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A R T I C L E I N F O A B S T R A C T
Keywords: Biogas production potential of the three feedstocks fish ensilage, manure and whey was evaluated using bio-
Whey chemical methane potential (BMP) tests. Since anaerobic digestion of single substrates may be inefficient due to
Manure imbalances in the carbon-nitrogen ratio, degree of biodegradability and/or due to lack of nutrients needed by the
Fish ensilage microbial community, co-digestion of these substrates was also assessed, revealing synergistic effects and a
Biogas
particularly good effect of combining manure with fish ensilage. In this latter case, methane yields were up to
Co-digestion
84% higher than the weighted average of the methane yields obtained with the individual substrates. The type of
substrate was the dominating cause of variation in methane production rates and yields.
1. Introduction et al., 2013). Furthermore, whey has a high C/N ratio and a low pH
(below 5.0). Lignocellulosic substrates provide another potential feed-
Anaerobic digestion of biomass requires a coordinated action of a stock, which, however, is characterized by a low nitrogen content and
complex microbial community carrying out processes commonly re- high recalcitrance. For this latter substrate, the enzymatic hydrolysis
ferred to as hydrolysis, acidogenesis, acetogenesis and methanogenesis step may become the bottleneck during anaerobic digestion (Sutaryo
The microbes that take part in this process vary in terms of their me- et al., 2014).
tabolic needs and there are numerous interdependencies between the Several of the challenges related to using single substrates could be
members of the microbial community (Björkman, 1956). A stable and met by digesting two or more substrates in a so-called co-digestion
optimal anaerobic digestion process requires regular feeding and a process. The idea is to mix substrates to obtain an improved nutrient
balanced microbial community that is adapted to the substrate. One balance, a favorable C/N ratio and dilution of inhibitory or toxic
parameter often used to roughly describe the substrate and to assess compounds. In some cases, co-digestion may lead to more methane
substrate variation is the C/N ratio. In biogas processes, a C/N ratio production than the combined methane production of single substrate
between 20 and 30 is considered optimal (Parkin and Owen, 1986) but digestions, meaning that synergism is achieved (Atandi and Rahman,
there are indications that wider ranges of C/N ratios are acceptable (e.g. 2012; Fitamo et al., 2016; Mata-Alvarez et al., 2014).
C/N ratios of sludge are around 9) (Nielfa et al., 2015). Several studies have examined the effects of co-digestion on biogas
Anaerobic digestion of single substrates may be challenging due to production, typically using manure as co-substrate (Atandi and
their chemical composition and/or their physical properties. For in- Rahman, 2012; Ebner et al., 2016; Esposito et al., 2012; Labatut et al.,
stance, animal manures are generally considered to combine low or- 2011). The co-digestion of easily degradable substrates like whey with
ganic loads with high nitrogen concentrations, which is unfavorable for poorly degradable substrates like manure has been shown to increase
methanogenesis. However, depending on the animal feed, manure can the total methane yield (Labatut et al., 2011). Hublin and Zelić (2013)
also contain e.g. high amounts of straw that result in a lower N content. concluded that co-digestion of 10% whey with 90% manure (volume
Meat and fish wastes tend to have high contents of fatty acids and basis) was the optimum mixing ratio for biogas production. However, in
protein, but their degradation products may accumulate and be in- another study by Gelegenis et al. (2007), optimum biogas production
hibitory for methanogenesis. Whey is an abundant by-product, but was achieved by co-digestion of up to 50% whey (volume basis) with
anaerobic mono-digestion of whey could be problematic because whey manure. Co-digestion of fish ensilage and manure has also been in-
is rich in easily degradable sugars (mainly lactose), which could lead to vestigated in a few cases, showing that biogas yield increased when
rapid acidification and process inhibition (Hagen et al., 2014; Traversi increasing the fraction of the former compared to the later. Co-digestion
⁎
Corresponding author.
E-mail address: svein.horn@nmbu.no (S.J. Horn).
http://dx.doi.org/10.1016/j.biortech.2017.09.169
Received 5 July 2017; Received in revised form 22 September 2017; Accepted 23 September 2017
Available online 27 September 2017
0960-8524/ © 2017 Elsevier Ltd. All rights reserved.
V. Vivekanand et al. Bioresource Technology 249 (2018) 35–41
of a maximum of 16% (volume basis) of fish ensilage with manure in- Norwegian University of Life Sciences (NMBU), Ås, Norway. TINE, the
creased the methane production by 100%, in comparison to the me- largest Norwegian dairy product cooperative based in Oslo, Norway,
thane production obtained from cow manure alone (Solli et al., 2014). and Biokraft, based in Trondheim, Norway, supplied whey and fish
In all these studies, only a limited number of substrate mixing ratios ensilage, respectively. These substrates were characterized in detail (see
were tested. Thus, there is a lack of more comprehensive studies testing Tables 2 and 3) and stored at 4 °C until the start of the biogas experi-
many substrate-blending ratios. Moreover, no single study has in- ments. Manure, whey and fish ensilage had TS contents of 15.9, 16.2
vestigated the co-digestion of the three substrates manure, fish ensilage and 32.3%, respectively. The C/N ratios of the feedstocks manure, whey
and whey. and fish ensilage were 42.4, 96.6 and 8.8, respectively (Table 2). It
The objective of this study was to explore the possibility of utilizing should be noted that C/N ratio of manure is somewhat high due to some
blends of the three important waste streams whey permeate (dairy in- in mix of sawdust.
dustrial waste), fish ensilage (aquaculture waste) and manure for biogas
production. This was done by co-digesting manure with either fish 2.3. Evaluation of the biogas potential of different combinations of raw
ensilage or whey, whey with fish ensilage and combinations of all three materials
substrates. Several mixing ratios were studied in order to determine
optimum mixing ratios and synergetic effects. Moreover, our study Anaerobic digestion of different combinations of raw materials
suggests possible mechanisms for observed synergetic effects, such as (manure, whey and fish ensilage; Table 1) was performed in sealed
the beneficial combination of substrates with different biodegradability batch bottle digesters, in triplicates. Cellulose (Avicel, Sigma, USA.) was
rates. used as a reference substrate while the inoculum alone was used as a
control for endogenous biogas production. In all cases, a total of 0.60 g
2. Materials and methods of substrate on a VS basis was added to the batch bottles digesters. The
different blend ratios of substrates were also based on VS. Prior to in-
2.1. Biogas inoculum cubation, the bottles were purged with nitrogen for 2 min, to ensure
anaerobic conditions, closed with rubber seals and aluminum screw
The microbial inoculum utilized for the biogas experiments was caps, and transferred to the shaker (Multitron Standard, Infors HT,
collected from a biogas plant (Biowaz, Tomb, Norway) running large- Switzerland) for incubation (37 °C, 90 rpm). All experiments were run
scale continuous anaerobic digestion of food waste and cow manure at in triplicates and the average results are presented with standard de-
mesophilic temperature with a 22 days hydraulic retention time (HRT) viations (the standard deviations are not always visible in the Figures
and 3.2 kg VS/m3/day organic loading rate (OLR). It had a total solid because standard deviations were generally small; see Table 4). The
(TS) content of 5.2%, a volatile solid (VS) content of 68.5% (of TS), and methane yields were reported at standard temperature and pressure
a pH of 7.6. Prior to the experiments, this inoculum was pre-incubated (0 °C and 1 atm) after correcting the background biogas production
anaerobically at 37 °C for 10 days in order to reduce endogenous biogas from inoculum alone (control).
production. Furthermore, the inoculum was diluted to a TS content of
1.6% with water and divided into 400 mL aliquots in 555 mL batch 2.4. Gas composition and calculations
bottles. A total of 69 batch bottle digesters were prepared and supplied
with substrate as described in Table 1. Information on the chemical Gas composition analysis and calculations were performed as de-
composition of the inoculum and all feedstocks used in this study is scribed previously (Vivekanand et al., 2013). In brief, biogas produc-
provided in Tables 2 and 3 (see below). tion was monitored by measuring the generated pressure in the bottle
digesters using a digital pressure transducer (GMH 3161, Greisinger
2.2. Feedstocks Electronic, Germany). A gas chromatograph (3000 Micro GC, Agilent
Technologies, USA) equipped with a thermal conductivity detector
Cow manure was procured from the Department of Animal Sciences, (TCD) and helium as carrier gas was used for analyzing the biogas
composition. After recording the pressure in the bottles, the over-
Table 1 pressure was released by penetrating the septum with a needle. Using
Experimental design.
the measured overpressure, headspace volume of the bottles and mea-
Sl. No. Feedstocks Number of Bottles surements of methane concentrations as input, the ideal gas law was
applied for calculating methane production. To avoid excessive dis-
1 Control 3 solution of CO2 with possible effects on pH the overpressure was always
2 Cellulose 3
kept below 200 kPa (Holliger et al., 2016).
3 Whey 3
4 Manure 3
5 Fish Ensilage 3 2.5. Other analyses
6 Whey + Manure 85:15 3
7 Whey + Manure 75:25 3
8 Whey + Manure 50:50 3 TS and ash content were determined by drying and incinerating the
9 Whey + Manure 25:75 3 samples at 105 °C and 550 °C overnight, respectively. The VS content
10 Whey + Manure 15:85 3 was calculated by subtracting the ash from the TS. The elemental
11 Whey + Fish Ensilage 85:15 3 composition of nitrogen, carbon and hydrogen (Table 2) was de-
12 Whey + Fish Ensilage 75:25 3
13 Whey + Fish Ensilage 50:50 3
termined by combustion using a Leco CHN-1000 instrument (St. Jo-
14 Whey + Fish Ensilage 25:75 3 seph, Michigan, USA), whereas ICP-MS was used for the determination
15 Whey + Fish Ensilage 15:85 3 of metals (Table 3).
16 Fish Ensilage + Manure 85:15 3
17 Fish Ensilage + Manure 75:25 3
18 Fish Ensilage + Manure 50:50 3 2.6. Theoretical methane potential (Bo) and extent of degradation (fd)
19 Fish Ensilage + Manure 25:75 3
20 Fish Ensilage + Manure 15:85 3 Theoretical methane potential (Bo) was calculated using the em-
21 Whey + Manure+Fish Ensilage 33:33:34 3
pirical formula derived from the elemental composition of individual
22 Whey + Manure+Fish Ensilage 20:20:40 3
23 Whey + Manure+Fish Ensilage 10:10:80 3 substrates (Table 2) according to the following stoichiometric equation
(Buswell and Neave, 1930).
36
V. Vivekanand et al. Bioresource Technology 249 (2018) 35–41
Table 2
Chemical composition of different feedstocks (wt%).
Fish Ensilage 56.2 ± 1.5 8.7 ± 0.3 6.4 ± 0.1 5.9 ± 0.0 22.8 8.8
Whey 41.1 ± 0.5 5.3 ± 0.1 0.4 ± 0.0 9.2 ± 0.2 44.0 96.6
Manure 45.4 ± 0.0 5.6 ± 0.3 1.1 ± 0.1 14.3 ± 7.3 33.9 42.4
Cellulose 42.5 ± 0.1 6.4 ± 0.1 0.1 ± 0.0 0.6 ± 0.5 50.5 731.9
Inoculum 32.7 ± 0.1 4.4 ± 0.0 2.8 ± 0.0 31.5 ± 0.1 29.0 11.6
a
O was estimated subtracting the other components from 100%.
37
V. Vivekanand et al. Bioresource Technology 249 (2018) 35–41
mg/kg
0.03
0.00
0.00
0.00
0.00
Hg Different combinations of the substrates (whey, manure and fish
mg/kg
ensilage) were then tested to map the biogas potential of a wide range
0.25 of combinations that may be useful in practice (i.e. adapted to the
0.05
0.37
0.00
1.60
Pb
30.50
48.50
0.69
0.25
0.04
show methane accumulation curves for different co-digestions of whey
Ba
and manure, whey and fish ensilage, and fish ensilage and manure,
respectively. Accumulated methane levels after 27 days, i.e. at the point
mg/kg
0.19
0.07
0.05
0.00
0.22
Methane production data for the different whey and manure blends
0.02
0.01
0.09
0.00
0.28
Cd
0.10
0.48
1.65
0.00
8.65
whereas the yields were higher than when using manure alone (Figs. 1
Mo
Table 4). Antagonistic effects were not observed in this series of ex-
1.50
0.16
0.22
0.00
0.48
As
11.00
28.00
85.50
8.20
0.00
strate. Whey contains easy degradable lactose, which may lead to rapid
Cu
545.00
1.75
0.00
C/N ratio, and high alkalinity (Traversi et al., 2013). It should be noted
mg/kg
24.00
that the pH in all our experiments were stable and similar (Table 4).
0.51
2.75
3.35
0.00
Ni
Fig. 3 shows methane production data for blends of whey and fish
ensilage. As expected from the data for the individual substrates (Fig. 1,
mg/kg
0.42
1.95
1.25
0.00
2.95
Fe
effects were only observed at low contents of fish ensilage (15 and
25%), the maximum being a 13% increase in biogas yield at an 85:15
g/kg
0.01
0.01
0.20
0.00
0.44
Mn
whey to fish ensilage ratio (Table 4). Importantly, clear antagonist ef-
fects were observed at higher contents of fish ensilage (50% and more).
mg/kg
10.00
26.95
5.75
4.60
0.05
to 83% (Table 4). It thus seems that small amounts of fish ensilage have
V
8.75
7.40
8.05
0.00
synergy observed at low fish ensilage fractions is likely due to the large
effect that small amounts of fish ensilage have on the (low) nitrogen
110.00
30.50
24.50
g/kg
7.95
0.01
4.90
1.00
2.80
0.03
5.40
9.20
8.30
4.65
0.00
P
change fatty acids (LCFA) (Labatut et al., 2011; Long et al., 2012;
Elemental composition of different substrate/feed-stocks.
325.00
mg/kg
55.50
1.20
1.60
3.90
0.00
Mg
7.55
7.75
2.90
0.01
fish ensilage. Importantly, in this case, all blend ratios gave clear sy-
nergistic effects, that were larger with increasing content of manure
12.00
48.00
g/kg
3.25
1.50
0.28
(Table 4). The highest synergistic effects were an impressive 84% in-
B
crease in biogas yield at the 85:15 blend ratio of manure and fish en-
Fish Ensilage
silage. It would this seem that the combination of manure and fish
Inoculum
Substrate
Cellulose
Manure
Whey
38
V. Vivekanand et al. Bioresource Technology 249 (2018) 35–41
Table 4
Synergistic effects of blends, C/N ratio, pH and the extent of biodegradation (fd).
Sample Experimental methane yield Estimated methane yield Differencea fd (%)b C/N ratio including inoculum pHc
(mL CH4 g−1 VS) (mL CH4 g−1 VS) (mL)
a
The experimental methane yields represent the total amount of methane generated after 27 days of digestion (i.e. at a time point where the methane production rate had become
minimal in all reactors). The estimated methane yield is based on adding the contribution of each of the individual feedstocks as they appear in the first four rows of the Table. The
differences between these two values appear in the column labeled “Difference” and give an indication of synergistic or antagonistic effects.
b
The extent of biodegradation (fd) was calculated according to Eq. (2) using the theoretical methane potential (Bo) calculated from Eq. (1) and the measured methane yield.
c
pH values after incubation.
800 800
Cellulose Whey + Fish Ensi 85:15
Whey Whey + Fish Ensi 75:25
700 700
Manure Whey + Fish Ensi 50:50
Methane yield [mL gVS-1]
Fish
Methane yield [mL gVS-1]
800
Whey + Manure 85:15 800
700 Whey + Manure 75:25
Methane yield [mL gVS-1]
39
V. Vivekanand et al. Bioresource Technology 249 (2018) 35–41
800
Whey + Manure + Fish 33:33:34 lesser extent Zn and Cu) of fish ensilage. This is particularly important
700 Whey + Manure + Fish 20:20:60 for efficient and stable operation of continuously fed reactors such as
Whey + Manure + Fish 10:10:80 continuously stirred tank reactors (CSTRs) run over long periods (Solli
Methane yield [mL gVS-1]
600
et al., 2014). However, this is not the case in the current batch ex-
500 periments carried out for a relatively short period because high in-
oculum-to-substrate ratio was used and the inoculum had a high buf-
400
fering capacity and was rich in nutrients.
300 Inspired by the results above, and taking into account the avail-
ability of all three tested feedstocks in the Norwegian countryside, a
200
non-exhaustive analysis of co-digestion of all three substrates was car-
100 ried out. In particular; the antagonistic effects observed, when com-
bining whey and fish ensilage (Fig. 3; Table 4) could be counteracted by
0
0 10 20 30 40 50 60
the beneficial effects of combining fish ensilage with manure. Blending
Time [Days] whey, manure and fish ensilage in different ratios (Fig. 5) did not have
any synergetic effects on methane yield. Antagonistic effects were ob-
Fig. 5. Methane yield from anaerobic co-digestion of whey, manure and fish ensilage in
served at higher fish ensilage contents (60% and more, Table 4), but
batch bioreactors.
these were less prominent compared to co-digestion of only whey and
fish ensilage (50% or more, Table 4). Although, a wider mapping of
manure and fish ensilage mono-digestion was 28 and 99%, respectively optimal feedstock combinations may be needed, the triple co-digestion
(Table 4). It is not surprising that the extent of biodegradation of co- experiments indicate that development of efficient anaerobic digestion
digestion of manure and fish ensilage had increased with the contents of processes based on combining all three feedstocks is feasible.
fish ensilage as mono-digestion of fish ensilage gave the highest extent The possibility to blend feedstocks and even obtain synergistic ef-
of biodegradability among all the studied substrates. These results show fects is useful for countries such as Norway, where all the three feed-
that addition of fish ensilage improved the degradability of manure stocks are available in large parts of the country. Of course, the im-
during the co-digestion. In theory, the extent of biodegradability (fd) plications of the present findings for continuous anaerobic digestion
should always be lower than 100% because part of the organic material processes, as they would run in an industrial setting, need to be in-
may be inaccessible to microorganisms or not biodegradable, and a vestigated further. The beneficial (synergistic) effects of small amounts
fraction of the substrates (3–15%) is used for cellular growth and of fish ensilage on anaerobic digestion of manure deserves particular
maintenance (Raposo et al., 2012). In this study, the calculated fd va- attention. Perhaps fish ensilage could be used as a “booster” in small
lues for co-digestion of manure with fish ensilage content of 75% and farm-based biogas plants running primarily on manure.
more were higher than 100%. The fd values are subject to uncertainty
due to sample heterogeneity and measurement of elemental composi- 4. Conclusions
tion (Ebner et al., 2016). Sample heterogeneity could affect the accu-
racy of the measurements of the samples used for elemental composi- This study shows that feedstocks with different chemical composi-
tion analysis (which in turn affects the calculated Bo values) and the tion and biodegradability can be combined to yield efficient methane
samples used for biogas potential test (which in turn affects the mea- production that in some cases exceeds the sum of the methane pro-
sured biogas yield). Moreover, calculation of Bo based on the elemental duction from the individual feedstocks (synergetic effects). As discussed
composition of a substrate is an approximation (Ebner et al., 2016). above, there are many possible explanations for the observed sy-
Nevertheless, the synergetic effects were generally well correlated with nergistic effects, which could be the subject of further studies. The in-
the increase in extent of biodegradation. crease in methane yields and synergetic effects were generally well
The synergistic effects seen when combining manure and fish en- correlated with increase in extent of biodegradation. The beneficial
silage, and the fact that these effects became larger with increasing effects of small amounts of fish ensilage on co-digestion with manure
contents of manure could be due to one or several reasons. The most deserves particular attention.
possible explanation is the improved degradation of the slowly de-
gradable fractions of manure by a bacterial community that is fueled by Acknowledgements
easily degradable lipid-rich fish ensilage. This is also supported by the
fd results discussed above. Within the time point where most of the This project was financial supported the Norwegian Research
substrates were degraded (day 27), only 28% of manure was degradable Council, projects no 203402 (RobuBiogas) and 228747 (BiogasFuel).
while almost all of the fish ensilage was degraded. Therefore, the sy-
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