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Lift Pump Pressure :

Required Tools:
5PSI while lift pump is running 3164621 – 0.043” ORIFICED WASTELINE
Maximum Inlet Restriction (Check at high idle with 3164618 – M12Banjo Flow Adapter
WASTELINE): 3164325 – HP Blocking Tool
10 inHg max at gear pump inlet (USE 0.043” ORIFICED 3824842 – M10 COMPUCHECK Fitting
WASTELINE at 2um filter outlet). 3376859 – CUC Fitting Quick Disconnect
6 inHg max at OEM connection point (dirty filter).
2 Micron Fuel Filter Delta pressure = 20 psi (1.5 KgCm2 )
Leakage at Cranking (Max):
-Pump Head: 200cc in 30 sec MDV = “Fuel Rail Minimum Electric lift pump
Pressure Relief Valve”
-Injectors: 100cc in 30 sec 5PSI at gear pump inlet (NO WASTELINE)
**Note: 2 Stage MDV –
-MDV: 30 drops per Minute ** Minimum Gear Pump Pressure (Cranking):
MDV will have
Leakage using INSITE 1500 excessive leakage if
tripped. 11PSI at filter outlet (NO WASTELINE)
bar test point with engine at
idle speed (Max): **Fix any fault code Minimum Gear Pump Pressure (Engine
-Pump Head: 300 cc in 30 sec 1117, 271, 272, 2311, Running):
or 449 before replacing
-Injectors: 300 cc in 45 sec a leaking MDV. 70 PSI at filter outlet (USE 0.043” ORIFICED
WASTELINE at 2um filter outlet).
-MDV: 30 drops per Minute**

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