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Sheets References
1 Description Ref. List of references
2 Figures Ref. 1 [1] Chapter VII. Optimal Spatial Ar
3 Data and help variables Ref. 7 Spreadsheet-Aided Dryer Design
4 Table 1. Evaporation Ref. 8 Fans and Blowers
5 Table 2. Blower Ref. 9 Ashrae Fundamentals. Transitions
6 Vena contracta Ref.10 Best efficiency point (BEP)
7 Normal flow
8 Blower power
9 Binary diffusion & radiation data
10 Equations
11 X Steam
To see hidden sheets, right click on any tab and select Unhide. www.piping-tools.net
Select the sheet you want to see and press OK Carlos J. Cruz
cjcruz[at]piping-tools.net
er VII. Optimal Spatial Arranagements of Nozzles
heet-Aided Dryer Design
undamentals. Transitions
ciency point (BEP)
Rev. cjc. 13.01.2018
Return to index
3.- Iteration for this total air volume is done at the end of Table 1, activating the macro
Macro m_evap.
This macro adjust the volume flow rate entering into the slots "Va,N", to obtain the desired
evaporation rate., This flow rate has been initially assumed in sheet 3. Data, in cell E83.
When using Goal seek, this cell corresponds to the By_Changing cell.
The Set cell corresponds to the value Dmevap, and shall become equal to zero.
As a part of the equipment of a continuous strip The mass transfer from the water film to the hot
galvanizing plant, it is required to include a dryer at impinging into the moving strip, is a function of
the end of the process. (Data in sheet 3. Data) convection mass transfer coefficient "hm" and of
acting driving forces.
The strip is running at a velocity "vstrip (m/s)" and due
to previous processes, it carries a water film on each These driving forces depend on the difference b
side of its surface that has been estimated to be of the water vapor densities of the saturated wate
the order of "nw (g/m²)", ± 10%. at the existing temperature and of the water vap
density in the hot air impinging into the strip.
The drying process is performed in a steam dryer with
impinging air jets, whose length is determined by the Mass flow rate
available space in the plant. Specific mass flow rate n" [kg/(s*m²)]
The water film enters the dryer at a temperature "tw_in" n" = hm * (rvap_sat - rvap_P)
and the air is heated in a steam heat exchanger and
enters in the dryer at a temperature "tC". with
hm : Convection mass transfer coefficient
A schema of the dryer is shown in Figure 1 and a
schema of the slots configuration is shown in Figure 2 rvap_sat : Density of saturated water vapor at t
(sheet 2.- Figures). considered point in the strip, state sa
The calculation of the heat and mass transfer
mechanisms and the dimensioning is performed rvap_P : Density of water vapor in hot air inpin
according Holger [1] into the strip, state P
At the end of Table 1 (cell Z40), the obtained evaporation rate is shown To obtain the required ev
mevap_obtained = #VALUE! g/m² adjusted using the "m_
Expalanation for Table 2. Blower. Calculation table with nodes according Figure 3 (sheee
Each row in Table 2 starts with the pressure "p in" at the entrance of the fitting and ends with th
Description
Inlet pressure Pin Pa Relative rugosity
Fluid temperature t ºC Reynolds number
T K Friction factor
Normal flow rate Qnorm Nm3/h Friction pressure loss
Actual flow rate Qact m /s
3
Eq. 1 Total singular coeffici
Denssity r kg/m3 Eq.2 Singular pressure loss
Nominal pipe diameter dn in Kinematic press. chan
Inside diameter di m Eq. 3 Total pressure drop
Length of equivalent square a m Eq. 4 Outlet pressure
Pipe length L m Outlet pressure (g)
Pipe section area A m²
Velocity v m/s
Kinematic pressure hv Pa Eq. 5
Absolute viscosity m Pa s Eq. 6
Kinematic viscosity n= m²/s Eq. 7
Results
Return to index
Calculation method
m the water film to the hot air For the calculation is considered a strip
oving strip, is a function of the element of length Dx that is traveling
sfer coefficient "hm" and of the along the dryer.
me t and ends with the temperature at the end of the time interval "t new"
Eq. 9
Eq. 12 vvap_sat_P Eq. 13 rvap_sat_P Eq. 14
Eq. 17 Le Eq. 18 Sh Eq. 19
Eq. 22 hrc Eq. 23
ting and ends with the pressure at the outlet of the fitting "p out"
Rrel - Eq. 8 At the end of Table 2, Cell AH40, the resulting total pressure
Re - Eq. 9 loss is shown DP = #VALUE! Pa
f Eq. 10
DPf Pa Eq. 11 This value shall replace the on top of the table assumed value
Ksing - Calc. 12 Blower pressure Pblower = 2,950 Pa
DPs Pa Eq. 13
DPk Pa Eq. 14 Some iterations may be required to finally obtain that both
DP Pa Eq. 15 cells have the same value.
Pout Pa Eq. 16
Pout Pa(g) Once the iteration is finished, the value of the pressure at slot
exit "PN" (row "Slot", column "Pout" ), Cell AI35, shall be
transfered to sheet 7, as the value of the pressure P N.
Blower pressure Pblower = 2,950 Pa(g)
Pa
charge pressure (Node B)
Pa
-
Rev. cjc. 13.01.2018
Page 1 of 6
Page 2 of 6
Page 3 of 6
Page 4 of 6
Page 5 of 6
Page 6 of 6
Steam
B C
Heat exchanger
State "A"
Condensate
Blower
Plenum
Plenum
Strip
Lateral view of the dryer
Lc
tamb
ta
Strip tc
Wc tw_in
B C D E F
A
Heat exchanger
Blower
After the impingement (node P), the air flow turns in 90º
and flows in a direction perpendicular to the strip.
This part is estimated as a rectangular elbow OP.
Air flows parallel to th slot from impingement point P
to both sides of the slot, at points Q. Duct PQ.
Steam
Condensate
M
N
O
P
d water vapor at equilibrium temperature
nized steel strip moving at velocity "v strip" <-------
d water vapor at equilibrium temperature
P
O
N
Lt
FA
H
B
Strip
e of slots configuration
J K
L
I
M
Plenum
N
H O O
F G P Direction of strip movement
Q P Q
H O
N
Plenum
M
I L N: Slot inlet
O: Slot exit
J K P: Jet impingement
From the node R, the air flows either forward to the end of the dryer or backward
to the dryer inlet. This two nodes are designed as S and the duct RS is a
rectangular duct.
At both ends of the dryer the air turns in 90º in a rectangular elbow ST and is
discharged vertically at nodes T (four nodes).
After the impingement, node P, the flow rates are variable in each duct and
the pressure loss are just best estimates. Since the velocities are very low,
the error is not of signification.
Rev. cjc. 13.01.2018
Page 1 of 3
Page 2 of 3
Ls
Ls
Page 3 of 3
Description Node Node
Blower A B
Pipe B C
Heat exchanger C D
Pipe D E
Trans. diff. round-rectg (4.7) E F
Square duct F G
n of strip movement Sym. Wye rectg. (6.33) G H
Square duct H I
Square elbow 90° I J
Square duct J K
Square elbow 90° K L
Square duct L M
Plenum M N
Slot N O
Discharge plenum O P
Rectangular elbow 90° P Q
Rectangular elbow 90° Q R
Rectangular duct R S
Rectangular elbow 90° S T
Data and help variables
6. Air and wall temperatures
1. Dryer length ta = 150 ºC
Ldryer = 4 m Ta = 423.15 K
9. Slot length
Ls = 1830 mm
Ls = 1.83 m
Steel properties
B: slot width
H: distance from slot exit to strip
Note
Some equations are deducted in
sheet 10.
[ (
To have an integer number, let CD = 0.61 -
H
f o = 60+4⋅
S
Range of validi
with
Ns/2 =
Ns =
28
(Ns/2) * 2
-
Hydraulic diameter [ (
f o = 60+4⋅
H
S
Ns = 56 - dh = S Eq. 5 Range of validi
dh = 0.02 m
1500 ≤Re ≤4
Slot surface area (geometrical)
Aslot= Ls*B
0. 008≤ f ≤ 2 .
Ls = 1.83 m H
1≤ ≤ 40
B= 0.01 m S
Aslot= 0.018 m²
with Ls: slot length
Note 1
Reference [1] can be found in a pdf in
www.piping-tools.net, as
Dryer with air impinging jets_Ref_1.pdf
( )
3 2
2 2⋅Re
Nu|ASN = ⋅Pr 0 .42⋅f 4o ⋅ 3 [1], (4 .22)
3 f fo
+
fo f
with
[ ( )]
2 −1
H
f o = 60+4⋅ −2 2
S
Range of validity
1500 ≤Re ≤40,000
0.008≤ f ≤ 2.5⋅f o
H
1≤ ≤ 40
with
( )+
fo f
o
[ ( )]
2 −1
H
f o = 60+4⋅ −2 2
S
Range of validity
1500 ≤Re ≤40,000
0.008≤ f ≤ 2.5⋅f o
H
1≤ ≤ 40
S
D
R air⋅T D
Mass of water remaining on a
rda_P = pda_P / (Rair * TP) strip surface element (in a certain
pda_P= #VALUE! Pa position in the strip), during its
Rair = 287.0 J/(kg*K) travel in the dryer.
TP = 423.15 K mw = existing mass in previous
rda_P = #VALUE! kg/m³ step minus the evaporation in the
actual step [kg/m²].
Density of water vapor in state "P"
rvap_P = xP * rda_P Temperature change. For the derivation of (Eq. 27), see sheet 10
xP = #VALUE! Kg w / Kg as
Page 2 of 5
Note 2
( )
3 2
2 2⋅Re
Nu|ASN = ⋅Pr 0 .42⋅f 4o⋅ 3 [1 ], (4 .22)
3 f fo
+
fo f
with
[ ( )]
2 −1
H 2
f o= 60+4⋅ −2
S
Range of validity
with
( ) +
fo f
[ ( )]
2 −1
H
f o= 60+4⋅ −2 2
S
Range of validity
1500 ≤Re ≤40,000
0. 008≤ f ≤ 2 . 5⋅f o
H
1≤ ≤ 40
S
Page 3 of 5
x
( Eq . 27 )
⋅v strip
Eq. 27
* (sst/2) * cp_st + mw-t * cp_w )* vstrip )
Eq. 28
Page 5 of 5
Strip
Element Location Temperature Film temperature Air properties
i x t T tf Tf ka Pra na
= Dx * i = tnew(i-1) Eq. 6 Eq. 7 Eq. 8 Eq. 9
- m ºC K ºC K W/(m*K) - m²/s
1 0.16 35 308.2 92.5 365.7 #VALUE! #VALUE! #VALUE!
2 0.32 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
3 0.48 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
4 0.64 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
5 0.80 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
6 0.96 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
7 1.12 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
8 1.28 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
9 1.44 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
10 1.60 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
11 1.76 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
12 1.92 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
13 2.08 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
14 2.24 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
15 2.40 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
16 2.56 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
17 2.72 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
18 2.88 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
19 3.04 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
20 3.20 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
21 3.36 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
22 3.52 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
23 3.68 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
24 3.84 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
25 4.00 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Dx = 0.16 m
tnew(i=1) = tw_in Macro m_evap.
tw_in = 35 ºC This macro adjust the volume flow rate enterin
tnew(i=1) = 35 ºC evaporation rate., This flow rate has been initia
When using Goal seek, this cell corresponds t
The Set cell correspond to the value
volume flow rate entering into the slots "V a", to obtain the desired
s flow rate has been initially assumed in sheet 3. Data, in cell E83.
k, this cell corresponds to the By_Changing cell.
nd to the value Dmevap, and shall become equal to zero.
Air and wall temperatures Length of strip element Drying requirements (per side)
ta = 150 ºC Dx = 0.16 m mw_in = 0.004 [kg/m²]
Density of water vapor in state "P Steel density Strip velocity
rvap_P = #VALUE! kg/m³ rst = 7800 kg/m³ vstrip = 5 m/s
Rev. cjc. 13.01.2018
Specific evaporation
mevap = n''ave / t
n''ave = #VALUE! kg/(s*m²)
t= 0.8 s
mevap_obtained = #VALUE! kg/m²
mevap_obtained = #VALUE! g/m²
Residence time
tresid = 0.8 s
Number of elemnts
Nelem = 25 -
Blower air line (The numbering of equations is valid only for Table 2)
adjusted at the end of calc.) PB = Patm + Pblower Actual flow rate at state B
Blower discharge pressure PB = 97,840 Pa (blower exit) Eq. 1
Blower discharge temperature tB = 10.00 ºC Qact_B = (Pn/P) * (T/Tn) * Qn
TB = 283.15 K Pn = 101325 Pa
Normal flow rate Qn 8.34 Nm³/s Tn = 273 K
Carbon steel pipe PB = 97,840 Pa
Schedule Sch = STD TB = 283.2 K
Absolute rugosity Rabs = 0.1 mm Qn 8.34 Nm³/s
Rabs = 0.0001 m Qact_B = 8.954 m³/s
Note 1. This blower pressure must be initally assumed. When the calculated pressure drop (sum of pressure drops of colu
Table 2. Calculation t
Pin t T Qnorm
Description Node Node Pa ºC K Nm3/s
Pipe B C 97,840 14 287 8.34
Heat exchanger C D #VALUE! 150 423 8.34
Pipe D E #VALUE! 150 423 8.34
Trans. diff. round-rectg (4.7) E F #VALUE! 150 423 8.34
Square duct F G #VALUE! 150 423 8.34
Sym. Wye rectg. (6.33) G H #VALUE! 150 423 8.34
Square duct H I #VALUE! 150 423 4.17
Square elbow 90° I J #VALUE! 150 423 4.17
Square duct J K #VALUE! 150 423 4.17
Square elbow 90° K L #VALUE! 150 423 4.17
Square duct L M #VALUE! 150 423 4.17
Disch. in plenum (above slots) M N #VALUE! 150 423 4.17
Slot (1) N O #VALUE! 150 423 0.149
Rectangular elbow 90° (2) O P #VALUE! 150 423 2.09
Rectangular duct (3) P Q #VALUE! 150 423 1.04
Rectangular elbow 90° (2) Q R #VALUE! 150 423 1.04
Rectangular duct (3) R S #VALUE! 150 423 1.04
(1) The flow through one slot is Qn,slot = (Qn/2) / (Ns/2) (3) The air travels from its point of impingeme
Qn = 8.34 Nm³/s the nearest end of the slot (points Q)
Ns = 56 This part is estimated as a rectangular duct P
Qn,slot = 0.149 Nm³/s
Velocity at the slot vs = 21.96 m/s The flow rate varies from 0 to Q/4. Calculatio
assuming an average value
(2) After the impingement, the air turns 90º and flows QPQ = (1/2) * (Qn / 4)
parallel to the slot, to both ends of the slot. Qn = 8.34
This part is estimated as a rectangular elbow OP. QPQ = 1.04
The flow rate to each side is The pressure loss corresponds to the one of
QOP = Qn / 4 duct with a section Ldryer * H and a length Ls / 2
Qn = 8.34 Nm³/s APQ = Ldryer * H
QOP = 2.09 Nm³/s Ldryer = 4
Flow area H= 0.1
AOP = Ldryer * H APQ = 0.4
Ldryer = 4.00 m Length
H= 0.10 m² Ls / 2 = 0.915
AOP = 0.40 m²
Table 2. Calculation table with nodes according Figure 3 (sheeet 2.- Figures)
Eq. 1 Eq.2 nom. dia. Eq. 3 Eq. 4 Length Area velocity Eq. 5 Eq. 6
Qact r dn di a L A v hv m
m /s
3
kg/m 3
in m m m m² m/s Pa Pa s
9.1 1.19 36 #VALUE! 1.5 #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! 0.0
#VALUE! #VALUE! 42 #VALUE! 1.5 #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! 42 #VALUE! 0.0 #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! 42 #VALUE! ### 1.5 #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! 42 #VALUE! ### 0.0 #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! 30 #VALUE! ### 3.0 #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! 30 #VALUE! 5.4 #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! 30 #VALUE! ### 5.0 #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! 30 #VALUE! 19.0 #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! 30 #VALUE! ### 0.5 #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! 30 #VALUE! 10.0 #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! 0.018 21.96 #VALUE!
#VALUE! #VALUE! 0.00 0.0 0.400 #VALUE! #VALUE!
#VALUE! #VALUE! 0.00 0.9 0.400 #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! 0.00 0.0 0.400 #VALUE! #VALUE!
#VALUE! #VALUE! 0.00 2.0 0.400 #VALUE! #VALUE! #VALUE!
m
Rev. cjc. 13.01.2018 Unhide columns to see singular pressure
drop coefficients / Hide columns.
Eq. 7 Eq. 8 Eq. 9 Eq. 10 Eq. 11 [12] Eq. 13 Eq. 14 Eq. 15 Eq. 16
n Rrel Re f DPf Ksing DPs DPk DP Pout Pout
m²/s - - - Pa Pa Pa Pa Pa Pa(g)
#VALUE! #VALUE! #VALUE! #VALUE! ### 0.0 #VALUE! 0 ### #VALUE! ###
0.0 2068 2068 #VALUE! ###
#VALUE! #VALUE! #VALUE! #VALUE! ### 0.0 #VALUE! ### #VALUE! ###
#VALUE! #VALUE! #VALUE! #VALUE! ### 1.2 #VALUE! 0 ### #VALUE! ###
#VALUE! #VALUE! #VALUE! #VALUE! ### 0.0 #VALUE! ### #VALUE! ###
#VALUE! #VALUE! #VALUE! #VALUE! ### 0.3 #VALUE! ### #VALUE! ###
#VALUE! #VALUE! #VALUE! #VALUE! ### 0.0 #VALUE! ### #VALUE! ###
#VALUE! #VALUE! #VALUE! #VALUE! ### 1.18 #VALUE! ### #VALUE! ###
#VALUE! #VALUE! #VALUE! #VALUE! ### 0.0 #VALUE! ### #VALUE! ###
#VALUE! #VALUE! #VALUE! #VALUE! ### 1.18 #VALUE! ### #VALUE! ###
#VALUE! #VALUE! #VALUE! #VALUE! ### 0.0 #VALUE! ### #VALUE! ###
0.0 1.0 #VALUE! ### #VALUE! ###
0.0 #VALUE! ### #VALUE! ###
1.1 #VALUE! ### ### #VALUE! ###
#VALUE! 0.0006 #VALUE! #VALUE! ### ### #VALUE! ###
0.0 #VALUE! ### ### #VALUE! ###
#VALUE! 0.0006 #VALUE! #VALUE! ### ### ### #VALUE! ###
DP = ### Pa(g)
Round to rectangular
mmetrical, Dovetail,
bow mitered
ar elbow mitered
Coefficients of velocity and contraction
https://mysite.du.edu/~jcalvert/tech/fluids/orifice.htm
is defined as
C D=C c⋅Cv
therefore Microsoft Editor de
Q=C D⋅A o⋅v i ecuaciones 3.0
( )
(from [6], chapter 2.8, Eq . 2.16) 2
Δp 1 Q
and = ⋅
Q=C D⋅A o⋅√ 2⋅g⋅h γ 2⋅g C D⋅A o
( )
where the term √2⋅g⋅h is 2
γ 1 Q
the ideal velocity Δp= ⋅ ⋅
v i= √2⋅g⋅h 2⋅g C D A o
( )
2
and A o the geometric area ρ⋅g 1 Q
Q Δp= ⋅ ⋅
=√ 2⋅g⋅h 2⋅g C D A o
C D⋅A o
( )
2
ρ 1 Q
( )
2
Q
=2⋅g⋅h Δp= ⋅ ⋅
C D⋅A o 2 CD Ao
( )
2
1 Q
( )
2
h= ⋅ 1 ρ Q
2⋅g C D⋅A o Δp= 2 ⋅
h: pressure height [ m ] CD 2 Ao
[]
m3 ecuaciones 3.0
Microsoft Editor de
Microsoft Equation
3.0
http://www.usbr.gov/pmts/hydraulics_lab/pubs/wmm/
Chapter 2.8
Return to index
o between the average velocity and Sharp-edeged orifice, or "ideal" circular orifice
[9]
l velocity is called velocity coefficient Do: Orifice diameter
Ao: Area of orifice diameter section
Vena contracta
Located at a distance ~ 0.5*Do downstream the orifice
[]
vena contracta Q m
C D=C c⋅Cv v=1.637⋅
Cv Q Ao s
Q=C D⋅A o⋅v i
Q v= ⋅
vi= Cc⋅C v A o
C D⋅A o Flow rate
and with
v=C v⋅v i thus Q=C D⋅A o⋅√ 2⋅g⋅h
Q 1 Q
C v⋅v i= v= ⋅
C D⋅A o Cc A o
Q
v=C v⋅ and with
C D⋅A o
π
Cv Q Cc = =0.611
v= ⋅
CD Ao
π+2
1 Q
v= ⋅ Average velocity at the vena contr
0.611 A o vslot = 1.637 *Q / Aslot
[]
Q: volume flow rate through the slo
Q m Aslot: slot area (m²)
Microsoft Editor de
v=1.637⋅
ecuaciones 3.0
Ao s
()ρ Q 2
Δp slot = k slot⋅ ⋅
2 A
⌊ Pa ⌋
from sheet 5, column Eq. 2
r=
vslot =
#VALUE! kg/m³
#VALUE! m/s
with hv_slot = #VALUE! Pa
1
k slot = 2 Kslot = (1 / CD )^2
CD CD = 0.61 -
and Kslot = 2.68 -
NT MANUAL
LICATION
water management
Q= 0.61 * A * (2gh)^0.5
Rev. cjc. 23.05.2015
Page 1 of 3
Fluid
level Average
velocity
v
h Vena contracta
Do
A vc
Ao
Velocity profile
Flow rate
Q = Avc * V
Avc = Ao * Cc
Q = Ao * Cc * V
V = Cv * Vi
Q = Ao * Cc * Cv * Vi
Q = Cc * Cv * Ao* Vi
Cc * Cv = CD
Q = Cd * Ao* Vi
Vi = (2*g*h)^0.5
Q = Cd * Ao* (2*g*h)^0.5
Page 2 of 3
D⋅A o⋅ √ 2⋅g⋅h [ ]
m3
s
Microsoft Equation
3.0
Page 3 of 3
( )
2
ρ Q
Δp slot = k slot⋅ ⋅ [ Pa ]
2 A
k slot =2. 69
( )
2
ρ Q
Δp slot = k slot⋅ ⋅ [ Pa ]
2 A
k slot =2. 69
sheet "7. Normal flow", Cell D10.
Air volume flow rate at slots inlet (state N)
Va_N = 13.75 m³/s 2.- Real flo
The pressure at slot inlet PN must be
assumed initially and later replaced by
the value from from Sheet 5, Table 2, Real flow rate in state A (A: ambient )
column "Pin" , row "Slot". (Cell E35) V= 9.23
pN = 95,216 Pa pA = 94,890
(Value to be manually input) TA = 283.15
m²/s
tric flow rate
A / pn) * (Tn / TA) * V
Pa
K
Pa
K
m3/s
Nm3/s
Real flow rate in state L to real flow
rate in state A
. .
p A⋅V A p L⋅V L
=
TA TL
. . p T
L A
V A=V L⋅ ⋅
pA T L
Microsoft Editor de
ecuaciones 3.0
Blower power and air exit temperature
[ ]
3
m
Q: air flow rate Total fan efficiency
s h= hf * hb * hm
ΔP: pressure increment [ Pa ] hf = 0.8
η : blower efficiency hb = 0.9
hm = 0.88
h= 0.63
Microsoft Editor de
ecuaciones 3.0 Power
P= Q * Dp / h
Q= 9.23 m³/s
Dp = 2950 Pa
h= 0.634 -
P= 42,987 W
P= 43.0 kW
http://www.engineeringtoolbox.com/fans-efficiency-power-consumption-d_197.html
Fan Efficiency
The fan efficiency is the ratio between power transferred to the airflow and the power used by the fan.
The fan efficiency is in general independent of the air density and can be expressed as:
The power used by the fan can be expressed as: Fan and Temperature Increase
P = dp q / μf (3) Near all of the energy lost in a fan will heat u
the air flow and the temperature increase can
The power used by the fan can also be expressed as: be expressed like
where where
ed by the fan.
d belt efficiencies:
mperature Increase
nergy lost in a fan will heat up
he temperature increase can
()()
CO2 N2 293 1.60E-05
D AB T 1 .5 p
CO2 O2 273 1.40E-05 = ⋅
O2 N2 273 1.80E-05 D AB T o
o
po
Dilute Solutions
Caffeine H2O 298 6.30E-10
Ethanol H2O 298 1.20E-09
Glucose H2O 298 6.90E-10
Microsoft Editor de
Glycerol H2O 298 9.40E-10 ecuaciones 3.0
Acetone H2O 298 1.30E-09
CO2 H2O 298 2.00E-09
O2 H2O 298 2.40E-09
H2 H2O 298 6.30E-09
N2 H2O 298 2.60E-09
Solids
O2 Rubber 298 2.10E-10
N2 Rubber 298 1.50E-10
CO2 Rubber 298 1.10E-10
He SiO2 293 4.00E-14
H2 Fe 293 2.60E-13
Cd Cu 293 2.70E-19
Al Cu 293 1.30E-34
Po
D(T , P )
( )
1. 5
T
= ⋅
D (T o , P o ) T o P
Po
D(T , P )
( )
1. 75
T
= ⋅
D (T o , P o ) T o P
Return to index Rev. cjc. 13.01.2018
Emissivity of water
AB_o *(T/To)^1.5*(p/po)
y [ 4 ] , page 777
at state o
[4]
( )
m2
s
es
p
po )
Microsoft Editor de
ecuaciones 3.0
Equations for evaporation rate (Table 1)
between nozzles
f= (B*Ls) / (Lt*Ls) dh = S Eq. 5
f= B / Lt Eq. 3
Following water properties are calculated Mass and heat transfer coefficients
with Excel User Defined Functions Mass transfer coefficient Eq. 20
hm = Sh *Dab / dh
Specific heat Eq. 11 Convection coefficient Eq. 21
cp = 1000* CpL_t(t) hc = Nu * ka /Dh
Vaporization heat Eq. 12 The radiation coefficient is Eq. 22
hlg = 1000*hfg_t(t) hr = qr / (ta - t)
Sat. water specific vol. Eq. 13 hr = F *s * ew * (Ta^4 - T^4) / (ta - t)
vvap_sat_E= vV_t(t) Combined radiation convection
Saturated water density Eq. 14 coefficient Eq. 23
rvap_sat_P = rhoV_t(t) hrc = hr + h c
Energy balance
Evaporation power
For a mass element of surface dA,
the energy balance gives
Power Pevap required to produce the spec
P trn_dA =Pev dA +P AbsdA ( Eq . a ) evaporation mass flow rate n''
P trn_dA : Power transfered from kg
the air impinging jets to the water and n'': specific mass flow rate evaporated
to the strip s⋅
PevdA : Power for vaporization of water
J
P AbsdA : Power absorbed which increments hfg: vaporization enthalpy
the water and strip temperature kg
Microsoft Editor de
ecuaciones 3.0
Pevap=n''⋅hfg ¿
¿
Heat transfer
A water element that at a certain time τ The mass of the water contained
after entering the dryer is in a position at the film element of surface Δx⋅
a distance x from dryer inlet, has a Δm= Δx⋅Ls⋅mw_ τ [ kg ]
A water element that at a certain time τ The mass of the water contained
after entering the dryer is in a position at the film element of surface Δx⋅
a distance x from dryer inlet, has a Δm= Δx⋅Ls⋅mw_ τ [ kg ]
temperature t w .
where m w_ τ is the specific mas
The strip entering ther dryer contains a
water film with a specific mas in
[ ]
kg
, existing at the time
[ ]
kg m²
mw_in
m²
at a temperature t w_in [ ºC ]
Microsoft Editor de
ecuaciones 3.0
[ ]
at temperature t rSub { size 8{w} } . 2
W
m ⋅K
Microsoft Editor de
ecuaciones 3.0
Microsoft Editor de
ecuaciones 3.0
The total energy absorbed is, from equations The mass m dA_w is related to t
Eabs_dA_st =m dA_st ⋅ c p_st⋅Δt (Eq . e) water mass m w_ τ existing a a t
Eabs_dA_w =m dA_w⋅ c p_w⋅Δt (Eq . f )
The total absorbed energy is
m dA_w = m w_ τ
kg
m²[ ]
⋅ dA [ m ]
2
Microsoft Editor de
ecuaciones 3.0
( s
)
Eabs_dA = ρst⋅ st ⋅ c p_st + m w_ τ⋅ c p_w ⋅ dx ⋅Ls⋅Δ t (Eq . k )
2
Dividing both sides of (Eq . k ) by the elemntary
time interval d τ
Eabs_dA
dτ ( s st
2
dx
= ρ st⋅ ⋅ c p_st + m w_ τ⋅ c p_w ⋅ ⋅Ls⋅Δt
dτ )
and considering that
Eabs_dA
= P abs_dA
dτ
and
dx
=v strip
dτ
( )
Microsoft Editor de
sst ecuaciones 3.0
( s
)
P abs_dA= ρ st⋅ st ⋅ cp_st + mw_ τ⋅ c p_w ⋅v strip⋅Ls⋅Δt (Eq . L) Pev_dA =n ''⋅h fg⋅L s⋅dx [ W ] ( Eq
2
into equation
P trn_dA = P ev dA + P Abs dA ( Eq . a ) Pev_dA =n ''⋅h fg⋅L s⋅v strip⋅dτ [W ] (
( Eq .b ) ( Eq . c ) ( Eq . L)
one gets
Ptrn_dA = L s⋅hrc⋅Δt O-tw⋅v strip⋅dτ [W ]
( s st
)
L s⋅hrc⋅Δt O-tw⋅dx =n ''⋅h fg⋅L s⋅dx + ρ st⋅ ⋅ c p_st + m w_ τ⋅ c p_w ⋅v strip⋅L s⋅Δ t
2
_____ ( Eq . b )____ ___ (Eq . c) ___ ______________ (Eq . i) ____________
dividing by L s Eabs_dA_st =m dA_st ⋅ c p_st⋅Δt (E
( s st
)
hrc⋅Δt O-tw⋅dx =n ''⋅h fg⋅dx + ρ st⋅ ⋅ cp_st + mw_ τ⋅ c p_w ⋅v strip ⋅Δt
2
Eabs_dA_w =m dA_w⋅ c p_w⋅Δt
( s
)
hrc⋅Δt O-tw⋅dx −n ''⋅h fg⋅dx = ρst⋅ st ⋅ c p_st + mw_ τ⋅ c p_w ⋅v strip ⋅Δ t
2
Eabs_dA =( m dA_st ⋅ c p_st + m dA_w⋅ c p_w )⋅Δ t (
( s
)
ρ st⋅ st ⋅ c p_st + mw_ τ⋅ c p_w ⋅v strip ⋅Δt =hrc⋅Δt O-tw⋅dx −n ''⋅h fg⋅dx
2
h rc⋅Δt O-tw⋅dx −n ''⋅hfg⋅dx
Δt=
m dA_w = m w_ τ⋅ dx ⋅L s [ kg ] (Eq .
( s
)
ρst⋅ st ⋅ c p_st + mw_ τ⋅ cp_w ⋅v strip
2
( hrc⋅Δt O-tw −n ''⋅hfg )⋅dx
Δt= ( Eq . 27 )
( sst
)
ρst⋅ ⋅ c p_st + mw_ τ⋅ cp_w ⋅v strip
2
( s
)
hrc⋅Δt O-tw⋅dx −n ''⋅h fg⋅dx = ρst⋅ st ⋅ c p_st + mw_ τ⋅ c p_w ⋅v strip ⋅Δ t
2
( s
)
ρ st⋅ st ⋅ c p_st + mw_ τ⋅ c p_w ⋅v strip ⋅Δt =hrc⋅Δt O-tw⋅dx −n ''⋅h fg⋅dx
2
h rc⋅Δt O-tw⋅dx −n ''⋅hfg⋅dx
Δt=
m dA_w = m w_ τ⋅ dx ⋅L s [ kg ] (Eq .
( s
)
ρst⋅ st ⋅ c p_st + mw_ τ⋅ cp_w ⋅v strip
2
( hrc⋅Δt O-tw −n ''⋅hfg )⋅dx
Δt= ( Eq . 27 )
( sst
)
Microsoft Editor de
ρst⋅ ⋅ c p_st + mw_ τ⋅ cp_w ⋅v strip ecuaciones 3.0
2
Note
Literature [1] provide some equations for the Nusselt and Sherwood numbers, that
considere the effect of the vena contracta. However, because the calculation is already
considering this effect, the values used to calculate the Nusselt and Sherwood
numbers are already affected by the effect of the contraction.
For this reason, the equations for these numbers that include the effect of the
contraction are not used.
Return to index Rev. cjc. 13.01.20
s⋅m ¿
dA
Ls
tw
mw
J dx
Microsoft Editor de
ecuaciones 3.0
difference betwen
rroundings at
{ size 8{O} } and the water at t rSub { size 8{w} }
length [ m ]
y time associated
length dx
Microsoft Editor de
ecuaciones 3.0
= m w_ τ
kg
m²[ ]
⋅ dA [ m ]
2
= m w_ τ⋅ dA [ kg ]
x ⋅L s
x ⋅L s
= m w_ τ⋅ dx ⋅L s [ kg ] (Eq . h)
m dA_w = m w_ τ⋅ dx ⋅L s [ kg ] (Eq . h )
Microsoft Editor de
ecuaciones 3.0
s
(
Pabs_dA = ρst⋅ st⋅ c p_st + m w_ τ⋅ cp_w ⋅v strip⋅Ls⋅Δ t
2 ) ( Eq . L )
Pev +P Abs
dA dA
( Eq . a ) Eabs_dA =( m dA_st ⋅ c p_st + m w_ τ⋅ dx ⋅Ls⋅ c p_w )⋅Δ t (Eq . i )
h fg⋅L s⋅dx [ W ] ( Eq . b ) sst
m dA_st = ρst⋅ dx ⋅L s⋅ [ kg ] ( Eq . j )
[W ] ( Eq . c ) 2
fg⋅L s⋅v strip⋅dτ
A_st ⋅ c p_st⋅Δt ( Eq . e)
_st ⋅ c p_st + m dA_w⋅ c p_w )⋅Δ t (Eq . g ) ( h rc⋅Δt O-tw −n ''⋅hfg )⋅dx
Δt= ( Eq . 27 )
w_ τ⋅ dx ⋅L s [ kg ] (Eq . h ) ( s
2 )
ρst⋅ st⋅ c p_st + mw_ τ⋅ cp_w ⋅v strip
( h rc⋅Δt O-tw −n ''⋅hfg )⋅dx
Δt= ( Eq . 27 )
w_ τ⋅ dx ⋅L s [ kg ] (Eq . h ) ( s
2 )
ρst⋅ st⋅ c p_st + mw_ τ⋅ cp_w ⋅v strip
Rev. cjc. 13.01.2018
page 1 of 11
Page 2 of 11
be the one
Page 3 of 11
( Eq . a )
[W ] ( Eq . b )
dτ [W ] ( Eq . c )
Page 4 of 11
Page 5 of 11
[W ] (Eq . d )
[W ] (Eq . d )
Page 6 of 11
( Eq . e )
(Eq . f )
Page 7 of 11
)
p_w ⋅Δ t (Eq . g )
(Eq . h )
Page 8 of 11
( Eq . k )
Δt ( Eq . L )
Page 10 of 11
( Eq . k )
Δt ( Eq . L )
Page 11 of 11
[0]
Saturation properties p= 100 kPa Steamdat
Magnus (for p = 1 bar)
1 SaturSteam_Entropy_p(p) sV_p = #VALUE! kJ(kg K) 7.36
2 SaturWater_Entropy_p(p) sL_p = #VALUE! kJ(kg K) 1.3
3 SaturationTemp_p(p) Tsat_p = #VALUE! ºC 99.6
4 SaturWater_Enthalpy_p(p) hL_p = #VALUE! kJ/kg 417.4
1
Saturated water 2
1 SaturationPressure_s - kPa 1 3
2 SaturationPressure_t psat_t = #VALUE! kPa 1 4
3 SaturationTemp_s(s) - ºC 99.6 5
4 SaturWater_DynViscosity_p myL_p #VALUE! Pa s 0.00028 6
5 SaturWater_DynViscosity_t myL_t #VALUE! Pa s 7
6 SaturWater_KinemViscosity_p nyL_p #VALUE! m²/s 8
7 SaturWater_KinemViscosity_t nyL_t #VALUE! m²/s 9
8 SaturWater_Enthalpy_p hL_p = #VALUE! kJ/kg 417.0 10
9 SaturWater_Enthalpy_t hL_t = #VALUE! kJ/kg 417.0
10 SaturWater_Entropy_p sL_p = #VALUE! kJ(kg K) 1.3
11 SaturWater_Entropy_t sL_t = #VALUE! kJ(kg K) 1.3
12 SaturWater_ThermConduct_p tcL_p = #VALUE! W/(m K)
13 SaturWater_ThermConduct_t tcL_t = #VALUE! W/(m K) 0.68
14 SaturWater_Prandtl_p PrL_P = #VALUE! - 1.76
15 SaturWater_Prandtl_t PrL_t = #VALUE! -
16 SaturWater_SonicVelocity_t wL_t = #VALUE! m/s 1545.5
17 SaturWater_SonicVelocity_p wL_p = #VALUE! m/s
18 SaturWater_SpecHeatCp_p CpL_p = #VALUE! kJ/(kg K) 4.22
19 SaturWater_SpecHeatCp_p CpL_t = #VALUE! kJ/(kg K)
20 SaturWater_SpecVolume_t vL_t = #VALUE! m³/kg 0.00104
21 SaturWater_SpecVolume_p vL_p = #VALUE! m³/kg
22 SaturWater_Temperature_h - ºC 99.6
23 SaturWater_SurfaceTension_t st_t = #VALUE! N/m 0.059
24 SaturWater_SurfaceTension_p st_p = #VALUE! N/m
25 SaturWater_Density_t rhoL_t = #VALUE! kg/m³
26 SaturWater_Density_p rhoL_p = #VALUE! kg/m³
27 SaturWater_IntEnergy_t uL_t = #VALUE! kJ/kg
28 SaturWater_IntEnergy_p uL_p = #VALUE! kJ/kg
Saturated steam
1 SaturSteam_DynViscosity_p myV_p = #VALUE! Pa s 0.000012
2 SaturSteam_DynViscosity_t myV_t = #VALUE! Pa s
3 SaturSteam_KinemViscosity_p nyV_P = #VALUE! m²/s
4 SaturSteam_KinemViscosity_t nyV_t = #VALUE! m²/s
5 SaturSteam_Enthalpy_p(p) hV_p = #VALUE! kJ/kg 2675.0
6 SaturSteam_Enthalpy_t(t) hV_t = #VALUE! kJ/kg 2675.0
7 SaturSteam_Entropy_p(p) sV_p = #VALUE! kJ/(kg K) 7.36
8 SaturSteam_Entropy_t(t) sV_t = #VALUE! kJ/(kg K) 7.36
9 SaturSteam_ThermConduct_p tcV_p = #VALUE! W/(m K)
10 SaturSteam_ThermConduct_t tcV_t = #VALUE! W/(m K) 0.025
11 SaturSteam_Prandtl_p PrV_p #VALUE! - 1.015
12 SaturSteam_Prandtl_t PrV_t #VALUE! -
13 SaturSteam_SonicVelocity_t wV_T = #VALUE! m/s 472.0
14 SaturSteam_SonicVelocity_p wV_p = #VALUE! m/s
15 SaturSteam_SpecHeatCp_t CpV_T = #VALUE! kJ/(kg K) 2.08
16 SaturSteam_SpecHeatCp_p CpV_p = #VALUE! kJ/(kg K)
17 SaturSteam_SpecVolume_t vV_t = #VALUE! m3/kg 1.69
18 SaturSteam_SpecVolume_p vV_p= #VALUE! m3/kg
19 SaturSteam_Density_t rhoV_t = #VALUE! kg/m³
20 SaturSteam_Density_p rhoV_p = #VALUE! kg/m³
21 Saturated steam int. energy_t uV_p = #VALUE! kJ/kg
22 Saturated steam int. energy_p uV_t = #VALUE! kJ/kg
Steamdat
Humid region (for p = 10 bar,
Magnus x = 0.8)
p= 1000 kPa
x= 0.8 - 1
2
Tsat_p = #VALUE! ºC 179.89 3
H2O_Enthalpy_px h_px = #VALUE! kJ/kg 2374.2
H2O_Enthalpy_tx h_tx = #VALUE! kJ/kg 2374.2 1
H2O_Entropy_ph s_ph = #VALUE! kJ/(kg K) 5.70 2
H2O_SpecVolume_px v_px = #VALUE! m³/kg 0.1557 3
H2O_SpecVolume_tx v_Tx = #VALUE! m³/kg 0.1557 4
SteamQuality_ph x_ph = #VALUE! - 0.8 5
SteamQuality_ps x_ps = #VALUE! - 0.8 6
SteamQuality_ts x_ts = #VALUE! - 0.8 7
H2O_VapourisationHeat_p hfg_p = #VALUE! kJ/kg 2014.4 8
H2O_VapourisationHeat_t hfg_t = #VALUE! kJ/kg 2014.4 9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
Rev. cjc. 27.04.2017 www.piping-tools.net
cjcruz[at]piping-tools.net
Superheated steam p= 100 kPa Steamdat For more information on steam
Subcooled water t= 100 ºC (for p = 1 bar, Steam. Applications using Mag
Magnus t = 100 ºC) (20 functions added to the orig
H2O_Entropy_pt s_pt = #VALUE! kJ/(kg K) 7.361
H2O_Enthalpy_pt h_pt = #VALUE! kJ/kg 2675.8
H2O_SpecVolume_pt v_pt = #VALUE! m3/kg 1.696
[9]
[10]
https://www.amca.org/UserFiles/file/Mark%20paper.pdf
www.piping-tools.net
Carlos J. Cruz
cjcruz[at]piping-tools.net
Return to index
Rev. cjc. 13.01.2018