DETAILS OF THE STRUCTURE : BOX CULVERT

Thickness of Top Slab 1200mm

Thickness of Side Wall 1000mm
Clear opening width 12000mm
Clear opening height 5600mm
SHUTTERING PLATE DETAILS
Thickness of Sheet 2.5mm
Size of Angle ISA 45x45x5
length of plate 1200mm
Width of plate 500mm
RUNNNERS
Steel Sections-SHS/RHS/ISMC/ISMB
Spacing of Runners (ISMC) 450mm
Span of Runners 900mm Ok
Type & Section for Runners(ISMC) ISMC100 Ok
MAIN GIRDERS
Spacing of Main Girders 900mm Ok
Span of Main Girders 900mm Ok
Type &Section of Main Girders ISMC150mm Ok
VERTICAL PIPE SUPPORTS
Vertical Pipe Sections NB40M Ok
Vertical Pipe Spacing in X-direction 900mm
Vertical Pipe Spacing in Y-direction 900mm
Spacing of Horizontal bracing-Both direction 1000mm
Average heightof centering 4300mm
Size of Square Base plate 150mm
PERMISSIBLE STRESSES
Permissible Bending stress in steel 1650kg/cm2
Permissible shear stress in steel 1000kg/cm2
Live load with impact 200kg/cm2
Self Weight of shuttering 50kg/cm2
Unit weight of concrete 2.7T/m3
Permissible deflection L/325

DESIGN OF SHUTTERING PLATE

Numbering of layers during casting 3
Self weight of concrete 0.400x1.000x1.000x2.700 =1.080T/m 2
Live Load with impact 0.200x1.000x1.000 = .200T/m 2
Self weight of Shuttering 1.000x1.000x0.050 =0.050T/m 2
Total Load 1.330T/m2
Assume width of one shuttering plate 500mm
Spacing of Runners 450mm
Span of Runners 900mm
Loading of Plywood 1.330x0.500 =0.665T/m
CROSS SECTION OF PLYWOOD SHUTTERING
Thickness of Shuttering Sheet 3mm
Size of shuttering plate
Width 500mm
Length 1200mm
Spacing of middle stiffner 250mm
Maximum pressure on shuttering 1.33T/Sqm
STEEL TABLE A W A/B t Cxx/Cyy Ixx/Iyy Zxx/Zyy rxx ryy ru(max) rv(min)
IS 800-2007 cm2 Kg/m mm mm Cm Cm^4 Cm^3 Cm Cm Cm Cm
ISA 45*45*5 4.28 3.4 45 5 1.29 7.9 2.5 1.36 1.36 1.72 0.87

Properties of Compoud section of Shuttering Plate

Area of sheet 50x0.25 13cm2
Area of angle 3.0x4.28 12.8cm2
Total area 25.3cm2

Centre of Gravity of compoundsection

a from top etreme face
= 13 x 0.1 + 12.8 x 0.31 = 0.2 Cm From lap

25.34 4.5 Cm From

bottom
b Gross Moment of Inertia
7.9 x 3 + 3.0 x 4.28 x 1 1 ‹ 0.07 x 1.00 + 12.5 x 0.01 = 38.6 Cm4
c Section Modulus of inertia,
Zt = 38.553/0.221 = 174.43 Cm3 and Zb = 38.553/4.529 = 8.5125 Cm3

Design check for Bending:

Consider a unit width of plywood shultering = 100cm
Maximum Bending Moment, = ( 0.67 x 0.45 x 0.45)/10 = 0 0135 Tm
Section Modulus” of Shuttering Plate, Zxx = 8.51 Cm^3

Permissible bending stress in steel= 1650Kg/cm2

Bending stress in plate= 0.0135 x 100000 = 158.2 kg/ Cm2 < 1650 kg/ Cm2 Ok
8.51

DESIGN OF RUNNERS BELOW SHUTTERING PLATES

Self weight of Concrete 1.200x 1.000x 1.000x 2.700=3.240T/m
Live load with impact 0.200x 1.000x 1.000 =0.200T/m
Self weight of shuttering 1.000x 1.000x 0.050 =0.050T/m
Total load 3.490T/m
Span of Runners 1350mm
Spacing of Runners 450mm
Sections For Runners ISMC100
Loading on Runners 0.45x 3.490=1.571T/m

A W D B tf tw Zxx Zyy Ixx Iyy rxx

STEEL TABLE
cm2 Kg/m mm mm mm mm Cm3 Cm3 Cm4 Cm4 Cm
ISMC 100 12.2 9.56 100 50 7.7 5 33.5 8 192 26.7 0.87

Design Check for Bending:

Maximum Bending Moment, = 1.57x 1.35x 1.35 0.286Tm
10

Permissible bending stress in Steel =1650Kg/Cm2

Section modulus required Zreq = (M/σbc)=28613/1650=17.34Cm3

Section Modulus of Runners provided,Zxx =33.500Cm3>17.34Cm3 Ok

Design Check for Shear:

Shear Force =1.571*1.35/2=1.06T

Ok
Shear stress =1.06*1000 =212Kg/Cm2<1000 Kg/Cm2
0.5*10.00

Design Check for Deflection:

Permissible Deflection,(L/325) = 4.15mm
Factor of continuity effect 0.7
Deflection of Plywood = 5 x WL x L^3 x 0.7 = 0.83 mm < 4.15 mm Ok

384
RESULT:PROVIDE ISMC 100AS RUNNERS BELOW SHUTTERING PLATES@450mm C/C

DESIGN OF MAIN GIRDERS BELOW RCC SLAB:

Span of Main Girders 1200mm
Spacing of Main Girders 1200mm
Sections of Main Girders ISMC150
Loading on Main Girders 1.2x3.490=4.18T/m

A W D B tf tw Zxx Zyy Ixx Iyy rxx

STEEL TABLE
cm2 Kg/m mm mm mm mm Cm3 Cm3 Cm4 Cm4 Cm
ISMC 100 21.3 16.8 150 75 9 5.7 105 20 788 103 2.2

Design Check For Bending:

Maximum Bending Moment (4.18x1.2x1.2)/10=0.6 Tm

Permissible Bending Stress in Steel 1650Kg/Cm2

Section Modulus Required,Zreq = = (M/σbc)=60000/1650= Cm3

Section Modulus of Runners Provided,Zxx =105.00Cm3>36.36Cm3 Ok

Design Check For Shear:

Shear Force =4.18x1.2 /2=2.5T

Shear stress =(3.18x1000)/(0.57x15.00)=292.4 Kg/Cm2<1000Kg/Cm2 Ok

Design Check For Deflection:

Permissible deflection,(L/325) =3.69mm

Factor for continuity effect =0.80

Deflection of Plywod = 5 x WL x L^3 x 0.8 = 0.7 mm < 4.1 mm

384 EI

Reaction on supports:
Reaction on vertical supports =4.18x1.2=5.0T

RESULT: PROVIDE ISMC 150 AS MAIN GIRDERS BELOW RUNNERS WITH SPAN OF 1350mm
DESIGN OF VERTICAL PIPE SUPPORTS:
Maximum Load on vertical Support =5T
Pipe size =NB40M
Max. unsupported length =100Cm
Slenderness Ratio =100/1.60=63
Permissible Axial Compresssive Stress =1214Kg/cm2

Pipe Size D t d A W Ixx rxx Zxx

mm mm mm Cm2 Kg/m Cm4 Cm Cm3
NB40M 48.3 3.2 41.9 4.53 3.56 11.59 1.6 4.8

Permissble Load on Pipe =σc xA (1214/1000) x4.53 =5.50T>5 T Ok

RESULT: PROVIDE CUP -LOCK PIPES@1200MM IN X-DIRECTION &1200 mm IN Y- DIRECTION

DESIGN OF BASE PLATE

Grade of concrete for footing =M25

Permissible Com. Stress in Concrete =62.5kg/Cm2
Thickness of Square base plate = 6.00mm
Area of base plate required =5000/62.5 =80Cm2
Size of square base4 plate required = 9Cm< 10.0Cm Ok
Actual pressure below base plate =50 Kg/Cm2
Bending moment in Base Plate =(50 x2.59 x2.59)/2 =167.7 Kg-Cm
Section Modulus Required =0.1Cm3
Section Modulus provided =(1.0 x1 x1)/6 =0.16Cm3 >0.1Cm3 Ok
E
Kg/cm2
2.00E+06
E
Kg/cm2
2.00E+06

E
Kg/cm2
2.00E+06
 DETAILS OF THE STRUCTURE : BOX CULVERT
Thickness of Top Slab 1200mm
Thickness of Side Wall 1000mm
Clear opening width 12000mm
Clear opening height 5600mm
SHUTTERING PLATE DETAILS
Thickness of Sheet 2.5mm
Size of Angle ISA 45x45x5
length of plate 1200mm
Width of plate 500mm
RUNNNERS
Steel Sections-SHS/RHS/ISMC/ISMB
Spacing of Runners (ISMC) 450mm
Span of Runners 900mm Ok
Type & Section for Runners(ISMC) ISMC100 Ok
MAIN GIRDERS
Spacing of Main Girders 900mm Ok
Span of Main Girders 900mm Ok
Type &Section of Main Girders(ISMB) ISMC150mm Ok
VERTICAL PIPE SUPPORTS
Vertical Pipe Sections NB40M Ok
Vertical Pipe Spacing in X-direction 900mm
Vertical Pipe Spacing in Y-direction 900mm
Spacing of Horizontal bracing-Both direction 1000mm
Average heightof centering 4300mm
Size of Square Base plate 150mm
PERMISSIBLE STRESSES
Permissible Bending stress in steel 1650kg/cm2
Permissible shear stress in steel 1000kg/cm2
Live load with impact 200kg/cm2
Self Weight of shuttering 50kg/cm2
Unit weight of concrete 2.7T/m3
Permissible deflection L/235