rawmix Wet Basis : Rawmix Dry Basis :
X1 21.49167 0.869 0.0095 0.8791331 X1
X2 2.24699 0.091 0.0009 0.0836426 X2
X3 1.00000 0.040 0.0004 0.0372242 X3
X4 0.00000 0.000 - 0 X4
24.7387 1.00 0.0109 1.00

Min S.s & C.s

SETTING
Ls Clay S.s C.s
85.7756 14.2244 - -
0.8578 0.1422 - -
0.8689 0.1311 - -
To calculate the mix : Min Silica sand & Copper Slag
Ls Clay S.s C.s
33.44 -201.68
-4.05 2.82
-1.50 0.97

Equation System :
X1(S4)+X2(T4)+X3(U4)+X4(V4)+X5(W4) = 0 ……..(X3 = 0 & X4 = 0)
X1(S5)+X2(T5)+X3(U5)+X4(V5)+X5(W5) = 0
X1(S6)+X2(T6)+X3(U6)+X4(V6)+X5(W6) = 0
X1 + X2 + X3 + X4 = 100

The Corresponding Matrix :

33.445 (201.677)
(4.050) 2.819

invers matrix : Raw Meal :

X1 85.7756 0.858
X2 14.2244 0.142
X3 0.0000 0.000
X4 0.000 0.000
100.0000 1.000
Rawmix Dry Basis : Rawmix Wet Basis :
85.77564 0.858 0.0094 0.8688798
14.22436 0.142 0.0014 0.1311202
0.00000 0.000 - 0
0.00000 0.000 - 0
100.0000 1.00 0.0108 1.00