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Keywords: Biomass fast pyrolysis fluidized bed reactor is regarded as one of the most promising technologies for high value
Biomass pyrolysis utilization of biomass. In this work, one two-dimensional fluidized bed reactor model was established, coupling
Fluidized bed reactor with multiphase CFD simulation method and pyrolysis reaction kinetics, and further verified by the experimental
Synergistic effects
data. This work mainly investigated the effects of biomass inlet and nitrogen inlet modes on multi-process
Biomass inlet
Nitrogen inlet
characteristics, such as flow behavior, heat transfer and pyrolysis reaction. The synergistic effects between the
Multi-process coupling analysis two inlet modes were further explored and thus would affect the three-phase pyrolysis product distribution. The
results showed that the spatial particle distribution and temperature distribution in the dense phase zone were
becoming more uniform and the tar yield increased when the biomass inlet mode changed from single nozzle to
double nozzles jetting opposite. Besides, when the nitrogen nozzle number was set as one and the auxiliary gas
velocity was set as 0.15 m/s, much larger local circulation formed in the dense phase zone, meanwhile the
particle volume fraction and temperature became more evenly distributed, which was conducive to the biomass
pyrolysis process. The nitrogen inlet mode was found to show a greater impact on the tar yield compared to the
biomass inlet mode. For single gas inlet mode, one biomass nozzle should be preferred for lower auxiliary gas
velocity and the opposite double nozzle would be better for higher auxiliary gas velocity. The synergistic effects
between biomass and nitrogen inlet modes were further summarized, which were found to have a positive impact
on the biomass pyrolysis reaction characteristics. Based on the above conclusions, this work could provide a
feasible theoretical guidance for designing fluidized bed pyrolysis reactor and optimizing the biomass pyrolysis
process.
1. Introduction high conversion rate, high product value and being easy to scale, it is one
of the most promising biomass high-value utilization technologies at
With the aggregating global energy crisis and environmental pollu present[7–10].
tion, the biomass as a promising alternative energy source for petroleum The pyrolysis reactor is the core of the whole biomass pyrolysis
has gained excessive attention[1–5]. Among all biomass conversion system [11]. The fluidized bed is considered as one of the main reactors
technologies[6], biomass fast pyrolysis mainly aims at obtaining liquid for biomass fast pyrolysis due to its advantages of good heat and mass
products (tar). Being featured with wide applicability of raw materials, transfer performance, easy operation and amplification [11–13].
* Corresponding authors.
E-mail addresses: hanlc@xtu.edu.cn (L. Han), zhouyf@xtu.edu.cn (Y. Zhou).
https://doi.org/10.1016/j.jaap.2022.105801
Received 18 May 2022; Received in revised form 9 October 2022; Accepted 21 November 2022
Available online 23 November 2022
0165-2370/© 2022 Elsevier B.V. All rights reserved.
L. Cai et al. Journal of Analytical and Applied Pyrolysis 169 (2023) 105801
Carrying out experiments is a direct way to study the fast pyrolysis using different types of distributors would result in different initial
characteristics of the biomass. However, experimental researches are bubble sizes, rates of bubble’s separation from the distributor surface
often hindered by high operating costs and strict reactor conditions. and bubble merger and eruption. Hassan et al. [24]studied the in
With the rapid development of computer technology, computational fluences of different distributor types and operating parameters on the
fluid dynamics (CFD), as an important supplementary method for the particle circulating flux in a 2D baffle CFB. The results manifested that
theoretical analysis and experimental measurement, has been increas the superficial gas velocity and the distributor type had a significant
ingly widely used. Flow field parameters including the velocity distri influence on the circulation rate within particles. More specifically, the
bution and temperature distribution in the reactor can be accurately circulation flux increased with the increase of the superficial gas velocity
obtained through CFD. [14]. At the same time, it can accurately reflect for different distributor types. Other scholars [19,25]also pointed out
the effects of operating parameters and design parameters on the per that the influences of the nozzle type, number and position should be
formance of the pyrolysis reactor in an economical and effective way. considered when exploring fluid dynamics characteristics of the fluid
Xiong et al. [15,16]conducted a large number of researches on the ized bed. In summary, the structure, material characteristics and oper
simulation of fast pyrolysis of biomass. The effects of different operating ating parameters of the fluidized bed would affect the gas-solid
parameters on the tar yield from bubbling fluidized bed biomass py two-phase flow behavior, heat transfer characteristics and then influ
rolysis were explored [15]. The results showed that high tar yield could ence the pyrolysis reaction performance in the fluidized bed. Among the
be obtained when the wall temperature and inlet temperature were kept above literature, it can be noticed that most of the studies concerned the
at about 800 K and the nitrogen rate was about 0.6 m/s. CFD multi-fluid influence of operating parameters on the pyrolysis reaction in the
modeling (MFM) method was employed to simulate the effect of gas bubbling fluidized bed reactor, while the studies relating to the effects of
phase residence time on tar yield in the fast pyrolysis of red oak [16]. the fluidized bed inlet structure on the pyrolysis in the reactor were
Simulation results indicated that increasing fluidization rate can scare. The work involving in gas inlet and biomass inlet modes on the
improve the tar yield but increase its fluctuation. When the fluidization multi-process characteristics during the fluidization is of significant and
rate was relatively low, the fluctuation range of the tar yield increased thus requires further studying. Especially, the synergistic effects be
with the increase of the static bed height. Xue et al. [17]simulated a tween the two inlet modes on the biomass pyrolysis reaction is more
lab-scale bubbling fluidized bed reactor using Euler-Euler method. The complex.
results showed that the inlet gas velocity had an impact on the particle This work mainly proposed that, by adding one or more gas nozzle
transport and gas residence time, and thus affected the yield of final jets and changing the biomass inlet mode at the same time. In this work,
products. The increase of inlet gas velocity was conducive to the increase based on the kinetic theory of granular mixture (KTGM), a two-
of the tar yield. Bai et al. [18] established a multiphase flow model based dimensional biomass pyrolysis model was established, and the accu
on particle dynamics theory to investigate the mixing and segregation racy of the model was verified by comparing the simulated values with
behavior of biomass mixtures in bubbling fluidized beds, showing that the experimental values produced from the lab-scale bubbling fluidized
superficial gas velocity had a significant effect on particle segregation. bed pyrolysis. According to the validated model, the effects of biomass
To be specific, particles mainly segregated at low superficial gas veloc inlet and nitrogen inlet modes on multi-process characteristics, such as
ities, while mixing occurred at high superficial gas velocities. In addi flow behavior, heat transfer and pyrolysis reaction in the reactor were
tion, the increase in superficial gas velocity intensified particle mixing in studied. Furthermore, the synergistic effects between the two inlet
the reactor. Upadhyay et al.[19]simulated the biomass fast pyrolysis modes were explored and thus would affect the three-phase pyrolysis
process in a rectangular bubbling fluidized bed based on the MP-PIC product distribution. Therefore, this work is expected to provide some
method, and analyzed the effects of different operating conditions and reference for the exploration and optimization of the biomass thermal
reactor geometries on the product yield. Simulation results indicated conversion process, so as to improve the biomass thermal conversion
that the increased apparent gas velocity enhanced the intergranular efficiency. The main research contents and structure of this work is
mixing and the consequent heat transfer, which in turn increased the tar shown in Fig. 1.
yield.
Multiphase flow dynamics in the fluidized bed has always been the
focus of researchers and engineers. For the fluidized bed reactor, the
influence caused by its geometric structure cannot be ignored. Wu et al.
[20]used Euler-Euler method to simulate the influence of the lateral jet
flow number and the jet width on gas-solid two-phase flow in the
multi-nozzle fluidized bed. The results showed that, with more than one
jet flow, a stable nozzle structure was formed at the side edge of the bed.
Compared with the single nozzle spouted bed, the velocity and con
centration distribution of particles in the multi-nozzle fluidized bed
were more flat. There was an optimal combination of the jet flow
number and the jet width making the fluidization state of particles the
best. Ostermeier et al. [21]carried out numerical simulation of the 3D
bubbling fluidized bed hydrodynamics with Euler-Euler method, and
studied the effects of wall boundary conditions, particle size distribu
tion, particle sphericity and inlet geometry of the nozzle bottom plate on
fluidized bed hydrodynamics. The results showed that the nozzle
arrangement had a strong influence on the internal flow field of gas and
solid in the fluidized bed. Duan et al.[22]designed a multi-chamber
fluidized bed reactor for biomass fast pyrolysis and conducted numeri
cal simulation of the cold gas-solid two-phase flow in the reactor. The
impacts of the feed speed, opening size of the separator and the elevation
angle of the deflector on the conveying performance of the reactor were
studied, and the feed speed and internal structure of the reactor were
optimized. Rahimpour et al. [23]investigated the effects of three
distributor types on fluid dynamics in the fluidized bed. They found that Fig. 1. Main research content and structure of this work.
2
L. Cai et al. Journal of Analytical and Applied Pyrolysis 169 (2023) 105801
Granular temperature
volumetric heat transfer coefficient between gas phase and multi- [
3 ∂ ] ( ̿ ̿
) ( )
component solid phases, Ai represented the contact area of gas-solid (αs ρ Θs ) +∇(αsi ρs Θsi )→ u si = − psi I +τsi : ∇→ u si + ∇ kΘsi ∇Θsi − γΘs +
( ) 2 ∂t i s i i
Volume viscosity
adopted in this study was the non-homogenized EMMS model for 4 Θs
λsi = αsi ρsi dsi g0,si si (1 +esi si )( i )1/2 (26)
mesoscale structures[26]. 3 π
Table 1
Governing equations of gas and multi-component solid phase flow.
The continuity equations of gas phase and multi-component solid phases(biomass, sand)
∂
u g ) = Rg (1)
(α ρ ) +∇ • (αg ρg →
∂t g g
∂
u si ) = Rsi (2)
(αs ρ ) +∇ • (αsi ρsi →
∂t i s i
∑2
i=1 αsi +αg = 1 (3)
The momentum equations of gas phase and multi-component solid phases
∂( ) ( ) ̿ ∑2 (→ → ) →
u g +∇ • αg ρg →
αg ρg → u g→u g = − αg ∇p +∇ • τg +αg ρg → g − i=1 Kgsi u g − u si + R s1 g +ṁs1 g u s1 g (4)
→
∂t
∂ ̿ ( ) →
(αs ρ → u s ) +∇ • (αs1 ρs1 →u s1 →u s1 ) = − αs1 ∇p − ∇ps1 +∇ • τs1 +αs1 ρs1 → g +Kgs1 → ug− → u s1 +Ks1 s2 (→ u s2 − u s1 ) + R gs1 − ṁs1 g →
→ u s1 g (5)
∂t 1 s1 1
∂ ̿ (→ → )
(αs ρ u s ) +∇ • (αs2 ρs2 u s2 u s2 ) = − αs2 ∇p − ∇ps2 +∇ • τs2 +αs2 ρs2 g +Kgs2 u g − u s2 +Ks2 s1 ( u s1 −
→ → → → → u s2 ) (6)
→
∂t 2 s2 2
Stress-strain tensor
̿
[( ) ( )T ] 2 ̿
τf = αf μf ∇→ u f + ∇→ uf +αf (λf − μf )∇ • → u f I (7)
3
The energy equations of gas phase and multi-component solid phases
∂( ) ( ) ∂p g ̿ ( )
αg ρg hg +∇ • αg ρg → u g hg = α g + τg : ∇ → ug− → q g +Sg +Qgs1 +Qgs2 + ṁs1 g hs1 g − ṁgs1 hgs1 (8)
∂t ∂t
∂ ∂ps ̿ ( )
(αs ρ hs ) +∇ • (αs1 ρs1 → u s1 hs1 ) = αs1 1 + τs1 : ∇→ u s1 − →q s1 − Sg +Qs1 g + ṁgs1 hgs1 − ṁs1 g hs1 g (9)
∂t 1 s1 1 ∂t
∂ ∂ps ̿
(αs ρ hs ) +∇ • (αs2 ρs2 → u s2 hs2 ) = αs2 2 + τs2 : ∇→ u s2 − →q s2 +Qs2 g (10)
∂t 2 s2 2 ∂t
The intensity of the heat exchange between the gas and multi-component solid phases
( )
Qsi g = hsi g Ai Tsi − Tg (11)
′
dsi
The species transport equation of gas phase
[ ( ) ]
∂( ) ( ) μ ∇T ( )
α ρ Y +∇ • αg ρg →u g Yi,g = − ∇ • αg − ρg Di,g + t ∇Yi,g − DT,i,g + ṁi,gs1 − ṁi,s1 g +Ri,g (13)
∂t g g i,g Sct T
3
L. Cai et al. Journal of Analytical and Applied Pyrolysis 169 (2023) 105801
⃒ ⃒
αsi 2 μg αsi ρg ⃒→ug− →
u si ⃒ rapidly converted to gaseous water by evaporation. According to pre
Kgsi ,Ergun = 150 + 1.75 εg ≤ 0.7403 (27) vious studies, the drying process of biomass was often modeled by
αg dsi 2 dsi
chemical reactions whose rates were calculated using the first-order
⃒ ⃒ Arrhenius equation[31].
3 αsi αg ρg ⃒→ug− →
u si ⃒ −
Kgsi = CD Hd εg 2.65
εg > 0.7403 (28)
4 dsi H2 O(biomass, l)→H2 O(gas, g) (35)
4
L. Cai et al. Journal of Analytical and Applied Pyrolysis 169 (2023) 105801
d2 ( ) α3mf
umf = g ρs − ρg (37)
150μg 1 − αmf
where αmf is the minimum gas volume fraction for bubbling fluidization.
Table 4
Physical properties of gases and solids.
Material properties Biomass Sand Char Ash Tar
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L. Cai et al. Journal of Analytical and Applied Pyrolysis 169 (2023) 105801
Fig. 4. Schematic diagram of inlet configuration change: (a) Nitrogen inlet mode; (b) Biomass inlet mode; (c) Simultaneous change of biomass and nitrogen
inlet modes.
Fig. 5. Comparison of parameters using different grids with grid sizes of 8, 4, and 2 mm: (a)Temporal evolution of predicted tar mass fraction at the reactor exit; (b)
Axial distributions of time-averaged gas temperature at statistically steady state.
predicted steady-state tar yield was 61.88%, while the experimental two-dimensional simulation. In addition, the two-dimensional simula
data was 61%, as shown in Fig. 6(a). It can be seen from Fig. 6(b) that tion was also employed in the following parameterization studies in
there were differences between the simulated NCG composition and the view of the computational workload it reduced.
experimental measurements. Those were resulted from the simplified
method (Eq. (36)) used to determine the fitting parameters used in the
3.3. Effect of the biomass inlet mode
pyrolysis reaction, as previously reported by Boateng et al.[33]. The
results showed that the existing reactor can be well simulated by the
In this section, the effects of the biomass inlet mode on the multi-
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L. Cai et al. Journal of Analytical and Applied Pyrolysis 169 (2023) 105801
Table 6 right side was comparatively higher because it was only hindered by the
Simulation design table. quartz sand. At the same time, the gas velocity near the biomass inlet
Am /A b n ug /(m/s) uf /(m/s) usp /(m/s) area was the largest, because some gas products were generated from the
biomass fast pyrolysis, which increased the gas velocity in this area.
0 1,2 0 0.2/0.3/0.4/
0.5/0.6/0.7
Fig. 8(b) and (c) illustrated that both the quartz sand and the biomass
20% 1,2 1 0.6 0.15 2.400 had obvious movement signs. When the particles moved to the free
0.25 2.000 space area, they showed a tendency of falling because the drag force of
0.35 1.600 the gas was not strong enough to support their gravity, and all the solid
0.45 1.200
phases did not leave the reactor. After the biomass inlet mode was
20% 1,2 2 0.6 0.15 1.275
0.25 1.125 changed from single nozzle to double nozzles jetting opposite, the dis
0.35 0.975 tribution of the contour was axisymmetric.
0.45 0.825
20% 1,2 3 0.6 0.15 0.900
3.3.2. Effect of the biomass inlet mode on the heat transfer performance
0.25 0.833
0.35 0.767
Fig. 9 respectively showed the time-averaged temperature distribu
0.45 0.700 tions of the gas phase, the biomass phase and the bed material phase in
the reactor with different biomass inlets. In general, the temperature of
Note:
the three phases decreased first and then increased gradually along the
Am/A - the ratio of gas inlet cross-section area to the reactor
b - the number of biomass inlets bed height, and the temperature differences of the gas phase and the bed
n - the number of nitrogen nozzles material phase were relatively small. However, because the biomass was
added horizontally to the reactor at room temperature, the temperature
process characteristics, such as flow behavior, heat transfer and pyrol difference of the biomass phase was comparatively larger than the other
ysis reaction in the fluidized bed reactor were explored from the inlet two phases. As shown in Fig. 9(a), in the biomass inlet zone at the
bottom of the bed(0.016 m<H<0.024 m), there was an obvious low
modes of single nozzle (b=1) and double nozzles jetting opposite (b=2)
respectively. temperature zone in the gas phase temperature distribution, which was
due to the convective heat transfer occurred after the gas encountered
3.3.1. Effect of the biomass inlet mode on the flow the biomass so that the gas temperature was significantly reduced. On
Fig. 7 showed the time-averaged volume fraction of the bed material the whole, the gas temperature distributions in the biomass inlet zone
phase with different biomass inlets. Under the premise that the biomass (0.016 m<H<0.024 m) and the upper part of the dense bed
feed quantity remained unchanged, when the biomass inlet mode (0.024 m<H<0.125 m) were lower, because the endothermic processes
changed from single nozzle to double nozzles jetting opposite, the solid such as biomass drying and pyrolysis mainly happened in those areas.
flow state changed, the number of local circulation areas increased, the However, in the middle and upper part of the reactor
flow structure became more complex, and the distribution of particles (0.15 m<H<0.344 m), the temperature gradually rose. This was
was more uniform. because after the biomass particles entered the reactor, a part of the gas
Fig. 8 presented the vertical velocity distributions of the gas phase, was generated from the drying and pyrolysis of the biomass. That part of
the biomass phase and the bed material phase in the reactor with the gas rose at the gas velocity of nitrogen and improved the average
different biomass inlets. It can be seen from Fig. 8(a) that the gas ve temperature of the gas phase.
locity on the left side was lower than that on the right side in the middle- As can be seen from Fig. 9(b), the biomass temperature was lower in
upper part of the reactor(0.15 m<H<0.334 m) with single biomass the biomass inlet area(0.016 m<H<0.024 m) and the middle and upper
inlet. The reason why there was a velocity stratification from left to right section of the dense phase bed(0.024 m<H<0.125 m) at the bottom of
in the reactor was that after the biomass at normal temperature entered the reactor, while the temperature was relatively higher in the upper
the reactor at a certain speed and encountered the rising high- section of the dense phase bed(0.125 m<H<0.15 m). And the figure
temperature gas on the left side, the pyrolysis and diffusion were showed that the temperature distributions in the dense phase bed area of
happened, which caused great resistance to the gas on the left side so as the reactor were significantly different after the biomass inlet changed
to decrease its velocity rapidly. Moreover, the velocity of the gas on the from single nozzle(b=1) to opposite nozzles(b=2). When b= 1, the
Fig. 6. Comparison of the experiment and simulation data for the mass fraction of the pyrolysis products at steady state condition: (a) Overall products; (b) Non-
condensable gases.
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L. Cai et al. Journal of Analytical and Applied Pyrolysis 169 (2023) 105801
Fig. 7. Time-averaged volume fraction of the bed material phase with different biomass inlets (white arrow: streamline;1–4: local circulation loop): (a) b= 1;
(b) b= 2.
biomass temperature near the left wall was the lowest, while that near transfer and contact thermal conductance, which made a rapid heat
the right wall was the highest in the biomass inlet area increasing. Therefore, the temperature difference between the inlet area
(0.016 m<H<0.024 m) and the middle and upper section of the dense and the bottom of the reactor was great, and the temperature of the left
phase bed at the bottom of the reactor(0.024 m<H<0.125 m). The wall was relatively lower than that of the right wall in the dense phase
reason for this phenomenon might be shown as follows: considering that area. When a certain temperature was reached, the pyrolysis reaction
processes including the biomass drying and pyrolysis reaction absorbed took place and the volatiles were released from the interior of the
heat, and the inlet temperature of biomass particles was lower(300 K), biomass particles into the reactor. Due to the high gas velocity and short
high density biomass particles in normal temperature would drop down residence time of particles, a large part of particles were brought to the
after being injected into the reactor from the inlet. And there was an upper section of dense phase bed(0.125 m<H<0.15 m) under the action
endothermic process after biomass particles encountered the high- of nitrogen, so the temperature in this area increased obviously.
temperature nitrogen and the sand and then had convective heat It can be seen from Fig. 9(c) that the bed material phase temperature
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L. Cai et al. Journal of Analytical and Applied Pyrolysis 169 (2023) 105801
Fig. 8. Time- averaged vertical velocity distribution in pyrolysis reactor with different biomass inlets: (a) Gas; (b) Biomass; (c)Bed material.
was evenly distributed in the whole reactor and tended to rise slightly 3.4.1. Effect of the number of nitrogen nozzles on the flow
with the increase of the axial height, but there was little difference In this section, four inlet modes with the nitrogen nozzle number of
among the bed material phase temperatures at different radial positions. 0, 1, 2, 3(n = 0,1,2,3) were simulated. Fig. 11(a) showed the time-
The primary reason was that the bed material phase, as inert particles, averaged volume fraction distribution of the bed material phase with
only did simple heat exchange with biomass particles without partici different nitrogen nozzles. Keeping the total mass flow of nitrogen at the
pating in the reaction. inlet remains unchanged and the auxiliary gas velocity at a minimum
fluidization gas velocity of 0.15 m/s, with the increase of the number of
3.3.3. Effect of the biomass inlet mode on the pyrolysis nitrogen nozzles, the jet velocity of every nozzle decreased. In conse
Fig. 10 showed the mass fraction of pyrolysis products at different quence, penetration and extension abilities of the spouting gas was
nitrogen gas velocities in the reactor with different biomass inlets. In the weakened, local circulation area changed, the flow structure became
reactor with single inlet(b=1), the tar yield was the highest when the more complex, and the distribution of the bed material phase was more
nitrogen inlet rate was 0.3 m/s, and with the increase of gas velocity, it close to what it was when n = 0. When n = 1, single nozzle spouting
tended to be flat after a small decrease. With the same nitrogen velocity, velocity at the bottom of the reactor achieving the highest, the particles
the tar yields both showed increase when the biomass inlet were set as were entrained by the spouting gas which mainly showed an axial effect,
b= 1 and b= 2. It was found that the tar yield increased more and the and the biomass horizontal feed on the left side produced a lateral effect
unreacted biomass decreased with lower gas velocity, which might be simultaneously. Therefore, the above two effects formed a clockwise
because the distribution and the temperature distribution of particles in local particle circulation. When n = 2, the size of area 1 was reduced and
the dense bed area were more uniform (as analyzed in Sections 3.3.1 and area 3 generated, which can be explained form two major reasons. For
3.3.2) after changing the biomass inlet from b= 1 to b= 2, thus the one thing, the downward particles in the center of the fluidized bed had
biomass pyrolysis in this area was promoted. the maximum velocity and hindered the upward movement of the gas to
a certain extent. Moreover, at the right nitrogen nozzle near the bottom
3.4. Effect of the nitrogen inlet mode of the fluidized bed, the particles were entrained by the spouting gas and
moved upward. Therefore, a local counterclockwise circulation struc
This section explored the influence of the nitrogen inlet mode on the ture was generated. For another, the gas velocity of the nitrogen nozzle
flow, heat transfer and pyrolysis reaction in the fluidized bed reactor near the bottom left side of the fluidized bed weakened the lateral effect
from aspects of the number of nitrogen nozzles and the auxiliary gas of the biomass horizontal feed to a certain extent. When n = 0 and n = 3,
velocity. the axial penetration of the spouting gas was weakened because of the
lower spouting gas velocity when n = 3. Meanwhile, the weakening of
the gas velocity of the nitrogen nozzle near the bottom left side of the
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L. Cai et al. Journal of Analytical and Applied Pyrolysis 169 (2023) 105801
Fig. 9. Time- averaged temperature distribution in pyrolysis reactor with different biomass inlets: (a) Gas; (b) Biomass; (c)Bed material.
nozzles. It can be seen from the figure that the velocity contours of n = 0
and n = 3 gas phases showed almost no difference, but there were dif
ferences between n = 1 and n = 2. When the height of the fluidized bed
was lower than 0.15 m, compared with the other number of nitrogen
nozzles, n = 1 leaded to the highest gas velocity in the area near the
biomass inlet which may be caused by two factors: Firstly, the gas ve
locity was the largest at the single nozzle while maintaining the total
mass flow of the inlet nitrogen constant. secondly, the gas velocity might
be increased by the gas products generated from the biomass fast py
rolysis. As the number of nozzles was two(n = 2), The gas velocity on the
right side of the reactor was larger, which might be due to the influence
of the nitrogen velocity at the right nozzle.
Fig. 12 depicted the time-averaged axial distribution of the dimen
sionless Re number under the condition of using different number of the
nitrogen nozzles. The physical meaning of Re was that it reflected the
local gas-solid flow. Re was calculated by Eq. (38). It can be concluded
that, in general, there was a distinction between Re’s distributions in the
dense phase area and the thin phase area, indicating the great difference
between the gas-solid flow behaviors of particles in those two areas. In
the area below the biomass inlet, Re decreased greatly, especially when
n = 1. In the biomass inlet area(0.016 m<H<0.024 m) and the dense
Fig. 10. Mass fraction distribution of pyrolysis products at different nitrogen
gas velocities.
bed area(0.024 m<H<0.2 m), Re showed a fluctuation change and then
increased slightly. That may be the result of a combination of collision
and drag forces.
fluidized bed to the biomass horizontal feed on the left side was getting
⃒ ⃒
smaller, leading to the formation of a local counterclockwise circulation ds ⃒→ug − →
u s ⃒ρg
structure in the biomass inlet area. Re = (38)
μg
Fig. 11(b) showed the time-averaged vertical velocity distribution of
the gas phase in the pyrolysis reactor with different number of nitrogen
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L. Cai et al. Journal of Analytical and Applied Pyrolysis 169 (2023) 105801
Fig. 11. Time-averaged parameters in pyrolysis reactor with different nitrogen nozzles: (a) Time-averaged volume fraction of the bed material phase (white arrow:
streamline;1–3: local circulation loop); (b) Time-averaged vertical velocity distribution of gas phase.
3.4.2. Effect of the number of nitrogen nozzles on the heat transfer to promoting the uniform mixing of particles and the uniform distribu
performance tion of temperature there. When the fluidized bed layer was higher than
Fig. 13 showed the time-averaged temperature distribution of the 0.125 m, setting n = 1, the biomass particle temperature was lower than
biomass phase along the bed height with different nitrogen nozzles. those in other conditions. As shown in Fig. 11(a), there were local cir
According to Fig. 13, a distinct S-shaped temperature curve could be culations in this area when the number of nozzles was more than one,
seen at the bottom of the reactor, similar to that reported by Gao et al. which brought particles to the middle part of the reactor
[37]and Li et al.[38]. The variation trends were similar when n = 0 and (0.125 m<H<0.2 m), resulting in the increase of the temperature. At the
n = 3. Also, the variation trends were similar when n = 1 and n = 2, and same time, the highest temperature was achieved when n = 2. Fig. 11(b)
their temperature distributions were more uniform. As stated in Fig. 11 indicated that the larger gas velocity on the right side of the reactor
(a), a large local circulation was formed in this area, which contributed brought the particles to the middle of the reactor under the action of
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L. Cai et al. Journal of Analytical and Applied Pyrolysis 169 (2023) 105801
gas velocity, the convection flow of tar increased and its residence time
decreased, thus preventing it from cracking into gas and improving the
tar yield. Regarding to the heat transfer, it can be seen from Fig. 13 that
in the biomass pyrolysis area, the particle temperature was high as
n = 1. With the increase of the temperature, the char yield decreased,
and the yields of the NCG gas and tar increased. Meanwhile, Fig. 14 also
presented that the unreacted biomass mass fraction was the lowest when
the number of nitrogen nozzles was one, that is, the biomass conversion
rate was the highest at that time. As shown in Fig. 11(a), a large local
circulation was formed in this area, which was conducive to promoting
the uniform mixing of particles and the uniform distribution of the
temperature, thus facilitating the pyrolysis of biomass.
Fig. 15. Time-averaged parameters in pyrolysis reactor with different values of uf : (a) Time-averaged volume fraction of the bed material phase (white arrow:
streamline;1–4: local circulation loop); (b) Time-averaged vertical velocity distribution of gas phase.
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L. Cai et al. Journal of Analytical and Applied Pyrolysis 169 (2023) 105801
Fig. 16. Axial distribution of time-averaged dimensionless Re number with Fig. 18. Mass fraction distribution of pyrolysis products at different values
different values of uf . of uf .
13
L. Cai et al. Journal of Analytical and Applied Pyrolysis 169 (2023) 105801
was that, with the increase of the auxiliary gas velocity, the tar yield biomass pyrolysis and finally improve the tar yield, a relatively low
decreased gradually and the mass fraction of unreacted biomass auxiliary gas velocity of uf = 0.15m/s should be chosen, which was
increased first and then decreased. From perspectives of the gas-solid beneficial to the formation of a larger local circulation that was positive
flow and heat transfer, Figs. 15–17 reflected that the gas velocity to the particle mixing and temperature’s uniform distribution. In terms
reached its maximum when uf = 0.15m/s in the area where biomass of the above two results, a further study was conducted on the syner
pyrolysis occurred, so that the tar yield was improved. Besides, a large gistic mechanism when changing the biomass and nitrogen inlet modes
local circulation formed in this area was conducive to promoting the simultaneously. Specifically, it indicated that the nitrogen inlet mode
uniform mixing of particles and the uniform distribution of temperature imposed a greater positive impact on the tar yield than the biomass inlet
there, thus facilitating the biomass pyrolysis. mode, especially with the single nitrogen nozzle. Taking the influence of
the biomass inlet mode into consideration, when n = 1, b= 1 should be
3.5. Synergistic effects between biomass and nitrogen inlet modes selected under the condition of a lower auxiliary gas velocity, and b= 2
should be selected when the auxiliary gas velocity was higher. The
Fig. 19 showed the mass fraction distribution of pyrolysis products comprehensive study and analysis showed that the optimal structural
under different biomass and nitrogen inlet modes. As can be seen from parameters were n = 1, uf = 0.15m/s and b= 1. The highest tar yield
Fig. 19(a), when b= 1, with the constant total mass flow rate at the inlet, and excellent pyrolysis performance were achieved under these
successively increasing the number of the nozzle from n = 1 to n = 3, parameters.
the tar yield showed an overall downward trend. However, it was higher
than that under the condition of the uniform gas intake (n = 0), and the 4. Conclusion
mass fraction of unreacted biomass was lower under the condition of
n = 1. As the value of n were 1 and 3, the auxiliary gas velocity exerted a In this work, a two-dimensional biomass pyrolysis model was
deeper influence on the tar yield, making the tar yield decrease with its established to study the effect of the inlet structure on the performance
increase, while the influence was smaller when n = 2. When n = 1, a of the fluidized bed pyrolysis reactor. Specifically, this work investigated
relatively low auxiliary gas velocity (uf = 0.15m/s) should be adopted. the effects of biomass inlet mode and nitrogen inlet mode on multi-
It can be seen from Fig. 19(b) that when b= 2, the change trend of the tar process characteristics, such as flow behavior, heat transfer and pyrol
yield with the number of nitrogen nozzles was the same as that when ysis reaction. The synergistic effects between biomass and nitrogen inlet
b= 1 under the condition that the total mass flow rate of the nitrogen modes on biomass pyrolysis performance were further revealed. The
inlet remaining unchanged. Besides, for the same number of nitrogen conclusions were summarized as follows:
nozzles, the effect of the auxiliary gas velocity on tar yield was small,
and it got smaller with the increase of the number of nitrogen nozzles. (1) By changing the biomass inlet from single nozzle (b=1) to double
Therefore, when n = 1, a relatively higher auxiliary gas velocity (uf = nozzles jetting opposite (b=2) in bubbling fluidized bed, the
0.35m/s) should be adopted. The comparison of Fig. 19(a) and (b) found number of local circulation areas increased, resulting in flow
that, compared with using single nozzle, when altering the values of n structure more complex. At the same time, the temperature
and uf the appliance of double nozzles jetting opposite slowed the contours of each phase showed an axisymmetric distribution,
thus leading to the distribution of each phase temperature and
change degree of the mass fraction of pyrolysis products, and increasing
particle volume fraction in the dense phase area becoming more
the number of biomass nozzles weakened the influence of the nitrogen
uniform, which was beneficial to the biomass pyrolysis and the
inlet mode on the biomass pyrolysis reaction.
improvement of the tar yield.
Fig. 20 showed the synergistic effects between biomass and nitrogen
(2) The nitrogen inlet mode could be changed from the number of
inlet modes. In this work, the synergistic effects between two inlet
nozzles(n) and the auxiliary gas velocity (uf ). On the one hand,
modes on the distribution of three-phase pyrolysis products were
keeping uf = 0.15m/s, with the increase of the number of nitro
investigated by analyzing the flow behavior, heat transfer performance
and pyrolysis reaction. Discussing about the biomass inlet mode, with gen nozzles from n = 1 to n = 3, the tar yield first decreased and
the change of single nozzle to double nozzles jetting opposite, the vol then increased, but was always higher than that when n = 0. On
ume fraction and temperature of particles were more evenly distributed the other hand, keeping n = 1, the tar yield gradually decreased
in the dense phase area, which was favorable for biomass pyrolysis and with the increase of the auxiliary gas velocity. It was discovered
thus improved the tar yield. Discussing about the nitrogen inlet mode, that the condition of n = 1 and uf = 0.15m/s favored the for
n = 1 achieved the highest tar yield. When n = 1, to promote the mation of a larger local circulation that was positive to the
Fig. 19. Mass fraction distribution of pyrolysis products at different values of n and uf : (a)b= 1; (b) b= 2.
14
L. Cai et al. Journal of Analytical and Applied Pyrolysis 169 (2023) 105801
Fig. 20. Schematic diagram of the synergistic effects between biomass and nitrogen inlet modes.
particle mixing and temperature’s uniform distribution in the Qinhui Wang: Writing – review & editing. Qingang Xiong: Concep
dense phase bed. In this way, the biomass pyrolysis was facili tualization, Writing – review & editing. Xuerong Wang: Writing
tated and the tar yield was improved. –review & editing. Linchen Fu: Writing – review & editing, Investiga
(3) Combining the above two studies, the synergistic effects between tion. Luchang Han: Writing – review & editing, Supervision. Zhiping
biomass and nitrogen inlet modes were revealed. Compared with Wang: Writing – review & editing. Yefeng Zhou: Writing – review &
using single nozzle, the appliance of double nozzles jetting editing, Supervision, Funding acquisition, Project administration.
opposite slowed the change degree of the mass fraction of py
rolysis products when altering the values of n and uf , thus Declaration of Competing Interest
increasing the number of biomass nozzles weakened the influence
of the nitrogen inlet mode on the biomass pyrolysis reaction. In The authors declare that they have no known competing financial
terms of the tar yield, the number of nitrogen nozzles showed the interests or personal relationships that could have appeared to influence
greatest impact among other factors, and the tar yield was the work reported in this paper.
comparatively high when n = 1. Due to the effect caused by the
biomass inlet mode, single nozzle should be applied when the Data Availability
auxiliary gas velocity was lower and double nozzles jetting
opposite should be preferred for higher auxiliary gas velocity. On The data that has been used is confidential.
the whole, the condition of n = 1, uf = 0.15m/s and b= 1 could
achieve the highest tar yield and excellent biomass pyrolysis Acknowledgements
performance.
The work was supported by the National Natural Science Foundation
In the future, we will further develop the biomass pyrolysis model of China (22078278, 22178123), Hunan Natural Science Foundation for
into 3D simulation, and comprehensively explore the effects of various Outstanding Young Scholars (2020JJ3033, 2021JJ30653,
geometric structures and spatial factors on the gas-solid flow, heat 2022RC1111), Postdoctoral Research Foundation of China
transfer and pyrolysis reactions in the fluidized bed. (2021M690055), the State Key Laboratory of Clean Energy Utilization
(No.ZJUCEU2021009).
CRediT authorship contribution statement
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