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STEVAL-ISV003V1

250 W microinverter for plug-in PV panels demonstration board

Data brief

Features
■ Input voltage range from 20 V to 40 V
■ Output voltage 230 V AC, 50 Hz
■ Grid connection algorithm and MPPT capability
■ Digital control section managed by the STM32
■ Reactive power management
■ RS-232 for communication
■ RoHS compliant

Description
The STEVAL-ISV003V1 is a demonstration board
which implements the microinverter concept and STEVAL-ISV003V1
is designed to optimize the power production of
each single solar panel by means of DC-AC In open-loop mode the sinusoidal reference is
conversion. The conversion system is capable of created internally by means of a standard lookup
both grid synchronization and maximum power table, while in closed-loop mode, a sinusoidal
point tracking (MPPT) thanks to the use of an voltage feedback which is proportional to the grid
advanced control algorithm implemented in the voltage is used. This system can be connected to
32-bit STM32 microcontroller. The MPPT function a 50 Hz network (STEVAL-ISV003V1) and to a 60
is based on the perturb and observe (P & O) Hz network (STEVAL-ISV003V2), based on local
concept which seeks the best operating point of requirements. The RS-232 interface can be used
the panel, thus maximizing the energy produced for serial data transfer of specified voltage, current
under any environmental condition. The grid and current signals.
synchronization algorithm has the advantage over
standard solutions of a decoupled control of
active and reactive power. The STEVAL-
ISV003V1 demonstration board uses a high-
frequency (HF) isolated DC-DC converter with
interleaved current and an optimized full-bridge
DC-AC inverter. The typical solar panel voltage is
first stepped up to about 400 V and then
converted into AC to create a sinusoidal output.
An LED display provides a user-friendly interface
for the end user which allows the monitoring
and/or modifying of some of the main operating
parameters. Two modes of operation are available
and can be selected to allow either open-loop
operation or closed-loop operation in
synchronization with the grid.

November 2012 Doc ID 022334 Rev 3 1/12


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Schematic diagrams

Figure 1.

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Doc ID 022334 Rev 3


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STEVAL-ISV003V1
STEVAL-ISV003V1 Schematic diagrams

Figure 2. Power supply section - 15 V

U1 Coilcraft
MSS1278-224
5 4
VINPUT 3 Vcc OUT Vcc15V
L15
PANASONIC R38 Osc
EEEFK1J151AQ 20k 2
7 Comp

SS/INH
GND
C137 D31

Boot
Vfb
150uF,63V C135 1 STPS3L60U C83
R42 220uF, 25V
2.7nF L4971 56.2K, 1% PANASONIC

1
2

6
C138 EEEFC1E221P
220nF C78
C136 C80 10nF C139
2.7nF C77 100nF
120pF R39 100nF
24k
R40
16K, 1%

AM10193V1

Figure 3. Power supply section - 5 V

U2 Coilcraft
MSS1278-224
VINPUT 5 4 Vcc5V
3 Vcc OUT L17
PANASONIC R71 Osc
EEEFK1J151AQ 20k

2
SS/INH

7 Comp
GND

C147 D32
Boot
Vfb

150uF,63V STPS3L60U C144


C141 1 R78 220uF, 25V
2.7nF L4971 2.7K, 1% PANASONIC
1
2

C146 EEEFC1E221P
220nF C142
C145 C143 10nF C140 C148
2.7nF 100nF
120pF R75 100nF
24k
R77
4.7K, 1%

AM10193V1

Figure 4. DC-DC drive section

IC3

R44
1 8
PWM1 2 ENB1 ENB2 7
330 ohm 3 PWM1 OUT1 6 Gate 1
4 GND VCC 5
R46 PWM2 OUT2 Gate 2
PWM2
330 ohm PM8834
C60
Vcc15V
10uF 25V

AM10194V1

Doc ID 022334 Rev 3 3/12

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Schematic diagrams STEVAL-ISV003V1

Figure 5. 5 V isolated
DCDC L5
NMV1505SAC

Vcc 15V
5Visol
Vcc15V

Gnd

5V
0
1 2 5 7

C56 C53
C55 100n 25V 1u 25V
100n 15V

AM10197V1

Figure 6. PV voltage sensing section


R100
1k

5Vcc

C84

100n

IC11
ADC_PANEL_VOLTAGE
1 8 R101
OUT1 Vcc+ 10k 0.1%
2 7 R102
In1- OUT2 10k 0.1%
3 6
In1+ In2-
4 5
Vcc- In2+ R103
3.3k 1%
VIN_SENS_PV
TSV992

C85
10n

AM10198V1

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STEVAL-ISV003V1

Figure 7.

Vcc15V

F1
I+ I- L1_sens
Output AC line filter

1 SC1 FUSE 2A
L14
RL1 TMOV14RP250E
3
1 SC2
2 1 J2
Magnetica 2196.0001 C29 C30 V275LA20A
5 AC_NEUT C31 2.2n, 300VAC 2.2n, 300VAC 1
4 3 R25 2
R27 2
1

470 470nF, 275VAC R26 T1 N.C.


G5LE-1A4-DC12 N.C. SC3 2
C33 TMOV14RP250E CON GRID
1 2
2.2n, 300VAC
L13
10mH 2
Coilcraf t
D29 OUT AC 1 EARTH GROUND NEUTRAL_sens
Magnetica 2196.0001 BU10-6003R0BL
STPS2L25U

Doc ID 022334 Rev 3


R28 C34
8.2 2.2n, 300VAC
5W

RELAY _GRID
R36 Q9
2N7002
330
R29
10k 1%
C36
10uF 25V

OUT AC 2

AM10200V1
Schematic diagrams

5/12
Schematic diagrams STEVAL-ISV003V1

Figure 8. Output current sensor


5Vcc

IC1

1
Vs(+)
5 2
I+ PRI Iin GND (-) C35
3 100n
4 OUT
I- PRI Iout

HONEY WELL
CSLW6B5
R30

Iout_sens
1k 1%

C37
22n

AM10201V1

Figure 9. AC line current sensing

R88

10K
5Vcc

R90

100nF
R92 10K 0.1% 4k7 0.1% IC9

1 8 C79
OUT1 Vcc+ R94 560
2 7 AC_Line current
In1- OUT2
AC LINE CURRENT SENSOR 3 6
Iout_sens In1+ In2- R96
4 5 1.1k
Vcc- In2+

TSV992

AM10202V1

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STEVAL-ISV003V1

5

N

9FF9

&
Q)9


5 5 8
  5
 7 
Figure 10. VOUT sensing section

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  5


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Doc ID 022334 Rev 3


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9FF9

5
N

5
N
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!-6
Schematic diagrams

7/12
8/12

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U20

PA0 TIM2_CH1 34
J16 PWM1 35 PA0-WKUP
PA1 RELAY -GRID
3 RELAY _GRID 36 PA1
PA2 TIM5_CH3
2 PA3 TIM5_CH4 37 PA2
1 40 PA3
PA4 41 PA4 132 PG15 KEY -UP
SCLK (DAC) 42 PA5 PG15 129 KEY -UP
PG14 KEY -LEFT
CON3 PA6 43 PA6 PG14 128 KEY -LEFT
PA7 SPI1_MOSI PG13 KEY -RIGHT
DATA IN (DAC) 100 PA7 PG13 127 KEY -RIGHT
GND TIM1_CH1_LEG2 PG12 FSMC_NE4
PWM4 101 PA8 PG12 126 FSMC_NE4
PA10 102 PA9 PG11 125
PA10 PA10 PG10
Schematic diagrams

103 124
104 PA11 PG9 93 PG8 USER-BUTTON
105 PA12 PG8 92 USER_BUTTON
PA13 JTAG PG7 KEY -CENTER
TMS/SWDIO 109 PA13 PG7 91 KEY -CENTER
PA14 JTAG
TCK/SWCLK 110 PA14 PG6 90
PA15 JTAG
TDI PA15 PG5 89
J12 PB0 TIM3_CH3 46 PG4 88
GND R104 PWM2
3 10k PB1 TIM8_CH3N 47 PB0 PG3 87
2 PB1 48 PB1 PG2 57
PB2 BOOT1
JUMPER_3 1 133 PB2 PG1 56 PG0
3V3 TDO/SWO 134 PB3 PG0 PG0
TRST 135 PB4
PB5
PB5 136 PB5 55
PB6 USART1_TX
J13 TX_0 137 PB6 PF15 54
PB7 USART1_RX
3 RX_0 TIM4_CH3_LEG1 139 PB7 PF14 53
2 3V3 PWM3 140 PB8 PF13 50
1 PB10 LDAC (DAC) 69 PB9 PF12 49
LDAC (DAC) 70 PB10 PF11 22
PB11 SY NC (DAC)
SY NC (DAC) 73 PB11 PF10 21
PB12 ENABLE (DAC)
CON3 ENABLE (DAC) 74 PB12 PF9 20
GND TIM1_CH1N
PB13 75 PB13 PF8 19
76 PB14 PF7 18
PB15 PF6 15
PF5 14
PC0 ADC123_IN10 26 PF4 13
AC_Line current 27 PC0 PF3 12
PC1 ADC123_IN11
AC_Line v oltage 28 PC1 PF2 11
PC2 ADC123_IN12
ADC_PANEL_CURRENT 29 PC2 PF1 10
PC3 ADC123_IN13 PF0
ADC_PANEL_VOLTAGE 44 PC3 PF0 A0
PC4 ADC12_IN14
ADC_BUS_VOLTAGE 45 PC4 D[0..15]
PC5 ADC12_IN15
PC5 96 PC5 68
PC6 TIM8_CH1 D12
PC6 97 PC6 STM32F103ZET6 PE15 67
Y1 PC7 TIM8_CH2 D11
D[0-15]

PC7 98 PC7 PE14 66


32.768Khz PC8 TIM8 CH3 D10
PC8 99 PC8 PE13 65
PC9 TIM8 CH4 D9
2 1 PC9 111 PC9 PE12 64
PC14 OSC32_IN PC15 OSC32_OUT D8
A0_DAC 112 PC10 PE11 63 D7
A1_DAC 113 PC11 PE10 60
R105 0 C90 C91 PC12 D6
PC12 7 PC12 PE9 59
10pF 10pF PC13 D5
PC13 8 PC13-ANTI_TAMP PE8 58 PE7 D4
9 PC14-OSC32_IN PE7 5
PC15-OSC32_OUT PE6 4
R106 0 PE5 3
GND GND R107 10k PE4 2 PE3
138 PE3 1 PE3
PE2
106 BOOT0 PE2 142 PE2
PE1
NOT CONNECTED PE1 141 PE1
22pF PE0
Figure 11. 32 bit MCU-STM32F electrical schematic

23 PE0 PE0
C92 OSCIN

1
J14 GND OSC_IN
Y2
D[0-15]

3 GND 86
8Mhz PD15 D1
2 R115 PD15 85 PD14 D0
1 OSCOUT 24 PD14 82

2
GND OSC_OUT PD13 81
22pF C93
390 PD12 80
PD11 79 PD10 D15

Doc ID 022334 Rev 3


JUMPER_3
3V3 R118 RESET# 25 PD10 78 PD9 D14
3V3 NRST PD9 77 PD8 D13
PD8 123
10k PD7 122
180pF PD6 119 PD5 FSMC-NWE
PD5 118 FSMC_NWE
PD4 FSMC-NOE
C94 PD4 117 FSMC_NOE
PD3 KEY -DOWN
PD3 116 KEY -DOWN
PD2 115 PD1 D3
PD1 114 PD0 D2

VSS_1
VSS_2
VSS_3
VSS_4
VSS_5
VSS_6
VSS_7
VSS_8
VSS_9
VSS_10
VSS_11
VDD_1
VDD_2
VDD_3
VDD_4
VDD_5
VDD_6
VDD_7
VDD_8
VDD_9
VDD_10
VDD_11
VDD_A
VSS_A
VREF-
VREF+
VBAT

GND PD0
6

71
38
16
51
61
83
94
95
84
62
52
17
39
72
33
30
31
32

107
143
120
130
131
121
144
108

3V3

RESET
10nF
3V3
GND GND C98

3V3 GND
R121
3V3 47 GND

180p 180p180p180p180p 180p 100nF 100nF 100nF 100nF 100nF


100nF
C101C102C103C104C105C106
C107C108C109C110C111C112 VDDA

L16
GNDGNDGNDGNDGNDGND GND 3V3
3V3 3V3 BLM41PG600SN1L
10nF C119
180p 180p180p180p180p 10uF
100nF 100nF 100nF 100nF 100nF C118
C113C114C115C116C117

C120C121C122C123C124

GNDGNDGNDGNDGND GND GND


GND

AM10204V1
STEVAL-ISV003V1
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STEVAL-ISV003V1

DC-AC Drive section


I1_Vcc15V

47uF 25V
DCDC L3 NMV0515SA
C149

Vcc5V D35 1uF 25V


HIGH FREQUENCY
IC12 R70

Vcc
Gnd
0
15 V
1 8 C54
I1_Vcc15V NC VCC 20k, 1%
R16 IC2

1
2
3
5
2 7 R17 STTH108
PWM4 ANODE VL
10k U3
330
3 6 1 16 R41 1 8
CATHODE VO 2 *LIN VBOOT 15 2 ENB1 ENB2 7 High f PWM High Side 1
4 5 3 *SD/ODHVG 14 3 PWM1 OUT1 6

2
C43 C40 NC GND 4 HIN OUT 13 330 ohm 4 GND VCC 5
C42 D13 5 Vcc NC 12 PWM2 OUT2
100nF 25V 1u 25V DT NC
100nF 15V HCPL 4506 5.1V 500mW C57 6 11
0.1uF 50V 7 OP- LVG 10 PM8834

1
OPOUT CP+ R43
SENS LEG1 C58
8 9
GND OP+
10uF 25V
L6390 10k 1%
OUT AC 1
R45
100k, 1%
Figure 12. DC-AC section driver

R48
I2_Vcc15V R47 200k, 1% C59 I1_Vcc15V
10k, 1% 0.1uF 50V
IC4
DCDC L2 NMV0515SA
R49 1 8
R50 ENB1 ENB2 High f PWM Low Side 1
2 7
Vcc5V D36 47uF 25V 3 PWM1 OUT1 6
IC7 330 ohm 4 GND VCC 5

Vcc
Gnd
0
15 V
20k, 1% C150 PWM2 OUT2
I2_Vcc15V 1 8
R13 NC VCC

1
2
3
5
2 7 R15 U4 STTH108 PM8834
PWM3 ANODE VL C62
10k C61 22uF 25V
330 3 6 1 16
CATHODE VO *LIN VBOOT 10uF 25V
2 15

Doc ID 022334 Rev 3


4 5 3 *SD/ODHVG 14

2
NC GND HIN OUT SENS LEG1
C5 C14 4 13
C4 D12 5 Vcc NC 12
100nF 25V 1uF 25V DT NC
100nF 15V HCPL 4506 5.1V 500mW 6 11
7 OP- LVG 10

1
C63 OPOUT CP+ R51 IC5
SENS LEG2
0.1uF 50V 8 9
GND OP+
R53 L6390 10k 1% R52 1 8
ENB1 ENB2 Low f PWM High Side 2
100k, 1% 2 7
3 PWM1 OUT1 6
330 ohm 4 GND VCC 5
LOW FREQUENCY PWM2 OUT2
R55
R54 200k, 1% C64 PM8834
10k, 1% 0.1uF 50V
C65

10uF 25V
OUT AC 2

I2_Vcc15V
IC6

R56 1 8
2 ENB1 ENB2 7 Low f PWM Low Side 2
3 PWM1 OUT1 6
330 ohm 4 GND VCC 5
PWM2 OUT2

PM8834
C66

10uF 25V

SENS LEG2

AM12053V1
Schematic diagrams

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Schematic diagrams STEVAL-ISV003V1

Figure 13. PV current sensing section

Vcc5V

C81 100nF
C82

IC10
R95
R97 1 8 100nF
OUT1 Vcc+ ADC_PANEL_CURRENT
1k 0.1% 30K 0.1%
I_SENS_PV 2 7
In1- OUT2
3 6
In1+ In2- R98
4 5
Vcc- In2+
1k
TS912

AM12052V1

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STEVAL-ISV003V1 Revision history

2 Revision history

Table 1. Document revision history


Date Revision Changes

07-Oct-2011 1 Initial release.


11-Oct-2011 2 Minor text changes on cover page.
– Added: Figure 12 and 13
12-Nov-2012 3
– Minor text changes throughout the document.

Doc ID 022334 Rev 3 11/12

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STEVAL-ISV003V1

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