PS4.3(new) prEN ISO 13849-1:2003 rev. (EN 954-1rev.

Design of safety-related parts of control systems (SRP/CS)

Scope and Safety Functions (SF) (1) Required Performance Level PLr (2) Designated Architectures & Categories (3)
Scope: Ca Category B and 1:
From Risk Assessment §Estimation of risk t. § Single channel, without diagnostics
B/1 § In accordance with relevant standards
ISO 12100 § Part of Overall Risk Assessment reduction for each § Withstand the expected influences
§ (EN 292) § § Safety-Related Parts of Control SF § For Category 1: Well-tried components and
well-tried safety principles
ISO 14121
(EN 1050) Systems §Qualitative and Category 2:
§ Regardless of Technology § Single Channel, tested at suitable intervals
empirical method
§ Based on Safety Functions Ca § Requirements of B apply
based on t. § Well-tried safety principles
2
experience
§Aid for designer
Examples for safety functions SF1 PLr1 Category 3 and 4:
(SF): § Safely Reduced Speed SF2 §Gradation of risk § Dual Channel, with cross monitoring

§ Stop Function STOP 10 from low (PLr = a ) PLr2 § Requirements of B shall apply
§ Well-tried safety principles
°°° Ca
§ Safely Reduced Step to high (PLr = e ). °°° t. § Tolerant to Single Faults
3/4 § For Category 3:
§ Safe Standstill SFn Detection of the Single fault, whenever
PLrn reasonably practicable
§ For Category 4: fault accumulation shall
To next step To next step be taken into account

To next step
Used designated architectures (Categories)
Verification and Validation (9) Without and With SRP/CS Reliability of Components Used: (MTTFd) (4)
Mean Time to Dangerous Failure of a Single Channel (MTTF d ):
To Risk Assessment All SF considered? Next SF, Box (2)
no § Refers to a single channel
ISO 12100 § Component values
§ (EN 292) § ok from data-bases
ISO 14121
(EN 1050) Check or manufacturers
not ok § Worst-case-values listed
prEN ISO 13849-2 in the standard
yes § Parts-Count-Method
for each channel
PL> PLr? Redesign, Box (3) § Symmetrization for
no
multiple channels
To next step

total PL MTTFd

To next step
Combination of SRP/CS (8) Estimation of achieved Performance level PL (7) Fault detection (Diagnostics) (5)
Diagnostic Coverage (DC):

PL1 § Typical measures listed in the

standard
Category§ Estimates for achievable DC-values
PL2
MTTFd § Divided into three ranges
§ Average DC (DCavg) calculated by
°°° DCavg formula, taking MTTFd - and DC-values
of all parts into account DCavg
PLn

To next step
To next step
Common Cause Failure (CCF) (6)
To next step
Scoring Process for different measures against CCF:
For category 2, 3 and 4 at least 65 of 100 points are
CCF

necessary.
Dr. M. Schaefer, M. Hauke, BIA
K. Becker, FA DP
Contact:
Michael.Hauke@hvbg.de
kdbecker@bgdp.de