Installation Manual-CC300S

Zhejiang MP Mining Equipment Corp., Ltd.
Installation Manual
copyright @ MP Mining Equipment
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No. 8 NanShan Rd, QuJiang District, QuZhou, ZheJiang Province,China
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1. Technical data
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1.1. General data

The data presented below are typical values. Specific data may vary depending on
installation and machine configuration.
Characteristics CC300S
Type Cone crusher
Application Mineral processing
Usage Outdoors/Indoors
Total mass 19300 kg (42500 lb)
Length 2100 mm (83")
Width 2100 mm (83")
Height 3115 mm (123")
Max. motor power 250 kW
Installed power 220KW
Available crushing 3 (MC/C/EC)
chambers
Closed Side Setting (CSS) 35-54mm
Dependingon crushing chamber and eccentric throw
Open Side Setting (OSS) Maximum depends on chamber, CSS and ECC OSS =
CSS + ECC
Pinion shaft speed 1475 rpm (50 Hz)
Feed hopper Mass 500 kg (1100 lb)
Material Steel plate
Thickness 8 mm (0.31")
Height 1050mm (41")
Inner diameter Ø 2000mm (79")
Capacity B.D. = 1600 1650 kg (3640 lb)
kg/m3 (100 lb/ft3)
Top shell Mass 8100 kg (17900 lb)
Diameter at lower flange Ø 1830 mm (72")
Material Cast steel
Spider bushing lubrication Grease

Spider cap Mass 160 kg (350 lb)
Securing method Bolts, seal with O-ring

Bottom shell Mass 5900 kg (13000 lb)
Inner diameter at discharge Ø 1700 mm (67")
opening
Min. shell thickness 45 mm (1.77")
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Bottom shell liners Number of liners 14

Different shapes 7
Material Wear-resistant hardened
steel
Hardness 360–440 BHN
Securing method Tack welding
Mantle Types A/B
Outer diameter at bottom Ø mm (")
Material Manganese alloyed steel
Securing method Self-tightening head nut,
burning ring and metal
contact
Backing material No
Mass of heaviest mantle kg (lb)
Concave ring Types MC/C/EC
Diameter Ø 750 mm (29.5")
Material Manganese alloyed steel
Backing material No
Securing method Clamping ring, filler ring
and metallic contact
Mass of heaviest concave 100 kg (220 lb)
ring
Main shaft Mass 5100 kg (11200 lb)
Length 1830 mm (72")
Eccentric Alternative throws Yes
Standard eccentric throws 20/25/30/36
Eccentric speed 320 rpm
Balancing Yes
Eccentric assembly mass 700 kg (1540 lb)
Eccentric bushing mass 130 kg (290 lb)
Pinion shaft assembly Pinion mass 20 kg (44 lb)
Pinion shaft assembly mass 280 kg (616 lb)
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1.2. Crusher motor

The table below is a description of the motor that MP recommends.
Type HGF Squirrel cage
Voltage 220/380 – 240/420V (50 Hz) 250/440 –
280/480V (60 Hz)
Phases 3
Frequency 50/60 Hz
Power 220 kW
Speed 1475 rpm (50 Hz)
Typical full load efficiency 95 %
Enclosure TEFC
Insulation F
Protection IP55
Frame IEC
Bearing type Anti-friction, regreasable
Lubrication method Grease
Mass kg (lb) depending on motor size
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1.3. Drive system

V-belt drive CC300S
Drive belts Size 8V SPC
Banded belts No No
Number of belts 10 10
Standard distance 1195 mm (47 in) 767 mm (30.2")(50Hz)
between pulleys c/c
Sheave locking
Taper lock bushing
devices
Motor pulley Pulley PCD 19" 335 mm
Crusher pulley Pulley PCD 17" 375 mm (50 Hz)
1.4. Processing data

Maximum feed size 450mm (17.8")
Closed Side Setting 35–54 mm
Nominal capacity 267–601 tones/h
The data above are typical. The capacity of the cone crusher is dependent on the crushing
chamber, the eccentric throw, the crusher’s setting and the feed material’s bulk density,
crushability, size analysis, moisture content, etc.
Consult MP regarding application of the crusher.
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2. Installation preparations
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2.1. General
Check that the dimensions of the installation site and the positions of the
connections comply with the drawings in appendix A: Installation drawings and with any
site-specific installation drawings. If the site does not meet the specifications, please
contact MP for guidance and customizing.
Check that the cone crusher meets the local legislation demands. In case of doubt,
consult the local authorities or local authorized personnel.
Prepare the installation site as much as possible by installing electricity and water
supply, foundation, etc. before starting the main installation.
Use the check list in section 1.3 Installation preparations check list as a guide
when carrying out and documenting the installation procedure.
NOTE! Make sure that the service area at the installation site
matches the requirements in the drawings, and that the
installation site is accessible for spare and wear part delivery.
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2.2. Crusher capacity and performance

A cone crusher is normally a component in a crushing and screening process.
Its performance depends on the operation and design of the whole process
including conveyors, feeders, feed hoppers, motors, site design and structure.
Capacity and performance also depend on:

• Choice of crushing chamber
• Choice of eccentric throw
• Feed size distribution and particle top size
• Feed rate
• Discharge system capacity
• Screening capacity
• Automation controls
The following factors will lower capacity and performance:
• Adhesive or moist process material in feed

• Excessive amount of fines in feed
(> 20% of process material smaller than CSS value)
• Very tough process materials
• Uneven distribution in crushing chamber
• Not operating the crusher with a choke feed
• Insufficient feed control
• Incorrect feeding and screening arrangement
• Incorrect discharge design
• Insufficient drive motor power
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2.3. Installation preparations check list

Comments to the installation preparations check list are found in the following pages.
System Checks Remarks Date/sign

Placement Site access checked for cone
crusher dimensions?
Smallest area that the cone
crusher components must pass
through? (W × H)
Available service area?
(L × W × H)
Available lifting device on site?
Length of oil hoses and pipes?
Length of drive belts?
Foundation Foundation constructed according
to drawings?
Electrical system All necessary cables to the cone
crusher arranged?
Length of cables?
All necessary switchgear
installed?
All necessary connections to plant
control system arranged?
Electrical power available?
Process material Process material tested by MP?
Dust protection Dust protection complies with
local regulations?
Feed arrangement Feed arrangement designed
correctly?
Discharge Discharge arrangement ready to
be connected to outlet of
crusher?
Guards Need for additional guards?
Platforms and guard rails Comply with local regulations?
Designed so they do not interfere
with the cone crusher’s function?
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2.3.1. Placement
Cone crusher
Place the crusher so that it is easily accessible for operation, service and
Maintenance, but protected from damage and unauthorized access.
Make sure that all requirements for the service area are met, see in appendix
A: installation drawings. If possible, mark the limits of the service area with paint. Note
the dimensions of the actual service area in the check list.
Make sure that there is access to a lifting device meeting the requirements in
section 5. Transport handling. Note the available type of lifting device in the check list.
Consider additional clearance for the feed and discharge arrangements. See
section 4.3.7 Feed arrangement and section 4.3.8 Discharge arrangement.
Make sure that the drive motor can be correctly positioned and aligned.
Lubrication and Hydroset system
Place the oil tank unit so that it is easily accessible but protected against damage.
Make sure that there is sufficient room to drain out oil.
Place the tank unit as close to the cone crusher as possible. Excessively long oil
line runs with many or sharp bends will increase flow friction and lower performance.
2.3.2. Foundation for a cone crusher
The foundation must meet the requirements stated in this manual in order to
prevent low performance and excessive wear.
To reduce stresses in a concrete foundation or steel supporting structure, install

the crusher on anti-vibration compression mountings.
For more information on the foundation see section 6.2 Foundation.
Risk of crushing
There is a risk of crushing when the machine is running,
especially when starting and stopping. Make sure that there
is room for horizontal movement as given on the installation
drawing.
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Steel supporting structure
A steel supporting structure or transportable frame must be level and resting on a

firm foundation or it will vibrate and be subjected to abnormal stresses.
2.3.3. Electrical installation

Make sure that all local and site-specific requirements for electrical installations
are fulfilled.
External cables, disconnecting switches and fuses must be ordered before

installation. See section 7. Electrical installation.
2.3.4. Remote control system

At most sites a main control system is used to control the process. Make sure that
the control system is prepared for the addition of the cone crusher.
2.3.5. Process material

Process material wears the cone crusher and adjacent equipment in varying ways.
MP recommends the prior testing of the quality of the material that is to be processed.
MP can assist with such testing.
2.3.6. Dust protection

The inhalation of dust from the process material can cause death or severe injuries.
MP recommends installing dust protection equipment to prevent dust spreading from the
process equipment.
2.3.7. Feed arrangement

The efficiency of the cone crusher is directly dependent on the feed arrangement.
To maximize capacity, make sure that the process material is
• fed into the cone crusher at a sufficiently high rate

• evenly distributed around the crushing chamber
• not segregated
Design the infeed so that the construction is removable for easy maintenance of
the cone crusher.
The Cone crusher is normally delivered with a feed hopper and with or without a
splitter to control the distribution of the process material into the crusher. The feed
hopper is divided to simplify removal.
The feed arrangement must be electrically interlocked in such a way that it cannot
be started unless the crusher and the discharge system are running.
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MP recommends that you:
• mount an ultrasonic level monitor in the feed hopper to stop the feed if the material is
too high or too low. Another method is to use a variable speed drive to maintain a
constant material level in the feed hopper.
• install a screen ahead of the cone crusher to remove fine material before crushing. This
increases the performance and capacity of the crusher.
• install a magnet ahead of the cone crusher to remove magnetic metal from the process
material, and a metal detector to prevent metal objects from entering the crusher.
Regulate the feed so there is a build-up of process material in the feed hopper (choke
feed). The process material in the feed hopper should be level with the top of the spider
cap. Choke feeding will create a finer and more uniform product size, and the cone
crusher will run more smoothly and with lower power consumption.
If a belt conveyor or a chute is used to feed the crusher, the coarser material will tend to
separate from the finer material (segregation). The material should be de-segregated
before it is fed into the crushing chamber.
This can be accomplished in different ways, for instance with a splitter.

When using the crusher without a splitter the spider arms must be aligned with the feeder
or conveyor.
When using the crusher with a splitter the spider arms must be at right angles to the
feeder or conveyor.
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If a splitter is not used, it is important to optimize the feed arrangement as far as

possible. This can be accomplished with a “feed box” above the feed hopper, as shown
below. The feed box must be designed in such a way that it can be moved longitudinally
to correctly guide the material.
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Feed arrangements for fine crushing
Fine crushing gives rise to the highest loads on the crusher. To obtain correct
feeding, always use a splitter for feed sizes up to 80 mm (3").
The splitter prevents segregation and distributes the material evenly around
the crushing chamber.
For installation dimensions of the splitter and the feed hopper, see the installation
drawing in appendix A: Installation drawings.
The material must be led into the splitter through the area outlined by a red (dashed) line
in the drawing below. This area can be adjusted by slackening off the screws between the
distributors and the supporting angle profile across the feed hopper, moving the
distributors as the arrows indicate.
NOTE! The top shell arms must be at right angles to the splitter.
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Feed arrangements with EC or C crushing chamber
To prevent damage and/or unnecessary wear on the spider cap and arm liners, the
feed should be arranged so that the material falls onto a “feed box” before it enters the
crusher. This reduces the drop height and speed of the material – particularly important
with EC or C crushing chambers that are fed with relatively coarse material. The feed box
also reduces segregation.
With an EC or C crushing chamber, the mass and dimensions of the larger feed
lumps will be greater than with finer crushing chambers. Design the feed box accordingly!
When processing coarse material, keep the level of material in the feed hopper a
little lower to prevent bridging.
You are welcome to contact MP for advice on the design of feed arrangements.
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2.3.8. Discharge arrangement

Design the discharge arrangement so that material cannot build up beneath the
cone crusher and damage the dust seal ring.
Protect the lubrication and Hydroset lines from falling material.
Concrete foundations or discharge arrangements below the cone crusher must

have an inner diameter that is larger than the cone crusher’s discharge opening.
The volume of the discharge area below the cone crusher must be larger than the
total volume of the process material in the cone crusher and the feed hopper.
If a discharge conveyor stops, the feed arrangement must also stop to allow the
process material to pass out from the crusher.
The discharge arrangement must have an inspection door for cleaning and
inspection. The Hydroset cylinder must be easily accessible.
A ledge or shelf inside the discharge compartment will absorb the impact of the
material falling onto the discharge conveyor.
Chutes should have a slope angle of at least 45° to avoid material build up. In
some cases, the inclination needs to be steeper. Contact MP for further information.
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2.3.9. Guards
All moving parts on the machine, including the belt drive, must be covered with
guards.
Flying fragments
Stones which are not properly gripped in the crushing
chamber can be thrown out of the cone crusher.
Design overhead conveyors and feed arrangement so that guards protect the
walkways and platforms from falling process material.
2.3.10. Platforms and guard rails

The cone crusher must have suitably designed platforms for inspection and
maintenance. The supply from MP does not include platforms and guard rails.
The floor of the platform should be solid (not wire mesh) to avoid the risk of tools
or equipment falling from the platform. Use kicking boards and wire mesh on the sides
under the handrails for the same reason.
Platforms must not be attached to the cone crusher, because of its constant
vibration and movement.
NOTE! Never use conveyors as gangways. Always design walkways

with guard rails along the conveyors.
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3. Transport handling
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To ensure maximum safety, always read section 2. Safety precautions before doing any
work on the equipment or making any adjustments.
3.1. Goods data

The cone crusher is delivered as a complete assembled unit. Auxiliary and
optional components are delivered in separate packages.
The table below indicates the space required for the equipment during transport.
The number of packages delivered may vary depending on the cone crusher variant and
the auxiliaries.
Part name Mass kg (lb) Measurements L × W × H mm (inch)

Crusher complete 19300(42500) 2100 × 2100 × 3115 (83 × 83 × 123)
Tank unit 800 (1800) 1900 × 1500 × 1350 (75 × 59 × 53)
Tool box 450 (1000) 1170 × 1170 × 920 (46 × 46 × 36)
Feed hopper 850 (1900) 2200 × 2200× 1100 (87 × 87 × 43)
3.1.1. Contents
A packing list is attached to one of the packages in the delivery.
NOTE! If the crusher is collected from the factory, check before transport
that the equipment corresponds with the items in the packing list.
If the crusher is delivered by MP either to a harbor or to the work
site, check immediately after arrival that the equipment corresponds
with the items in the packing list.
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3.1.2. Loading and unloading goods signs
Make sure that the handling personnel understand and follow the mandatory and
warning symbols used on the packages.
3.2. Lifting equipment

Different types of lifting equipment
The following types of equipment can be used to lift and move the goods:
• overhead gantry
• mobile crane
• fork lift
Equipment specifications
Make sure that the lifting capacities of the equipment and tackle meet the requirements in
the following table.
 Use the forks here Overhead lifting point
 Center of gravity
 Lifting point for chain
NOTE! The lifting capacity of a mobile crane varies with the lifting radius.
Make sure that the lifting capacity is sufficient at the appropriate
lifting radius.
Equipment or tackle Lifting capacity kg (lb)
Overhead gantry 21000 (47000 )
Mobile crane 21000 (47000 )
Lifting chains, cables, ropes or slings 21000 (47000 )
Fork lift
885.0250-00
13000 (50000 )
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3.2.1. Overhead gantry or mobile crane
Hanging load
Keep clear of hanging loads.
Make sure that the Safe Work Load of the lifting equipment is
sufficient for the weight to be lifted.
a) Make sure that the lifting chains, hooks and other lifting equipment are in a good state
and attended to according to the manufacturer’s instructions.
b) Make sure that the lifting chains have the correct lengths for the angle from the vertical
in which they are to be used.
c) Make sure that the SWL (Safe Work Load) of the lifting equipment is sufficient for the
weight to be lifted.
d) Follow the applicable lifting standard for the equipment used.
e) Position the lifting equipment according to the symbols in section5.1.2 Loading and
unloading goods signs.
f) Check that the load lies against the saddles of the hooks. Never put load on the tip of a
hook.
g) Slowly take up the slack in the lifting chains. Make sure that the hooks are secure in
the lifting eyes of the component. If necessary, adjust the chains to distribute the load
evenly.
h) Check that the chains can straighten out correctly. Never lift with a twisted chain.
i) Make sure that the destination is clear and able to support the weight before lifting.
j) Lift, move and lower the load carefully and calmly. Avoid twitches and jerks.
k) Never use hands or feet to guide the load. Keep clear of the load.
3.2.2. Fork lift
Hanging load
Make sure that the Safe Work Load of the lifting equipment is
sufficient for the weight to be lifted.
a) Make sure that the forks have the correct length and lifting capacity for the load.
b) Set the lifting forks to the correct width for lifting the load.
c) Make sure that the load is firmly attached to the transport platform.
d) If the transport platform is fitted with fork tubes, maneuver the forks inside these to lift
the component.
e) Before lifting, make sure that the destination is clear and able to support the load.
f) Lift, move and lower the load carefully and calmly.
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3.3. Unloading the goods
3.3.1. Unpacking area
The unpacking area should have approximately 1 m (3 ft) of free space around
and above the cone crusher.
Minimum recommended unpacking area L × W × H

CC300S 4 × 4 × 5.5 m (13 × 13 × 18 ft)
3.3.2. Inspection of goods
Inspect the outside of the packages before unloading. Report any damage
immediately to the person responsible for the installation.
If the damage is severe enough to prevent installation, submit a damage claim to

the transport company without delay. If possible, document the damage with a camera.
NOTE! If damage has occurred during transport, report this

immediately also to the MP shipping department. The address
is found on the packing list.
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3.4. Moving and storage

If the cone crusher must be stored before installation, make sure that the storage
area meets the requirements in section 5.4.2 Storage.
If possible, place the cone crusher and oil tank unit at the installation site before
unpacking. Do not unpack the components until immediately before starting installation.
Position the packages on the installation site so that the crusher and oil tank unit
can be lifted out and installed without being turned around.
When lifting, follow the instructions in section 5.2 Lifting equipment.
3.4.1. Moving
Hanging load
Keep clear of hanging loads. See section 2. Safety precautions.
Make sure that the SWL (Safe Work Load) of the lifting
equipment is sufficient for the weight to be lifted.
a) Attach the lifting equipment according to the instructions in section5.2 Lifting

equipment.
b) Lift the component only enough to clear the floor.
c) Make sure that the component remains stable on the lifting equipment.
d) Move the load into position and lower it gently to the floor. Leave enough room for
access to all sides.
e) Make sure that the component is firmly supported.
f) Remove the lifting equipment.
g) Remove any screws holding the transport platform to the component.
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3.4.2. Storage
Hanging load
CAUTION! MP recommends storing the cone crusher indoors. Long-term

exposure to moisture or very high or low temperatures may
damage the cone crusher.
a) Prepare a storage area large enough to store the components with at least 1 m (3 ft) of
free space around and above them for access and ventilation.
b) Make sure that the storage area environment meets the conditions in the table below:
Characteristic Value Notes

Min–max temperatures 5–40 °C (41–104 °F)
Max relative humidity 80% Non-condensing
c) Lift the components into position according to the instructions in section 5.4.1 Moving.
If the ground/floor is uneven, place blocks or plates under the components to provide a
steady support.
d) Make sure that the components are stable before removing the lifting equipment.
NOTE! Before delivery from the factory, the cone crusher and oil
tank unit are treated with rust preventatives sufficient for
approximately 30 days of storage. If the cone crusher is to be
stored for a longer period, it must be checked regularly and
re-treated with rust prevention if necessary.
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3.5. Unpacking the goods
Hanging load
a) Remove any loose boxes and packages before unpacking the main components.
b) Unpack and check each item against the delivery note.
c) Check the unpacked components and accessories for damage. In case of damage, send
a transport damage report to MP. See also section 5.3.2 Inspection of goods.
d) Open the tool box and remove the documentation.
e) Locate the packing list.
f) Check that the data on the cone crusher and tank unit identification plates correspond
with the packing list. See section 1.1 Equipment information.
g) Move spare and wear parts to the spare part store.
h) Dispose of the packaging material according to the instructions in section 5.6
Disposal/return of packaging material.
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3.6. Disposal/return of packaging material

The packaging material includes all pallets, crates, wrapping, boxes and other
protective material that are not part of the equipment. Packaging is normally not returned
to the manufacturer.
• Check if there is a special agreement for the return of the packaging to the manufacturer.
• If the packaging must be returned, prepare an area to store pallets, transport racks and
any other returnable packaging.
• Check if there is a special arrangement for recycling packaging material.
• If the packaging is not to be returned or recycled, check with the local authorities how
to separate and dispose of packaging material.
• Dispose of pollutant waste (bubble wrapping, plastic bags, expanded polystyrene, etc.)
in accordance with local regulations.
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4. Mechanical installation
and connections
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4.1. General requirements

Personnel
Only qualified installation personnel are authorized to install the cone crusher.
See section 2. Safety precautions for a definition of installation personnel.
The installation area
a) Clear the installation site. If necessary, clean the ground before starting the installation.
b) Make sure that there is sufficient room to move safely around the installation, see
Appendix A; installation drawings. If any adjacent machines on the site cannot be
stopped, take measures to prevent accidental contact.
c) Make sure that the lighting on the installation site is adequate. Use additional portable
lights if necessary.
Lifting equipment, tools and materials
The equipment used for lifting and moving the crusher components can also be used for
unpacking and installing the cone crusher.
See section 5.1.2 Loading and unloading goods signs.
Packing
Leave wrapping and ties on the parts until they are ready for use.
Leave the plastic plugs in the oil line openings until they are ready to be connected, but
do not forget to remove them before connecting the pipes.
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4.2. Foundation
The cone crusher must have an adequately dimensioned foundation. MP
recommends a concrete foundation or a steel supporting structure.
A steel supporting structure or a transportable frame must be mounted

horizontally and rest on a firm foundation. If the foundation is not sufficiently stable the
supporting structure will vibrate and be subjected to abnormal stresses.
In appendix A: Foundation loads you will find information on the forces transmitted to
the concrete foundation or steel supporting structure via the crusher’s mounting points at
maximum eccentric throw.
See also section 4.3.2 Foundation for a cone crusher and section 4.3.8 Discharge
arrangement.
For general information on placement, see section 4.3.1 Placement.
NOTE! Make sure that the crusher’s mounting points are level.
Maximum deviation at load application point should be ±1
mm.
NOTE! The drive motor can be installed on either side of the crusher.
It is important to decide on the position of the motor before
the foundation is designed.
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4.2.1. Rubber dampers

Adjust the mountings so that the rubber dampers are equally compressed.
Risk of crushing
If the crusher is mounted on rubber dampers there is a risk of
crushing body parts. Make sure that there is enough room for the
crusher’s horizontal movement. See Appendix A; installation
drawings..
Adjust the mountings so that the rubber dampers are equally compressed.
NOTE! The crusher can be mounted directly on the foundation with

foundation bolts. Dynamic loads will then be much higher.
Foundation bolts are not supplied by MP.
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4.2.2. Crusher with rubber dampers on a new concrete
foundation
See Appendix A; installation drawings.
Design the concrete foundation and its reinforcement to match the load
information in the installation drawings. Consider also the bearing strength and nature of
the ground under the foundation.
The concreting work must be carried out by experienced personnel.
Installation
Hanging load
The cone crusher weighs approximately 9200 kg (20300 lb).
equipment is sufficient for the load.
a) Cast in anchor plates for the four rubber compression mountings. Use anchor plates
which are at least 25 mm (1") thick.
NOTE! Anchor plates are not supplied by MP.
b) Make sure that the mounting points are level and properly grouted. Use shims to level.
Max deviation at load application point: ±1 mm.
c) Carefully clean any dust and oil from the area beneath the crusher.
d) Install the rubber dampers on the crusher’s feet. Make sure that the lower fixing plates
(7) are attached to the dampers.
e) Lower the crusher until the lower fixing plates (7) are resting on the anchor plates.
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NOTE! Make sure that the crusher is centered over the discharge opening
and that the pinion shaft is pointing in the correct direction.
f) Spot weld the lower fixing plates (7) to the anchor plates.
g) Remove the screws (5) and washers (6) from the upper fixing plates (3).
h) Lift the crusher away from the rubber dampers.
i) Weld all around the lower fixing plates (7) to the anchor plates.
See drawing in Appendix A; installation drawings.
j) Lower the crusher onto the rubber dampers.
k) Fit the washers (6) and screws (5).
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4.2.3. Crusher with rubber dampers on a steel

supporting structure
See Appendix A; installation drawings.
Design the steel supporting structure and its reinforcement to match the load
information in the installation drawings. Consider also the bearing strength and nature of
the ground under the foundation.
Installation
Hanging load
The cone crusher weighs approximately 9200 kg (20300 lb).
equipment is sufficient for the load.
a) Make sure that the crusher’s mounting points are level. Use shims to level. Max
deviation at load application point: ±1 mm.
b) Carefully clean any dust and oil from the area beneath the crusher.
c) Install the four rubber dampers on the crusher’s feet. Make sure that the lower fixing
plates (7) are attached to the dampers.
d) Lower the crusher until the lower fixing plates (7) are resting on the supporting
structure.
e) Center the crusher over the discharge opening.
f) Spot weld the lower fixing plates (7) to the supporting structure.
g) Remove the screws (5) and washers (6) from the upper fixing plates (3).
h) Lift the crusher away from the rubber dampers.
i) Weld all around the lower fixing plates (7) to the supporting structure.
See drawing in Appendix A; installation drawings.
j) Lift the crusher onto the rubber dampers.
k) Fit the washers (6) and screws (5).
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4.3. Crusher assembly

6.3.1 Install feed hopper
a) Lift the feed hopper (1) onto the top shell rim.
b) Fit the screws (2), washers (4, 5) and nuts (3).
When installing a feed hopper with cone the spider arms must be aligned with the feeder
or conveyor.
When installing a feed hopper with distributor (splitter) the spider arms must be at right
angles to the feeder or conveyor.
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4.4. Hoses and pipes – General

NOTE! Hoses and pipes are not supplied by MP.
Route all pipes and/or hoses to and from the crusher along the same path.
The inclination of return lines is critical. See section 6.5.1 Oil tank unit.
For a description of hoses, pipes and connections on the tank unit and crusher, see
appendix A: A.1.3. Mechanical connections.
NOTE! When starting the crusher for the first time, make sure there
are no leakages. If there are leakages, use a suitable
compound to seal.
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4.5. Hydroset and lubrication systems
4.5.1. Oil tank unit

a) Install the oil tank unit in a suitable location. See also section 4.3.1 Placement.
b) Connect the oil lines to the tank unit, see Appendix A; installation drawings.
WARNING!
Hanging load
The oil tank unit weighs approximately 520 kg (1150 lb).
Make sure that the SWL (Safe Work Load) of the lifting equipment is
sufficient for the load.
NOTE! The tank unit must be placed below the level of the cone crusher.
Distance tank – crusher Inclination of return oil hose
< 3 m 5°
> 3 m 10°
1
1 Lifting lugs
6. Mechanical installation and connections
81
CC300S:01 © MP SRP AB – Doc. no. S 223.511 en Ver. 02
c)
– Make sure that there are no kinks in the return oil hoses/pipes.
– Avoid pipe elbows. Use large-radius pipe bends instead to reduce
resistance in the piping.
– Run the piping so that it is protected against falling stones.
– Make sure that the piping is securely supported to avoid vibration.
– Make sure that the piping is free from burrs, metal shavings and dirt
before it is connected to the crusher and tank unit.
– Use normal water piping and hoses for lubrication oil lines.
– Use high-pressure piping and hoses for Hydroset oil lines.
NOTE! The connections are already fitted to the crusher. Hoses, pipes and pipe
fittings are not supplied by MP.
Minimum pressure rating of hoses/pipes in the Hydroset system:
20 MPa / 2900 psi
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4.6. Guards, platforms and covers
4.6.1. Guards and covers
If the specific design of the crushing plant makes it possible to access moving
parts of any equipment, it is the responsibility of the plant owner to design and install
appropriate guards and covers to protect the personnel.
See section 1.3.9 Guards for further information.
4.6.2. Platforms
MP recommends installing platforms at least 50 mm away from the crusher.

When the crusher is mounted on rubber compression mountings there is a risk of
pinching between the oscillating parts of the crusher and the stationary structure.
See section 1.3.10 Platforms and guard rails for further information.
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5. Electrical installation
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5.1. General requirements

Electricians
Electricians should be certified according to local regulations and have experience

of similar types of installations, proven skills in reading and working from drawings and
cable lists, and knowledge of local safety regulations regarding power and automation
circuits. Work with electrical equipment must be performed only by skilled or instructed
technicians.
5.2. Overview
The purpose of the electrical system is to power the crusher with its auxiliary
systems and to control the operation of the cone crusher.
Full electrical drawings are collected in Appendix A; installation drawings.
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5.3. Motors and heating elements

Starting equipment for the drive motor, auxiliary motors and heating elements are
normally not supplied by MP. Fuses, relays, motor protectors and control units must be
installed in the appropriate switchgear cabinets.
5.3.1. M1 – Crusher motor

The power supply to the motor must incorporate the necessary fuses, relay and
motor protector, all installed in an appropriate switchgear cabinet.
The main drive motor of the crusher can be started in several different ways,
depending on the power supply available:
• Direct on-line starter
• Electronic soft starter
Starting and stopping can be made possible either by buttons or via software.
NOTE! The M1 relay must be interlocked with the power supply to the
crusher’s drive motor, so it is only possible to run the crusher when
the lubrication pump M2 is in operation.
5.3.2. M2 – Lubrication pump

The power supply to the motor must incorporate the necessary fuse, relay and
motor protector, all installed in an electrical cabinet. Starting and stopping can be made
possible either by buttons or via software.
5.3.3. M3 – Heat exchangers

Every crusher has at least one water/oil or air/oil type heat exchanger in the
lubrication system.
The power supply to each air/oil heat exchanger motor must incorporate the
necessary fuse, relay and motor protection built into an appropriate switchgear cabinet.
With a water/oil heat exchanger it can be convenient to open/close the cooling
water supply with a magnetic valve. The temperature is controlled by a thermostatic
valve.
5.3.4. M6 – Hydroset pump

Starting and control equipment for the Hydroset pump is normally delivered by
MP. The delivered electrical cabinet L3 contains fuses, relays and motor protection for
operation of the Hydroset pump.
5.3.5. M8 – Over-pressure blower

The power supply to the over-pressure blower must incorporate the necessary fuse,
relay and motor protection built into an appropriate switchgear cabinet.
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6. Final installation checks
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6.1. Installation and connection checks

Refer to section 6. Mechanical installation and connections for further details on
the following checks.
No. Checks Done

1 The cone crusher is level, transversely and longitudinally (± 1 mm/m)
2 The crusher is secured to the foundation or steel supporting structure
3 The discharge system is sufficient and connected/positioned
4 The feed arrangement is connected/positioned
5 The drive arrangement has been correctly installed
6 All transport and packing materials have been removed from the parts
6.1.1. Lubrication system and Hydraulic system check

No. Checks Done
1 The brand names and types of oil and grease are recorded
2 The oil tank unit is properly installed and correctly positioned in relation
to the cone crusher
3 The Hydroset and lubrication systems are correctly installed
4 Heat exchanger/s is/are installed properly
5 Piping and hosing has been installed according to the recommendations
in the IM
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6.2. Electrical checks

See section 6. Mechanical installation and connections for further details on the
following checks.
No. Checks Done

1 All electric cables are correctly connected.
2 All motors have the correct rotation direction.
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6.3. Safety checks

No. Checks Done
1 All accessible moving parts are correctly protected by guards.
2 All Emergency stop buttons engage and release correctly.
3 All threaded fasteners have been tightened to the correct torque.
6.4. Start-up
No. Checks Done
1 Prepare the cone crusher for production. See OM for further
details.
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7. Disassembly, storage
and removal
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7.1. Moving and storage

7.1.1. Short moves and short-term storage
Hanging load
Risk of electrocution
High voltage. Disconnect electrical power before
disassembling the cone crusher.
CAUTION! MP recommends storing the cone crusher indoors. Long-term

exposure to moisture or very high or low temperatures may
damage the cone crusher.
If the cone crusher is to be taken out of operation and moved into storage, carry
out the following steps:
a) Shut off the process material flow.
b) Shut off and disconnect the electrical power, cooling water and compressed air
supplies.
c) Drain the oil from the lubricating system.
d) Drain the water circuit at the lowest point. Make sure that no water remains in the heat
exchanger.
e) Plug or protect any open connections on the cone crusher and on the oil tank unit.
f) Prepare a storage area large enough to store the components with at least 1 m (3 ft) of
free space around and above them for access and ventilation. Make sure that the storage
area environment meets the conditions in the table below:
Characteristic Value Notes

Min–max temperatures 5–40 °C (41–104 °F)
Max relative humidity 80% Non-condensing
g) Disassemble the cone crusher to the extent necessary for the planned transport/storage.
h) Move the crusher to the storage area according to the instructions in section 2.4
moving and storage.
i) Cover the crusher and oil tank unit with suitable covering if stored outdoors.
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7.1.2. Long moves and long-term storage
If the cone crusher is to be moved into storage for more than 30 days, the
following steps should be carried out.
a) Carry out the steps in section 6.1.1 Short moves and short-term storage.
b) Wrap any loose components in bubble wrap or other suitable wrapping to prevent
damage.
c) Pack the equipment using suitable packing, crates and transport platforms. Use the
original packing, crates and transport platforms if possible. Make sure that all parts are
adequately protected.
d) Fill the bottom shell with lubricating oil until a little oil overflows the dust collar.
e) Fill the spider bushing with grease to prevent condensation on bearing surfaces.
f) Coat the exposed part of the main shaft sleeve (between the spider and the head nut)
with grease. Make sure that this area is protected from contamination.
g) Fill the oil pumps with oil.
7.1.3. Regular inspection during storage
The following checks should be carried out every two weeks during the storage
period:
• Inspect the cone crusher and oil tank unit for damage and make sure that it is protected
from rust and contamination.
• If the crusher has not been in operation before being stored, check that the rust
prevention film is undamaged, and renew it if necessary.
• Rotate the crusher pulley by hand through at least four revolutions.
7.2. Return to the manufacturer

a) Prepare the equipment for transport according to the instructions in section 6.1 Moving
and storage.
b) Contact the local service organization for further instructions on arranging transport.
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7.3. Disposal
If the cone crusher is to be permanently disposed of, follow the sequence given below.
Toxic gases
When dismantling and scrapping the crusher it can be
necessary to cut the parts. This process can create toxic
gases. Provide good ventilation and use breathing apparatus.
Environmental hazard
Disposed crusher parts can leak toxic substances into the
subsoil water and soil during long-term storage. Recycle or
dispose of all material and components in compliance with
local regulations.
a) Shut down and disconnect the cone crusher according to the instructions in section 6.1
Moving and storage.
b) Disassemble the equipment as much as possible and separate the following parts and
material:
– Stainless steel
– Cast steel (frame etc.)
– Cast manganese steel (mantle, concave ring, etc.)
– Bronze (bushings and bearing components)
– Rubber
– Nylon and other plastics
– Lubrication and water hoses
– Electrical cables
– Electrical components
– Pumps and motors
– Oil filters
– Lubricants
c) Recycle or dispose of all material and components in compliance with local
regulations.
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Zhejiang MP Mining Equipment Corp., Ltd.

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1.1. General data

Spider bushing lubrication Grease

Securing method Bolts, seal with O-ring

Min. shell thickness 45 mm (1.77")

Bottom shell liners Number of liners 14

1.2. Crusher motor

1.3. Drive system

1.4. Processing data

Consult MP regarding application of the crusher.

2.2. Crusher capacity and performance

Capacity and performance also depend on:

The following factors will lower capacity and performance:

• Adhesive or moist process material in feed

2.3. Installation preparations check list

System Checks Remarks Date/sign

Lubrication and Hydroset system

2.3.2. Foundation for a cone crusher

To reduce stresses in a concrete foundation or steel supporting structure, install

For more information on the foundation see section 6.2 Foundation.

A steel supporting structure or transportable frame must be level and resting on a

2.3.3. Electrical installation

External cables, disconnecting switches and fuses must be ordered before

2.3.4. Remote control system

2.3.5. Process material

2.3.6. Dust protection

2.3.7. Feed arrangement

• fed into the cone crusher at a sufficiently high rate

MP recommends that you:

This can be accomplished in different ways, for instance with a splitter.

If a splitter is not used, it is important to optimize the feed arrangement as far as

2.3.8. Discharge arrangement

Protect the lubrication and Hydroset lines from falling material.

Concrete foundations or discharge arrangements below the cone crusher must

2.3.10. Platforms and guard rails

NOTE! Never use conveyors as gangways. Always design walkways

3.1. Goods data

Part name Mass kg (lb) Measurements L × W × H mm (inch)

A packing list is attached to one of the packages in the delivery.

3.1.2. Loading and unloading goods signs

3.2. Lifting equipment

3.2.1. Overhead gantry or mobile crane

3.2.2. Fork lift

3.3. Unloading the goods

3.3.1. Unpacking area

Minimum recommended unpacking area L × W × H

3.3.2. Inspection of goods

If the damage is severe enough to prevent installation, submit a damage claim to

NOTE! If damage has occurred during transport, report this

3.4. Moving and storage

When lifting, follow the instructions in section 5.2 Lifting equipment.

a) Attach the lifting equipment according to the instructions in section5.2 Lifting

CAUTION! MP recommends storing the cone crusher indoors. Long-term

Characteristic Value Notes

3.5. Unpacking the goods

3.6. Disposal/return of packaging material

4.1. General requirements

The installation area

Lifting equipment, tools and materials

A steel supporting structure or a transportable frame must be mounted

For general information on placement, see section 4.3.1 Placement.

4.2.1. Rubber dampers

NOTE! The crusher can be mounted directly on the foundation with