Green Color for Flow in NM3/Hr & Blue Color for Flow in Kg/Hr

To Kiln
Theortical Air 167700
203541 AQC Boiler Booster Fan 512020
800*C 530*C 150*C 176020
259884 130000 396915 150*C
Dummy ESP ESP Fan 138759

Cooler

Chimeny
150*C Fresh air 150*C
HAR Fans 258156 258156

As per running RPM 171312 25*C 336000

336000 220896

HAR Duct

Theoretical Air 203541 Nm3/Hr

Recirculating Air 258156 Nm3/Hr
Fresh Air 171312 Nm3/Hr
Stack Air 138759 Nm3/Hr
False air 170988 Nm3/Hr
39.8 %
 False air Calculation in the System
S No. Particulars Unit Unit-2 Unit-8

1 O2 in Flue Gas at PH O/L % 4.5 4.2

Fuel Consumption (@ 9% of Clinker
2 prod assumed) TPH 18.5 12.6
Fuel analysis
4 Carbon % 85.3
5 Nitrogen % 0.4
6 Oxygen % 1.9
7 Hydrogen % 2.7
8 Sulphure % 6.9
9 Moisture % 2.0
10 Ash % 0.8
Theoretical Air Requirement for
11 Complete Combustion Kg/Kg of Fuel 11.0 11.0
12 Excess Air % 26.9 25.0
13 Actual mass of Air Kg/Kg of Fuel 14.0 13.8
Calculaed Total Mass of Air
14 supplied Kg/hr 259884 173521

Measured flow of fresh air cooler

15 Kg/hr 220896 129256
fans

16 Recirculating Air (On RPM Base Kg/hr 336000 206606

almost running at 90-95% )
ESP Fan Flow (Calculated On RPM
17 Kg/hr 512020 247348
Base)
Stack air (Difference of Cooler
18 Kg/hr 176020 40742
fanflow &Reciulating air)
19 False air quantity Kg/hr 215008 85007
20 False air % 39 25
System
Remarks for U-8

Taken instant reading from CCR

9% of clinker prod assumed

Calculated with affinity law of fans

73800 1485
(Q1/Q2=N1/N2)