ANNEXURE-III

Supplier’s Name and Address: PROJECT:

INDICATIVE FIELD QUALITY PLAN
ITEM : CIVIL AND STRUCTURAL QP NO. : PACKAGE:
WORKS REV. NO.: CONTRACT NO.
SUB-SYSTEM :STRUCTURAL DATE: MAIN-
STEEL WORKS PAGE: CONTRACTOR
Sl. No Activity and Characteristics / instruments Class# of Type of Quantum Acceptance Format of
operation check Check Of check Norms Record Remarks

1 2 3 4 5 6 8 9 D* 10

1.00 Structural steel

(Fabrication & Erection)

Material- Identification and B visual 100% If IS:8500 grade steel is used,all Tested steel is to be supplied by
marking structural steel plates and sections contractor, and painted for identification .
shall be painted with emulsion Any rest piece / offcuts shall be similarly
paint by making a conspicuous marked with red colour for steels
band of 40 mm width @ 2 m c/c in conforming to IS:8500 for identification at
following colours for identification:- a later date . Unpainted steel pieces shall
IS:8500- red colour be treated as those confirming to IS:2062

Visual Examination of raw B Visual 100% Free from surface defects contractor to ensure steel confirms to
material specification requirement before issue.
1.01 FIT UP
1.01.00 Marking and Cutting B Visual & 100% Approved Drawing Site Register In case the material is supplied
Measurement byContractor, correlated MTC shall be
verified. In the event of non submission of
MTC, sample shall be collected and
tested for physical and metallurgical
properties.
1.01.01 Ensure Proper fit up before Measure B Measurement 100% Drg. & JPL tech. Specification Log Book/ Proper identification mark to be put. If
welding ment dimensional Checking as per Site Register laminations are found during cutting of the
tape Technical Specs. material same shall not be used.

1.01.02 Check that the gap is minimum -do- B -do- 100% -do- -do-
for all fillet welds
LEGEND: D* Records, indentified with “Tick” (√) shall be essentially included by supplier in QA documentation.

Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR,TR,MfrTC, LB

Manufacture Main-supplier ‘A’ shall be witnessed by JPL FQA, ‘B’ shall be witnessed by JPL erection / construction deptt. and ‘C’ shall be witnessed by
r/ Sub- erection supplier (A & B check shall be JPL CHP stage) ;SR = Site Register , TR= Test Report,MfrTC = Manufacturer's
supplier Test Certificate , duly correlated , LB= Log book

Signature This document shall be read in conjunction with JPL Tech. Specifications, BOQ, Drawings . REVIEWED BY APPROVED BY APPROVAL SEAL

FORMAT NO.-QS-01-QAI-P-09/F-2-R0
 ANNEXURE-III

Supplier’s Name and Address: PROJECT:

INDICATIVE FIELD QUALITY PLAN
ITEM : CIVIL AND STRUCTURAL QP NO. : PACKAGE:
WORKS REV. NO.: CONTRACT NO.
SUB-SYSTEM :STRUCTURAL DATE: MAIN-
STEEL WORKS PAGE: CONTRACTOR
Sl. No Activity and Characteristics / instruments Class# of Type of Quantum Acceptance Format of
operation check Check Of check Norms Record Remarks

1 2 3 4 5 6 8 9 D* 10

1.01.03 Ensure that the butt weld joints -do- B -do- 100% -do- -do-
are properly aligned and the
offset does not exceed 10% of the
thickness of the thinner part of the
joint maximum

permitted value is 3.2mm.

1.01.04 Ensure match markings are -do- B -do- 100% -do- -do-
punched for all trial assembled
components
1.01.05 Check Weld Fit Up -do- B -do- 100% Approved Drg. -do-

1.02 Preheating
1.02.01 Ensure pre-heating is carried out Thermal B Visual 100% JPL Tech. Specs. -do-
wherever applicable Chalk

1.02.02 Ensure that the preheating -do- B Measurement 100% -do- -do-
temperature is uniform prior to
the start of welding

1.02.03 Post Weld Heat Treatment -do- A Time & 100% JPLTech. Specification -do-
(PWHT) Temperature
1.03 Welding

1.03.01 Ensure that the qualified welders -do- A Testing 100% Approved WPS/WPS AWS- Test Report In case pf WPS already available for
and qualified welding procedures D1.1/ASME-IX similar base material and filler, records
are used to all welding. may be submitted for JPL review and
approval.

LEGEND: D* Records, indentified with “Tick” (√) shall be essentially included by supplier in QA documentation. DOC. NO.:

Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR,TR,MfrTC, LB

Manufacture Main-supplier ‘A’ shall be witnessed by JPL FQA, ‘B’ shall be witnessed by JPL erection / construction deptt. and ‘C’ shall be witnessed by
r/ Sub- erection supplier (A & B check shall be JPL CHP stage) ;SR = Site Register , TR= Test Report,MfrTC = Manufacturer's
supplier Test Certificate , duly correlated , LB= Log book

Signature This document shall be read in conjunction with JPL Tech. Specifications, BOQ, Drawings . REVIEWED BY APPROVED BY APPROVAL SEAL

FORMAT NO.-QS-01-QAI-P-09/F-2-R0
 ANNEXURE-III

Supplier’s Name and Address: PROJECT:

INDICATIVE FIELD QUALITY PLAN
ITEM : CIVIL AND STRUCTURAL QP NO. : PACKAGE:
WORKS REV. NO.: CONTRACT NO.
SUB-SYSTEM :STRUCTURAL DATE: MAIN-
STEEL WORKS PAGE: CONTRACTOR
Sl. No Activity and Characteristics / instruments Class# of Type of Quantum Acceptance Format of
operation check Check Of check Norms Record Remarks

1 2 3 4 5 6 8 9 D* 10

1.03.02 Ensure that the welding -do- A Visual 100% Approved WPS/latest JPL SR WPS to be submitted for JPL approval
consumables used are as per Rationalized list of Electrodes. and low hydrogen electrodes to be used
procedure (WPS) approved by for welding of high/medium tensile steel
JPL.

1.03.03 Ensure proper edge preparation Bevel C Visual 100% Approved Drg. & Tech. Spec. Site Register
wherever applicable Protracto Measurement
r

1.03.04 Ensure proper sequence of B Visual 100% -do- -do-

welding

1.03.05 Check that the temporary do- B Visual 100% -do- -do-
attachment welding are removed
and ground

1.03.06 Check & ensure that the B Visual 100% -do- -do-
overlap/excess weld metal is
removed by grinding and painting

1.03.07 Check the measurement of Measurin B Measurement 100% -do- IS- -do-
parts/structures after welding for g Tape 7215/Approved Drg.
the correctness of dimensions &
and matching, absence of
distortion & alignment.

1.04 Non Destructive and

Destructive Testing

1.04.01 Carry out RT/UT/LP test Testing A Testing AS PER TECH SPEC Cl. X Yof Part X sub section XYZof Protocol
equipme Tech. Specs.ASME-IX,ASME- Reports
nt V,VIIIDIV.1,AWS D1.1

LEGEND: D* Records, indentified with “Tick” (√) shall be essentially included by supplier in QA documentation. DOC. NO.:

Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR,TR,MfrTC, LB

Manufacture Main-supplier ‘A’ shall be witnessed by JPL FQA, ‘B’ shall be witnessed by JPL erection / construction deptt. and ‘C’ shall be witnessed by
r/ Sub- erection supplier (A & B check shall be JPL CHP stage) ;SR = Site Register , TR= Test Report,MfrTC = Manufacturer's
supplier Test Certificate , duly correlated , LB= Log book

Signature This document shall be read in conjunction with JPL Tech. Specifications, BOQ, Drawings . REVIEWED BY APPROVED BY APPROVAL SEAL

FORMAT NO.-QS-01-QAI-P-09/F-2-R0
 ANNEXURE-III

Supplier’s Name and Address: PROJECT:

INDICATIVE FIELD QUALITY PLAN
ITEM : CIVIL AND STRUCTURAL QP NO. : PACKAGE:
WORKS REV. NO.: CONTRACT NO.
SUB-SYSTEM :STRUCTURAL DATE: MAIN-
STEEL WORKS PAGE: CONTRACTOR
Sl. No Activity and Characteristics / instruments Class# of Type of Quantum Acceptance Format of
operation check Check Of check Norms Record Remarks

1 2 3 4 5 6 8 9 D* 10

1.04.02 Trial assy/Control Assy of - B Assy. Tech Specification Tech Specification & approved -do-
Structures. Drg

1.04.03 Micro etch on production test Test set A Physical Test coupons for main fillet TR / SR
up
pieces for main filledt weld of welds with minimum one
crane girders columns and butt joint per built up beams,
welds columns and crane girders

Mechanical testing of butt Test set

1.04.04 up A Tensile and Min. one joint per column TR / SR No crack should be visible on weld

weld on production test coupon Bend Test / built up beams / girders after the bend test and the tensile
strength of the weld should not be
less than the parent metal

1.05 Cleaning and Painting

1.05.01 Ensure that the surface are For details please see
cleaned and painted as specified. clause5.06 and 5.07 of sub
Dry Film Thickness. systems- civil works

1.05.02 Ensure that the following C Visual/ 100% Technical specification & -do-
a) Assembly designation
b) Part number
c) Weight
d) Any other important
identifications.
1.06 Foundation checks

1.06.01 Ensure that availability of - C Visual 100% approved Drg./ Tech. Site Reg.
permanent Bench Mark Specification
LEGEND: D* Records, indentified with “Tick” (√) shall be essentially included by supplier in QA documentation. DOC. NO.:

Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR,TR,MfrTC, LB

Manufacture Main-supplier ‘A’ shall be witnessed by JPL FQA, ‘B’ shall be witnessed by JPL erection / construction deptt. and ‘C’ shall be witnessed by
r/ Sub- erection supplier (A & B check shall be JPL CHP stage) ;SR = Site Register , TR= Test Report,MfrTC = Manufacturer's
supplier Test Certificate , duly correlated , LB= Log book

Signature This document shall be read in conjunction with JPL Tech. Specifications, BOQ, Drawings . REVIEWED BY APPROVED BY APPROVAL SEAL

FORMAT NO.-QS-01-QAI-P-09/F-2-R0
 ANNEXURE-III

Supplier’s Name and Address: PROJECT:

INDICATIVE FIELD QUALITY PLAN
ITEM : CIVIL AND STRUCTURAL QP NO. : PACKAGE:
WORKS REV. NO.: CONTRACT NO.
SUB-SYSTEM :STRUCTURAL DATE: MAIN-
STEEL WORKS PAGE: CONTRACTOR
Sl. No Activity and Characteristics / instruments Class# of Type of Quantum Acceptance Format of
operation check Check Of check Norms Record Remarks

1 2 3 4 5 6 8 9 D* 10

1.06.02 Ensure the foundation are cast as Measure B Measurement 100% -do- -do-
per requirements ment
Tape

1.06.03 Check the orientation of the - C Visual 100% -do- -do-

foundation

1.06.04 Check the top level of foundation Total B Measurement 100% -do- -do-
pedestal with respect of the works
permanent bench mark. station

1.06.05 Check the center to centre Measurin B -do- 100% -do- -do-
distance of column foundation g tape
pedestals with respect to the
reference axis.

1.06.06 Check the diagonals between -do- B -do- 100% -do- -do-
columns

1.06.07 Check the pitch distance of -do- B -do- 100% -do- -do-
foundation bolts on both axis &
diagonal.

1.07 Column pre-Assembly

Checkup

1.07.01 Ensure cleaning of Base Plate & - C Visual 100% -do- -do-
HSFG bolt area

LEGEND: D* Records, indentified with “Tick” (√) shall be essentially included by supplier in QA documentation. DOC. NO.:

Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR,TR,MfrTC, LB

Manufacture Main-supplier ‘A’ shall be witnessed by JPL FQA, ‘B’ shall be witnessed by JPL erection / construction deptt. and ‘C’ shall be witnessed by
r/ Sub- erection supplier (A & B check shall be JPL CHP stage) ;SR = Site Register , TR= Test Report,MfrTC = Manufacturer's
supplier Test Certificate , duly correlated , LB= Log book

Signature This document shall be read in conjunction with JPL Tech. Specifications, BOQ, Drawings . REVIEWED BY APPROVED BY APPROVAL SEAL

FORMAT NO.-QS-01-QAI-P-09/F-2-R0
 ANNEXURE-III

Supplier’s Name and Address: PROJECT:

INDICATIVE FIELD QUALITY PLAN
ITEM : CIVIL AND STRUCTURAL QP NO. : PACKAGE:
WORKS REV. NO.: CONTRACT NO.
SUB-SYSTEM :STRUCTURAL DATE: MAIN-
STEEL WORKS PAGE: CONTRACTOR
Sl. No Activity and Characteristics / instruments Class# of Type of Quantum Acceptance Format of
operation check Check Of check Norms Record Remarks

1 2 3 4 5 6 8 9 D* 10

1.07.02 Check individual column faces for Measure B Measurement 100% Approved Drg. & Tech. Spec. -do-
identification No. match mark ment
column No. length camber
sweep.

1.07.03 Ensure columns are pre- - B Visual 100% Drg./ Tech. Spec. Site Register
assembled as per match marks
and center line already punched
on the column pieces and
respective splices plates, when
ever applicable.

1. Interchanging of column
pieces and turning of column by
180 degree is not permitted.

2. Splice plates are to be

positioned as per match mark
and placing them. Upside
down/turning by 180 degree shall
be totally avoided.

1.07.04 Check camber, sweep, match Measure B Measurement 100% Tech. Specs. IS:7215 & IS:12843 -do-
mark and total length after trial ment
assembly of columns. Tape

LEGEND: D* Records, indentified with “Tick” (√) shall be essentially included by supplier in QA documentation. DOC. NO.:

Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR,TR,MfrTC, LB

Manufacture Main-supplier ‘A’ shall be witnessed by JPL FQA, ‘B’ shall be witnessed by JPL erection / construction deptt. and ‘C’ shall be witnessed by
r/ Sub- erection supplier (A & B check shall be JPL CHP stage) ;SR = Site Register , TR= Test Report,MfrTC = Manufacturer's
supplier Test Certificate , duly correlated , LB= Log book

Signature This document shall be read in conjunction with JPL Tech. Specifications, BOQ, Drawings . REVIEWED BY APPROVED BY APPROVAL SEAL

FORMAT NO.-QS-01-QAI-P-09/F-2-R0
 ANNEXURE-III

Supplier’s Name and Address: PROJECT:

INDICATIVE FIELD QUALITY PLAN
ITEM : CIVIL AND STRUCTURAL QP NO. : PACKAGE:
WORKS REV. NO.: CONTRACT NO.
SUB-SYSTEM :STRUCTURAL DATE: MAIN-
STEEL WORKS PAGE: CONTRACTOR
Sl. No Activity and Characteristics / instruments Class# of Type of Quantum Acceptance Format of
operation check Check Of check Norms Record Remarks

1 2 3 4 5 6 8 9 D* 10

Note : Thickness of packer plates

shall be decided based on total
length of columns and the top
level of corresponding
foundation.

1.08 Roof Truss Pre-

assembly checks.

1.08.01 Ensure roof trusses are pre- - C Visual 100% -do- SR

assembled as per match mark
C.G. line punched on top and
bottom angles.

1.08.02 Check the following

a) Camber Measure B Measurement 100% Tech. Specs & as per Relevant -do-
ment IS
Tape
b) Sweep Physical

c) Alignment of C.G. line punch C Visual 100% JPL tech. Specs

mark and the match mark given
on the top & bottom angles
(permitted deviation) in C.G. line
matching is + or - 5mm)

LEGEND: D* Records, indentified with “Tick” (√) shall be essentially included by supplier in QA documentation. DOC. NO.:

Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR,TR,MfrTC, LB

Manufacture Main-supplier ‘A’ shall be witnessed by JPL FQA, ‘B’ shall be witnessed by JPL erection / construction deptt. and ‘C’ shall be witnessed by
r/ Sub- erection supplier (A & B check shall be JPL CHP stage) ;SR = Site Register , TR= Test Report,MfrTC = Manufacturer's
supplier Test Certificate , duly correlated , LB= Log book

Signature This document shall be read in conjunction with JPL Tech. Specifications, BOQ, Drawings . REVIEWED BY APPROVED BY APPROVAL SEAL

FORMAT NO.-QS-01-QAI-P-09/F-2-R0
 ANNEXURE-III

Supplier’s Name and Address: PROJECT:

INDICATIVE FIELD QUALITY PLAN
ITEM : CIVIL AND STRUCTURAL QP NO. : PACKAGE:
WORKS REV. NO.: CONTRACT NO.
SUB-SYSTEM :STRUCTURAL DATE: MAIN-
STEEL WORKS PAGE: CONTRACTOR
Sl. No Activity and Characteristics / instruments Class# of Type of Quantum Acceptance Format of
operation check Check Of check Norms Record Remarks

1 2 3 4 5 6 8 9 D* 10

d) Total length of assembled roof C Visual/Measur 100% JPL tech. Specs

truss between faces of end ement
gusset plates at top & bottom
(permitted deviation +or - 5mm)

e) End Plates are aligned and in C Visual 100% JPL tech. Specs
level on both ends.

1.08.03 Ensuring the following during

welding of roof truss

a) Proper fit-up - B Visual 100% Approved Drg./Approved WPS Site Register

Measurement

b) Qualified welder are engaged A Verification of 100% ASME (Sec-IX) / Approved WPS -do-
and qualified procedures are record if
employed already
qualified by
JPL

c) Recommended welding A Physical 100% -do- -do- Low hydrogen electrodes to be used for
consumables and methods are welding of High/ Medium tensile steel .
employed.

1.09 Ensure foundation bolts are free - B Visual 100% -do- -do-
from damages and foundation
bolt pocket are free from debris
and foreign material.

LEGEND: D* Records, indentified with “Tick” (√) shall be essentially included by supplier in QA documentation. DOC. NO.:

Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR,TR,MfrTC, LB

Manufacture Main-supplier ‘A’ shall be witnessed by JPL FQA, ‘B’ shall be witnessed by JPL erection / construction deptt. and ‘C’ shall be witnessed by
r/ Sub- erection supplier (A & B check shall be JPL CHP stage) ;SR = Site Register , TR= Test Report,MfrTC = Manufacturer's
supplier Test Certificate , duly correlated , LB= Log book

Signature This document shall be read in conjunction withJPL Tech. Specifications, BOQ, Drawings . REVIEWED BY APPROVED BY APPROVAL SEAL

FORMAT NO.-QS-01-QAI-P-09/F-2-R0
 ANNEXURE-III

Supplier’s Name and Address: PROJECT:

INDICATIVE FIELD QUALITY PLAN
ITEM : CIVIL AND STRUCTURAL QP NO. : PACKAGE:
WORKS REV. NO.: CONTRACT NO.
SUB-SYSTEM :STRUCTURAL DATE: MAIN-
STEEL WORKS PAGE: CONTRACTOR
Sl. No Activity and Characteristics / instruments Class# of Type of Quantum Acceptance Format of
operation check Check Of check Norms Record Remarks

1 2 3 4 5 6 8 9 D* 10

1.10 Ensure the level of bottom of B Visual 100% Approved drg -do-
Base Plate

1.11 Ensure proper orientation of - C Visual 100% -do- -do-

column

1.12 Ensure the centre line of base - C Physical 100% -do- -do-
plate coincides with foundation
pedestal axis (both in X and Y
axis)

1.13 Ensure the erection of horizontal - B Measurement 100% -do- -do-

beams/girders and vertical
bracings

1.14 Check verticality of columns Plumb A Measurement 100% -do- -do-

bob/

1.15 Ensure proper tightening of As Reqd. C Visual 100% -do- -do-

foundation bolts with lock nuts

1.16 Ensure grouting of the base - B Visual/ 100% -do- -do-

bottom after ensuring verticality Measurement
of columns.

LEGEND: D* Records, indentified with “Tick” (√) shall be essentially included by supplier in QA documentation. DOC. NO.:

Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR,TR,MfrTC, LB

Manufacture Main-supplier ‘A’ shall be witnessed by JPL FQA, ‘B’ shall be witnessed by JPL erection / construction deptt. and ‘C’ shall be witnessed by
r/ Sub- erection supplier (A & B check shall be JPL CHP stage) ;SR = Site Register , TR= Test Report,MfrTC = Manufacturer's
supplier Test Certificate , duly correlated , LB= Log book

Signature This document shall be read in conjunction with JPL Tech. Specifications, BOQ, Drawings . REVIEWED BY APPROVED BY APPROVAL SEAL

FORMAT NO.-QS-01-QAI-P-09/F-2-R0
 ANNEXURE-III

Supplier’s Name and Address: PROJECT:

INDICATIVE FIELD QUALITY PLAN
ITEM : CIVIL AND STRUCTURAL QP NO. : PACKAGE:
WORKS REV. NO.: CONTRACT NO.
SUB-SYSTEM :STRUCTURAL DATE: MAIN-
STEEL WORKS PAGE: CONTRACTOR
Sl. No Activity and Characteristics / instruments Class# of Type of Quantum Acceptance Format of
operation check Check Of check Norms Record Remarks

1 2 3 4 5 6 8 9 D* 10

1.17 Ensure erection of second pieces - C Visual 100% -do- -do-

of all columns.

1.18 Ensure erection of - C Visual 100% Approved Drg. Site Register

interconnecting members

1.19 Ensure proper Butt Welding at - B Measurement 100% -do- -do-

Moment connections and erection
Welding

1.20 Check verticality to Ist and 2nd Plumb B -do- 100% Approved Drg./Tech. Specs -do-
pieces after the erection of bob/
connection pieces Total

1.21 Check the verticality of total -do- B -do- 100% -do- -do-
erected column

1.22 Check and ensure the following

during Crane girder erection
wherever applicable

a) Crane girder bracket top level Water B -do- 100% -do-

on the column are aligned level
(tolerance 5mm max.)

b) Top flange level of crane Water B Measurement 100% -do-

girders are aligned (tolerance level
5mm max)

LEGEND: D* Records, indentified with “Tick” (√) shall be essentially included by supplier in QA documentation. DOC. NO.:

Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR,TR,MfrTC, LB

Manufacture Main-supplier ‘A’ shall be witnessed by JPL FQA, ‘B’ shall be witnessed by JPL erection / construction deptt. and ‘C’ shall be witnessed by
r/ Sub- erection supplier (A & B check shall be JPL CHP stage) ;SR = Site Register , TR= Test Report,MfrTC = Manufacturer's
supplier Test Certificate , duly correlated , LB= Log book

Signature This document shall be read in conjunction with JPL Tech. Specifications, BOQ, Drawings . REVIEWED BY APPROVED BY APPROVAL SEAL

FORMAT NO.-QS-01-QAI-P-09/F-2-R0
 ANNEXURE-III

Supplier’s Name and Address: PROJECT:

INDICATIVE FIELD QUALITY PLAN
ITEM : CIVIL AND STRUCTURAL QP NO. : PACKAGE:
WORKS REV. NO.: CONTRACT NO.
SUB-SYSTEM :STRUCTURAL DATE: MAIN-
STEEL WORKS PAGE: CONTRACTOR
Sl. No Activity and Characteristics / instruments Class# of Type of Quantum Acceptance Format of
operation check Check Of check Norms Record Remarks

1 2 3 4 5 6 8 9 D* 10

c) Web axes of crane girders in a -do- B -do- 100% -do- -do-

row are aligned (tolerance web
axis shift in a row 3mm max.)

d) Centre to centre distance of Measurin B -do- 100% -do- -do-

crane girders. g tape

1.23 Ensure the following during the

erection of roof trusses.

a) Proper handling to avoid - C Visual 100% -do- -do-

damage & distortion to
assembled trusses.

b) Alignment of bolt holes - C Visual 100% -do- -do-

between column and truss
gussets

c) Slope of truss as per drg. Spirit B Measurement 100% -do-

level

d) Tightness of bolts B Torque 100% Approved Drg. Tech. Specs Site Register/
Measurement Log Book

LEGEND: D* Records, indentified with “Tick” (√) shall be essentially included by supplier in QA documentation. DOC. NO.:

Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR,TR,MfrTC, LB

Manufacture Main-supplier ‘A’ shall be witnessed by JPL FQA, ‘B’ shall be witnessed by JPL erection / construction deptt. and ‘C’ shall be witnessed by
r/ Sub- erection supplier (A & B check shall be JPL CHP stage) ;SR = Site Register , TR= Test Report,MfrTC = Manufacturer's
supplier Test Certificate , duly correlated , LB= Log book

Signature This document shall be read in conjunction with JPL Tech. Specifications, BOQ, Drawings . REVIEWED BY APPROVED BY APPROVAL SEAL

FORMAT NO.-QS-01-QAI-P-09/F-2-R0
 ANNEXURE-III

Supplier’s Name and Address: PROJECT:

INDICATIVE FIELD QUALITY PLAN
ITEM : CIVIL AND STRUCTURAL QP NO. : PACKAGE:
WORKS REV. NO.: CONTRACT NO.
SUB-SYSTEM :STRUCTURAL DATE: MAIN-
STEEL WORKS PAGE: CONTRACTOR
Sl. No Activity and Characteristics / instruments Class# of Type of Quantum Acceptance Format of
operation check Check Of check Norms Record Remarks

1 2 3 4 5 6 8 9 D* 10

e)Connection of truss connecting C Visual 100% -do- -do-

members
including purlins
1.24 Welding & NDE of
Erection Welds

a) Ensure qualified welders are A Verification of 100% ASME Section - IX / Approved Site Register
engaged & qualified procedure record of WPS
are employed already
qualified by
JPL

b) Ensure recommended welding A Physical 100% -do- -do- Low hydrogen electrodes to be used for
consumables and methods are welding of High/ Medium tensile steel .
employed

c) Ensure recommended NDE NDE Test A Visual/Testing AS PER TECH SPEC Approved Drawing/JPL Tech. -do-
checks are carried out Equipme Spec.
nt

1.25 ELECTROFORGED
GRATINGS
Material A Review of Once per lot Grade'A' IS:2062, tech Mfr TC
Mfr.TC specifications

Finishing B Visual Random Free from warps twists or any SR manufacturing quality plan to be
defects submitted
Erection , alignment and B Physical Random tech specifications& Relevant IS -do-
Installation
Painting/surface preparation - A Review of Once per lot Tech specifications Mfr TC
Mfr.TC
/Approved QP
LEGEND: D* Records, indentified with “Tick” (√) shall be essentially included by supplier in QA documentation. DOC. NO.:

Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR,TR,MfrTC, LB

Manufacture Main-supplier ‘A’ shall be witnessed by JPL FQA, ‘B’ shall be witnessed by JPL erection / construction deptt. and ‘C’ shall be witnessed by
r/ Sub- erection supplier (A & B check shall be JPL CHP stage) ;SR = Site Register , TR= Test Report,MfrTC = Manufacturer's
supplier Test Certificate , duly correlated , LB= Log book

Signature This document shall be read in conjunction with JPL Tech. Specifications, BOQ, Drawings . REVIEWED BY APPROVED BY APPROVAL SEAL

FORMAT NO.-QS-01-QAI-P-09/F-2-R0
 ANNEXURE-III

Supplier’s Name and Address: PROJECT:

INDICATIVE FIELD QUALITY PLAN
QP NO. : PACKAGE:
ITEM : CIVIL AND STRUCTURAL
CONTRACT NO.
WORKS
REV. NO.:
SUB-SYSTEM :STRUCTURAL DATE: MAIN-
STEEL WORKS PAGE: CONTRACTOR
Sl. No Activity and Characteristics / instruments Class# of Type of Quantum Acceptance Format of
operation check Check Of check Norms Record Remarks

1 2 3 4 5 6 8 9 D* 10
1.26 GALVANISED STEEL
HAND RAILS

Material A Physical Once per lot Grade IS:2062, Technical SR/LB Galvanising shall be carried out as per
specifications,Galvanised as per the technical specifications.
IS 4736
DPT As A Physical Random AWS D1.1 / Technical SR/LB
required specifications
1.27 CW LINERS
A) MATERIALS
a) Steel Plates for liners and flanges

I) Inspection of Materials on receipt Steel C Visual 100% Physical Visual veification , No LB

at site tape/Visu damage
al
ii) Storage of materials at work site - C Visual 100% As per SCC LB

iii) Check for Pittings distortion - C Visual 100% IS 2062 gradeA LB

rolling defects etc.

iv) Plate thickness Dmeter C Measurement 100% IS 2062 gradeA LB

B) FABRICATION
I) Cut to size by gas and Steel Tape - C Visual 100% As per approved drawing LB
edge preparation
ii) Prebend of Plate Template C By template 100% As per approved drawing SR
iii) Roll to required size - C By template 100% As per approved drawing -
iv) Tack weld and provision of - B Measurement 100% As per approved drawing SR
internal bracings to keep in of Dia
proper shape

C) PAINTING
For embedded CW pipe
a Surface Finish & Paint
a.1 Surface preparation by External cleaning As reqd. B Visual 100% JPL Tech Specs Inspn Report
wire brush
a.2 Painting with primer coat Elcometer As reqd. B Visual 100% JPL Tech Specs Inspn Report Uniform thickness & type of paint and
of, Chlrinated rubber shade
based zinc chromate
primer
a.3 Coal tar Protection tape ROUTINE TESTS:-Holiday As reqd. B Visual & Random JPL Tech Specs/ IS:15337 Inspn Report For uncased pipes , for other overground
tester,Adhesion Test,Direct piping painting shall be as specified in the
impact test, Corrosion resistance technical specification.
test

LEGEND: D* Records, indentified with “Tick” (√) shall be essentially included by supplier in QA documentation. DOC. NO.:
Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR,TR,MfrTC, LB
Manufacture Main-supplier ‘A’ shall be witnessed by JPL FQA, ‘B’ shall be witnessed by JPL erection / construction deptt. and ‘C’ shall be witnessed by
r/ Sub- erection supplier (A & B check shall be JPL CHP stage) ;SR = Site Register , TR= Test Report,MfrTC = Manufacturer's
supplier Test Certificate , duly correlated , LB= Log book

Signature This document shall be read in conjunction with JPL Tech. Specifications, BOQ, Drawings . REVIEWED BY APPROVED BY APPROVAL SEAL

FORMAT NO.-QS-01-QAI-P-09/F-2-R0
 ANNEXURE-III

Supplier’s Name and Address: PROJECT:

INDICATIVE FIELD QUALITY PLAN
QP NO. : PACKAGE:
ITEM : CIVIL AND STRUCTURAL
CONTRACT NO.
WORKS
REV. NO.:
SUB-SYSTEM :STRUCTURAL DATE: MAIN-
STEEL WORKS PAGE: CONTRACTOR
Sl. No Activity and Characteristics / instruments Class# of Type of Quantum Acceptance Format of
operation check Check Of check Norms Record Remarks

1 2 3 4 5 6 8 9 D* 10
D) Welding ( Shop / Field
welds)
1) Approval of welding - A Visual and 100% ASME sec.IX/A Approved WPS Test Report
procedures/specification and destructive as
subsequent welding procedure per ASME-IX
qualification
2) Weders Qualification test - A Visual and 100% ASME sec.IX/A Approved WPS Test Report
destructive as
per ASME-IX
3) Check to fit up gap By Filler B 100% As per approved drawing /IS-3589 Shop
gauge Register
4) Check of surface defects B 100% Free from surface defects Shop
Register
E) Inspection of welds/
shop and field erection
welds
DPT on root run and after back DPT Kit B NDT 100% IS-3658 No Line and round Shop
gauging / grindng of butt welds indication and no crack Register

DPT on fillet welds DPT Kit B NDT 100% -do- -do-

DPT on finished butt welds DPT Kit B NDT 10% -do- -do-
Radiography test on shop but RT A NDT 5% ASME sec.V and ASME Sec. VIII RT Films The extent of check shall be modified to
welds ( welding doneon the floor Equipme Div.1 the criteria written elsewherein the
other than pit area) nts etchnical specification if any.
Radiography on field Butt welds ( RT A NDT 5% ASME sec.V and ASME Sec. VIII RT Films
welding done on the pit) Equipme Div.1
nt
F) Dimensions
1) Dimensional Conformity steel tape B Measurement 100% As per approved drawing SR Grade of concrete and thickness of
encasment and top level of encasement
from ground shall be as per approved
drawings
2) Tolerance OD / ovality steel tape B Measurement 100% As per approved drawing SR

G) Hydro testing
Leakage tightness Pumps A Leakage tests 100% JPL tech secification SR For liners fabricated at shop and site
PR.
LEGEND: D* Records, indentified with “Tick” (√) shall be essentially included by supplier in QA documentation. DOC. NO.:
Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR,TR,MfrTC, LB
Manufacture Main-supplier ‘A’ shall be witnessed by JPL FQA, ‘B’ shall be witnessed by JPL erection / construction deptt. and ‘C’ shall be witnessed by
r/ Sub- erection supplier (A & B check shall be JPL CHP stage) ;SR = Site Register , TR= Test Report,MfrTC = Manufacturer's
supplier Test Certificate , duly correlated , LB= Log book

Signature This document shall be read in conjunction with JPL Tech. Specifications, BOQ, Drawings . REVIEWED BY APPROVED BY APPROVAL SEAL

FORMAT NO.-QS-01-QAI-P-09/F-2-R0