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ADS

Compressed Air

High flow
circuits

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ADS safety coupling in action…

Easy connection
To connect, just push, without effort,
1 the plug until it locks; the locking
is actioned in the downstream chamber,
isolated from the pressurised circuit.

Opening the circuit : full flow


Pull the outer control sleeve:
2 the compressed air passes directly,
under full bore conditions.

Closing the circuit : decompression


Push the outer control sleeve backwards:
3 • closure of the upstream compressed air circuit
• decompression of the downstream flexible
hose within a few seconds.

Completely safe disconnection


Just push the release button, and the connecting
4 plug with its unpressurised hose is released.
Now there is no risk of opening the compressed
air line.

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…Total safety full flow

User and environmental safety have been of paramount importance


to Stäubli for over 50 years. This key consideration guides the development
of our products and especially those operating with compressed air.

Total operating safety Anti hose-whip safety High performance


■ Secure connection
at disconnection: for optimised productivity
Concept of connection without pressure It depressurises the downstream flexible ADS couplings are designed for direct
on compressed air circuit under pressure. hose and avoids any risk of violent hose air flow under full bore conditions:
ejection under pressure, particularly the result is an optimal
■ Secure circuit opening : a safety device
dangerous on large hoses. flow/pressure drop factor.
makes it impossible to pull the outer
control sleeve, and then to open the
circuit if the plug is not connected. This anti-hose whip safety on Available with passage diameters
disconnection is in accordance with 11 and 19 mm, it facilitates the
■ Secure operation
ISO 4414 standard. connection of large hoses and the air
no risk of accidental disconnection;
it is necessary to push the outer control supply to large tools and pneumatic
sleeve backwards and then to close the control machinery.
circuit before pushing the button to
disconnect.
■ No risk of opening the compressed air
line when the coupling is disconnected,
thanks to the safety device on the socket.

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Perfect tightness for vital profitability

1 Scenario
15 to 30% of compressed air is lost
by leakage between the compressor
and the tool.

2 Analysis
A 1mm hole in your circuit can
cause the loss of 20 880 m³/year
of compressed air by leakage.

Air leakage volumes on the basis of the diameter of the hole


and the number of hours worked per year, at 7 bars

4 000 h/year 6000 h/year


Ø 1mm 13 920 m3/year 20 880 m3/year
Ø 2 mm 55 680 m3/year 83 520 m3/year
Ø 3 mm 125 280 m3/year 187 924 m3/year

1 extra bar of pressure represents an increase Dedicated to high flow circuits,


in energy consumption of 6 to 7%. ADS couplings play an active
Do your own calculation! role in the efficiency of your
compressed air installations.
The internal design and
3 Solution the materials chosen
Selecting the ADS couplings will optimise guarantee a perfect
the tightness of your circuits and reduce and long lasting tightness.
energy consumption. ADS couplings are individually
You spend less and you contribute tested for operation
to a sustainable development programme. and tightness.

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Caractéristiques techniques
Technical characteristics

ADS 11 ADS 19 Applications


Bore diameter (mm) 11 19 ■ Connection points for large flexible
hoses with inside diameters:
Section (mm2) 95 283 13,16,19 and 25 mm.
■ Inlet connections to manifold ports.
Max. working pressure (bar) 16 10
■ Supply of large air tools : pneumatic

drills, grinders, impact wrenches…


■ Supplying pneumatic control

machinery such as presses and


production machines.

Pneumatic flow rate/pressure drop

Pressure drop in bar ADS 11 ADS 19


1
0,9 Construction
0,8
■ Socket body in stainless-steel
0,7
0,6 ■ Chromium alloy steel plug, ground
0,5
0,4 and hardened.
0,3 ■ Push button in hardened steel.

0,2
For the specific requirement
of corrosion resistance :
0,1
0,09 IA Version with stainless-steel adaptor.
0,08
0,07
Available on some models.
0,06 See the part-numbers on page 6.
0,05
0,04
0,03 The flow and pressure drop of all your
0,02
compressed air circuit components
influence efficiency.
0,01 Our experienced and knowledgeable
1 2 3 5 10 20 30 50 100 200 300 500 1000 2000 3000 5000 10000 sales engineers will help you optimise
Compressed air flow in Nm3/h
Test conditions
your systems performance.
• Flow direction: socket  plug
• Inlet pressure: 6 bar

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ADS 11 Thread T Part-numbers D (mm) L (mm)

1. Sockets, female thread G 3/8 ADS 11.1102 46 95

G 1/2 ADS 11.1103(1) 46 101

D
T
L
G 3/4 ADS 11.1104(1) 46 106

NPT 3/4 ADS 11.1204(1) 46 105

2. Sockets, male thread G 3/8 ADS 11.1152(1) 46 103

G 1/2 ADS 11.1153(1) 46 96

D
T
G 3/4 ADS 11.1154(1) 46 96

3. Sockets for rubber hose Ø 13 mm ADS 11.1813(1) 46 102


Ø
Ø 16 mm ADS 11.1816(1) 46 108

D
Ø 19 mm ADS 11.1819(1) 46 108
L

4. Y fixed sockets G 3/8 ADS 11.8102

G 1/2 ADS 11.8103(1)

G 3/4 ADS 11.8104(1)

5. Plugs, female thread G 3/8 RBE 11.6102 62

G 1/2 RBE 11.6103 66


T

L G 3/4 RBE 11.6104 69

Available with NPT thread : contact us

6. Plugs, male thread G 3/8 RBE 11.6152 52

G 1/2 RBE 11.6153 51


T

L G 3/4 RBE 11.6154 53

Available with NPT thread : contact us

7. Plugs for rubber hose Ø 13 mm RBE 11.6813 44


Ø
Ø 16 mm RBE 11.6816 44

Ø 19 mm RBE 11.6819 45
L

(1) part-numbers also available in IA version : see on page 5.


Add “/IA” code to the part-number. For example : ADS 11.1103/IA

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ADS 19 Thread T Part-numbers D (mm) L (mm)

1. Sockets, female thread G 3/4 ADS 19.1104 65 139

G1 ADS 19.1105 65 141,5

D
T
NPT 1 ADS 19.1205 65 146
L

2. Sockets, male thread G 3/4 ADS 19.1154 65 154

G1 ADS 19.1155 65 159

D
T

3. Sockets for rubber hose Ø 19 mm ADS 19.1819 65 148


Ø
Ø 25 mm ADS 19.1825 65 157

D
L

4. Y fixed sockets G 3/4 ADS 19.8104

G1 ADS 19.8105

5. Plugs, female thread G 3/4 RBE 19.6104 89

G1 RBE 19.6105 107


T

Available with NPT thread : contact us

6. Plugs, male thread G 3/4 RBE 19.6154 75

G1 RBE 19.6155 76
T

Available with NPT thread : contact us

7. Plugs for rubber hose Ø 19 mm RBE 19.6819 67


Ø
Ø 25 mm RBE 19.6825 67

We reserve the right to modify product specifications without prior notification.

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For contact details: www.staubli.com/connectors/contacts

Global presence of the Stäubli Group


RA6000300B

Stäubli units
Agents

International sales coordination


Stäubli Faverges - CS 30070 - F - 74210 Faverges - Tel.: +33 4 50 65 67 97 - Fax: +33 4 50 65 60 69 - E-mail: connectors.sales@staubli.com
www.staubli.com
Staubli is a trademark of Stäubli International AG, registered in Switzerland and other countries. © Stäubli 31/03/2015. Printed on FSC paper.
We reserve the right to modify product specifications without prior notice. Photocredits: Stäubli, John Example, Shutterstock - Peter Seller, Honeywell, Areva,
Fotolia.com - Fir - Wingrove, EDF, CGNPC China

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